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40 SERIES
12 to 50 cm3/rev (0.73 to 3.05 cu.in/rev)
up to 350 bar (5075 psi) rated pressure
WORLD SERIES
TECHNICAL DATA
OPERATING PARAMETERS
World Series pumps reduce the amount of uid borne noise generated by the pump and hence transmitted into the
hydraulic system. This results in a reduction in the amount of air borne noise emitted from the machine.
World Series pumps are highly efcient and are designed to provide high performance levels and long life when
operated within the parameters shown below. For operation outside these parameters please consult your David
Brown Hydraulics representative.
Viscosity
Fluid Cleanliness
Fluid Velocity
Shaft Loads
Fluids
Rotation
see page 3
see below.
All models
450 - 3500 rev/min
Minimum at start-up
-40oC (-40oF)
Maximum continuous
+80oC (+176oF)
Maximum intermittent
+100oC (+212oF)
Maximum at start-up
2000 mm2/sec (9,000 SSU)
Maximum continuous
250 mm2/sec (1150 SSU)
Minimum continuous
10 mm2/sec (60 SSU)
Optimum
15-25 mm2/sec (78-124 SSU)
To ISO4406 solid contaminant
Start-up period
21/17
Maximum in service
19/15
Optimum
16/11
Maximum water
0.1%
Maximum in INLET line
2.5 m/sec (8 ft/sec)
Recommended in INLET line
1.5 m/sec (5 ft/sec)
Maximum axial load
250 N (56 lb)
Maximum radial load
500 N (112 lb)
All data is quoted for mineral oils HM and HV.
For re resistant and environmentally aware uids please contact
your David Brown representative.
Clockwise or Anti-clockwise viewed from shaft end (not reversible).
INLET CONDITIONS
It is essential that pumps are installed so that they can always ll with uid.
World Series pump inlet porting is designed to facilitate full volume ll but the following machine design recommendations should be followed.
Never run pumps dry - particular care should be taken to open any shut-off valves.
Use large diameter pipes and ttings and avoid sharp bends and long lengths.
Inlet uid velocity should not exceed 2.5 m/sec (8.0 ft/sec) calculated by:
V = 21.22Q m/sec where V = velocity (m/sec)
D2
Q = ow rate (l/min)
D = bore diameter (mm)
V = velocity (ft/sec)
Q = ow rate (US gal/min)
D = bore diameter (inches)
If possible mount the pump below the lowest level of uid in the tank. If necessary prime the pump
on start-up.
Ensure that inlet lines are airtight.
Particular care should be taken where high speeds and/or high uid viscosities are involved.
As a general rule pressure at the pump inlet should not be less than 0.8 bar absolute (6" Hg depression) at normal
viscosity of 23 mm2/sec (110 SSU) at maximum operating speed.
David Brown Hydraulics' Engineers will be pleased to advise on any installation
2
WORLD SERIES
INTRODUCTION
4012
4014
4016
4019
4022
DISPLACEMENT
cm3/rev (in3/rev)
12.0 (0.73)
RATED PRESSURE
bar (psi)
350 (5075)
350 (5075)
14.0 (0.85)
16.0 (0.98)
19.0 (1.16)
22.0 (1.34)
25.0 (1.53)
28.0 (1.71)
4025
4028
4031
250
350 (5075)
350 (5075)
350 (5075)
31.0 (1.89)
34.0 (2.07)
4034
4038
4042
4046
4050
TORQUE CURVE
350 (5075)
350 (5075)
350 (5075)
50
350 (5075)
315 (4570)
290 (4200)
275 (3990)
240 (3480)
38.0 (2.32)
42.0 (2.56)
46.0 (2.81)
50.0 (3.05)
46
42
38
200
35
31
28
Torque (Nm)
MODEL
25
150
22
19
100
16
14
12
PUMP EFFICIENCIES
50
100
3000 rpm
98
96
Efficiency (%)
1500 rpm
50
100
150
200
250
300
Pressure (bar)
94
92
90
88
86
25
50
75
100
250
275
300
325
350
350
400
4012
4014
4016
4019
4022
4025
4028
4031
4034
4038
4042
4046
4050
3/4
1
1-1/4
1-1/2
2
2-1/2
Pump Section
1 2 3 4
Pump Section
1 2 3 4
(1-1/16 UNF)
(1-5/16 UNF)
(1-5/8 UNF)
Pump Section
1 2 3 4
Pump Section
1 2 3 4
1/2
3/4
1
Pump Section
1 2 3 4
(1-1/16 UNF)
(1-5/16 UNF)
(1-5/8 UNF)
Displacements
DISPLACEMENT
cm3/rev in3/rev
0.73
12.0
0.85
14.0
0.98
16.0
1.16
19.0
1.34
22.0
1.53
25.0
1.71
28.0
1.89
31.0
2.07
34.0
2.32
38.0
2.56
42.0
2.81
46.0
3.05
50.0
Mounting Flanges
SAE 82-2 (A- 2 bolt)
SAE 101-2 (B - 2 bolt)
SAE 101-2 (B - 2 bolt) with Spigot Seal
SAE 101-4 (B - 4 bolt)
SAE 101-4 (B - 4 bolt) with Spigot Seal
SAE 127-2 (C - 2 bolt)
SAE 127-4 (C - 4 bolt)
3 Bolt Italian
ISO 7653 with Support Bearing
ISO 7653 without Support Bearing
Code
Pump Section
1 2 3 4
Pump Section
1 2 3 4
(7/8 UNF)
(1-1/16 UNF)
(1-5/16 UNF)
Pump Section
1 2 3 4
BSPP Thread
SAE UNF O'Ring Thread SAE
Only available on Single Pumps or the rear section of a Multiple Pump
Shaft Seals
Seal and Wiper - (Code A)
2 Seals with Tell Tale - (Code C)
High Pressure - (Code Z)
Pump Section
1 2 3 4
(7/8 UNF)
(1-1/16 UNF)
Operating Pressures
Pump Section 1
Pump Section 2
Pump Section 3
Pump Section 4
Before ordering please check that the pump will be operated
within quoted parameters and that drive shaft "pD" factors are
not exceeded.
Operating Speed
Operating Speed
Hydraulic Fluid Type
Premium Mineral Oil
Other (please state)
Application
WORLD SERIES
DRIVE SHAFTS
Code B
SAE 22-4 (B) 7/8" spline
Code Q
SAE 25-4 (BB) 1" SPLINE
41.0 (1.61")
INVOLUTE SPLINE
13 TEETH
16/32 DP
FLAT ROOT, SIDE FIT
30 DEG PRESSURE ANGLE
MAJOR DIA 21.79/21.69 (0.858"/0.854")
INVOLUTE SPLINE
15 TEETH
16/32 DP
FLAT ROOT, SIDE FIT
30 DEG PRESSURE ANGLE
MAJOR DIA 24.87/24.97 (0.983"/0.979")
33.0 (1.30")
STANDARD FLANGE
MOUNTING FACE
STANDARD FLANGE
MOUNTING FACE
41.0 (1.6)
33.0 (1.3)
20.6 (0.81)
KEY
27.97/28.23
(1.101"/1.111")
22.20/22.22
(0.875/0.874)
6.3 (0.25)
STANDARD FLANGE
MOUNTING FACE
3/8"-24 UNF THREAD
19.0 (0.75") DEEP
Code R
11/8" Parallel
51.80 (2.04)
41.30 (1.63)
23.8 (0.93)
KEY
6.3 (0.25)
28.57/28.56
(1.1248/1.1244)
7.937/7.9.912 (0.312/0.311)
STANDARD FLANGE
MOUNTING FACE
46.0 (1.8")
38.0 (1.5")
20.6 (0.81")
KEY
6.3 (0.25")
25.35/25.40
(0.998"/1.000")
Code H
SAE 25-1 (BB) 1" parallel
6.325/6.312 (0.2490"/0.2485")
6.325/6.312 (0.2490/0.2485)
KEY
Code F
SAE 22-1 (B) 7/8" parallel
31.84/32.02
(31.84/32.02)
38.0 (1.47")
24.77/25.03
(0.985)/(0.975)
46.0 (1.81")
STANDARD FLANGE
MOUNTING FACE
WORLD SERIES
Code 1
MOUNTING FLANGES
16.0 (0.63)
5.7/6.7
(0.22/0.26)
12.7 (0.50)
181.0 (7.13)
8.9/9.9
R74 (2.91) (0.35/0.39)
126.95/127.0 DIA
(4.998/5.000 DIA)
82.50/82.55 DIA
(3.248/3.250)
R47.5 (1.87)
Code 4
Code 2
8.9 / 9.9
(0.35/0.39)
12.7
(0.50)
108.0 (4.25)
90.0 (3.54)
8.15/8.85
0.32/0.34
O'Ring Sealed
Spigot Option
8.9/9.9
0.35/0.39
Code 5
14.17/14.55 DIA
(0.558/.572 DIA)
79.97/79.94 DIA
(3.148/3.147)
12.7
(0.50)
114.5 (4.51)
146.5 (5.77)
114.5 (4.51)
101.55/101.60 DIA
(3.998/4.000)
90.0 (3.54)
118.0 (4.65)
90.0 (3.54)
13.00/13.50 DIA
(0.512/0.531 DIA)
O'Ring Sealed
Spigot Option
12.7 (0.50)
8.9/9.9
(0.35/0.39)
126.95/127.0 DIA
(4.998/5.000 DIA)
14.17/14.55 DIA
(0.558/.572 DIA)
Code 3
90.0 (3.54)
108.0 (4.25)
101.55/101.60 DIA
(3.998/4.000)
13.75
(0.54)
56.0mm
(2.20)
L + 31mm
(L + 1.22)
CLOCKWISE
WORLD SERIES
OUTLET
INLET
48.0mm
(1.89)
68.0 68.0
(2.68) (2.68)
E + 31mm
(E + 1.22)
OUTLET
ANTICLOCKWISE
A + 31mm
(A + 1.22)
INLET
Maximum Radial Load Fr at 24.0 (0.945) from Mounting Face = 9000N (2025 lbf)
The Outboard Bearing option is only available with the ISO 7653 Flange
Refer to the table on page 9 for the dimensions indicated and to the relevant installation drawings and data on page 9
WORLD SERIES
14.88
(0.59)
51.90/51.78 DIA
(2.043/2.038)
R36.5
(1.44)
15.0 (0.59)
31.12
(1.23)
6x21x25S SPLINE
TO UNI8953
R48.5 (1.91)
3 HOLES 12 DIA (0.47) EQUISPACED ON A 73.0 (2.874) PCD
This Shaft is only supplied with this ange
WORLD SERIES
SAE
FLANGE
SIZE
1/2"
B
3/4"
1"
A
C
1-1/4"
1-1/2"
2"
A
mm
(in)
12.7
(0.50)
19.1
(0.75)
25.4
(1.00)
31.8
(1.25)
38.1
(1.50)
50.8
(2.00)
B
mm
(in)
17.48
(0.688)
22.23
(0.875)
26.19
(1.031)
30.18
(1.188)
35.71
(1.406)
42.88
(1.688)
C
mm
(in)
38.10
(1.500)
47.63
(1.875)
52.37
(2.062)
58.72
(2.312)
69.85
(2.750)
77.77
(3.062)
M8 x 1.25 x 16
M10 x 1.5 x 20
M10 x 1.5 x 20
M10 x 1.5 x 20
M12 x 1.75 x 24
M12 x 1.75 x 24
INLET
82.9
(3.26)
OUTLET
INLET
OUTLET
68.0 68.0
(2.68) (2.68)
OUTLET
INLET
82.9
(3.26)
39.1
(1.54)
D
21.9
(0.862)
QUADRUPLE PUMP
INLET
OUTLET
68.0 68.0
(2.68) (2.68)
OUTLET
INLET
FOR COMPLIMENTARY INSTALLATION DATA SEE PAGE 8 ~ FOR SHAFT DETAILS SEE PAGE 5
FOR REAR PORT OPTIONS SEE PAGE 8 ~ FOR OUTBOARD BEARING OPTION SEE PAGE 9
CLOCKWISE
ANTICLOCKWISE
82.9
(3.26)
39.1
(1.54)
D
21.9
(0.862)
TRIPLE PUMP
INLET
CLOCKWISE
OUTLET
ANTICLOCKWISE
68.0 68.0
(2.68) (2.68)
ANTICLOCKWISE
39.1
(1.54)
B
21.9
(0.862)
DOUBLE PUMP
INLET
CLOCKWISE
OUTLET
CLOCKWISE
OUTLET
68.0 68.0
(2.68) (2.68)
ANTICLOCKWISE
82.9
(3.26)
INLET
21.9
(0.862)
SINGLE PUMP
39.1
(1.54)
WORLD SERIES
WORLD SERIES
INSTALLATION DATA
A
B
C
D
E
14
16
19
22
25
28
31
34
38
42
46
50
(0.73)
(0.85)
(0.98)
(1.16)
(1.34)
(1.53)
(1.71)
(1.89)
(2.07)
(2.32)
(2.56)
(2.81)
(3.05)
89.3
91.5
93.7
97.0
91.9
95.1
98.4
101.7
105.0
96.9
101.2
105.6
110.0
(3.517)
(3.603)
(3.690)
(3.819)
(3.616)
(3.746)
(3.875)
(4.004)
(4.134)
(3.813)
(3.986)
(4.158)
(4.331)
97.3
99.5
101.7
105.0
102.9
106.1
109.4
112.7
116.0
109.4
113.7
118.1
112.5
(3.832)
(3.918)
(4.005)
(4.134)
(4.049)
(4.179)
(4.308)
(4.437)
(4.567)
(4.305)
(4.478)
(4.650)
(4.823)
72.3
74.5
76.7
80.0
77.9
81.1
84.4
87.7
91.0
84.4
88.7
93.1
97.5
(2.848)
(2.934)
(3.020)
(3.150)
(3.065)
(3.194)
(3.324)
(3.453)
(3.583)
(3.321)
(3.494)
(3.666)
(3.839)
64.3
66.5
68.7
72.0
66.9
70.1
73.4
76.7
80.0
71.9
76.2
80.6
85.0
(2.533)
(2.619)
(2.705)
(2.835)
(2.632)
(2.716)
(2.891)
(3.020)
(3.150)
(2.829)
(3.001)
(3.174)
(3.346)
81.8
84.0
86.2
89.5
85.4
88.6
91.9
95.2
98.5
88.9
93.2
97.6
102.0
(3.222)
(3.308)
(3.394)
(3.524)
(3.360)
(3.490)
(3.619)
(3.748)
(3.878)
(3.498)
(3.671)
(3.843)
(4.016)
82.3
84.5
86.7
90.0
85.4
88.6
91.9
95.2
98.5
88.9
93.2
97.6
102.0
(3.241)
(3.328)
(3.414)
(3.543)
(3.360)
(3.490)
(3.619)
(3.748)
(3.878)
(3.498)
(3.671)
(3.843)
(4.016)
57.3
59.5
61.7
65.0
60.4
63.6
66.9
70.2
73.5
63.9
68.2
72.6
77.0
(2.257)
(2.344)
(2.430)
(2.559)
(2.376)
(2.506)
(2.635)
(2.765)
(2.894)
(2.514)
(2.686)
(2.859)
(3.031)
56.8
59.0
61.2
64.5
60.4
63.6
66.9
70.2
73.5
63.9
68.2
72.6
77.0
(2.236)
(2.323)
(2.409)
(2.539)
(2.376)
(2.506)
(2.635)
(2.764)
(2.894)
(2.514)
(2.686)
(2.859)
(3.031)
133.0
135.2
137.4
140.7
144.0
147.3
150.6
153.8
157.1
161.5
165.9
170.3
174.7
(5.238)
(5.324)
(5.410)
(5.539)
(5.669)
(5.798)
(5.928)
(6.057)
(6.187)
(6.359)
(6.532)
(6.704)
(6.877)
108.0
110.2
112.4
115.7
119.0
122.3
125.6
128.8
132.1
136.5
140.9
145.3
149.7
(4.253)
(4.340)
(4.426)
(4.555)
(4.685)
(4.814)
(4.943)
(5.073)
(5.202)
(5.375)
(5.547)
(5.720)
(5.892)
Note:
The data in the table above is based on using standard Mounting Flanges and a standard Interface Adaptor (on multiple
pump builds).
For other or non standard components please contact your local DBH representative for advice.
21.9
(0.86)
OUTLET
35.0
(1.38)
INLET
INLET
CLOCKWISE
35.0
(1.38)
OUTLET
ANTICLOCKWISE
WORLD SERIES
Rear Ports are available on Single Pumps and on the Rear Pump Section of Multiple Pump assemblies
Only threaded ports are available.
The provision of rear ports may be limited on higher speed, larger displacement applications where risk of inlet cavitation may be an risk.
Maximum Inlet Port size - 1-1/4" BSP or 1-5/16" UNF
Maximum Outlet Port Size - 1" BSP or 1-1/16" UNF
Global Hydraulics combines the businesses of David Brown Hydraulics, Hydreco, and Powauto and supports
worldwide customers with application expertise and famously reliable products.
The Global Hydraulics range includes pumps, motors, valves, pilot valves and power take offs to provide transport and
mobile hydraulic solutions to customers seeking reliability combined with advanced performance.
For assistance see contact information below.
CONTACT INFORMATION
AUSTRALIA
FINLAND
SOUTH AFRICA
CHINA
Hydreco David Brown (Xiamen) Hydraulics Co. Ltd.
Suite 1001 Lin Shinn Plaza
No. 90 Hubin Nan Road
Xiamen 361004, China
Tel:
+86 0592 2237092
Fax:
+86 0592 2237052
NORWAY
www.hydreco.com
www.powauto.com.au
USA
Hydreco Inc.
1500 Continental Blvd Ste Z
Charlotte
NC 28273-6376
Tel:
+1 704-295-7575
Fax:
+1 704-295-7574
E-mail:
postmaster@hydreco.com
WSP40ROWDB2013v1
GERMANY
UNITED KINGDOM
ITALY
David Brown Hydraulics Italia S.r.l.
Via Del Costruttore, 64
41058 Vignola - MO
Tel:
+39 059 7700411
Fax:
+39 059 7700425
E-mail:
dbhitalia@dbhsl.com
DENMARK
www.davidbrownhydraulics.com
INDIA
www.davidbrownhydraulics.de