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Gas Turbine Operations & Maintenance Strategies

Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas

Reliable Plant Online Certificate Course Live Interactive Classes Over the Internet Benefits of Attending the Course
Gas Turbines Basics and Applications. Material systems employed in gas turbines . Understand degradation mechanisms and how to predict them. Trend / Condition Monitoring of Gas Turbines . Failure Analysis for Gas turbine Operational and Maintenance issues of Gas Turbine Development in improving Gas Turbine Performances. Management of gas turbine components Maintenance Planning & Reliability Programs for GTs . Work-scoping in Gas Turbine with emphasis on cost reduction. Frame Machine Case Studies. Frame 7 & 9 . Warranty and Insurances related to Gas Turbine Operation

14 Modules Over 4.0 Months


For upcoming commencement dates, please view our course schedule at: http://www.Reliable-plant.com/schedule Keep you and your company one step ahead with this comprehensive overview of Gas turbine Reliability and Maintenance Program / Cost Optimization . Presented By Syed Nadeem Ahmed

BENE FITS O F LIVE E-LEARN ING


Attend lessons in an online classroom with your instructor and fellow students Upgrade your skills and refresh your knowledge without having to take valuable time away from work Receive information and materials in small , easy to digest sections Learn while you travel - all you need is an Internet connection Have constant support from your course instructor for the duration of the course Interact and network with participants from around the globe for valuable insight into Int. Practice Learn from international industry experts, based around the globe Live interactive webinars, not just a book on the web Receive a certificate of completion for Career Development Purpose

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas

Presented by

Syed Nadeem Ahmed


MSc Mech.Engg (Power Plants) / Six Sigma MBB
Nadeem has twenty two plus years of diverse engineering experience in Industrial sectors with a career as a Mechanical Engineer with Manufacturing and Engineering MRO Industry. Nadeem has been working with Airline Engineering MRO facility on Maintenance repair, overhaul, testing and evaluation of turbo machinery including aero and aero derivative gas turbine power plants. Diversified experience on General Electric, Rolls Royce and Pratt & Whitney machines. Nadeem has worked on assignments which include the LSS integration with reliability programs and MRO business development of aero / aero derivative gas turbine repair, refurbishment and overhaul. He is an international conference speaker and event trainer globally addressing gas turbine power plants, rotating equipment, reliability engineering , Plant Asset Management , Plant Life Assessment Evaluation and Recommendations and Lean Six Sigma. He has also trained a number of professionals in the same area within and outside his organisation.

Presentation format
The certificate program features real-world applications and use a multi-pronged approach involving self-study, interactive on-line webinars and homework assignments with a mentor on call. The course consists of 14 modules, over a period of 4 months. Some modules may involve a practical component or group activity. For each module there will be an initial reading assignment along with coursework or problems to be handed in and practical exercises in some cases. Participants will have ongoing support from their instructor . Course reading material will be delivered in electronic (PDF) format in advance of on-line presentations. Presentations and group discussions will be conducted using a live interactive software system. Assignments will be submitted electronically.

Live Webinars
During the program you will participate in 7 live interactive sessions with the instructor and other participants from around the world. Each webinar will last approximately 60 to 90 minutes, and we take student availability into consideration wherever possible before scheduling webinar times . Contact us for details of webinar session scheduling . All you need to participate is an adequate Internet connection, speakers and a microphone. The software package and setup details will be sent to you prior to the course.

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas

course outline
Module 1

Layout of Systems Pneumatic , Hydraulic , Fuel Lubrication , Electrical , Control Videos Modular Concepts for Maintenance / Design Philosophy Gas Turbine Manuals Specific Operating Instructions Manual Maintenance / Trouble Shooting Manual Overhaul Manual Standard Practices Manual NDT ( Non Destructive Testing ) Module 2 Gas Turbine System Integration Control Systems ( Typical Aero / Aero Derivatives/ Frame Machines ) Bearing Seals and Drives , Concepts of Bearing Sumps Philosophy Turbine Mechanical Design , Aero Overview Combustor Aero Design Compressor Mechanical and Aero Design Static Structures Typical Failure Modes / Trouble shooting / Diagnostics Module 3 Operational Issues / Discussions ( Customer Specific ) Model Specific to Customer ( Installation detail required ) Gas turbine Operation issues Understanding GT Axial Compressors Integrated Gas train operational Issues Module 4 Reliability Program for Gas turbine The RCM Process and Method Forecasting and predicting the failures RCM Programs and Gains Reliability Program elements , Implementation and Control RCM Exercises , Reliability Analysis Understanding a Reliability Program Implementation Cost vs ROI on reliability program Performance Measurement and Parameters Monthly GT Reliability Report Systems, components, structures , Critical systems Reliability Based Inspections. MRB , RCB and RRB functioning ( base lines ) Implementing RCB recommendations for GTs

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas

course outline
Module 5 Maintenance Program Implementation for GTs OEM , MPD , OSMP , Modification) Maintenance Program General Requirements Scheduled / Unscheduled Maintenance GTs Task / Function Codes Logistics and Man hour planning aspects Maintenance Task Packaging Turn around Checks , Equalized Programs ,Phased Programs Maintenance Task Cards , CMMS Maintenance Program Implementation and Development Staggered Implementation Plan Service Experience , Periodic Review Inspection Interval Escalations for GTs Successive reviews and amendments Efficiency & Effectiveness of maintenance Program Inventory Support for Maintenance Program Module 6 Special Applications Reliability Consideration LNG Trains Power Generation Plants Oil Platforms , Petrochemicals / refineries Process Plants ,Power Plants Rotating Equipment Reliability Programs in Applications Module 7 Performance Monitoring Gas Turbine & Compressors Gas turbine and compressors performance MAPs Operating Ranges for best performance Effect of equipment degradation on performance limits . Performance parameters Condition monitoring parameters for GT and Compressors Trend monitoring Assessing and Analyzing parameters, Interpretation. Module 8 Condition and Life Assessment Condition and life assessment for LLPs , Impellers , Blades. Gas Seals , Air Oil Seals , CDP seals Life Assessment Procedure of GT Component Life and Repair cycles Life assessment analysis( Use of Six Sigma Techniques ) Condition Assessment of Gas Turbine Blades , NGVs Actual A , B , C- Inspections Review Rotor Assessments

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas
Module 9 Condition and Life Assessment Condition and life assessment for LLPs , Impellers , Blades. Gas Seals , Air Oil Seals , CDP seals Life Assessment Procedure of GT Component Life and Repair cycles Life assessment analysis( Use of Six Sigma Techniques ) Condition Assessment of Gas Turbine Blades , NGVs Actual A , B , C- Inspections Review Rotor Assessments Module 10 Repair Techniques for Gas Turbine Components / Parts Repair of hot gas path components. What components can be repaired or reclaimed successfully. Understand the main processes used for repair The various Re-Coating options available Examining which repairs extend life and which dont. Auditing the repair process Module 11 Auditing Gas Turbine Overhauls Components of effective audits. Benefits for the operator in auditing and managing major gas turbine overhauls Determining key outcomes for overhauls Advantages of assessing overhauls before, during and after. Major aims of the audit process Course conclusions Module 12 Equipment Maintenance work scopes
Work-scope planning guides ( OEMs) Work-scope Examples Gas Turbines with Axial and centrifugal compressors Understanding work-scope cost HARD / SOFT time threshold for Equipment

course outline

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas ENROLL NOW
Emails : info@reliable-plant.com training@reliable-plant.com Contact Us : + 92-333-3057489 + 92-21-36190691 + 1 210 -526- 9677
We believe in Customer oriented solutions . Please let us know your training requirements , we will design a course for you online and onsite and at a venue of your choice .
Module 13 Economic life of Capital equipment EPC issues Operation and Maintenance economics Direct and Indirect Cost Associated with GTs Maintenance Cost Baselines Maintenance Contracts Cost Aspects Maintenance Cost Reporting Life cycle cost analysis Life extension and evaluation for GTs Repair vs Replace ,Lease vs Buy-in

course outline

PRACTICAL EXERCISES Throughout the course you will Participate in Practical exercises through videos , which will help you put theory to practice immediately HARDWARE and SOFTWARE REQUIRE MEN TS All you need to participate is an adequate Internet connection, PC, speakers and a microphone. The software package and setup details will be sent to you prior to the course. ENTRANCE REQUIREMENTS

Module 14 LTSAs ( Long Term Service Agreements ) Understanding the common pitfalls in LTSAs LTSA from a Technical perspective Insurance view on GT technology, risk and LTSAs Warranty related issues on Gas Turbine Parts Discussions on LTSA experience Selection of GT Process Considerations Maintenance consideration , Cost ASME . ANSI , API Codes Long and Short term Agreements Maintenance Service Offerings Best Mix of Qualities Conclusions

Some practical work experience in some of these topics would obviously be advantageous CERTIFICATION Participants completing all the assignments and achieving 50% or more for their final mark, as well as attending 65% of the live webinars, will receive the Reliable Plant Technical Training Certificate in Power Plant Reliability Engineering.

www.reliable-plant.com Email : info@reliable-plant.com

Gas Turbine Operations & Maintenance Strategies


Optimizing Maintenance Strategies & Philosophies for Process , Power Generation and Oil& Gas ENROLL NOW
Emails : info@reliable-plant.com training@reliable-plant.com Contact Us : + 92-333-3057489 + 92-21-36190691 + 1 210 -526- 9677

Upcoming Online Certificate Series


We offer complete online and venue based Training solutions for 1. 2. 3. 4. Power Generation Plants CCPP & TPP Process Plants all Categories Aviation MROs Oil & Gas Industries Reliable Plant is a web based , customer oriented technical training solutions provider at an affordable cost . Please let us know your training requirements , we will design a course for you online and onsite and at a venue of your choice . Email us for more details on complete series of technical courses in above fields . Email : info@reliable-plant.com training @reliable-plant.com

Our Partners Warping Wing Aero


Warping Wing Aero is a primary solution provider to aviation companies through Engineering and Technical services. The company is associated with the leading manufacturers of Aircraft Components, MROs, OEMs for Commercial as well as Non-Commercial Aircraft. Our team of professionals in Technical, Marketing, Sales would assist our valued customers in organizing complete aviation solutions. WWA is committed to achieve complete satisfaction for its valued customer and persistently gaining confidence through collaborative feedback from its valued customer .WWA endeavors to attain highest level of trust in aviation domain Please visit www. warpingwingaero.com

www.reliable-plant.com Email : info@reliable-plant.com

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