KKS Identification PDF

KKS guideline
Appendix 9 of the RWE docu - specification

Doc.-No. Page 1 of 71 Revision 1
Main title
Document no.:
Appendix 9: KKS guideline
Prepared Department Name Date Signature Rev.

1 2
Technical check PNF J. Richnow 08.10.2008
QM check
Clearance
PNF W. Schoch 06.10.2008
Page Section
Type of change and / or supplements

Initial draft
Date
06.10.08
Name
Schoch
KKS guideline

Table of contents
0 1 1.1 2 2.1 2.1.1 2.1.2 2.1.3 2.2 2.2.1 2.2.2 2.2.3 Preface ......................................................................................................................5 General predefinitions for the location identification of outline level 0 and data position F0 of outline level 1...................................................................................6 Predefinitions for outline level 0 and data position F0 of outline level 1.....................6 Predefinition for the process engineering identification in the machine technology ................................................................................................................7 Predefinition for the outline level 1 .............................................................................7 Classification in the outline level 1 .............................................................................7 Predefinition for the FN count......................................................................................7 Identification and marking of other systems/plants ..................................................12 Predefinition for the outline level 2 ...........................................................................13 Classification in the outline level 2 ...........................................................................13 Predefinition for the AN count ...................................................................................13 Predefinition for the outline level 3 ...........................................................................15
Identification and marking of inspection glasses ...................................................................13
2.2.3.1 Classification in the outline level 3 ...........................................................................15 2.2.3.2 Predefinition for the BN count ...................................................................................16 2.2.4 Predefinition for identification and marking of the weld seams of long-term operated piping........................................................................................................................16 3. 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 Predefinition for process engineering and installation point identification in electrical engineering ...........................................................................................18 General predefinitions ..............................................................................................18 AN count for electric measuring circuits ...................................................................18 AN-count of switches with A1 and A2 = GS................................................................19 Identification and marking of isolators and power circuit breakers ...........................21 AN count of the transformer winding ........................................................................22 Surge absorber, overvoltage protection capacitor ...................................................23 Identification and marking of switchgear and electrical measurements for technical consumers ...............................................................................................................24
KKS guideline

3.1.7 3.2 3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 4 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8
Identification and marking of switchgear and electrical measurements within electrical engineering ..............................................................................................24 Identification and marking of the power derivation ..................................................24 FN count in the power derivation and external power supplies ...............................26 Identification and marking of current and voltage measuring circuits in power derivation .................................................................................................................27 Identification and marking of own requirements supply ...........................................30 Identification and marking of current and voltage measuring circuits in own requirements supply systems ..................................................................................30 Network and distribution systems ............................................................................31 Installation point identification ..................................................................................33 Outline level 1 of the installation point identification .................................................33 Outline level 2 of the installation point identification .................................................33 Predefinition for process engineering and installation point identification in control station technology ....................................................................................34 I&C points circuits ....................................................................................................34 Design of I&C points circuits ...................................................................................34 Code letters for measurement category and processing .........................................34 Using subsequent letters .........................................................................................36 Output location ........................................................................................................39 Several processing locations for one measuring point ............................................42 Identification and marking of measuring points ........................................................44 Presentation of measurements at MT/LT motors ......................................................1 Identification and marking of other components.......................................................53 Pilot valves ..............................................................................................................53 Sub-distribution boards ............................................................................................54 Local control boxes .................................................................................................54 Control cabinets with supplier I&C (LLT) ..................................................................54 Identification and marking electricity distribution ......................................................55 Identification and marking signal exchange to main plant I&C .................................56 EMERGENCY STOP button and pull cord switch ...................................................57 Force/path measurements .......................................................................................57
4.1.6.1 Predefinition in the outline level 2 (aggregate level).................................................44
KKS guideline

4.2.9 4.2.10 4.2.11 4.2.12 4.3 4.3.1 4.3.2 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6 6.1
Analogue position measurements ...........................................................................58 Control station technology systems..........................................................................59 Identification and marking of controllers ...................................................................59 Electricity distribution for the main plant I&C ............................................................60 Naming texts, limit value/switching point names................................................61 Naming texts for measuring points ..........................................................................61 Limit value/switching point names ............................................................................64 Predefinition for the place of installation identification .....................................65 Outline level 1:..........................................................................................................65 Outline level 2:..........................................................................................................65 "genuine" rooms: ......................................................................................................66 "fictitious" rooms: ....................................................................................................66 Fire-containment sections ........................................................................................67 Corridor counting .....................................................................................................68 Counting direction ...................................................................................................69 Outdoor area ...........................................................................................................70 Syntax of the indicator...........................................................................................71 Recording and managing the indicators ...................................................................71
Appendix 9 a:
Zero P&ID: requirements on preparing P&ID (16.06.2008)
Appendix 9 b: Example of piping and weld seam encryption for piping requiring testing
KKS guideline

Preface
The power plant identification system KKS offers scope for a number of identification possibilities in its rule types published by the VGB (guidelines, key portion and explanations for use). A large part of this scope is bindingly regulated in this guideline for the use of the KKS as an identification system. These predefinitions apply for the identification and marking of the planned power plant units. At the same time, these predefinitions also serve as basic specifications for suppliers during retrofitting. These predefinitions can be supplemented at any time or updated by new information. They are based on the VGB guidelines (VGB-B 105 with key portions and supplements in the 5th edition 10/2003) and explanations for use. These predefinitions can only be used in conjunction with the project-specific KKS key. The content of these predefinitions assumes a detailed knowledge of KKS and is not suitable for training purposes. The predefinitions are explanations of the identification and marking in den P&I diagrams and electric overview circuit diagrams. They only contain the most important, generally describable identification predefinitions on the basis of the marked mechanical and electrical engineering documents. The plant identification according to KKS is carried out up to and including the operating resources level. Identification in the planning documents is only through to outline level 2, the operating resources level is realised in lists, etc.
KKS guideline

General predefinitions for the location identification of outline level 0 and data position F0 of the outline level 1
Is specified for each project in the relevant project manual.
1.1
Predefinitions for outline level 0 and data position F0 of the outline level The predefinition of the outline level 0 and data position F0 of the outline level 1 apply for all three type of identification Ser. number of the outline level Outline level Designation of the data position Type of data position
O
Overall plant
1
System indicator
G A
F0 N
F1 F2 F3 A A A
FN N N
Overall plant Identification of the units, and superior plants within the location Preceding number GS 1 Count of similar asset components within a unit and of the superior plants and count of similar buildings within a unit Remarks on using F0 If two or more identical asset components have to be identified in an overall plant they can also be distinguished by the preceding number. Each preceding number only applies in the area of the addressed function and always relates to the following system classification F1 or F1 F2 and in exceptional cases to the F3 data position. It is never a substitute for the count of sub-systems, which must be carried out in the data positions FN.
KKS guideline

Predefinition for the process engineering identification in the machine technology

Predefinition for the outline level 1 2.1.1 Classification in the outline level 1 Indicators and names in the main group F1:
A B C E G H L M N P Q S U X Z Network and distribution system Power derivation and own requirements supply Control station technology systems Conventional fuel supply and residue disposal Water supply and disposal Conventional heat generation Steam, water circuit Main machine set Process provided for consumer outside power plant (process steam ) Cooling water system Auxiliary devices Secondary systems Buildings Large machines (not main machine set) Operating and office equipment
2.1
The further indicators and designations in Groups F2 and F3 can be found in the KKS function code of the VGB. Any supplements, changes or the use of "unused" key indicators must be agreed between the project parties. Blocked key portions may not be used.
2.1.2
Predefinitions for the FN count
The FN count should divide the system up in to clearly arranged sub-systems, e.g. backbones, parallel lanes and branching points and at the same time show the interrelationships between these sub-systems. Old counting directions that already exist in the power plant are only taken into account if they fit into the given counting system.
KKS guideline

2.1.2.1 FN count of piping systems FN count of main piping systems The FN count direction within the main systems primarily depends on the direction of flow of the medium. Decimal section counting has proven suitable for counting within the backbones.
FN count of secondary piping systems The FN count of secondary piping systems, such as minimum quantity lines, bypass systems etc., is based on the main systems and is counted in the unit data position of FN (11, 12 ... 21, 22 etc.). This ensures a common reference within the system.
2.1.2.2 FN count of coal mills, burner levels and burners During the FN count of coal mills, burner levels and burners a functional correlation should be achieved by the following predefinition: Count the coal mills and burner levels in decades (10, 20, 30 ...). Count the individual burners on the relevant burner levels in the unit data positions (11, 12, 13, ... and/or 21, 22, 23). All systems that are functionally related to the coal mills, burner levels and burners are counted in the FN count in the same way as the coal mills, burner levels and burners. This predefinition naturally only applies if each coal mill is assigned to a burner level.
Comments:
KKS guideline

2.1.2.3 FN count of economisers, extraction systems and condensate systems In order to achieve a functional correlation between the extraction systems and the connected economiser systems and condensate systems the following FN counting system should be used.
Extraction steam line system Extraction 1 LBS10
Pre-heating LP economiser 1 LCC10
Condensate system LCJ10 LCJ15 drain Emergency
NaK LP economiser 1 LCC15
Extraction 2
LBS20
LP economiser 2
LCC20
LCJ20 LCJ25 drain Emergency
NaK LP economiser 2 LCC25
Extraction 3
LBS30
LP economiser 3
LCC30
Extraction 4
LBS40
LP economiser 4
LCC40
Extraction 5
LBS50
LP economiser 5
LCC50
Extraction 6 Extraction 7
LBS60 LBQ10 LBQ15
Feed water heating LAA10 Cooler LAD40
-------LCH40 drain LCH10/15 Emerg. Emergency
HP economiser 1 LAD10
KKS guideline

drain Extraction 8 LBQ20 HP economiser 2 LAD20 LCH20/25 drain Extraction 9 LBQ30 HP economiser 3 LAD30 LCH30/35 drain Emerg. Emerg.
2.1.2.4 Identification and marking of the machine, control system and generator A clearly arranged identification and marking in the FN count in particular is necessary for the identification of the machine and generator including the control system. The limits and definitions for the individual systems in the machine also have to be specified. The definitions of the systems can be found in the KKS function code. The following code extensions are carried out for the identification of the machine and generator: Classification MAV MAW MAX MKV MKW MVA System designation Lift oil system for the machine Seal-steam system incl. steam extraction for the machine Hydraulic control system for the machine Lift oil system of the generator Seal oil system of the generator Bearing oil system for the machine and generator
The boundary between the control systems "MAX" and adjoining systems MAA, MAB, MAC, LBS, LBQ, LBR and LCE is always the input of the control or HP oil in the control element. For example:
KKS guideline

KKS guideline

2.1.3
Identification and marking of other systems/plants
Identification and marking of ancillary and supply systems Compressed air systems: F3-superior compressed air systems are assigned the F1 letters "Q" or "S" depending on the function. The F2 and F3- classification can be found in the KKS function code of the VGB.
Crane systems: Crane systems are classified according to the KKS code with "SM_" . A differentiation is made between the various crane systems in the F3 letters. If the sub-division in the project-specific KKS code is inadequate, the code should be extended at "SM_".
Conveyor belt systems: Conveyor belt systems normally consist of several conveyor belts. Since each conveyor belt itself consists of individual aggregates (such as continuous conveyor, belt offset, belt weigher, controlling gear, etc.,) the individual conveyor belts are identified as sub-systems and counted in FN .
Supply and auxiliary systems: The auxiliary systems (e.g. transformer cooling water, switchgear compressed air) should be identified on the basis of consumers. Heating systems and drinking water systems are classified in F3 letters on the basis of buildings.
KKS guideline

2.2
Predefinition for the outline level 2 2.2.1 Classification in the outline level 2 The aggregate classification is carried out in the data positions A1 and A2 according to the KKS aggregate code of the VGB. Individual aggregates are assigned to the general aggregate definitions in the aggregate code on the basis of the terminology assignment list of the VGB. Identification and marking of inspection glasses Inspection glasses and holes are identified as separate aggregates with AX on the aggregate level irrespective of the task. As soon as a measurement reading can be taken at the inspection glasses or holes (e.g. flow rate, level,..) these must be identified with CF, CL, C*.. on the aggregate level.
2.2.2
Predefinition for the AN count
The aggregates, apparatus, direct measuring circuits, etc. identified in the subgroup A 12 are broken down even further in AN count. It is used on the basis of the following principles: Numbering can be consecutive or in groups. The direction of count for the numbering is the same as the direction of material flow or pulse direction.
KKS guideline

2.2.2.1 AN count of piping and fittings A structural predefinition of fields of use is very practical for the count of these aggregates. This type of structuring shows functional relationships in the identification that are advantageous for work with the identification and marking on site. The following structure is defined for a differentiation:
Zhlnr. AN
Armaturen: AA... 001 - 099 101 - 169 171 - 199 201 - 299 301 - 369 371 - 399 401 - 469 471 - 499 501 - 569 571 - 599 601 - 669 671 - 699 701 - 799 801 - 899 901 - 999 Regelarmaturen (nur wenn in LT verarbeitet) Absperrarmaturen als Handarmaturen Absperrarmaturen mit Antrieb Rckschlagarmaturen, sonstige, selbst ttige Armaturen, Regler in Messleitungen als Handarmaturen in Messleitungen mit Antrieb in Entleerungen, Entwsserungen, Splungen als Handarm. in Entleerungen, Entwsserungen, Splungen mit Antrieb in Entlftungen als Handarmaturen in Entlftungen mit Antrieb fr Probeentnahmen und Dosierungen als Handarmatur fr Probeentnahmen und Dosierungen mit Antrieb gesperrt Sicherheitsarmaturen gesperrt fr Messleitungen fr Entleerungen und Entwsserungen fr Entlftungen fr Probeentnahmen und Dosierungen Kompensatoren gesperrt gesperrt Tabelle 1 fr Hauptmdium dekadisch: 010, 020, ... 290
Anwendung fr
Rohrleitungen: BR...
Comments: Piping is counted in decades 010, 020, 030 etc. The decade changes if: the process data such as pressure and temperature change. the piping branches. there are changes in the nominal width. the supply responsibility changes.
Subordinate lines such a bypass lines for fittings, lines from pilot valves, etc., are counted as 011, 012;... 021, 022. These lines and the fittings in the lines are counted on the basis of the decimal decade of the main line. All piping with fittings and component parts receive a KKS number. Short lines less than 0.5 m in length may be exempted from the KKS numbering in exceptional cases.
KKS guideline

Identification of casing breakage safety devices on fittings The casing breakage safety device consists of the piping, shut-off device and bursting disk. The KKS code is analogous to the basic fitting in the AN2-/AN3-count with the additional specification "S" in A3 position. Examples: *AA101 *AA171 *AA410 *AA101S *AA171S *AA410S *BR101S *BR171S *BR410S *AA801S *AA871S *AA810S
2.2.2.2 Counting further aggregates and apparatus Further aggregates and apparatus in main piping such as pumps, tanks, economisers, filter, cooler, etc., are counted in decades 010, 020, 030. Aggregates and apparatus located in the subordinate lines are also counted in the unit data position of AN,e.g. 011.012, 021, 022... .
2.2.3
Predefinition for the outline level 3
2.2.3.1 Classification in the outline level 3 The operating resources classification is carried out in the data positions B1 and B2 according to the KKS operating resources code of the VGB. Individual operating re-
KKS guideline

sources are assigned to the general operating resources definitions in the operating resources code on the basis of the terminology assignment list of the VGB. 2.2.3.2 Predefinitions for the BN count The operating resources are counted relative to the aggregate. If several controlled operating resources are assigned to an aggregate the supply devices of the electrical and control station technology are identified using data position A3 (see page 44 of the KKS explanations for use, Part B3 of the VGB). 2.2.4 Predefinition for identification and marking of the weld seams of long-term operated piping The weld seams of external piping for the steam boiler system that are operated in the rupture range or are part of the reheater are to be coded according to the following predefinition: The coding is carried out at the operating resources level. The following indicators are available for weld seams on main piping MP01 .. MP99, MQ01 .. MQ49 MQ50 .. MQ99 for weld seams for holding cams for weld seams on measuring lines or breathers for piping sections, bends or mouldings between the weld seams (straight beads or works beads are attributed to the moulding) MR01 .. MR99
General predefinitions o o o o All weld seams are counted in ascending order in the direction of flow in their classification. The main connection seams at mouldings count as part of the following piping. Seams on connection pieces for drainage and vent lines are counted under "MQ_ _" . If fittings and / or mouldings are welded together directly, the weld seam between the two parts is counted as part of the pipe run.
KKS guideline

o o
At transitions to other run sections or changes in the function/aggregate designation, the complete weld seam KKS is entered in the drawing. The isometric drawings bearing a KKS are filed as drawings and entered in the database as pertinent isometric drawings.
Special predefinitions o Weld seams for holders MQ_ _ Holders or cams that can be assigned to a holder are managed under a KKS. The text BQ_ _ . includes an assignment to the corresponding holder
Weld seams on measurement/drainage lines MP_ _ The seams on connection pieces leading to stepped measuring lines, breathers or drains are taken into account here. The seam is always assigned to the following piping
The text contains an assignment to the corresponding measuring point. A sample of the KKS code is enclosed as Appendix 9 b.
KKS guideline

3.
Predefinition for process engineering and installation point identification in electrical engineering
Preliminary information 9 A phase-related identification in the unit data position of FN is carried out for: 9 Power derivation F1, F2 = BA_ High-voltage side facilities for external power supplies
A phase-related identification in the unit data position of AN is carried out for: Own requirements supply F1, F2 BB_
Please refer to the individual chapters for further predefinitions. 3.1 General predefinitions 3.1.1 AN count for electric measuring circuits
Unlike the count of measuring circuits in machine technology, a group-based count is specified as follows for electric measuring circuits: 101 - 199 201 299 601 699 701 799 801 899 900 999 = = = = = = electricity voltage performance, work, resistance, impedance, cos etc. (electricity and voltage in a measuring technology structural unit electrical frequency special measurement (leakage measurement, phase failure measurement, Buchholtz relay) combined, linked measuring circuits
e. g. voltage measuring circuits BAA11 CE210, BAA12 CE210 or BCA11 CE211, BCA12CE211 phase count in FN
e. g. Current measuring circuits BAA11 CE110, BAA11 CE120
KKS guideline

or BCA10 CE111, BCA10 CE112
phase count in AN
Combined measuring circuits Linked and concatenated voltage measurements of 3 phases are identified as follows: Example: Phase count in the units data position of FN BAA11 CE210 BAA12 CE210 BAA10 CE210 BAA13 CE210 Phase count in the units data position of AN BBT10 CE211 BBT10 CE212 BBT10 CE210 BBT10 CE213 If several concatenated voltage measurements occur these can be counted in the decimal and unit data position of AN. (This only applies for FN phase count). There is no chaining of current measurements Display devices that show several measuring circuits are to be identified by the familiar VGB rules.
Example: CE110 CE100 CE120 CE100 CE900 CE200 BAA11 CE110 BAA12 CE110 BAA13 CE110
BAA10 CE110
3.1.2
AN-count of switches with A1 and A2 = GS Mains switch, e. g.
KKS guideline

generator switch Power supplies Power circuit breaker (not linked to consumer) Isolator Coupling switch GS 100, GS 200 ... or GS 100, GS 120 ...
are counted with AN in the hundreds and tens data position. Example:
Lower order switches, e. g. grounding isolator measurement isolator
are counted with AN in the units data position. Example: GS 101, GS 102 ... or GS 211, GS 212 ...
Caution:
There must be a difference in identification in the high tension range and for power derivation between a three-pole switch with a drive and three one-pole switches, each with one drive per phase.
KKS guideline

3.1.3
Identification and marking of isolators and power circuit breakers
In order to determine the process-related correlation between power circuit breakers and isolators with the help of the identification, both are normally identified with reference to the counter target and are only differentiated by . the use of A3 within the own requirements supply or the decimal data position of the AN count for power derivation and high tension distribution systems
KKS guideline

3.1.4
AN count of the transformer winding
The following count rule is important to show the opposite target of the switchgear: The high-voltage side is counted with AN The low-voltage side is counted with AN = = 1.. 2.. or 3..
Example: General identification of transformer windings
Example: Low-voltage side with same voltage level:
Example: Low-voltage side with different voltage levels:
Note:
The transformer (i.e. high and low-voltage side) is identified with GT1000 for data input purposes.
KKS guideline

3.1.5
Surge absorber, overvoltage protection capacitor
The surge absorbers and overvoltage protection capacitors are identified in the outline level 1 according to the protective system and in outline level 2 with "GV = surge absorbers" . e. g. Surge absorber
e. g. Overvoltage protection capacitor
KKS guideline

3.1.6
Identification and marking of switchgear and electrical measurements for technical consumers
The individual switchgear of the technical consumers are operating resources of the consumer and are thus identified through to the 2nd outline level (aggregate level) like the technical consumer. Example:
3.1.7
Identification and marking of switchgear and electrical measurements within electrical engineering
The electrical switchgear and measurements of feeds in main distributions, distributions and sub-distributions are identified as separate aggregates. Isolators that are functionally part of power circuit breakers receive the indicator of the power circuit breaker and a differentiation is made in data position A3.
3.2
Identification and marking of the power derivation The image on the following page contains the points:
KKS guideline

9 9 9 9
Selection options between F1 = A and F1 = B (power derivation) FN predefinition within "BA_" Identification and marking of generator isolators, power circuit breakers and isolator (depending on the position installed in the power derivation). Identification predefinitions for existing high-voltage switchgear and direct outgoing line circuit
Example: Generator switch after transformer
KKS guideline

3.2.1
FN count in the power derivation and external power supplies
The phases within the power derivation and the high-voltage side devices for external power supplies are counted in the units data position of FN. The following example shows a single and multi-pole generator derivation:
Auxiliary devices such as cooling systems, compressed air supply, are given their own, in some cases high FN numbers. This identification of the technical systems for transformers is described in Chap. ???? .
KKS guideline

3.2.2
Identification and marking of current and voltage measuring circuits in power derivation
3.2.2.1 Current measurements Electrical measuring circuits are related to the section and phase of the power derivation on the function level, e.g. BAA11. The measurement is identified with "CE" in the 2nd outline level. Caution: With a unipolar display, some symbols for aggregates (e.g. switches and measuring circuits) are only drawn once although they exist several times; i.e., a symbol is then assigned several indicators.
Example: Identification of a current measurement in the power derivation
KKS guideline

3.2.2.2 Voltage measurement Example: Identification of voltage measurements in power derivation with name of the core-related measuring circuit unipolar display
Example: Identification of voltage measurements in power derivation without name of the core-related measuring circuit
KKS guideline

KKS guideline

3.3
Identification of own requirements supply The identification variant 2 (see B3 of the KKS explanations for use, Chapter 4.1.5) is used for the identification of feeds and couplings, i.e. supplement in FN with genuine field number of the opposite goal. This predefinition applies for all technical devices installed in this field.
3.3.1
Identification and marking of current and voltage measuring circuits in own requirements supply systems
Since a phase-related FN count is not carried out for the own requirements supply, the phase relationship is to be identified in AN. The FN count is based on the measurement of switchgear rails at the installation point, i.e. the cabinet count in which the measuring cell is installed. Example: Identification and marking of current measuring circuits for own requirements supply (current measurement on the medium-voltage switchgear rail)
KKS guideline

Example: Voltage measuring circuits of a switchgear busbar
The process engineering indicator is derived from the installation point for voltage measuring circuits on switchgear busbars.
3.3.2
Network and distribution systems
Normal network Supply for the consumers needed for the correct power operation of a power plant (own requirements).
General Supply of consumers that are not needed directly for the correct power operation of the power plant (e.g. lighting, lifts, coal store, etc.).
Emergency current network Safe supply of those consumers that are needed if the normal network fails.
If a network is classified as both "Normal" and "General", "Normal" applies according to the general KKS rule that states: "If two equal indicators can be assigned to a system or device, the KKS is assumed that comes first in the alphabet " (the exact KKS predefinition can be found in the KSS code).
KKS guideline

Definition for distribution on the low-voltage level Main distributions Switchgear normally supplied directly from the LT transformer
Distribution Switchgear fed from the main distributions
Sub-distribution Switchgear fed from the distribution (often on site)
d.c. power supply d.c. power supply as switching voltage in switch cabinets The cabinet d.c. power supply is assigned the cabinet indicator in the GS1 and is classified in GS2 as "GW".
Separate d.c. power supply, e.g. emergency lighting Separate d.c. power supplies are identified in GS 1 according to the code with "BU_" and "BV_".
Emergency power diesel systems Compact emergency power generating units where the motor and generator form one unit are identified with "BRV". More complicated emergency power generating units are classified in GS1 with: "XK_" = generator system and "XJ_" = diesel motor systems
KKS guideline

3.4
Installation point identification

Identification of installation points for electrical and I&C devices in installation units (e.g. in cabinets, panels, desks etc.)
3.4.1
Outline level 1 of the installation point identification

Classifying and counting sub-division of the installation units Code letters and names of the main groups F1 from the function code: A B C Network and distribution system Power derivation Control station technology systems
3.4.2
Outline level 2 of the installation point identification

A1A2: Vertical division (lines) of the places of installation in the installation units AN: Horizontal division (columns) of the places of installation in the installation
units
KKS guideline

Predefinition for process engineering and installation point identification in control station technology
4.1
I&C points circuits Measuring points are shown in P&ID flowcharts as I&C point circuits. Above and beyond the specifications of DIN 19 227 and ISO 3511, predefinitions are made that settle the unsettled items and degrees of freedom in the presentation.
4.1.1
Design of I&C point circuits An I&C point circuit is shown as a rounded oblong. It contains the main information: code letter of the measurement category and its processing output location indicator of the measuring point acc. to KKS
I&C point circuit
Code letter Output location KKS indicator
Fig. 1: I&C point circuit and its attributes
4.1.2
Code letters for measurement category and processing The code letters describe the measuring signal as a combination of letters in the following sequence: Measurement category (first letter + supplementary letter) Processing (following letters)
The code letters are shown in the upper part of the rounded oblong.
KKS guideline

4.1.2.1 Measurement category The measurement category can be a maximum of 2 positions long. The first letter describes the type of measurement. Example: Pressure measurement =P
The supplementary letter is needed to show the specific special features of the measurement. Example: Differential pressure measurement = PD
4.1.2.2 Processing The letters following the measurement category describes the processing of the measuring signal. These are arranged in a set sequence behind the letters of the measurement category: Sequence: I, Q, O, C, S, Z, A, K, P, Y Table of code letters
Code letter A C ca- Measurement cate- Processing gory Following letter Supplementary letter Notice of malfunction (alarm) independent continuous control (not 2-point controller, these are normally realised with subloop controls) Density Difference Electrical parameter Measuring point equipped with sensor without further processing Flow, throughput Gap, amplitude, elongation, length, position Manual intervention, manually actuated transmitter (e.g. emergency stop button, fire alarm) View Time Correction signal Level Moisture Visual sign (yes/no statement) Measurement tegory First letter
D E F G H
I K L M O
KKS guideline

Code letter P Q R S
Measurement tegory First letter Pressure Analysis Radiation ters Speed, velocity, frequency
ca- Measurement cate- Processing gory Following letter Supplementary letter Bare measuring point (e.g. for acceptance test measurements) Integral, total, numerator parameControl intervention for interlocks and operational relationship and sequential controls (safety-relevant control interventions: see Z) Measuring point equipped with sensor and measurement transducer without further processing Composite and other factors Calculation function Safety-relevant control intervention
Temperature
U V W Y Z
Viscosity Weight Vibration, expansion
The limit values in connection with S, Z and A as supplements [-/L] and [+/H] should not be specified. Examples: not PISA+not TIAbut only PISA but only TIA
Complex calculation circuits, e.g. pump limit monitoring, should not be shown as measuring point rounded oblongs in the P&ID flow chart.
4.1.3
Using the following letters The following letters should be used in the manner defined below. Measured value processing I and R: All measurements sent to the main plant I&C will be saved. They can thus be shown at any time in individually configured curve charts. I => Momentary value display
KKS guideline

(shown on site and in the plant display of the control and monitoring system) Must be entered for all analogue values! R => Should not be used since all analogue values are saved! Measured value processing O: The supplementary letter O is used in connection with limit switches at manually actuated fittings. Manual fittings are only shown on the plant images of the control and monitoring system if they make for a better understanding of the system circuit. These are then normally only passive. In exceptional cases they have to be retrofitted with final position switches for processing in interlocks and/or FG controls. In these cases the fittings symbol must be shown actively in the control and monitoring screen. The position of these manual fittings thus requires a change in colour depending on the fitting position, as for remote controlled fittings.
* AA101
GOS *CG301H
Fig. 2: Limit switch on manual fittings This additional specification is not needed for remote controlled fittings. Furthermore, O is used as a supplementary letter for signal lamps in local control boxes (see section 4.2.3). Measured value processing C: Measured variables that enter into continuous control cycles are given the following letter C. This applies for both main and secondary control variables. 'Controls' that work with limit values, e.g. 2-point controllers, should not be identified with C, but with the following letter S since binary values are processed here and not continuous analogue values.
KKS guideline

Measured value processing S and Z: The letter S is used for limit values that are processed in passive interlocks (clearance) and in automatic cycles (subloop controls, interface controls, etc.). ,S can also be used for non-failsafe safety interlocks. In the case of 'high-ranking' protection requirements such as failsafe controls, plant protection (boiler protection, turbine protection, etc. acc. to VDI/VDE 2180) you should use Z. Measured value processing P: Measuring points for inspection purposes, final acceptance tests, etc. are identified with P. Measured value processing E and T: Measurements that are temporarily fitted but not further processed should be identified as follows: E equipped with sensor but without further processing T equipped with sensor and measurement transducer but without further processing Examples of E: Pt100 in motor stator winding, wired to connecting box, but not planned for further processing (reserve element). Double Pt100, where one element is planned for further processing but not the 2nd element. In such cases the 2nd element should also be given a KKS number and receives the following letter E.
Measured value processing A: Measuring points that trigger a message or alarm are to be identified with A. Measured value processing K: Measured values used for a pressure and/or temperature correction of quantity measurements are to be identified with K.
KKS guideline

Measured value processing Y: Measured variables used for calculations or conversions are given the letter Y as a source signal. The calculated signal is identified by the count number sequence 901 to 999 according to the predefinition. Examples: . Measurements to calculate temperature differentials . Measurement to determine the saturated steam temperature (saturated steam computer) . The calculated temperature from the pressure is to be coded as an indirect measuring circuit with FT and the 900 series I&C point circuit shown in the P&ID . Measurements to calculate families of characteristics (feed pumps, induced draught etc.)* . Redundant measurements that are entered in analogue selection circuits (1v2, 2v3 etc.) * (no binary selections via 1v2 or 2v3 logics) * 900 series I&C point circuits are not shown in the P&ID Measured value processing +/H and -/L These are not shown in the rounded oblong of the I&C circuits! 4.1.4 Output location Different output/processing location are identified by dashes and underlining the processing in the I&C circuit. 4.1.4.1 Rounded oblong no line Measurements where the measuring point is also the output location have no line in the I&C circuit. Examples:
Fig. 3: Local manometer
Fig. 4: Local thermometer
KKS guideline

Fig. 5: Local pressure controller
4.1.4.2 Rounded oblong with a line

If the measurement reading is processed in the central control station technology or if the central control room is the output location, the I&C circuit should be identified with a line. Examples
Fig. 6: Hydrostatic level measurement in tank
Fig. 7: Temperature measurement (e.g. Pt100 with measurement transducer)
KKS guideline

4.1.4.3 Rounded oblong with double line
I&C circuits are given double lines in the following cases: Processing is in a system independent from the central control station technology (supplier control station technology, Black-Box)
Examples:
Fig. 8: Pressure governor capacitive
Fig. 9: Level governor,
KKS guideline

4.1.5
Several processing locations for one measuring point If a measurement category is processed at several locations, each processing location receives its own I&C circuit with the corresponding indicators according to section 4.1.4.1 to 4.1.4.3 The KKS indicator is always identical.
Fig. 10: Pressure measurement with processing ISA in a Blackbox and forwarding of analogue value I and alarm signal A to the central control room. Binary transmitter with local display: If local measurements are equipped with contacts in approved exceptions only the binary part is shown and encoded as a binary transmitter (300 series of count numbers). The processing letter "I" for the local display is not applicable. The same applies for binary transmitters with a local display. Only the contact processing is shown in the I&C point circuit.
KKS guideline

Examples:
Fig. 11: Contact thermometer
Fig. 12: Contact manometer
Fig. 13: Flow indicator/governor with relay actuated switches Exception: Local level display with separate limit value switches: the local display continues to be shown as a separate I&C circuit.
Fig. 14: Magnetic level indicator (*CL501) with contacts (*CL301; *CL302)
KKS guideline

4.1.6
Identification of measuring points
4.1.6.1 Predefinition in the outline level 2 (aggregate level)
Lfd. Nr. der Gliederungsstufe Benennung der Gliederungsstufe
0 Gesamtanlage
1 Funktion Einbaueinheit Bauwerk
2 Aggregat Einbauplatz Raum F3 A FN NN A1 A A2 A AN NNN A3 A B1 A
3 Verfahrenstechn. KZ Einbauort-KZ Ortskennzeichnung B2 A BN NN
Bezeichnung der Datenstelle Art der Datenstelle
G A
F0 N
F1 A
F2 A
4.1.6.1.1
Data position AN
The data position AN (3 digits) is used for the classification of the measurements. Sequence numUsed for bers AN 001 - 299 Analogue measuring circuits 301 - 399 Binary measuring circuits Measuring points for offtake, test measuring points, reserve con401 - 499 nection pieces/withdrawals 501 - 599 Local measuring points 601 - 899 locked Combined measuring circuits and calculation circuits (e.g. correc901 - 999 tion computer) Table 3
Special predefinitions apply for electrical measuring circuits that do not depend on the structure of the measurements but on the measurement category. These predefinitions then apply exclusively in connection with the data positions A1/A2 = CE! The following sub-divisions are carried out within the aforementioned counting ranges. In order to create free areas for an independent numbering of aggregates and drive motors, the number ranges 61 to 89 in the 2nd and 3rd AN position are reserved for motors:
Sequence numUsed for bers AN Measuring points at motor bearings (temperatures, vibrations, bear?61 ?69 ing oil, etc.) ?71 - ?79 Measuring points motor windings (temperatures) Measuring points motor cooling (hot/cold air temperatures, leak oil ?81 - ?89 monitoring) Table 4
KKS guideline

These counting ranges are locked for identification in aggregates!
KKS guideline

4.1.6.1.2
Data position A3 Temperature measurements with multiple elements If temperature measuring points are designed with multiple elements (e.g. twin thermocouples) each element must be identified, even if it is not processed.
Fig. 15: Temperature measurement with double element, with only one element being connected for processing
Several measurement transducers at a flow transmitter

FICSAY *CF001A FICSAY *CF001B FICSAY *CF001C
*CF001
Fig. 16: A measuring diaphragm with 3 measurement transducers (redundant) for processing in the control loop as main control circuit Processing Y as indication of further processing in a 900 series measuring point, must be specified for the individual measurements!
KKS guideline

Final position switch Aggregate-related limit switch: standard binary transmitters on motorised actuators are identified relative to the aggregate. They receive the indicator of the respective aggregate (here fitting/actuator). The operating resources code is used for differentiation. This is determined by the main plant I&C. Aggregate-related limit switches are n o t shown in the P&ID flow chart. All other final position switches are to be treated as external limit switches. This also applies for switches mounted on non-motorised actuators. They must be coded as binary transmitters. External limit switch: external, also called "outside" limit switches, such as or on adjustment devices (e.g. burner lances, soot blowers) hand-operated fittings Fittings with pneumatic or hydraulic actuators solenoid valves etc. additional external limit switches on fittings with motorised actuators (e.g. safety limit switches)
are given supplementary letters in data position A3. The following predefinition applies for fittings: - Open final position => H (high) - Closed final position => L (low) Additional intermediate positions are identified with letters starting with A. Adjustment devices are defined analogous to this: retracted => H extended => L
Fig. 17: Limit switch OPEN/CLOSED on a manual fitting in the main medium
KKS guideline

Fig. 18: Special case, 2 motorised flaps in succession (e.g. flue gas flaps) each with 3 limit switches in OPEN position for plant protection (Z) Flame guard Flame guards are devices analogue output and 2 binary outputs The flame guard itself is identified with *CR001 in the outline level 2. The signals are identified as follows: Analogue signal Binary signals *CR001A *CR301B and *CR301C
with
several
signal
outputs:
Display of vibration measurements Both measuring sensors (X and Y) and the resultant are to be shown for vibration measurements .
Fig. 19: Vibration measurement with sensors and resultant Dotted function lines are to be shown.
KKS guideline

Display and coding of corrected flow measurements Corrected flow measurements still contain the "C" for direct measuring circuit in data position A1 after their correction. As a calculated factor, the corrected measurement is given a metering digit in the 900 range e.g. CF 901 (not FF 901). But since it is a 900 range metering digit it will not be shown in the P&ID.
Fig. 20: Flow measurement with pressure and temperature correction The corrected flow measurement itself is not shown as an I&C point circuit in the P&ID. The correction measurements are given the processing letter K, the flow measurement a Y, as an indication of further processing on a 900 series measurement. Display of analysis measuring points As can be seen in the Zero P&ID diagram (Appendix 9 a of the RWE docuspecification) only those tapping points are shown in the P&ID flow chart as initial shut-offs and I&C circuits. In addition, the measurement category such as pH, LF etc., is also specified at the I&C circuit.
KKS guideline

Fig. 21: pH measurement as remote measuring point (*CQ001), with sampling at the frame (*CQ401) and sampling shut-off Identification is carried out according to the process engineering system. The detailed layout of the measuring devices with the overall measuring frame is to be shown in a separate diagram .
Display of test points and taps Measuring points for test and tap measurements are to be provided with an I&C circuit, as a rounded oblong with no line. These measurements have no measuring devices, apart from during the tests themselves. The measuring points are thus identified as bare local measuring points in the P&ID flow chart.
Fig. 22: Acceptance measurement temperature without gauge slide
Fig. 23: Acceptance measurement at a meas. instr. tapping point (manometer)
KKS guideline

Fig. 24: Acceptance measurement with separate withdrawal at a measuring instrument tapping point (flow)
4.1.7
Display of measurements at MT/LT motors
MT motors: MT motors with the pertinent measurements are shown on their own P&ID flow chart (prepared by the overall planner). If the MT motor has common auxiliary systems with the driven components, e.g. a common oil system, a decision will be taken in each single case as to which parts of this common system are to be shown on the motor P&ID flow chart and which on the P&ID flow chart. There is no P&ID display of the current measurements. LT motors: The stator winding temperature probes for the LT motors are only shown in the process P&ID flow chart is these also have to be recorded in the HLT. Otherwise they are not shown in the P&ID flow chart e.g. thermistor protection Current measurements from LT motors are recorded as standard by the HLT from the communication-compatible motor protection and control devices and shown at rated performance 55 kW. There is no P&ID display of the current measurements
KKS guideline

Fig. 25: Example P&ID for a 10 KV drive motor
KKS guideline

4.2 4.2.1
Identification and marking of other components Pilot valves Pilot valves are to be differentiated from hydraulic or pneumatic main fittings in data position A. They thus receive the same indicator as the main fitting with an additional letter = A. If several pilot valves exists, e.g. separate for open and closed, redundant control or additional fast movement, these are identified consecutively with the following letters B, C etc..
GS *CG374H GS *CG374L
*AA174A
*AA174
Fig. 26: Pneumatic control valve with pilot valve and 2 final position switches with feedback of the OPEN and CLOSED positions for the drive macro In the event of a simple control they are shown in the P&ID flow chart directly alongside the main fitting. If more complex controls exist the pilot valves should be shown in a separate pneumatic/hydraulic diagram as a detail. Final position switches to monitor/control the fitting position can be found at the main fitting. The pilot valves themselves do not normally have final position monitoring.
KKS guideline

4.2.2
Sub-distribution boards The identification of sub-distribution boards for the control station technology is carried out on outline level 1 according to the indicator of the place of installation (building + level). The coding "GA" is predefined for LT sub-distribution boards in data position A1 A2 on outline level 2. Further predefinitions for the administration and coding of the AN position can be found in Chap. 4.1 of the control station technology plan 15.
4.2.3
Local control boxes Unlike LLT, local control boxes are switch boxes that only contain control and display devices. If they are assigned a single actuator they receive the actuator's indicator on outline level 0 to 2. If they cannot be assigned to a single actuator they are given the letter combination 'GS' in the outline level 2 in position A1/A2 and the metering digit range 501 to 599 the position AN. The special short designation VOS should be used. Example: *ETL10GS501 VOS AschVerladStat They are shown in the P&ID flow chart as an I&C circuit. The signals of the individual elements are identified according to requirements by the main plant I&C.
Fig. 27: Local control station display(s) (I) and local display lamps (O) as well as a button for the control (S) to the main plant I&C
4.2.4
Control cabinets with supplier I&C (LLT) In the case of automation islands in specific supplier I&C the identification and marking in the outline level 1 is carried out according to the indicator of the process engineering.
KKS guideline

General switch cabinets are identified on the outline level 2 in position A1/A2 with the letter combination 'GH, followed by a three-digit count part in position AN: *GH001 to *GH099 supplier I&C (LLT) If the LLT can be uniquely assigned to a system section the identification of the control cabinet/box is also carried out according to this function code: e.g.: * HAH10GH001 If devices from different phases are installed (e.g. HAH05; HAH08), the LLT receives the collective indicator 00: e.g.: * HAH00GH001 Special electrical engineering devices (e.g. frequency inverters) are exempted from this rule. They are given a special identification in the data position A1/A2 (e.g. GU for conversion device).
4.2.5
Identification and marking electricity distribution The switch cabinets in the consumer list are to be specified as consumers. They should be preceded by the standard name Switch box (not feed). Example: Switch box 1 soot blower -> SchltSchr 1 RuBla If several electricity distributions are needed they must be encoded with additional letters in the outline level 2 in position A3. The following predefinitions apply:
Identification and marking Feed V *GH...A *GHB V *GHC *GHD V *GHE *GHF V *GHG *GHH V *GHK *GHL V *GHM
Network type Normal network
Nominal voltage 690/400 3/N/PE, 50 Hz 400/230 3/N/PE, 50 Hz
Secured network d.c. network
400/230 3/N/PE, 50 Hz 220 L+/L-/PE 24 L+/M/S
Emergency (as required)
diesel 400/230 3/N/PE, 50 Hz
KKS guideline

4.2.6
Identification and marking signal exchange to main plant I&C Cabinets with LLT in the process engineering system are connected to the main plant I&C. A largely exploded signal display to the central control room is required, as is also offered by the main plant I&C. This makes internal processes for remote monitoring transparent, incl. fault registration and analysis. The complete identification of the individual signals is carried out on outline levels 0 to 2 according to KKS, supplemented on outline level 3 with a signal code. All signal codes to be used are summarised in Chap. 5.1 of the control station technology plan 15. The following basic rules apply for the identification of the signals: Individual measurements that are transferred to the main plant I&C receive their indicator on the outline levels 0 to 2. Limit values created in the LLT too. They only differ in the signal code: Example: * CP001 XQ01 logue * CP001 XG01 P hi DosPp 1 NaOH P hi DosPp 1 NaOH 0 6 bar I = ana-
>high = 3.5 bar A = binary
(please refer to the control station technology plan) The same applies for the status messages of individual actuators (On/Off/..): Example: * AP001 XB01 * AP001 XB02 DosPp 1 NaOH DosPp 1 NaOH ON OFF
Overriding collective signals such as the collective error message receive the indicator of the switch box. These are also distinguished by the signal code. The signal codes must be coordinated with the main plant I&C and AG/GPL for the detailed display of internal I&C processes if used.
KKS guideline

4.2.7
EMERGENCY STOP button and pull cord switch The EMERGENCY STOP button pull cord switch are regarded as binary transmitters. They are shown as I&C circuits in P&ID flow charts. They are counted consecutively on the outline level 2 from *CH301 ( *CH302; *CH303; etc.). The code letter to be used is HZ. The resolution is via the switchgear (EMERGENCY STOP *CH301), the feedback signal is collected from the main plant I&C at the switchgear. The basic signal manual intervention = H should be retained. The feedback is thus identified with *CH911. A special case is the collection of 2 independent contacts from an EMERGENCY button/pull cord. The differentiation is made according to the destination in position A3 with additional letters: *CH301B *CH301C from local to switchgear from local to main plant I&C
With conveyor systems, several pull cord switches often have to be switched in series. These signals are created with wired or and given a 900 series count. Additional letters are provided in data position A3 to distinguish the destination as above: *CH901B *CH902C *CH903C from local to switchgear from local to main (general or pull cord switch left) from local to pull cord switch right main plant plant I&C I&C
4.2.8
Force/path measurements These are identified on outline level 2 at the position A1/A2 with: CG CW for path measurement for force measurements.
The direction in the room is encoded at position A3 with additional letters as shown below: X Y Z for X direction for Y direction for Z direction.
KKS guideline

Examples: D0LBA11CG001Y D0LBA11CG001Z D0LBA11CW001Z D0LBA11CW002Z designation text: Path D0LBA11BQ001Y designation text: Path D0LBA11BQ001Z designation text: Path D0LBA11BQ005Z1 designation text: Path D0LBA11BQ005Z2
The KKS appears in the text as an exception.
4.2.9
Analogue position measurements
Analogue position measurements (0...100%) that are integrated and built into the control of I&C drives (e.g. for all standard electrical actuators and for pneumatic compact control drives), are not shown in the P&ID flow chart. These position measurements do not receive their own aggregate code. If these position measurements are to be shown or processed in the HLT (for all variable speed drives and all control drives with intermediate position/inching function, not usually for open/close drives) the signals for these measurements are assigned to the fitting with regard to the KKS (e.g.: D0LAB10AA172 XQ01 for analogue position feedback). A corresponding note "Drive with intermediate position display" should be entered in the function plans and consumer list. All analogue position measurements that are mounted on fittings as a separate piece of equipment independent of the drive (e.g. with hydraulically driven fittings) are to be shown in the P&ID flow chart as an analogue measurement and identified in the KKS outline level 2 with CG0xx (e.g. D0LAB10CG001).
KKS guideline

4.2.10 Control station technology systems Control station technology systems are to be coded with C on outline level 1 at position F1 . The following applies in detail for F1/F2: CH CJ CK tems CR CU CV CW CX CY Cabinets process control system (measure, control) Power element control (as required) Crossbar rack Control rooms Control desks, local Telecommunications engineering systems Protection Block control level Process computer system, external expert & diagnostic sys-
Further sub-divisions are to be agreed with AG/GPL. 4.2.11 Identification and marking of controllers According to KKS outline level 2, aggregate code E, the following are defined for positions A1/A2: A1 A2 EA EB EC EE Designation Unit control Group control Subgroup control Pre-select Partial Automatic Aggregate switch-over Group alarms, alarm links Combined signals, signal links Superior interlocks Protective interlocks, not aggregate-based function control operation
EG EF EU EY
KKS guideline

4.2.12 Electricity distribution of the main plant I&C The electricity distribution of the I&C cabinets is identified on outline level 2 in data positions A1/A2 with GW. The identification does not apply for LLT cabinets that are identified on outline level 1 according to the process engineering. A differentiation is made between voltage levels on the following data position AN:
Network type
d.c. network Normal network
Voltage
24 V d.c. 220 V d.c. 230 V, 50 Hz, d.c. 400/230 V, 50 Hz, a.c. 690/400 V, 50 Hz, a.c.
Identification marking Feed
and
*GW001 to *GW009 *GW011 to *GW019 *GW021 to *GW029 *GW031 to *GW039 *GW041 to *GW049 *GW051 to *GW059
Secured network 400/230 V, 50 Hz (inverse rectifier)
KKS guideline

4.3
4.3.1
Naming texts, limit value/switching point names

Naming texts for measuring points VGB-B 108 should be used when creating names. However, the following special predefinitions apply for measuring points. Status term: Status term as Part D of the name of the measuring points is not applicable. It is a separate part and belongs to the description of a criterion. Original term in shortform: The original term for measuring points is the physical value and the medium. The number of positions available for the shortform is very limited, which is why unique measured variables should be abbreviated with the code letter (initial and supplementary letter):
Data position A1, A2 CD CF CG CK CL CM CP CP CR CT CV CW Measurement category / long text Density Flow, throughput, quantity Position Time Filling, level Moisture Pressure Differential pressure Radiation parameter Temperature Viscosity Weight, mass Shortform for names D F G K L M P PD R T V W Table 5
Examples:
Elements Name Long form Name Short Form A Level L B C Cold condensate tank KaKoBeh
KKS guideline

Elements Name Long form Name Short Form
A Pressure feed water P SpW
B after hi
C Feed water pump 1 SpWPp 1
A Temperature motor winding T MotWick
A Differential pressure sieve PD Sieb
B before V
The shortform according to the abbreviation catalogue VGB-B 107 apply for the remaining parameters and the symbols for chemical elements/compounds.
Data position A1, A2 CE CE CE CE CG CG CG CG CH CH CH CH CQ CQ CQ CQ CQ CS Measurement category / long text Voltage Current Performance Actual output etc, Gap Amplitude Length Position etc, Pull cord switch Emergency stop Repair switch Unlock switch etc, Conductivity pH value Nitrogen oxide Carbon monoxide Oxygen etc, Speed Shortform for names Spg Strm Lstg WrkLstg Gap Ampl Lg G RLeiSchlt NotAus RepSchlt EntriSchlt LF pH NOx CO O Drz
KKS guideline

Data position A1, A2 CS CY CY
Measurement category / long text Frequency etc, Vibration Expansion
Shortform for names Freq Schwg Dehn Table 6
The short name remains unchanged even if used for other installation parts, e.g. for the corresponding initial shut-offs: Example: Measuring point
Elements Name Long form Name Short Form A Pressure feed water P SpW B after hi C Feed water pump 1 SpWPp 1
The name text of the shut-offs for measuring points begins with "AV" for valve design and "AHn" for cock design, followed by the name of the measurement itself.
Elements Name Long form Name Short Form A Stop valve pressure feed water AV P SpW B after hi C Feed water pump 1 SpWPp 1
This differs from (section 6.1, example 5)
the
example
in
VGB-B
108
Illustrative for VGB-B 108, section 4 Principles, the names of measuring points in a shortform should always be completely abbreviated even if there is enough space for the longform. Example: Limited to 25 characters Pressure before condensate pump is 24 characters long. However, the complete abbreviation should be used as a shortform: P v KondPp In the shortform all words/parts of words should always be abbreviated. Mixed abbreviations are not allowed:
KKS guideline

Example: Long text: Shortform: Not Not Pressure header after feed water pumps P SamLtg hi SpWPp
P SamLtg after SpWPp P SammelLtg after SpWPp or similar variants
Only terms for which VGB-B 107 has no abbreviations are exempted from this rule. They remain unabbreviated even in the shortform of the name. If project-specific abbreviations are needed and practical that are not in the VGB abbreviation catalogue they may only be used with the approval of AG/GPL.
4.3.2
Limit value/switching point names Limit values that lead to a safety cut-off are identified with "min" and "max". If an analogue value has several limit values that lead to a safety cut-off these limit values must be numbered consecutively, e.g. "min 1", "min 2". Limit values used in automatic sequences or which are only reported are identified by "high" or "low". If an analogue value has several such limit values they should be numbered consecutively, e.g. "low 1", "low 2", "high 1", "high 2".
KKS guideline

5
5.1
Predefinition for the place of installation identification

Outline level 1: Data positions F1, F2, F3 The structural systems are classified here according to the KKS key portion. Data position FN This is where the storeys, halls, platforms, etc. in the building are numbered with corridor numbers. All halls, storeys, platforms, service platforms and other platforms in the entire power plant area which fall within a relative elevation range have the same corridor number (data position FN). The direction of count is vertical from bottom to top and begins with the lowest corridor. The set corridor numbers can be found in the "Corridor count" in section 5.6.
5.2
Outline level 2: Data positions A1, A2 Data position A1 is used here to identify R = rooms S = fire-containment sections/ fire fighting sections T = evaluated areas (explosion-proof) . This room identification can be used to identify the place of installation of the process engineering facilities and inventory. The ground plans of the structural facilities (building + storey/corridor) are used for the predefinition of the place of installation indicators and the corresponding natural or fictitious rooms marked in these.
KKS guideline

5.3
"genuine" rooms: Genuine rooms are surrounded on all sides or largely by a wall or wire fence as well as floors and ceilings and can be accessed through a door (e.g. office, staff room, oil room). Normal rooms are to be counted from R 001 to R 599, ventilation and smoke extraction shafts from R 601 to R 699, piping and cable ducts shafts from R 701 to R 799 and lift shafts as well as staircases from R 901 to R 999. Data position A2 is not written and should therefore be left free. Shafts and high rooms that extend over several storeys are given the room code of the lowest corridor in which they are located.
5.4
"fictitious" rooms: If a "genuine" room is too large to specify the place of installation of a process engineering facility with sufficient accuracy, fictitious rooms (approx. 10 x 10 m) are created using a coordinate grid (row of posts). The Y-coordinate (row of posts, alpha) is specified at data position A2; the X-coordinate (row of posts, numerical) starting in data position AN3.
Ser. No. of the outline level Name of the data position Type of data position Place of installation
0 G A or N F0 N F1 A F2 A
1 F3 A N FN N A1 A A2 A N
2 AN N N A3 A B1 A B2 A
3 BN N N
U M A
R B
Building (turbine house) Corridor number (on level +13.80m) Room y-coordinate, row of posts B x-coordinate, row of posts 5
KKS guideline

Example of a "fictitious" room
D C B A
RD001 RC RC
"Ursprung" des Raumes
5.5
Fire-containment sections are identified according to section 3.2.1.2 of the KKS application explanations, Part B2 (source: VGB), whereby * S * always has to be written in data position A1.
KKS guideline

5.6
Corridor counting Example of 3 buildings for all buildings in the power plant area: Turbine house with heavy-duty D0UMA25 steam generator D0UHA35 +170.00 +163.00 +156.00 +66.00 +63.80 +49.00 +38.00 +37.50 +33.00 +27.00 +25.70 +24.00 +20.50 +17.30 +15.00 +13.80 +10.50 +7.50 +6.50 0.00m 0.00 +4.80 0.00 0.00 -4.50 -6.50 +15.00 +10.00 +33.00 +28.50 Switchgear building D0UBA43 Corridor no. 94 93 93 .. 76 73 59 48 47 43 38 37 35 34 30 27 25 23 20 17 16 14 10 .. 05 03
The corridors are counted according to KKS guideline, Part B2, version D (source: VGB), i.e. all corridors, storeys, platforms or stair heads that fall within a relative elevation range receive the same corridor number. Up to relative elevation +75 m the count is carried out in 1 m steps; as of +75 m in 10 m steps.
KKS guideline

5.7
Counting direction
The counting direction is determined in accordance with the following sketch.
The counting direction may differ from this if the process engineering connection requires a spatial assignment that differs from this counting direction, e.g. coal bunker mills burner level.
KKS guideline

5.8
Outdoor area A coordinate grid of fictitious rooms (50 x 50 m) is created over the outdoor area. The Y-coordinate (alpha + numerical) is specified at data position A2 + AN1; the Xcoordinate (2 x numerical) starting in data position AN2 + AN3.
Ser. No. of the outline level Name of the data position Type of data position Place of installation
0 G A or N F0 N F1 A F2 A 1 F3 A N FN N A1 A A2 A N 2 AN N N A3 A
R B
Outdoor area (always remains the same) Corridor number (on level 0.00m) Room y-coordinate, row of posts B4 x-coordinate, row of posts 61
Example of a "fictitious" room in the outdoor area
KKS guideline

Syntax of the indicator

This has no spaces and no separator in one or two lines depending on the available space. It should be agreed with the ordering party within the scope of a KKS guideline. The use of control or blank characters in databases is not allowed. Deviations are to be agreed with the ordering party. single spaced:ANAAANNAANNNA double-spaced:
ANAAANN
AANNNA *
Codes may not be given a frame, with the exception of measuring points and the piping codes. 6.1 Recording and managing the indicators All KKS indicators up to and including data position B2 and BN are to be recorded in SAP-VE and provided with the name (long form and abbreviation according to the VGB catalogue of abbreviations) depending on the relevant system / building or system section. The text may not exceed 40 characters in length and must be in accordance with VGB-B 108. The shortened texts for the I&C should then be generated on the basis of the text as required. The length of these shortened texts must be agreed for each specific project on the basis of the I&C to be used Each plant supplier enters this data for his scope of operations in SAP-VE. The general planner manages the total stock in SAP-VE and checks for duplicate assignments of indicators and data errors (e.g. at transfer points).

KKS Identification PDF

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KKS Identification PDF

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KKS guideline

Appendix 9 of the RWE docu - specification

Appendix 9: KKS guideline

Prepared Department Name Date Signature Rev.

Technical check PNF J. Richnow 08.10.2008

PNF W. Schoch 06.10.2008

Type of change and / or supplements

Appendix 9 of the RWE docu - specification

Identification and marking of inspection glasses ...................................................................13

Appendix 9 of the RWE docu - specification

4.1.6.1 Predefinition in the outline level 2 (aggregate level).................................................44

Appendix 9 of the RWE docu - specification

Zero P&ID: requirements on preparing P&ID (16.06.2008)

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Predefinition for the process engineering identification in the machine technology

Predefinitions for the FN count

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Extraction steam line system Extraction 1 LBS10

Pre-heating LP economiser 1 LCC10

Condensate system LCJ10 LCJ15 drain Emergency

NaK LP economiser 1 LCC15

LCJ20 LCJ25 drain Emergency

NaK LP economiser 2 LCC25

LCJ30 LCJ35 drain Emergency

LCJ40 LCJ45 drain Emergency

LCJ50 LCJ55 drain Emergency

LBS60 LBQ10 LBQ15

Feed water heating LAA10 Cooler LAD40

-------LCH40 drain LCH10/15 Emerg. Emergency

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Identification and marking of other systems/plants

Appendix 9 of the RWE docu - specification

Predefinition for the AN count

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Predefinition for the outline level 3

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

e. g. Current measuring circuits BAA11 CE110, BAA11 CE120

Appendix 9 of the RWE docu - specification

or BCA10 CE111, BCA10 CE112

AN-count of switches with A1 and A2 = GS Mains switch, e. g.

Appendix 9 of the RWE docu - specification

Lower order switches, e. g. grounding isolator measurement isolator

Appendix 9 of the RWE docu - specification

Identification and marking of isolators and power circuit breakers

Appendix 9 of the RWE docu - specification

AN count of the transformer winding

Example: General identification of transformer windings

Example: Low-voltage side with same voltage level:

Example: Low-voltage side with different voltage levels:

Appendix 9 of the RWE docu - specification

Surge absorber, overvoltage protection capacitor

e. g. Overvoltage protection capacitor

Appendix 9 of the RWE docu - specification

Appendix 9 of the RWE docu - specification

Example: Generator switch after transformer