M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

Ref.Number: SIS/AR1515/CMS/E&I/004 Revision: 0 Page: 1 to 9 Client / Project: SAUDI ARAMCO / WASIT LATERAL PIPE LINE TIE IN/ BERRI & KHURSANIYAH /BI-10-00914-10

Title: This Method of Statement is to be establishing a guideline detailed procedure

for the Grounding cable cad welding. Prepared By: Name: CIHAT SAKA Position: CONSTRUCTION MANAGER Signature: Date: Reviewed By: Name: S. RAVICHANDRAN Position: QC MANAGER Signature: Date: Approved By: Name: MOHAMMED ABBAS Position: SNR. PROJECT MANAGER Signature: Date: Approved By: CLIENT Name: Position: Signature: Date: Revision Description Break down of subject task in two phase This Document is the property of M. S. Al-Suwaidi Industrial Services Co. Ltd. Issue to, and use by others requires the written approval of the M. S. Al-Suwaidi Holding Company QA/QC Manager. 1

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

DISTRIBUTION This is a Controlled Issue document. Its issue to the under noted by name, date and revision status is recorded by the Project Document Controller. IT IS NOT TO BE COPIED The Document Controller, upon request, can provide additional, controlled copies. A. SIS RECIPIENTS MOHAMMED ABBAS S. RAVICHANDRAN CIHAT SAKA : : : Snr. Project Manager Project QA/QC Manager Construction Manager

B.

ARAMCO RECIPIENTS SA PMT PID PROPONENT

C.

OTHERS (Specify Company / organization) NIL

D.

ATTACHMENTS

INDEX
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M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT 1.0 Purpose ----------------------------------------- 4 2.0 Scope -------------------------------------------- 4 3.0 Responsibilities ---------------------------------- 4 4.0 Reference Documents -------------------------- 4 5.0 Safety Requirements ---------------------------- 5 6.0 General Requirement ---------------------------- 5 7.0 Work Execution Procedure And Inspection ----- 6 8.0 Sequence of work ------------------------------- 7 9.0 Work Procedure --------------------------------- 7 10.0 11.0 Coordination And Inspection -------------- 8 Site Clean-up ------------------------------ 8

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

1. Purpose The purpose of this method of statement is to establish a guideline detailed procedure to provide safe procedure to be adopting for execution of grounding cable cad welding. This activity is under BI-00914-10 at BGP. Inspection of the erected items based on as per approved work drawings.

2. Scope This CMS is applicable for grounding cable cad welding and relevant activity.

3. Responsibilities It is the responsibility of the Construction Manager or E&I Superintendent as well as to his Project Electrical and Instrumentation Engineers or Supervisors, and QC personnel assigned in the area to ensure that all E&I works and related activities shall be in accordance with the requirements of this method Statement and to the Project Standards and Specification.

4. Reference Documents 4.1. DRAWING NO :

4.1.1. 4.1.2. 4.1.3.

470-P-RA-515048-001 GROUNDING LAYOUT 470-P-RA-196943-001 GROUNDING LAYOUT 470-P-RA-196943-002 GROUNDING LAYOUT

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M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

4.2. SAUDI ARAMCO STANDARDS AND SPECIFICATIONS SAES-P-104 SAES-P-111 Wiring Methods and Materials Grounding

4.3.

Codes

NEC NFPA 70

National Electrical Code National Electrical Code

5. SAFETY

5.1

Planning

5.1.1 Ensure the worksite is free from flammable / toxic vapor or liquid by safe preparation. 5.1.2 Thermo Weld (Cad Weld) tools/ equipment to be authorized under permit to work system. 5.1.3 Keep the fire extinguishers in ready condition. 5.1.4 Permit to work Welding and Cutting. 5.1.5 Availability of work site Supervisor. 5.1.6 Company approved Thermo weld(Cad Weld) method of statement should be available at worksite. 5.1.7 Take a hot work permit and other associated permits from asset owner.
5.2 Thermo weld (Cad Weld)

5.2.1 Ensure the thermo weld equipments (Mould, torch) are free from defect. 5.2.2 Wear proper nose mask.
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M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

5.2.3 Wear long sleeved coverall, hand gloves, and Goggles. 5.2.4 Do not use worn or broken moulds, which could cause leakage of molten weld metal. For further more clarification, please refer the attached JSA. 6. GENERAL REQUIREMENTS

The SIS shall execute the work, which forms an integral part of project. It shall provide all items, operations, and methods including labors, materials, equipment, consumables, and other necessary item for the completion of the work.

7. WORK EXCUTION PROCEDURE AND INSPECTION

7.1 General:

7.1.1 SIS shall adhere to the data and drawings approved by SAPMT. Any doubt or discrepancy shall be bringing to the attention of the approving authority.

7.1.2 SIS shall provide adequate supervision during execution of the work in order to ensure satisfactory performance of the work.

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

7.1.3 EQUIPMENT & TOOLS REQUIREMENT:

Sl. No

Name of Equipment & Tools Required Quantity

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0

Cad weld mold Slag removal tool Mold metal sealer, Putty Warp shims Flame Resistance Blanket Flint igniter Ratcheting Cable Cutter Mold Cleaning Brush Card Cloth Brush Metal Disks Gripping Pliers Screw Driver Hammer Metal File

01 01 01 01 (Roll) 01 (Roll) 01 01 01 01 10 01 01 01 01

8. SEQUENCE OF WORK:
8.1 PREPARATION: 7

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

8.1.1 Assure all materials, tools require will be ready to near the working area. 8.1.2 Provide proper barricade around the work area. 9. WORK PROCEDURE: 9.1. Get the hot work permit properly with clearly mentions the area and working activity. 9.2. Check and ensure the graphite mold it has not worn or broken, which could cause leakage of molten weld metal during the reaction. 9.3. Dry the mold and the conductors. The conductors should be clean and dry before the connection is made. Use a propane torch to dry wire conductors and remove remaining cleaning residue, solvent, or water before making the CAD WELD connection. 9.4. Use a wire brush to further preparing the surface of the conductors. Scrape the outer surface to remove dirt and oxidation. You will notice a slight color change. 9.5. Insert the conductors and position them for the connection. 9.6. Close the clamp tightly once the conductors are proper positioned. Close the handles to lock the mold. 9.7. Insert the steel disk (concave side up) into the mold. Hold the steel disk on the side of the mold and let it slide into place. 9.8. Ensure that the steel disk is properly seated.

9.9. Take the tube of welding material included in the package and removes the lid over the mold crucible. Quickly pour the loose welding material powder into the mold. 9.10. Sprinkle the starting material over the welding material and onto the lip of the mold. 9.11. Close the cover and ignite. 9.12. Open the mold after the metal solidifies.
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M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

CONSTRUCTION METHOD STATEMENT

9.13. Remove slag from mold before next connection. 10. COORDINATION AND INSPECTION:

The SIS shall maintain effective liaison to the SAPMT and Operation for proper coordination and submission of report and other documents necessary for the execution of the work. Inspection for the work shall be done in accordance with the procedure provided in SATIPs of the project. 11. Site Cleanup: After completion of all, work final clean up shall immediately follow. The SIS shall conduct clean-up work by collecting all the debris, wastes, excess soil and other materials and dispose of at the designated location.