OPERATION & MAINTENANCE MANUAL TRAFFIC LIGHTING SYSTEM

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MAINTENANCE

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OPERATION & MAINTENANCE MANUAL TRAFFIC LIGHTING SYSTEM

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7.0

MAINTENANCE 7.1 Introduction

This section describes the maintenance procedure of the traffic signal head installed in the tunnel for both Free Trade Zone and Midfield Access Road Tunnel.

7.2

General Maintenance
This signal heads interior does not requires any cleaning. The only operation that might becomes necessary, is the replacement of LED retrofit. Prior to any activities ensure that the power supply/electricity is disconnected from the unit before replacing the LEDs. The cleaning of the outside is done with water (if needed use liquid soap) and a clean rag for the optic.

7.3

Replacing the LED Retrofit

a) The nylon string should be fitted into the groove around the circumference of the rubber gasket. b) The nylon string should be crossed over at the part of the lens marked TOP. It should be pulled to the middle, then place the lens holder on top of the lens.

Figure 1: Replacing the LED Retrofit A

c)

Pull the nylon string upwards while pressing the lens holder downward. 11 March 2012

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OPERATION & MAINTENANCE MANUAL TRAFFIC LIGHTING SYSTEM

d)

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Pull each of the nylon strings alternatively in a symmetrical pattern so as to avoid turning the lens.

e)

Before beginning to pull the nylon string, all parts (210 as well as 300) should be centered and layed flush on top of one another.

Figure 2: Replacing the LED Retrofit B

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OPERATION & MAINTENANCE MANUAL TRAFFIC LIGHTING SYSTEM

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7.4

Periodic Maintenance

Maintenance Details

Daily

Weekly

Monthly

Quarterly

Half Yearly

Yearly

Traffic Signal Head Check and secure wire into termination point Replace faulty LED Tighten bolt in secure position and retorque as necessary Check wire termination in secure position Clean glass for clearness x o x x o x x o x o o o o o o o o o

x x

x x

x x

o o

o o

o o

LEGEND: X - Not Applicable, O- Requires Table 5: Periodic Maintenance For Signal Head

Maintenance Details

Daily

Weekly

Monthly

Quarterly

Half Yearly

Yearly

Traffic Control Panel Check any burnt-outs / replace Check wire termination in secure position Clean panel tag for clearness to read x x x x x x x x x o x x o o o o o o

LEGEND: X - Not Applicable, O- Requires Table 6: Periodic Maintenance For Traffic Controll Panel

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7.5

Troubleshooting 7.5.1 Common Problems

Symptom

Problem 1. Input voltage is too low or power failure

Solution Check for presence of input voltage Tighten the LED Check the DB board Replace the fuse Check the Tripping of circuit breaker in DB board Check the PLC controllers Check the failure of contactor relay or contactor.

LED does not light up

2. Loose connection of LED 3. Short circuit in DB board 4. Fuse Failure 5. Tripping of Circuit Breakers Traffic lights does not light up in the specified order or proper sequence as programmed on the PLC

Automatic control failure

Table 7: Common Problems

25045-D1000-10-UZI-E-V06-B01, Rev. 1

11 March 2012