Field Density Tests

FIELD DENSITY TEST BY CORE CUTTER METHOD
Name of work: Construction of 4-lane Guwahati University bypass to NH-37 from km 140.000 to km 146.300(T=6.30 km) under Guwahati NH Division in the state of Assam Job No. 037-AS-2009-10-079
Location: Date: Material: Bulk Density: Tested By: Layer No.: 4 5
Layer Thickness: OMC: (A )MDD: Sl Sample Unit 1 2 3 No. 1 Mass of mould+ Gms Compacted Soil 2 Mass of mould Gms 3 Mass of Gms Compacted Soil (1-2) 4 Volume of Mould cc 5 Wet Density of Gm/cc Soil (3/4) Moisture Determination : By Moisture Meter 6 Moisture Content % 7 Field dry Density Gm/cc Soil (5)/ {1+(6)/100} 8 Degree of % Compaction (7)/ (A)x100 9 Average Degree of Compaction Remarks:
APWD REPRESENTATIVE
CONTRACTORS REPRESENTATIVE
COMPACTION TEST(MODIFIED PROCTOR)
Location: Source: Material: DETERMINATION 1.Wt of mould+ Compacted soil 2.wt of Mould 3.Wt of compacted soil (1-2) 4.Volume of Mould 5.Wet Density (3/4) 6.Moiture Content(w) 7.Dry Density 5/{1+ (w/100)} 8.Graph UNIT Gms Gms Gms cc Gm/cc % % Tested By: Date: Sample no: WET DENSITY 1 2 3 4
Maximum Dry Density (MDD): Optimum Moisture Content (OMC): Remarks :
APWD REPRESENTATIVE
ATTERBERG LIMIT
Location: Source: Material: DETERMINATION No. of Blows/Penetration in mm Container No. 1.wt of Container+ Wet Soil 2. wt of Container+ Dry Soil 3.Wt. of water (1-2) 4.Wt. of Container 5.Wt. of dry soil (2-4) 6.Moisture Content (w) (3/5)x100 8.Graph UNIT 1 Tested By: Date: Sample no: Liquid limit 2 3 4
Plastic Limit 2 3
Gms Gms Gms Gms Gms %
LL: PL Plasticity Index: Remarks:
APWD REPRESENTATIVE
GRADING ANALYSIS FOR G.S.B. MATERIAL
Name of work: Construction of 4-lane Guwahati University bypass to NH-37 from km 140.000 to km 146.300(T=6.30 km) under Guwahati NH Division in the state of Assam
Job No. 037-AS-2009-10-079 GRADING:I (Table 400-2) Wt. of sample: Location: Sample no: IS Sieve (mm) 75 26.5 4.75 0.075 Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm) Tested By: Date: % passing by weight Specific range % passing by Weight 100 55-75 10-30 <10 Remarks
APWD REPRESENTATIVE
FIELD DENSITY TEST BY SAND REPLACEMENT METHOD (FOR WMM WORKS)
Location: Material: (0)Bulk Density: Layer Thickness: OMC: (A )MDD: Sl Sample Unit 1 2 3 No. 1 Wt of sand before Gms pouring 2 Wt of sand after Gms pouring 3 Wt of sand in Gms hole + cone (1-2) 4 Wt of sand in Gms cone 5 Wt of sand in Gm hole (3-4) 6 Volume of hole cc (5/0) 7 Wt. of wet soil Gms from hole 8 Wet density of Gm/cc soil (7/6) Moisture Determination : By Moisture Meter 9 Moisture Content % 10 Field dry Density Gm/cc Soil (8)/ {1+(9)/100} 11 Degree of % Compaction (10)/ (A)x100 12 Average Degree of Compaction Remarks: 4 5 Tested By: Date:
APWD REPRESENTATIVE
GRADING ANALYSIS FOR W.M.M. WORKS
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: IS Sieve (mm) 53 45 22.4 11.2 4.75 2.36 600 micron 75 micron Remarks: Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm)
Tested By: Date: % passing by weight % passing as per J.M.F. Specified range as per MoSRT&H specification 100 95-100 60-80 40-60 25-40 15-30 8-22 0-8
APWD REPRESENTATIVE
AGGREGATE IMPACT VALUE TEST AIV(WMM/BM/BC/SDBC)
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: Material: Tested By: Date: No of blows:15 Method of crushing :sudden 4 Wt of aggregate retained on 2.36 mm sieve (gm) 5 Wt aggregate passing on 2.36 mm sieve(gm) (3-4) 6 Aggregate impact value (%) (5/3)x100
Range of sieve :10mm -12.5 mm Height of Fall:380 mm Method of Sampling: By means of scoop 1 2 3 Sample Wt. Wt Wt of no. container container+ aggregate (gm) aggregate before (gm) compaction (gm) (2-1)
AVERAGE AIV: Remarks:
APWD REPRESENTATIVE
FLAKINESS INDEX TEST(WMM/BM/BC/SDBC)
Job No. 037-AS-2009-10-079 Material:WMM Tested By: Sieve Range (mm) 1 Total weight of aggregate (gram) 2 Wt. of Aggregate retained (gram) Location: Date: 3 Wt. of aggregate passing (gram) 4 Flakiness index (%)
63-50 50-40 40-31.50 31.50-25 25-20 20-16 16-12.50 12.5-10 10-6.30 Remarks: Average :
APWD REPRESENTATIVE
GRADING ANALYSIS FOR G.S.B. MATERIAL
Job No. 037-AS-2009-10-079 GRADING:II (Table 400-2) Wt. of sample: Location: Sample no: IS Sieve (mm) 53 26.5 4.75 0.075 Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm) Tested By: Date: % passing by weight Specific range % passing by Weight 100 50-80 15-35 <10 Remarks
APWD REPRESENTATIVE
GRADING ANALYSIS FOR DBM WORKS
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: IS Sieve (mm) 37.5 26.5 19.0 13.2 4.75 2.36 0.3 0.075 Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm)
Tested By: Date: % passing by weight % passing as per J.M.F. Specified range as per MoSRT&H specification 100 90-100 71-95 56-80 38-54 28-42 7-21 2-8
Remarks:
APWD REPRESENTATIVE
FIELD DENSITY TEST BY SAND REPLACEMENT METHOD (FOR DBM/SDBC/BC WORKS)
Location: Material: (0)Bulk Density of Sand : Layer Thickness: Sl Sample Unit 1 No. 1 Wt of sand before Gms pouring 2 Wt of sand after Gms pouring 3 Wt of sand in Gms hole + cone (1-2) 4 Wt of sand in Gms cone 5 Wt of sand in Gm hole (3-4) 6 Volume of hole cc (5/0) 7 Wt. of sample Gms from hole 8 Field Dry density Gm/cc of sample (7/6) 9 Degree of % Compaction (8)/ (A)x100 12 Average Degree of Compaction Remarks: 2 3 (A )MDD: 4 5 Tested By: Date:
APWD REPRESENTATIVE
GRADING ANALYSIS FOR BC WORKS
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: IS Sieve (mm) 19.0 13.2 9.5 4.75 2.36 1.18 0.6 0.3 0.15 0.075 Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm)
Tested By: Date: % passing by weight % passing as per J.M.F. Specified range as per MoSRT&H specification 100 79-100 70-88 53-71 42-58 34-48 26-38 18-28 12-20 4-10
Remarks:
APWD REPRESENTATIVE
GRADING ANALYSIS FOR BUSG WORKS
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: Tested By: Date: Cumulative Wt. retained (gm) Wt passing (gm) % passing by weight Specified range as per MoSRT&H specification 100 40-75 0-20 0-5
Coarse Aggregate
IS Sieve (mm) 53.0 26.5 13.2 2.8 Wt. of sample: Location: Sample no: Wt Retained (gm)
Tested By: Date: Cumulative Wt. retained (gm) Wt passing (gm) % passing by weight Specified range as per MoSRT&H specification 100 40-75 0-20 0-5
Key Aggregate
IS Sieve (mm) 22.4 13.2 5.6 2.8 Remarks: Wt Retained (gm)
APWD REPRESENTATIVE
GRADING ANALYSIS FOR SDBC WORKS
Job No. 037-AS-2009-10-079 Wt. of sample: Location: Sample no: IS Sieve (mm) 13.2 9.5 4.75 2.36 1.18 0.3 0.075 Wt Retained (gm) Cumulative Wt. retained (gm) Wt passing (gm) Tested By: Date: % passing by weight % passing as per J.M.F. Specified range as per MoSRT&H specification 100 90-100 35-51 24-39 15-30 9-19 3-8
Remarks:
APWD REPRESENTATIVE
BITUMEN EXTRACTION TEST(DBM/SDBC/BC )
Job No. 037-AS-2009-10-079 Location: Sample No. 1. Wt of sample +bowl 2.Wt of bowl 3.Wt. of sample(1-2) 4.Wt of filter paper before extraction 5.Wt of filter paper after extraction 6.Wt of filler on filter paper(5-4) 7.Wt of aggregate+bowl after extraction 8. Wt. of washed aggregate (7-2+6) 9.Wt. of Bitumen (3-8) 10.Binder Content (9/3) Average Binder Content: Remarks : Unit gms gms gms gms gms gms gms gms gms % 1 Tested By: Date: 2 3 4
APWD REPRESENTATIVE
TEMPERATURE REGISTER AT FIELD (DBM/BC/SDBC)
Job No. 037-AS-2009-10-079 Location of Work: Sl Tipper No. Time Temperatur no of e of Mix at . Arrival Plant at the Time of Discharge Temperatur e of Mix during laying Date: Temperatur e of Mix during rolling Remark
Checked By:
Recorded By A.E/J.E./S.A.
TEMPERATURE REGISTER AT PLANT SITE (DBM/BC/SDBC)
Job No. 037-AS-2009-10-079 Location of Work: Sl Tipper No. Time of Temperatur no Departure e of . Bitumen Temperatur e of Dry aggregate Date: Temperatur e of Mix Remark
Checked By:
Recorded By A.E/J.E./S.A.
DATA SHEET FOR SIEVE ANALYSIS AGGREGATE (FOR CONCRETE GRADE M)
Job No. 037-AS-2009-10-079 Sample No. Quantity of Aggregate Source To be used in structure Date of Sampling Method of Test Date of Testing Sampling & Tested By : Weight of Sample: IS Sieve No. Mass Retained Cumulative Mass Retained % Cumulative Retained Acceptable Limit
REMARKS:
APWD REPRESENTATIVE
CONCRETE DELIVERY RECORD Name of work: Construction of 4-lane Guwahati University bypass to NH-37 from km 140.000 to km 146.300(T=6.30 km) under Guwahati NH Division in the state of Assam
Job No. 037-AS-2009-10-079 CONCRETE BATCHING DELIVERY TICKET NO. Location of Pour: Concrete Grade : W/C Ratio: Cement Content : Max. Aggregate Size: Admixture(Type & Dosage): Batching Started(Hrs): Quantity Batched(cum): Batching Finishing(Hrs): Date: Mix Temp. Slump: No. of cubes taken:
APWD REPRESENTATIVE
CONCRETE DELIVERY&POUR RECORD Name of work: Construction of 4-lane Guwahati University bypass to NH-37 from km 140.000 to km 146.300(T=6.30 km) under Guwahati NH Division in the state of Assam
Job No. 037-AS-2009-10-079 1.CONCRETE BATCHING DELIVERY TICKET NO. Location of Pour: Concrete Grade : W/C Ratio: Cement Content : Max. Aggregate Size: Admixture(Type & Dosage): Batching Started(Hrs): Quantity Batched(cum): 2.TRUCK ARRIVED ON SITE: Slump Test Result(s) : Discharge started : Hrs mm at Hrs Hrs Hrs Hrs. Batching Finishing(Hrs): Truck No.: Date: Mix Temp. Slump: No. of cubes taken:
No. of site cubes taken: Place where cubes taken : Placement Temperature of concrete: Ambient Temperature Weather Condition : :
APWD REPRESENTATIVE Inspected by : Date:
CONTRACTORS REPRESENTATIVE Name: Designation:
Annexure-A QUALITY CONTROL EQUIPMENTS FOR FIELD LABORATORY A) For Earthwork :i) Moisture Meter with chemicals ii) Apparatus for measuring Dry density by core cutter method with all necessary equipments iii) Oven, electrically operated and thermostatically controlled upto 2000C & 3000C (sensitivity 10C) iv) Electronic balance of 200gm capacity 0.01gm accuracy. v) Electronic balance of 10 Kg capacity 0.5gm accuracy. vi) Modified Proctor Mould with Rammer vii) Cassagrande Apparatus for Liquid Limit Test viii) 4mm thick glass pane for Plastic limit Test B) For W.M.M., G.S.B. & BM/SDBC/P.C. Work as applicable :(I) Apparatus for measuring Dry density by sand replacement method i) Thermometers :a) Metallic type (Mercury in steel) with 30cm atem and 3m stem for near and distant readings. b) Glass type (Mercury in glass) of ranges 1100C, 2500C c) Infrared Temperature meter d) Digital thermometer (-500C to 3000C) ii) Electronic balance of 10kg capacity of accuracy 0.5gm. iii) Electronic balance of 5kg capacity of accuracy 0.01gm. iv) Standard set of 1.5 sieves, lid and Pan :a) 450mm dia for coarse aggregate, 75mm,45 mm, 53mm, 22.4 mm, 26.50mm, 37.5mm,19mm,11.2 mm 13.20mm, 9.50mm, 6.7mm and 4.75mm. b) 200mm dia for file aggregates :2.36mm, 1.18mm, 600 micron, 300 micron, 150 micron, 75 micron. vi) Flakiness and Elongation test gauge as per IS:2386 Part-1 ix) Water Adsorption Test apparatus as per IS:2386 Part-5 x) Aggregate Impact value test apparatus as per IS:2386 Part-4 along with following IS sieves : 12.5 mm,10 mm,2.36 mm xi) Penetration test apparatus xii) Softening point test apparatus xiii) Electrically operated centrifuge type bitumen extractor and Tolune (C6, H5CH3)
xiv)
Glassware, graduated cylinder, spatula, scoops, steel scales, measuring tapes(30 metre tape and 5metre steel tape-3 sets ), enameled trays, filter paper, 4mm thick glass, glass marking pencils, heat resistant hard gloves. xv) Mechanical sieve shaker 450mm dia, 200mm dia. C) For Bridge Work 1. Cube Testing Machine -1 set with 15cm cube moulds (30 nos or as per requirement )
Quantity of item,Frequency of Test and No. of Test Required for Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test Frequency of Test No./Tender Work No. Item No. 1 2 3 4 5 6 7 Item No. Earthworkcum Soil Gradation 2 nos per 3000 cum 8,9&10 embankment ,sub Atterberg Limits do grade &shoulders Modified Proctor Density do Field Density One test per 1000 sqm of for each compacted layer No of test required 8
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Quantity of item,Frequency of Test and No. of Test Required Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test No./Tender Work No. Item No. 1 2 3 4 5 6 Item No. GSB for Grading I&II cum 19541.00 Gradation 12&64 Field Density
Frequency of Test 7 1 no per 200 cum 1 no per 500 sqm
No of test required 8 97 nos
Quantity of item,Frequency of Test and No. of Test Required Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test No./Tender Work No. Item No. 1 2 3 4 5 6 Item No. 13 WMM cum 19883.00 Gradation Field Density Impact Test Flakiness & Elongation index
Frequency of Test 7 1 no per 100 cum 1 no per 500 sqm 1 no per 200 cum 1 no per 200 cum
No of test required 8 199 nos 99 nos 99 nos
Quantity of item,Frequency of Test and No. of Test Required Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test No./Tender Work No. Item No. 1 2 3 4 5 6 Item Nos. DBM cum 359.00 Gradation 65 Field Density Impact Test Flakiness & Elongation index Bitumen Extraction Test Temperature at plant Temperature at site
Frequency of Test 7 2 test per plant per day 1 no per 250 sqm 1 no per 50 cum 1 no per 50cum 2 test per plant per day At regular close intervals At regular close intervals
No of test required 8 -------------7 nos 7 nos
Quantity of item,Frequency of Test and No. of Test Required Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test No./Tender Work No. Item No. 1 2 3 4 5 6 Item Nos. BC cum 328.00 Gradation 57 Field Density Impact Test Flakiness & Elongation index Bitumen Extraction Test Temperature at plant Temperature at site Frequency of Test 7 2 test per plant per day 1 no per 250 sqm 1 no per 50 cum 1 no per 50cum 2 test per plant per day At regular close intervals At regular close intervals No of test required 8 -------------7 nos 7nos
Quantity of item,Frequency of Test and No. of Test Required Job No. 037-AS-08-09-061 Sl Description of Item of Unit Quantity Test Name of Test No./Tender Work No. Item No. 1 2 3 4 5 6 Item Nos. SDBC cum 2525.00 Gradation 18 Field Density Impact Test Flakiness & Elongation index Bitumen Extraction Test Temperature at plant Temperature at site Frequency of Test 7 2 test per plant per day 1 no per 250 sqm 1 no per 50 cum 1 no per 50cum 2 test per plant per day At regular close intervals At regular close intervals No of test required 8 -------------51 nos 51nos
Quality Control Register Section Earthwork Abstract of Test Conducted

Sl No. Name of Test Test No. Date of Test Result Qualified (yes/No) If No. Page No. & Date of NCR Page No. & date on which Test qualified
Gradation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2

Field Density Tests

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Field Density Tests

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FIELD DENSITY TEST BY CORE CUTTER METHOD

COMPACTION TEST(MODIFIED PROCTOR)

Maximum Dry Density (MDD): Optimum Moisture Content (OMC): Remarks :

Gms Gms Gms Gms Gms %

LL: PL Plasticity Index: Remarks:

GRADING ANALYSIS FOR G.S.B. MATERIAL

FIELD DENSITY TEST BY SAND REPLACEMENT METHOD (FOR WMM WORKS)

GRADING ANALYSIS FOR W.M.M. WORKS

AGGREGATE IMPACT VALUE TEST AIV(WMM/BM/BC/SDBC)

AVERAGE AIV: Remarks:

FLAKINESS INDEX TEST(WMM/BM/BC/SDBC)

GRADING ANALYSIS FOR G.S.B. MATERIAL

GRADING ANALYSIS FOR DBM WORKS

FIELD DENSITY TEST BY SAND REPLACEMENT METHOD (FOR DBM/SDBC/BC WORKS)

GRADING ANALYSIS FOR BC WORKS

GRADING ANALYSIS FOR BUSG WORKS

GRADING ANALYSIS FOR SDBC WORKS

BITUMEN EXTRACTION TEST(DBM/SDBC/BC )

TEMPERATURE REGISTER AT FIELD (DBM/BC/SDBC)

TEMPERATURE REGISTER AT PLANT SITE (DBM/BC/SDBC)

DATA SHEET FOR SIEVE ANALYSIS AGGREGATE (FOR CONCRETE GRADE M)

APWD REPRESENTATIVE Inspected by : Date:

CONTRACTORS REPRESENTATIVE Name: Designation:

Frequency of Test 7 1 no per 200 cum 1 no per 500 sqm

No of test required 8 97 nos

No of test required 8 199 nos 99 nos 99 nos

No of test required 8 -------------7 nos 7 nos

Quality Control Register Section Earthwork Abstract of Test Conducted

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