Housing Designs & Seal Options PDF

Hallite Seals
Housing designs & seal options

Cylinder housings and seal options
The following diagrams illustrate how Hallites wide range of products can be applied to a selection of some of the most popular cylinder designs servicing the worlds fluid power industry. The diagrams show different gland and piston arrangements to illustrate alternative sealing methods currently in use and a suitable Hallite product. If the application which you are interested in is of a non-standard nature please contact Hallites technical department.
Gland
Heavy duty Type 13, 14
Piston
Heavy duty Type 18
Heavy duty Type 58
Heavy duty Type 621, 631 652, 653
Medium duty Type 601, 605
Medium duty Type 753
Hallite Seals
Housing designs & seal options

Gland
Piston
Medium duty Type 53
Light to medium duty Type 616, 16
Light to medium duty Type 754, 755, 770
High speed light duty Type 16
High speed light duty Type 54
Hallite Seals
Housing Design
Hallite Seals product data sheets give information indicating the allowable extrusion gap a seal can see at pressure during its working life. The extrusion gap can be calculated using the tolerance build ups within the cylinder and any dilation that may occur under pressure. Maximum extrusion gap = F max (see drawing below). F max is the maximum extrusion gap for the seal Minimum metal to metal clearance = F min (see drawing below). F min for cylinders with minimal side loading should be > 0.1mm (0.004). Extrusion is closely linked to pressure and temperature. In general, the best seal performance and life is provided by specifying the smallest possible extrusion gap. The figures shown for the extrusion gap within the operating conditions of Hallites product data sheets, relate to the maximum permissible, worst case situation with the gap all on one side.
Rods
Maximum extrusion gap F max = (D3 max + D2 max) - S min - d1 min 2
Type 735, 754, 755

1.2
Extrusion gap (mm)
1.0 0.8 0.6
Minimum metal to metal clearance (extrusion gap) F min = S min -(D2 max - D3 min) 2
Hallite 735
0.4 0.2 0
Hallite 754 Hallite 755

0 100 200 300 400 500 600 700 800
F max Rod seal groove Bearing housing diameter Housing D 2 Rod diameter d 1 S F min Gland bore diameter D 3 Rod Bearing housing diameter d 2
Piston seal groove
F max
Pressure bar
Type 15, 16, 18

1.2
Piston diameter D 3 S Bearing section F min
Cylinder Bore diameter D 1
Extrusion gap (mm)
Piston
1.0 0.8 0.6 0.4 0.2 0 0
Hallite 16
Hallite 15 Hallite 18
100 200 300 400 500 600 700 800
Rod Bearing
Note: Rod is not concentric with gland, because of clearances. (shown exaggerated)
Piston Bearing
Note: Piston is not concentric with cylinder bore, because of clearances. (shown exaggerated)
Pressure bar
Pistons
Maximum extrusion gap F max = D1 max - S min - (d3 min + d2 min) + dilation 2 Minimum metal to metal clearance (extrusion gap) F min = S min - (d3 max - d2 min) 2 Calculate both F max and F min. Ensure the F min is greater than 0.1mm (0.004) and F max is less than the maximum extrusion gap stated on the seal data sheet at the applications working pressure. For built-in metal bearings, the extrusion gap calculation is simpler. For F max: Rod = D3 max - d1 min + dilation Piston = D1 max - d3 min + dilation F min must be zero
Type 601, 605, 606, 610, 621, 631, 652, 659

1.2
Extrusion gap (mm)
1.0 0.8 0.6 0.4 0.2 0 0 Hallite 601 Hallite 605 Hallite 606 Hallite 610 Hallite 659 100 200 300 400
Hallite 621 Hallite 631 Hallite 652 500 600 700 800
Pressure bar
Vee pack sets

1.2
Extrusion gap (mm)
1.0 0.8 0.6 0.4 0.2 0 0 100 200 300 400 500 600 700 800
Hallite 07 Hallite 12 Hallite 09 Hallite 13 Hallite 11 Hallite 14
Pressure bar
Hallite Seals
Use and fitting of seals

Our quality control methods for material and manufacturing processes ensure that all seals leaving our factories are in a condition capable of giving a long and reliable service life. We have found from many years experience, that premature seal failure can be avoided if the following recommendations are considered at the design and manufacturing stage of the cylinder: 1. Specify piston and gland bearings which are adequately proportioned to support the cylinder loads. As a result of mounting misalignments and / or the working action of the cylinder, piston and gland bearings will be subjected to side-loading, causing damage to the rod or the tube surface and hence the seal, if the bearings are inadequate. 2. Ensure that seals are stored distortion free in a cool, dry and dark place prior to fitting. 3. Check that the seal housing is free from damage likely to harm the seal. Remove all sharp edges and burrs from metal parts, paying particular attention to ports, grooves and threads over or through which the seal passes during assembly. 4. Clean all seal housing areas, ensuring that all metallic particles and other contaminants have been removed. Check that other surfaces adjacent to the passage of the seal on fitting are also free of dirt, swarf or other contaminants. Check that both static and dynamic housing surface finishes meet specifications. 5. Where the difference between a thread diameter over which the seal must pass and the seal diameter is small, use some form of protection over the thread, such as a fitting sleeve made of hard plastic. 6. Check that the seal is of the correct type, part number and size, and that the specified material is correct. If there is any doubt regarding the material contact your local Hallite sales office. 7. Lubricate all seals and metal components liberally with clean operating fluid or a compatible grease prior to assembly. N.B. Silicone grease should not be used in normal hydraulic applications. 8. Where seals fitted to sub-assemblies, such as pistons, are awaiting further fitting operations, ensure that the seals are not subjected to any misaligned or localised loading which will cause local deformation. Ensure that sub-assemblies remain clean. 9. The use of metal levers is not recommended but should they be used it is imperative that they are completely smooth and free from nicks and burrs. When using them ensure that the metal surfaces adjacent to the seal are not damaged. 10. Flush the hydraulic system thoroughly before connecting the cylinder to it.
Typical hydraulic cylinder layout showing installation features to be considered for satisfactory seal life.
Hallite Seals
Storage of Seals
Storage conditions Most polymeric items including vulcanized rubber and other elastomers tend to change their properties during storage and may become unserviceable. This may be due to hardening, softening, cracking, crazing or other degradation and may be the result of oxygen, ozone, light, heat and/or humidity. The following recommendations indicate the most suitable conditions for storing elastomeric items, whether as a single item or composite product. 1. Temperature Storage temperatures should not exceed 75 F. Low temperatures are not permanently harmful provided the rubber items are handled carefully and not distorted. When taken from low temperatures items should be raised to approximatley 85 F before they are used. 2. Humidity Optimum humidity is about 65% in a draft-free atmosphere. 3. Light Protection from direct sunlight and strong artificial light with a high ultraviolet content is important. Unless packed in opaque containers, it is advisable to cover windows with red or orange screens or coatings. 4. Oxygen and Ozone Elastomeric items should be protected from circulating air wherever possible. As ozone is particularly harmful to rubber, storage rooms should be free from equipment that may give rise to electric sparks or discharge. Wrapping, storage in airtight containers or other suitable means should be used for vulcanised rubber items. 5. Deformation Where possible, rubber items should be stored in a relaxed position, free from tension or compression. Laying the item flat and avoiding suspension or crushing keeps it free from strain and minimises deformation. 6. Contact with Liquid and Semi-Solid Material Contact with liquids and semi-solid materials, particularly solvents, such as oils or greases should be avoided unless so packed by the manufacturer. 7. Contact with Metals Metals such as manganese, iron and copper, or copper alloys can have a harmful effect on rubber. A layer of paper, polyethylene or cellophane will keep these separated. 8. Contact with Non-Metals Contact with other rubbers or creosotes should be avoided. 9. Stock Rotation Elastomers should be stored for as short a period as possible, and strict stock rotation should be practiced. 10. Cleaning Organic solvents such as trichloroethylene, carbon tetrachloride and petroleum are the most harmful agents. Soap and water and methylated spirits are the least harmful, and all parts should be dried at room temperature before use. 11. Shelf Life The table shows the storage life of seal components made from the more common materials under ideal conditions. Storing under less than ideal conditions will reduce the life. Careful inspection of the following should be made before installation after storage: a. b. c. d. Mechanical damage Permanent distortion Cracks or surface crazing Tackiness or surface softening/hardening
The appearance of 'bloom' is relatively unimportant, except in certain non-toxic applications. Thin components (less than 1/16in/1.6mm) tend to be more critically affected.
BASE POLYMER (ISO DESIGATION) PRIMARY STORAGE PERIOD (YEARS) EXTENSION OF STORAGE PERIOD AFTER REINSPECTION (YEARS)
5
FLUOROCARBON (FKM) ETHYLENE PROPYLENE (EPDM)
10
NITRILE (NBR) HYTHANE (EU) THERMOPLASTIC POLYESTER ELASTOMER 7 3
POLYUERETHANE (AU)
ENGINEERING THERMO PLASTICS: ACETAL (POM) POLYAMIDE (PA) GLASSFILLED NYLON (PA) PTFE POLYPHENYLENE SULFIDE (PPS) UNLIMITED
ENGINEERING THERMOSETS: TYPE 506 BEARING STRIP UNLIMITED
Hallite Seals
Materials & fluid compatibility

Max. continuous working temperatures C and temperature ranges for materials, within fluid power fluids
SERVICE FLUIDS
Fluids based on mineral oils Greases Fuels
Temperature range for fluid C
+ 150 - 40
+ 150 - 40
+ 160 - 50
+ 100 - 30
+ 100 - 30
+ 250 - 50
Maximum continuous service temperature in fluids C

NBR 70 IRHD NBR 90 IRHD Nitrile (medium) FKM 75 IRHD FKM 90 IRHD Fluoro-elastomer EPDM 70 IRHD EPDM 80 IRHD VMQ 70 IRHD Silicone HNBR 75 IRHD Hydrogenated nitrile IIR Butyl FFKM Perfluoroelastomer AU Polyester PU EU Polyether PU Polyester elastomer PA Polyamide POM Acetal PPS Polyphenylene sulphide PTFE Polytetrafluoroethylene Thermosetting polyester resin PEEK Polyetheretherketone + 100 - 30 + 200 - 20 + 120 - 50 + 200 - 55 + 130 - 30 + 120 - 40 +300 +200 +40 -20 + 100 - 30 + 100 - 40 + 100 - 40 + 100 - 40 + 100 - 45 + 200 - 40 + 200 - 200 + 100 - 50 + 250 - 65 + 110 - 30 + 110 - 45 + 120 - 40 + 120 - 40 + 120 - 45 + 200 - 40 + 200 - 200 + 130 - 200 + 300 - 65 + 120 - 30 + 250 - 20 + 150 - 50 + 250 - 55 + 150 - 30 + 140 - 40 100 90 100 100 100 100
*
150
*
150
*
150
150
150
160
100
100
200
NS
NS
NS
NS
NS
120
NS
NS
NS
*
130
*
110
*
130
*
100
100
*
130
NS
NS
NS
100
*
NS
*
NS
*
NS
NS
NS
NS
NS
NS
120
150
150
160
100
100
200
150
150
150
100
100
100
100
100
100
60
60
60
100
100
100
100
100
100
60
60
60
100
100
100
100
100
100
60
60
60
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
150
150
160
100
100
200
150
150
150
150
150
160
100
100
200
150
150
150
100
100
100
100
100
100
100
100
100
150
150
160
100
100
250
150
150
150
that values vary greatly for individual elastomers within this group NS Denotes that the elastomer is not suitable * DenotesThe work of the BFPA technical working group TC16/WG8in the compilation of this table is acknowledged.
Hallite Seals
Materials & fluid compatibility

Max. continuous working temperatures C and temperature ranges for materials, within fluid power fluids
SERVICE FLUIDS
Fire-resistant hydraulic fluids Environmentally acceptable fluids Other service fluids
+ 60 +5
+ 60 +5
+ 60 - 30
+ 100 - 50
+ 150 -0
+ 60 - 10
+ 100 - 40
+ 100 - 50
+ 150 - 50
+ 60 (1) + 5.......
+ 200 +2
+ 130 - 50
Maximum continuous service temperature in fluids C

60 60 60 NS NS 60 60 60 100 80 100 NS
60
60
NS
NS
150
60
100
80
150
100
200
NS
NS
NS
60
80
80
NS
NS
NS
NS
120
120
120
NS
NS
NS
NS
NS
NS
NS
NS
*
130
100
200
80
60
60
60
NS
NS
60
60
80
130
130
NS
NS
NS
60
100
120
NS
NS
NS
NS
120
120
80
60
60
60
100
150
60
100
100
150
150
200
130
40
40
NS
NS
NS
60
60
60
100
40
40
NS
60
60
40
NS
NS
60
80
60
100
60
80
NS
60
60
NS
NS
NS
60
80
60
100
60
80
NS
60
60
60
100
100
60
100
100
100
60
80
80
60
60
60
100
100
60
100
100
100
80
80
80
60
60
60
100
150
60
100
100
150
150
200
130
60
60
60
100
150
60
100
100
150
150
200
130
60
60
40
100
100
60
100
100
100
80
100
NS
60
60
60
100
150
60
100
100
150
150
200
130
In view of the variations in formulation of both oils and polymers, the compatibility of all combinations should be confirmed by testing and field service performance for each application. (1) Temperature range for water in fluid power applications.
Hallite Seals
Surface roughness
Surface roughness has a very important influence on the life and leakage performance of a recipricating sealing system. Bore surface finishes can be more problematic. The typical methods of obtaining a bore finish are summarised in the figure below. Drawn over mandrel (DOM) tubing, as is, can be adequate, or a potential disaster depending on the actual surface texture achieved and the application. Increasing use is being made of Special Smooth Inside Diameter (SSID) DOM tubing, but in certain circumstances, mainly when the seal is being driven into the pressure, it can lead to wear of the seal through flow erosion. Such DOM tubing requires careful specification. The consistency of roller burnished or honed tube is to be preferred. Skived and roller burnished tubing is very smooth (less than 0.1m Ra) (4 in CLA) and may be too smooth for rubber sealing elements in some applications. True honed tube, produced between (0.1 and 0.4 m Ra) (4-16 in CLA) is the most expensive, but has the best finish. Static surface finishes Definitions Many parameters can be used to describe surface finishes and these are explained in ISO 4287 and ISO 4288. Those in most common use in the fluid power industry include:Ra, which is defined as the arithmetical mean deviation of the assessed profile. The inch equivalent parameter is CLA (centre line average). A surface finish of 0.4 m Ra is exactly equivalent to 16 in CLA. Rt, which is the total height of the profile.There is no mathematical relationship between Ra and Rt. Rq, which is the root mean square deviation of the assessed profile. The equivalent term in inches is RMS (Root Mean Square). The Rq (RMS) of a surface is approximatly 10% greater than the Ra (CLA) value. The static sealing surface finish must not be ignored in the control of leakage. Generally, these are fine turned and should be free from chatter marks.
HOT DRAWN TUBE ROLLED AND WELDED TUBE
AIR
Rq Ra Mean line Rt
METAL
Note : The vertical scale is 40 times the Horizontal scale
COLD DRAWN OVER MANDREL(DOM)

(THIS IMPROVES MECHANICALPROPERTIES BYWORK HARDENING)
FINE FINISHED DOM

(i.e. AS DRAWN)
SKIVED AND ROLLER BURNISHED
HONED (INTERNALLY GROUND)
The surface roughness parameters given above do not give any indication of the sharpness of the surface. The peaks of the profile should be well rounded as sharp surface finishes can lead to rapid seal wear. Dynamic surface finishes Piston rods are generally hard chrome plated. The hardness should be at least 67 Rockwell C. This gives an excellent tribological surface and provided the rods are produced by an established supplier within a surface finish range of 0.1 to 0.3 m Ra (4-12 in CLA) no major problem should ensue, although the optimum surface finish may well depend on the seal material.
SURFACE FINISH >0.1 m Ra (>4 in CLA)
SURFACE FINISH <0.1 m Ra (<4 in CLA)
SURFACE FINISH 0.1 - 1.6 m Ra (4-16 in CLA) TYPICALLY 0.4 m Ra (16 in CLA)
SURFACE TEXTURE MATT GREY

(POSSIBLY WITH AXIAL LINES) (SSID TUBING IS REFLECTIVE)
SURFACE TEXTURE CHARACTERISTIC CIRCUMFERENTIAL LINES

(OPTICAL EFFECT)
SURFACE TEXTURE CHARACTERISTIC CROSS-HATCHED PATTERN OF FINE GROOVES

(EMERY LAP-ONE DIRECTION AL)
Methods of manufacturing of tubes for hydraulic cylinders and resulting surface textures.
Hallite Seals
Operating conditions
Cylinder Specification
Pressure Max. Normal Working Design
Light Duty
350 bar 5000 psi 160 bar 2300 psi No Pressure Peaks Lower operating stresses. Rigid well aligned mounting, minimal side loading. Good system filtration no cylinder contamination likely. Clean, and inside a building. Operating temperature variations limited.
Medium Duty
500 bar 7500 psi 250 bar 3600 psi Intermittent Pressure Peaks Steady operating stresses with intermittent high stress, some side loading. Good system filtration but some cylinder contamination Iikely. Mixture of indoor & outdoors but some protection from the weather.
Heavy Duty
700 bar 10000 psi 400 bar 6000 psi Regular Pressure Peaks Highly stressed for majority of its working life. Side Ioading common. Contamination unavoidable from internal and external sources. Outdoors all the time or a dirty indoor area. Wide variations in temperature, both ambient & working. Difficult service conditions. Large amount of usage at high pressure with peaks throughout the stroke.
Condition of Fluid
Working Environment
Usage
Irregular with short section of stroke at working pressures. Regular usage but at low pressure . Machine tools, lifting equipment, mechanical handling, injection moulding machines, control and robot equipment, agricultural machinery, packaging equipment, aircraft equipment & light duty tippers.
Regular usage with most of the stroke at working pressure.
Typical Applications
Heavy duty lifting equipment, agricultural equipment, light duty off road vehicles, cranes & lifting platforms, heavy duty machine tool & injection moulding machines, some auxiliary mining machinery, aircraft equipment, presses, heavy duty tippers (telescopic), heavy duty mechanical handling.
Foundry & metal fabrication plant, mining machinery, roof supports, heavy duty earth moving machinery, heavy duty off-road vehicles, heavy duty presses.
Pressure, Speed, Temperature Range

From many years of application experience with sealing hydraulic equipment, supported by the results from an extensive test programme, we know that it is necessary to link the three main operating features of speed, pressure, and temperature to achieve a satisfactory seal performance. After carefully considering each product we are able to specify the maximum speed and pressure with a temperature range within which the seal will operate safely. If your operating conditions do not comply with those recommended please send your details to your local Hallite sales office.
Swivel Seal
Hallite 80
Hallite Seals International Limited
130 Oldfield Road, Hampton Middlesex. TW12 2HT Tel : 0181 941 2244 Fax : 0181 783 1669 e-mail: seals@hallite.co.uk
Designed & engineered for ease of use

The Hallite 80 is designed specifically for use in swivel joints or rotary unions commonly found on earthmoving equipment. Swivel joints are used on machines where a 360 movement is required and enables hydraulic pressure to be transferred through the joint. A one piece seal manufactured in Hallites Hythane 181, the Hallite 80 is easily fitted in its groove and provides excellent sealing under normal working conditions.
Australia
Hallite Seals Australia Pty Limited 1/1 St.James Place Seven Hills, N.S.W. 2147 (PO Box 91) Tel : 02 9620 7300 Fax : 02 9620 7400 e-mail: seals@hallite.com.au
Canada
Hallite Seals (Canada) Limited 83 Galaxy Boulevard. # 41 Etobicoke, Ontario. Canada. M9W 5X6 Tel : (416) 675 2505 Fax : (416) 675 4341 e-mail: seals@hallite.ca
The Hallite 80
Pops in the groove
The elastic and flexible nature of the Hythane material enables the Hallite 80 to be easily fitted in its groove.
France
Hallite (France) Limited Z.A. Les Petits Carreaux, 1 Av Des Lys 94385 Bonneuil-sur-marne, Cedex. Tel : 01 43 77 85 50 Fax : 01 43 77 93 93
Germany
Dichtelemente Hallite GmbH. Billwerder Ring 17 21035 Hamburg. Tel : (040) 73 47 48-0 Fax : (040) 73 47 48 49 e-mail: seals@hallite.de
Replaces 2 part seals

The Hallite 80 swivel seal is a one piece double acting seal and replaces two part seals typically used in swivel joints.
Italy
Hallite Italia S.r.l. Via Umbria, 33 57017 Stagno - Collesalvetti (Livorno) Italia. Tel : 0586 943666 Fax : 0586 943700
Hard wearing
The hard wearing nature of Hallites Hythane material provides long life in service .
Excellent service range

The Hallite 80 is designed to operate under normal working conditions at pressures of 350 bar / 5000 p.s.i. and at temperatures of between -45C to 110C and -50F to 230F.
U.S.A.
Hallite Seals Inc. 3820 Merchant Road Fort Wayne, Indiana. 46818 Tel : (219) 489 0002 Fax : (219) 489 5119 e-mail: seals@hallite-usa.com
Instant sealing
Special pressure activation grooves are incorporated in the seals design to enable an immediate seal of the joint.
All our activities conform to the highest quality assurance systems. Hallite Seals International quality management systems are accredited to ISO 9001 and are approved by many of the worlds foremost OEMs.
F9B20H89H
Piston Seal Double Acting
Hallite 83
ANTI EXTRUSION RING SYNTHETIC RUBBER SEALING MEMBER
FEATURES
EFFICIENT SEALING LOW COST INTERCHANGEABLE WITH MOST COMPETITIVE DESIGNS ROBUST CONSTRUCTION LOW FRICTION SIMPLE MACHINING LONG LIFE EASY ASSEMBLY
OPERATING CONDITIONS
MAXIMUM SPEED m/sec 0.5 0.15 MAXIMUM WORKING PRESSURE TEMPERATURE RANGE 30C + 80C 250 bar /.3750 p.s.i 400 bar / 6000 p.s.i. SURFACE ROUGHNESS mRa 0.1 to 0.4 1.6 max 3.2 max CHAMFERS & RADII in 0.187 0.156 0.010 0.010 TEMPERATURE RANGE 30C + 100C 160 bar / 2400 p.s.i. 200 bar / 3000 p.s.i.
INSTALLATION
Fast assembly of the seal is carried out as follows: The intermediate seal is stretched over the piston into the recess. The split anti-extrusion rings are positioned with the concave face against the seal.
DYNAMIC SEALING FACE D1 STATIC SEALING FACE d1,d2 STATIC HOUSING FACES d3, L1, L2
mRt 4 max 10 max 16 max
in CLA 4 to 16 63 max 125 max
MEDIA
Seals are suitable for mineral based hydraulic fluid, water soluble and water glycol fluids. The temperature for the standard range can be -40C for intermittent use. Other materials are available which can extend the temperature range down to 60C or up to +135 C and to suit ester based or synthetic non-flammable fluids.
S E A LS E C T I O N MIN CHAMFER MAX FILLET RAD MAX FILLET RAD
S C r1 r2
0.250 0.187 0.016 0.016
0.375 0.250 0.016 0.016
Design
The Hallite Tri-Seal assembly offers the engineer many advantages when considering the design of cast iron,bronze,alloy etc.one-piece pistons in double-acting hydraulic cylinders, not the least being cost effectiveness with long and efficient seal life. The Tri-Seal consists of two split plastic anti-extrusion rings and a nitrile synthetic rubber sealing member.Under pressure, the seal exerts a wedging action on the anti-extrusion ring, reducing the clearance between the cylinder bore and the piston, thus minimising the possibility of extrusion of the seal. Wear rings are also available for this assembly, allowing the designer to benefit from the following advantages :
Eliminate metal to metal contact in the bore Improved alignment for optimum seal life
One piece steel piston Smoother operation
Piston Seal Double Acting
Hallite 83
INCH
L L L L C C 20 30 r F r S r S 20 30
WITHOUT WEAR RINGS
WITH WEAR RINGS
BORE DIA D 1 1.500 2.000 2.500 3.000 3.250 3.500 4.000 5.000 6.000
TOL
HOUSING DIA d 1 1.125 1.500 2.000 2.500 2.750 3.000 3.250 4.250 5.250
TOL
BEARING DIA d 2 1.321 1.821 2.321 2.774 3.023 3.274 3.773 4.713 5.713
TOL
PISTON DIA d 3 1.450 1.950 2.450 2.940 3.190 3.440 3.940 4.910 5.910
TOL
HOUSING LENGTH L 1 TOL + 0.005 0.452 0.587 0.587 0.587 0.587 0.587 0.780 0.780 0.780
BEARING LENGTH L 2 TOL + 0.004 - 0 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.375 0.375
PART NUMBER
+0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005
+0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005
-0.001 -0.003 -0.001 -0.003 -0.001 -0.004 -0.001 -0.004 -0.001 -0.004 -0.001 -0.005 -0.001 -0.005 -0.001 -0.005 -0.001 -0.005
+0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005 +0.005 -0.005
6111910* 2326310* 2122010* 2122110* 2327610* 2122210* 2326410* 2326510* 2326610*
* When ordering Type 83 with wear rings please replace the last digit of the part number with 9. eg : Type 83 2.500 x 2.000, without wear rings part number 2122010, with wear rings 2122019 Note : For availability of sizes not listed please consult your local Hallite sales department.
EXTRUSION GAP
Please note that the figures shown for the extrusion gap F relate to the maximum permissible, worst case situation with the gap all on one side. Note also that extrusion is closely linked to pressure and temperature and that in general, the smaller the gap the better the seal performs.
PRESSURE MAXIMUM GAP
p.s.i. in
MAXIMUM EXTRUSION GAP F 2400 0.024
3750 0.020
6000 0.016
Hallite 506 bearing strip is available in three forms: CUT RINGS Ready made bearings, cut to size and to customer specifications, and ready for installation, Hallite 506 bearings have become an industry standard favoured by designers and specifiers alike. Generally produced for the medium to high volume user. SPIRAL LENGTHS Available in a wide range of preformed diameters, spirals are supplied in continuous lengths to suit a range of inside and outside diameters. Ideal for lower volume users requiring various diameters. FLAT COILS Packaged in a dispenser for ease of storage and handling, flat coils are supplied in 10 metre lengths suitable for a wide range of diameters and are ideal for those using or supplying one off bearings for small volume requirements. All standard bearing strip is printed with a size reference and includes distance marking every 100mm on metric size sections and every six inches on inch size sections for guidance only. Hallite 506 bearing strip provides an extremely effective, hard wearing and easy to use bearing material. Manufactured to very tight tolerances and providing bearing solutions for reciprocating, oscillating and slow rotary movement applications, Hallite 506 bearing strip is used in many of todays most arduous hydraulic applications around the world. Commonly fitted in reciprocating cylinders as rod and piston bearings, Hallite 506 is capable of withstanding extreme side-loads preventing metal to
S 1.50 2.00 2.00 2.50 2.50 2.50 2.50 2.52 2.50 2.50 2.52 2.77 2.77 2.77 3.00 3.00 3.02 3.20 3.20 3.50 4.00 4.00 4.00 4.00 4.00 S 0.062 0.125 0.125 0.125 0.125 0.125
RANGE
High load capability Infinite length range Virtually Zero Swell Self lubricating Low friction Cut to Suit
FEATURES
L1 metric 5.6 10.0 15.0 5.6 9.7 13.0 15.0 19.5 20.0 25.0 30.0 15.0** 20.0** 25.0** 12.8 20.0 15.0 9.7 19.7 25.0 6.1 9.7 20.0 25.0 30.0 L1 0.375 0.375 0.500 0.625 0.750 1.000 inch
metal contact. The materials design incorporates micro indentations on the bearing strips surface to trap fluid and provide built-in lubrication to the bearing. The 506 bearing strip is manufactured by a patented process, using a woven fabric reinforced polyester resin material and is proven to be compatible with a wide range of fluids, including mineral oils, water based fluids and phosphate esters, to produce a rectangular section strip which is available in a wide range of inch and metric sizes including cross sections specified in ISO 10766.
Within the size range, items suffixed indicate cross sections to ISO 10766. ** Denotes non standard product. Some sizes, generally thick section bearing strip, are not available in flat coils.
All our activities conform to the highest quality assurance systems. Hallite Seals International are fully accredited to ISO 9001 and are approved by many of the worlds foremost OEMs.
Wear Rings
Hallite 506
INSTALLATION DETAILS WIDTH OF BEARING SPLIT W d1 / D1 Up to 50 Up to 120 Up to 250 Up to 550 HOUSING DETAILS
G min co ntrols the minimum met al to metal contact between the g land and rod or bore and pisto n. G max controls the maximum extrusion gap seen by a seal associated with the bearing. Typically,G min should be 0.7mm / 0.028 but can be re duced when required by the extrusion gap for the seal and the build up of tolerances. The absolute minimum metal to metal clearance recommended is 0.1mm / 0.0 04 For applications not using a seal G max can be 0.6 x S
METRIC W 3.00 - 1.50 5.00 - 3.50 9.00 - 7.25 17.00 - 15.00 f9 up to : 80 H10 above : 80 H9 G min / max + 0.2 -0 mm H11 f9 G min / max + 0.2 -0 mm
L1 G 2
INCH d1 / D1 Up to 2 Up to 5 Up to 10 Up to 22 d1 D2 = d1 + 2S D3 = d1 + G L1 D1 d2=D1-2S d3 = D1 + G L1
L1
W 0.12 - 0.06 0.19 - 0.14 0.35 - 0.29 0.67 - 0.59 f9 up to : 3 H 10 above : 3 H 9 G min / max + 0.008 -0 in H11 f9 G min / max + 0.008 -0 in
ROD
d 1 D2 = d1 + 2S D3 = d1 + G L1
PISTON
D 1 d2=D1-2S d3 = D1 + G L1
For complete technical specifications contact your local Hallite sales of fice.
G 2 D 2 D 3 d1
0.4 max RAD
0.4 max RAD
d2
d3 D 1
Cutting bearing strip to size

1. Select the groove width (L 1) and section (S) required. 2. In the case of a rod bearing, position the bearing strip around the rod or in the case of a piston bearing, place it in the piston groove and mark the point of overlap. Determine the correct width of bearing split (W) for the d or D being used, as indicated in the technical details, and make a second mark. 3. Remove the strip and cut at the second marked position to the desired angle using secateurs or other similar cutting tool. It is recommended that the standard cutting angle is used for the majority of applications.
S S
Bearing split cutting angle

STANDARD
w
ALTERNATIVE
60
When ordering please clear ly state whether cut rings, spiral lengths or flat coils are required. For cut rings and spiral lengths please state whether rod or piston application and provide inside (d) or outside (D) diameters, groove width (L 1) and section (S) dimensions and where spiral lengths are ordered also specify length required. For flat coils please specify g roove width (L1) and section (S) dimensions.
Hallites commitment to continuous product development means that specifications may sometimes change without notice.
Wear Rings
Hallite 533
THE RIGHT CHOICE
Hallite 533 wear rings are designed for use as piston and rod bearings in hydraulic cylinders. Type 533 wear rings are manufactured from heat stabilized 33% glass reinforced 6/6 nylon that provides high impact, flexural and compression strength.
IN STEP WITH VALUE

Hallite type 533 manufactured wear rings provide cost savings over more labour intensive (machined) wear rings.
1/8" GAP
.120 .125
ADVANTAGES OF HALLITE 533

MANUFACTURED TO SIZE. NO MACHINING-NO POLLUTION. MANUFACTURED TO EXTREMELY CLOSE THICKNESS TOLERANCE. COST SAVINGS OVER MACHINED WEAR RINGS. SUPERIOR CONTAMINATION INGESTION. WELL PROVEN IN EARTHMOVING APPLICATIONS. AVAILABLE IN INCH AND METRIC SIZES.
d2 d3 D1
L1
G 2
L1
max RAD 0.2 mm 0.016 in G 2
max RAD 0.2 mm 0.016 in D 2 D 3 d1
S S
TYPICAL PROPERTIES
PHENOLIC FLEXURAL STRENGTH TENSILE STRENGTH COMPRESSIVE STRENGTH 18500 p.s.i. 8000 p.s.i. 24000 p.s.i. BRONZE / PTFE N/A 2600 p.s.i. 3100 p.s.i. TYPE 533 38000 p.s.i. 27000 p.s.i. 35000 p.s.i.
Wear Rings
Hallite 533
metric
D1
45.00 50.00 56.00 60.00 63.00 63.00 70.00 70.00 70.00 70.00 80.00 80.00 80.00 90.00 90.00 90.00 90.00 90.00 90.00
d 1
39.00 43.60 50.00 53.60 55.40 57.00 62.40 64.00 64.00 65.00 70.40 74.00 74.00 80.40 82.40 84.00 84.00 84.00 84.00
L1
5.00 19.00 5.00 19.00 7.50 10.00 7.50 10.00 10.38 20.00 7.50 10.00 10.38 7.50 7.50 15.00 15.38 24.50 25.00
PART NUMBER
F30189 F30242 F30206 F30233 F30214 F30195 F30213 F30190 F30182 F30308 F30215 F30170 F30183 F30216 F30225 F30171 F30184 F30293 F30294
D1
100.00 100.00 100.00 100.00 105.00 105.00 110.00 110.00 110.00 115.00 115.00 115.00 115.00 120.00 125.00 125.00 130.00 130.00
d 1
94.00 94.00 94.00 94.00 98.64 99.00 104.00 104.00 105.00 109.00 109.00 110.00 110.00 115.00 119.00 120.00 103.00 125.00
L1
8.00 15.00 15.38 25.00 15.88 24.50 15.00 25.00 7.90 15.00 15.38 7.90 9.50 7.90 20.00 7.90 30.00 7.90
PART NUMBER
F30245 F30172 F30185 F30295 F30210 F30296 F30173 F30297 F30312 F30192 F30186 F30311 F30313 F30310 F30174 F30309 F30323 F30316
D1
135.00 135.00 140.00 140.00 140.00 140.00 145.00 150.00 150.00 160.00 160.00 160.00 180.00 180.00 190.00 200.00 200.00 200.00
d 1
128.00 130.00 133.00 134.00 134.00 135.00 138.00 143.00 143.00 153.00 154.00 154.00 172.00 174.00 182.00 192.00 192.00 194.00
L1
14.80 7.90 35.00 15.00 20.00 7.90 14.80 14.80 35.00 40.00 15.00 20.00 45.00 20.00 45.00 22.00 45.00 20.00
PART NUMBER
F30319 F30315 F30298 F30175 F30202 F30314 F30318 F30317 F30299 F30300 F30176 F30203 F30320 F30204 F30301 F30321 F30322 F30324
inch
D1
1.250 1.250 1.375 1.500 1.500 1.500 1.500 1.750 1.750 1.750 1.875 1.875 1.875 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.125 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.375 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.625 2.625 2.750 2.750 2.750 2.750 2.750 2.750 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000
d 1
1.062 1.100 1.250 1.250 1.250 1.250 1.313 1.500 1.500 1.500 1.625 1.625 1.625 1.750 1.750 1.750 1.750 1.750 1.750 1.812 1.875 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.125 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.250 2.312 2.375 2.375 2.500 2.500 2.500 2.500 2.500 2.500 2.750 2.750 2.750 2.750 2.750 2.750 2.750 2.812
L1
0.187 0.250 0.500 0.250 0.375 0.500 0.187 0.190 0.375 0.500 0.190 0.375 0.500 0.187 0.250 0.312 0.375 0.500 0.750 0.375 0.375 0.187 0.250 0.312 0.375 0.500 0.625 0.750 0.500 0.187 0.250 0.312 0.375 0.500 0.625 0.750 1.000 0.375 0.375 0.625 0.250 0.375 0.500 0.625 0.750 1.000 0.250 0.312 0.375 0.500 0.625 0.750 1.000 0.375
PART NUMBER
F30001 F30009 F30303 F30005 F30006 F30305 F30004 F30234 F30201 F30013 F30179 F30235 F30306 F40001 F30018 F30020 F30022 F30024 F30025 F30325 F20026 F40029 F30196 F30032 F30033 F30035 F30036 F30037 F30038 F30040 F30041 F30043 F30044 F30045 F30047 F30048 F30286 F30326 F20179 F30285 F30209 F30051 F30052 F30054 F30055 F30056 F30061 F30062 F30063 F30064 F30191 F30066 F30067 F30327
D1
3.250 3.250 3.250 3.250 3.250 3.250 3.250 3.250 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.500 3.625 3.625 3.750 3.750 3.750 3.750 3.750 3.750 4.000 4.000 4.000 4.000 4.000 4.000 4.000 4.000 4.000 4.250 4.250 4.250 4.250 4.250 4.250 4.500 4.500 4.500 4.500 4.500 4.500 4.750 4.750 4.750 4.750 5.000 5.000 5.000
d 1
2.875 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.125 3.125 3.250 3.250 3.250 3.250 3.250 3.250 3.250 3.312 3.375 3.375 3.500 3.500 3.500 3.500 3.500 3.500 3.625 3.625 3.750 3.750 3.750 3.750 3.750 3.750 3.750 4.000 4.000 4.000 4.000 4.000 4.000 4.250 4.250 4.250 4.250 4.250 4.250 4.500 4.500 4.500 4.500 4.750 4.750 4.750
L1
0.500 0.250 0.312 0.375 0.500 0.625 0.750 1.000 0.500 1.000 0.250 0.312 0.375 0.500 0.625 0.750 1.000 0.375 0.500 1.000 0.250 0.312 0.375 0.500 0.625 0.750 0.500 1.000 0.250 0.312 0.375 0.500 0.625 0.750 1.000 0.312 0.375 0.500 0.625 0.750 1.000 0.312 0.375 0.500 0.625 0.750 1.000 0.375 0.500 0.750 1.000 0.375 0.500 0.625
PART NUMBER
F30263 F30207 F30259 F30069 F30070 F30287 F30072 F30074 F20176 F20177 F30079 F30255 F30080 F30083 F30085 F30087 F30275 F30328 F30090 F30091 F40027 F30260 F30092 F30093 F30094 F30095 F30217 F30218 F30100 F30256 F30101 F30102 F30104 F30105 F30219 F30261 F30107 F30108 F30109 F30110 F30112 F30262 F30114 F30115 F30118 F30120 F30278 F30194 F30121 F30123 F30124 F30126 F30127 F30128
D1
5.000 5.000 5.250 5.250 5.250 5.250 5.500 5.500 5.500 5.500 5.500 5.750 5.750 6.000 6.000 6.000 6.000 6.250 6.250 6.250 6.250 6.500 6.500 6.500 6.750 7.000 7.000 7.000 7.000 7.250 7.250 7.250 7.500 7.500 7.500 7.750 7.750 8.000 8.250 8.500 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.250 10.500 11.000 11.500 12.000 13.000
d 1
4.750 4.750 5.000 5.000 5.000 5.000 5.250 5.250 5.250 5.250 5.250 5.500 5.500 5.750 5.750 5.750 5.750 6.000 6.000 6.000 6.000 6.250 6.250 6.250 6.500 6.750 6.750 6.750 6.750 7.000 7.000 7.000 7.250 7.250 7.250 7.500 7.500 7.750 8.000 8.250 8.250 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.250 10.750 11.250 11.750 12.750
L1
0.750 1.000 0.500 0.625 0.750 1.000 0.375 0.500 0.625 0.750 1.000 0.750 1.000 0.500 0.625 0.750 1.000 0.500 0.625 0.750 1.000 0.500 0.750 1.000 1.000 0.500 0.625 0.750 1.000 0.500 0.750 1.000 0.500 0.750 1.000 0.500 1.000 1.000 1.000 0.500 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
PART NUMBER
F30129 F30169 F30131 F30132 F30133 F30269 F30135 F30136 F30138 F30140 F30141 F30143 F30144 F30145 F30147 F30208 F30149 F30279 F30151 F30152 F30153 F30154 F30199 F30157 F30276 F30158 F30159 F30277 F30160 F30281 F30284 F30289 F30162 F30165 F30166 F20160 F30247 F30231 F30248 F30168 F30246 F30249 F30230 F30253 F30254 F30250 F30221 F30258 F30257 F30222 F30252 F30223 F30224
Rod Seal
Hallite 621
METRIC MAX. SPEED MAX. TEMPERATURE MAX. PRESSURE 1.0 m/sec -45C + 110C 700 bar
INCH 3.0 ft/sec -50F + 230F 10,000 p.s.i.

Unique profiled NBR energiser High performance polyurethane "Hythane 181 moulded shell. Twin lip design Polyacetal antiextrusion ring
Australia
Canada
The Hallite 621 rod seal is engineered specifically for demanding applications which are subject to high pressure fluctuations, extreme cyclic shock loadings and arduous operating conditions, such as those experienced in off-highway, earthmoving and construction applications.
France
Hallite (France) Limited Z.A. Les Petits Carreaux, 1 Av Des Lys 94385 Bonneuil-sur-marne, Cedex. Tel : 01 43 77 85 50 Fax : 01 43 77 93 93 e-mail: seals@hallite.fr
FEATURES
Heavy duty High pressure High shock load Twin lip design Low pressure sealing Increased stability Long Life
The seal features three critical component parts: The main body of the seal, the shell, is manufactured in Hallite's high per formance polyurethane Hythane 181 and features the twin lip design. This equips the seal with flexibility for ease of installation and high per formance at both low and high temperatures. The integral energiser is moulded in NBR, tailored for use at both low and high temperature. The unique profile forms a mechanical lock with the seal shell and extends the energiser's capability to ensure optimum low pressure sealing. This provides positive retention and maximum responsiveness to the circumferential lips of the shell and helps to eliminate problems caused by negative pressure fluctuations in the housing, due to shock loading. The polyacetal anti-extrusion ring extends the normal pressure range of the twin-lip design and enables the seal to withstand heavy side loads and extreme pressure spikes during operation.
Germany
Dichtelemente Hallite GmbH Billwerder Ring 17 21035 Hamburg Tel : (040) 73 47 48-0 Fax : (040) 73 47 48 49 e-mail: seals@hallite.de
Italy
Hallite Italia S.r.l. Via Umbria, 33 57017 Stagno - Collesalvetti (Livorno) Italia. Tel : 0586 943666 Fax : 0586 943700 e-mail: seals@hallite.it
USA
www.hallite.co.uk
Hallites commitment to continuous product development means that specifications may sometimes change without notice. Hallite and Hythane are regis tered trademarks of Hallite Seals International Ltd.
F9A20H9A9H
Piston Seal
Hallite 714
INCH MAX. SPEED TEMPERATURE RANGE MAX. PRESSURE 6.0 ft/sec -40F + 230F 7300 p.s.i.
METRIC 2.0 m/sec -40C + 110C 500 bar
Australia
FEATURES
Face expands for easy installation Passes over ports Excellent wear & abrasion resistance Static load holding capability Replaces multiple piston rings Increases cylinder effectiveness Ideal for re-phasing cylinders Ingests contamination Compact housing
Standard Materials
Sealing face
Thermoplastic
Canada
Hallite Seals (Canada) Limited 83 Galaxy Boulevard. # 12 Toronto, Ontario. Canada. M9W 6A4 Tel : (416) 675 2505 Fax : (416) 675 4341 e-mail: seals@hallite.ca
France
Energiser
NBR
Germany
Italy
USA
The Hallite 714 is a double acting seal capable of passing over ports. The reinforced, heat stabilised, thermoplastic sealing face, expands and contracts to fill the gap between the piston and the cylinder wall and has a step-cut joint for ease of installation. It will tolerate a considerable extrusion gap, thus reducing the possibility of piston-to-bore contact, and it of fers excellent static load holding capability. The square section nitrile rubber energiser responds quickly to pressure changes, providing excellent sealing characteristcs under all pressure conditions.
www.hallite.co.uk
For further information, including non-standard material options available, please contact your local Hallite Seals sales office. Profiles of actual seals may differ from those illustrated.
Hallites commitment to continuous product development means that specifications ma y sometimes change without notice.
F0A20H010H
Capped T Seal
Hallite 735
INCH MAX. SPEED MAX. TEMPERATURE MAX. PRESSURE 4.5 ft/sec -40F + 250F 7500 p.s.i.
METRIC 1.5 m/sec -40C + 120C 500 bar
Australia
FEATURES
High pressure Heavy duty PTFE cap ring Compact design Low friction Long life Range of material options to extend service temperature range
Standard Materials
Cap ring
Please ensure the correct part number is used for the cap ring required.
Canada
PTFE, 40% bronze PTFE, 15 % glass, 5% MoS 2
France
Energiser
NBR
Germany
Anti extrusion rings

Thermoplastic
Italy
USA
The Hallite 735 is a compact double acting piston seal assembly designed for one piece pistons and is suitable for low to high pressure, medium to heavy duty applications. The assembly comprises as s tandard a self-lubricating wear resistant bronze filled or glass / MoS 2 filled PTFE cap ring, which is loaded by a NBR energiser. Thermoplastic split anti-extrusion rings support the seal on both sides and pr event extrusion of the energiser and cap ring. Hallites 735 piston seal is designed to be used in a variety of equipment and is particularly suited for use in ear thmoving and other off-highway equipment. The range includes seals to suit established North American and Asian housings.
www.hallite.co.uk
For further information, including non-s tandard material options available, please contact your local Hallite Seals sales office. Profiles of actual seals may differ from those illustrated.
Hallites commitment to continuous product development means that specifications may sometimes change without notice.
F9B20H99H
A Century of Seal Technology
Hallite 764
Dual purpose piston seal
Designed to perform in double or single acting cylinder applications.

Hallite is a world leader in seal design and manufacture with a century of seal technology experience. The new 764 Seal from Hallite will provide the performance needed in general hydraulic cylinder applications whilst providing both double acting and single acting functionality. One seal for both applications helps you, the customer, reduce time and cost.
Hallite Seals International Ltd 130 Oldfield Road Hampton Middlesex TW12 2HT T: 020 8941 2244 F: 020 8783 1669 e-mail: seals@hallite.com www.hallite.com
Hallite 764
One seal - Dual application
Means that only one type of seal for both double and single acting functions, need to be stocked. Customer payback- Reduced stocks and reduced number of parts ordered means increased savings in administration, warehousing, design and build.
Seal material
Manufactured from "Hallite 361", a flexible thermoplastic polyurethane which is one of the elastomeric materials that bridge the gap between flexible rubber and the more rigid engineering plastics. The result is a material which is tough, durable and ideally suited to hydraulic cylinder applications. Customer payback - Long service life giving maximum costs savings to the customer compared with cheaper seal types.
L1
C
20 TO 30
Seal design
The Hallite 764 face profile has been designed to create an efficient piston seal for both double and single acting applications. The low profile contact with the bore of the cylinder at low pressure, minimizes friction and maintains the right level of seal squeeze providing an efficient sealing solution. Customer payback - A combination of flexible material and efficient design helps reduce friction and enhances the life and performance of the seal.
r1
C
d1
D1
1903
2003
>>
Piston Seals
Hallite
TECHNICAL DETAILS
OPERATING CONDITIONS MAXIMUM SPEED TEMPERATURE RANGE MAXIMUM PRESSURE MAXIMUM EXTRUSION GAP PRESSURE bar MAXIMUM GAP mm SURFACE ROUGHNESS DYNAMIC SEALING FACE D1 STATIC SEALING FACE d1 STATIC HOUSING FACES L1 CHAMFERS & RADII GROOVE SECTION S mm MIN CHAMFER C mm MAX FILLET RAD r1 mm TOLERANCE mm 3.75 2.00 0.40 D1 H9 5.50 2.50 0.80 7.50 5.00 1.20 d1 f8 10.50 5.00 1.60 L1 +0.2 -0 1.0 m/sec -40C + 110C 350 bar 3.0 ft/sec -40F + 230F 5000 p.s.i. METRIC INCH
Figures show the maximum permissible gap all on one side using the minimum clearance and maximum bore 100 0.6 mRa 0.1 0.4 1.6 max 3.2 max 160 0.5 mRt 4 max 10 max 16 max 250 0.4 inCLA 4 16 63 max 125 max 350 0.2 inRMS 5 18 70 max 140 max
DESIGN
L1 C 20 r1 C S 30
d1
D1
The Hallite 764 is a compact seal for light to medium duty hydraulic cylinders. It is a double acting piston seal with single acting capabilities. This makes it an excellent choice for double acting applications where minimal dynamic leakage is required. The Hallite 764 comprises of a tough elastomeric face that is pre-loaded by an O ring. The housing width allows a narrow width piston to be used, but it is recommended that an adequate bearing is mounted on one or both sides of the seal. Housing dimensions for use with Hallite 87 and 506 bearing strip are given in the installation details. For further details on bearing strip grooves, please refer to the appropriate data sheets. For full details and availability please contact your local Hallite Sales office.
FEATURES
DOUBLE ACTING SEAL WITH SINGLE ACTING CAPABILITIES EXCELLENT WEAR RESISTANCE HIGH EXTRUSION RESISTANCE MAKES IT IDEAL FOR USE WITH REMOTE WEAR RINGS SUCH AS THE HALLITE 506 OR 87 ADVANCED FACE GEOMETRY PROVIDES ENHANCED DYNAMIC AND STATIC SEALING MORE TOLERANT TO DIRT AND CONTAMINATION THAN COMMON PTFE FACES RAPID RECOVERY AFTER ASSEMBLY, NO RESIZING REQUIRED ISO 7425 HOUSINGS
Wiper Seals
Hallite 860
METAL CASE TREATED WITH A RUST INHIBITOR PRECISION TRIMMED SEALING LIP
FEATURES
EASE OF ASSEMBLY LONG LIFE PRECISION TRIMMED WIPING LIP METAL CASE TREATED WITH A RUST INHIBITOR WIDE RANGE OF APPLICATION USES RANGE INCLUDES ISO & JAPANESE STANDARD HOUSINGS.
NB: Part numbers suffixed by are also interchangeable with Japanese housings. Part numbers suffixed by indicate housing sizes to meet ISO6195 type B.
TEMPERATURE RANGE -30C + 80C SURFACE ROUGHNESS mRa mRt 0.1 to 0.4 4 max 1.6 max 10 max 3.2 max 16 max CHAMFERS & RADII mm up to 19mm above 19mm 0.5 1.0 0.4 0.4 CHAMFERS & RADII in 0.040 0.016 -22F +176F in CLA 4 to 16 63 max 125 max RMS 5 to 18 70 max 140 max
DYNAMIC SEALING FACE STATIC SEALING FACE STATIC HOUSING FACES ROD DIAMETER MIN CHAMFER MAX FILLET RAD MIN CHAMFER1 MAX FILLET RAD
d1 D1 L1 d1 C r1 C r1
DESIGN
The Hallite type 860 is a metal cased wiper, designed to press-fit into open groove housings. The type 860 comprises a precisely trimmed polyurethane wiping element which is securely bonded to a metal case treated with a rust inhibitor. Capable of operating in dirty conditions, the proportions of the polyurethane wiping lip allow it to follow the side movement of the rod and to clear away heavily deposited dirt. Suitable for light, medium and heavy duty applications, the wiper has been designed to provide ease of installation and offers excellent durability in service. The type 860 offers a wide range, including sizes suitable for ISO 6195 type B housings and a range for standard Japanese housings.
MEDIA
Seals are suitable for mineral based hydraulic fluid.
Wiper Seals
Hallite 860
metric
ROD DIA d1 15 16 18 20 25 25 28 30 30 32 35 35 40 40 45 45 50 50 55 55 60 60 65 65 70 70 75
TOL f9
HOUSING DIA D1 25 22 28 30 35 37 38 40 42 42 45 47 50 52 55 57 60 62 65 69 70 74 75 79 80 84 85
TOL H8
HOUSING OVERALL LENGTH L 1 LENGTH TOL+0.5 - 0 L2 5.0 3.0 5.0 5.0 5.0 6.0 5.0 5.0 6.0 5.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 8.0 7.0 8.0 7.0 8.0 7.0 8.0 7.0 7.0 4.0 7.0 8.0 8.0 9.0 8.0 8.0 9.0 8.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0 10.0
PART NUMBER
30
L1 C
-0.016 -0.059 -0.016 -0.059 -0.016 -0.059 -0.020 -0.072 -0.020 -0.072 -0.020 -0.072 -0.020 -0.072 -0.020 -0.072 -0.020 -0.072 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.025 -0.087 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.030 -0.104
+0.033 +0.000 +0.033 +0.000 +0.033 +0.000 +0.033 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.039 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.046 +0.000 +0.054 +0.000 +0.054 +0.000
6950000 6950010
D 1 d1
r1
6950020 6950030 6950040 6950050 6950060 6950070 6950080 6950090 6950100 6950110 6950120 6950130 6950140 6950150 6950160 6950170 6950180 6950190 6950200 6950210 6950220 6950230 6950240 6950250 6950260 ROD DIA d 1 75 80 80 85 85 90 90 95 100 100 105 110 110 115 120 120 130 140 150 160 TOL f9 HOUSING DIA D1 89 90 94 95 99 100 104 109 110 114 121 120 126 131 130 136 146 160 170 180 TOL H8
L2
HOUSING OVERALL LENGTH L 1 LENGTH TOL+0.5 - 0 L2 8.0 7.0 8.0 7.0 8.0 7.0 8.0 8.0 7.0 8.0 9.0 7.0 9.0 9.0 7.0 9.0 9.0 10.0 10.0 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0 11.0 10.0 11.0 12.0 10.0 12.0 12.0 10.0 12.0 12.0 14.0 14.0 14.0
PART NUMBER
-0.030 -0.104 -0.030 -0.104 -0.030 -0.104 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.036 -0.123 -0.043 -0.143 -0.043 -0.143 -0.043 -0.143 -0.043 -0.143
+0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.054 +0.000 +0.063 +0.000 +0.054 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000 +0.063 +0.000
6950270 6950280 6950290 6950300 6950310 6950320 6950330 6950340 6950350 6950360 6950370 6950380 6950390 6950400 6950410 6950420 6950430 6950440 6950450 6950460
Wiper Seals
Hallite 862
METAL CASE TREATED WITH A RUST INHIBITOR PRECISION TRIMMED SEALING LIP
FEATURES
EASE OF ASSEMBLY LONG LIFE PRECISION TRIMMED WIPING LIP METAL CASE TREATED WITH A RUST INHIBITOR WIDE RANGE OF APPLICATION USES
TEMPERATURE RANGE -30C + 80C SURFACE ROUGHNESS mRa mRt 0.1 to 0.4 4 max 1.6 max 10 max 3.2 max 16 max CHAMFERS & RADII mm up to 19mm up to 80mm 0.5 1.0 0.4 0.4 CHAMFERS & RADII in 0.040 0.016 -22F +176F in CLA 4 to 16 63 max 125 max above 80mm 1.5 0.4 RMS 5 to 18 70 max 140 max
MEDIA
Seals are suitable for mineral based hydraulic fluids.
DYNAMIC SEALING FACE STATIC SEALING FACE STATIC HOUSING FACES ROD DIAMETER MIN CHAMFER MAX FILLET RAD MIN CHAMFER1 MAX FILLET RAD
d1 D1 L1 d1 C r1 C r1
DESIGN
The Hallite type 862 is a metal cased wiper, designed to press-fit into open groove housings. The type 862 comprises a precisely trimmed polyurethane wiping element which is securely bonded to a metal case treated with a rust inhibitor. Capable of operating in dirty conditions, the proportions of the polyurethane wiping lip allow it to follow the side movement of the rod and to clear away heavily deposited dirt. Suitable for light, medium and heavy duty applications, the wiper has been designed to provide ease of installation and offers excellent durability in service. The type 862 offers a range of sizes suitable for standard American inch housings.
Wiper Seals
Hallite 862
inch
L1 C 30 r1
D1
d1
ROD DIA d1
TOL f9
HOUSING DIA D1 1.125 1.250 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.750 3.000 3.250
TOL H8
HOUSING LENGTH L 1
TOL
PART NUMBER
ROD DIA d 1
TOL f9
HOUSING DIA D1 3.500 3.750 3.875 4.000 4.125 4.375 4.625 4.750 5.000 5.125 5.500 5.625 6.000
TOL H8
HOUSING LENGTH L 1
TOL
PART NUMBER
0.625 -0.0006 -0.0023 0.750 -0.0008 -0.0028 1.000 -0.0008 -0.0028 1.125 -0.0008 -0.0028 1.250 -0.0010 -0.0034 1.375 -0.0010 -0.0034 1.500 -0.0010 -0.0034 1.625 -0.0010 -0.0034 1.750 -0.0010 -0.0034 2.000 -0.0012 -0.0041 2.250 -0.0012 -0.0041 2.500 -0.0012 -0.0041 2.750 -0.0012 -0.0041
+0.0012 +0.0000 +0.0016 +0.0000 +0.0016 +0.0000 +0.0016 +0.0000 +0.0016 +0.0000 +0.0016 +0.0000 +0.0018 +0.0000 +0.0018 +0.0000 +0.0018 +0.0000 +0.0018 +0.0000 +0.0018 +0.0000 +0.0018 +0.0000 +0.0022 +0.0000
0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313
+0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000
6960000 6960010 6960020 6960030 6960040 6960050 6960060 6960070 6960080 6960090 6960100 6960110 6960120
3.000 -0.0012 -0.0041 3.250 -0.0014 -0.0048 3.250 -0.0014 -0.0048 3.500 -0.0014 -0.0048 3.500 -0.0014 -0.0048 3.750 -0.0014 -0.0048 4.000 -0.0014 -0.0048 4.000 -0.0014 -0.0048 4.000 -0.0014 -0.0048 4.500 -0.0014 -0.0048 4.500 -0.0014 -0.0048 5.000 -0.0016 -0.0056 5.000 -0.0016 -0.0056
+0.0022 +0.0000 +0.0022 +0.0000 +0.0022 +0.0000 +0.0022 +0.0000 +0.0022 +0.0000 +0.0022 +0.0000 +0.0022 +0.0000 +0.0025 +0.0000 +0.0025 +0.0000 +0.0025 +0.0000 +0.0025 +0.0000 +0.0025 +0.0000 +0.0025 +0.0000
0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.313 0.500 0.313 0.500 0.313 0.500
+0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000 +0.020 -0.000
6960130 6960140 6960150 6960160 6960170 6960180 6960190 6960200 6960210 6960220 6960230 6960240 6960250
Hallite Seals
16 / 416 38 88 506 520 533 601 605 606 621 653 730 735 860 / 862
SRB / SRS
Filled PTFE rod buffer seals; low friction and simple groove design, used to protect the primary rod seal from pressure spikes. A tough, abrasion resistant rod wiper incorporating pressure relief ribs, an outside lip for effective sealing of housing and a precision trimmed wiping lip. A filled PTFE ring to protect piston seals and bearings from dieseling and ingression of contaminants. A resilient all round bearing ring manufactured using woven fabric reinforced polyester, capable of withstanding extreme side loads. A polyurethane rod wiper incorporating pressure relief ribs, an outside lip for effective sealing of housing and precision trimmed wiping lip. A tough glass filled nylon bearing.ring for piston and rod applications. A general purpose seal for rod and piston, manufactured in Hythane 181, hard wearing and flexible for easy installation. Can also be used with back ups for higher pressures. A superlative dry rod seal with twin lip design, manufactured in Hythane 181, easy to install and designed for demanding applications. An asymmetric piston seal manufactured in Hythane 181. A very flexible, hard wearing seal used in back to back sealing arrangement for double acting applications. The top of the range twin lip rod seal is manufactured in Hythane 181; with unique profiled rubber energiser and acetal anti-extrusion ring to withstand high pressures and shock loads, the seal provides complete lip actuation under all pressure conditions. A heavy duty rod buffer seal manufactured in Hythane 181. Unique patented design protects the primary rod seal from pressure spikes and is designed to prevent inter-seal pressure build up. The seal is interchangeable with popular PTFE designs. A high pressure, heavy duty, double acting piston seal with a tough wear resistant TPE face , two thermoplastic anti-extrusion rings and rubber energiser. A proven and reliable design commonly used in heavy duty equipment. A high pressure, heavy duty, low friction double acting piston seal with a filled PTFE cap ring, two thermoplastic anti-extrusion rings and rubber energiser. A compact and reliable design commonly used in off-highway and other mobile equipment. Press fit metal cased rod wipers incorporating a precision trimmed polyurethane wiping lip and a metal case treated with a rust inhibitor for longer life. A low friction PTFE buffer seal, used to protect the primary rod seal from pressure spikes. SRB incorporates thermoplastic back up ring for severe applications
Hallites commitment to product development means that specifications may change without notice.
Sealing Systems for Off-highway Equipment The Gland

38 520 860 862
Wipers
Rod Seals
605 621
Gland Bearings
533 506
Buffer Seals
16 416 653 SRS SRB
Off-highway
Within the off-highway sector, there is an ever increasing demand on equipment manufacturers for their products to perform a variety of different functions: excavating, digging, loading, shovelling, lifting, stacking; the list is endless. Performing in severe working environments where contamination from internal and external sources is often present, off-highway equipment is highly stressed and is subjected to heavy side loads and regular pressure peaks. Working in a wide range of temperatures, the equipment is required to be highly productive and easily maintained and repaired. Hallite Seals offer the range and scope of products necessary for this demanding global industry.
The Piston
88
Anti-Dieseling Rings Piston Seals

730 735 533 606 506
All our activities conform to the highest quality assurance systems. Hallite Seals International are accredited to ISO 9001 and are approved by many of the worlds foremost O.E.M.s
601
Piston Bearings
Sealing arrangements shown illustrate popular global designs. Always seek advice about your specific application.
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Housing Designs & Seal Options PDF

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Housing Designs & Seal Options PDF

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Hallite Seals

Housing designs & seal options

Heavy duty Type 18

Heavy duty Type 58

Heavy duty Type 621, 631 652, 653

Heavy duty Type 730, 735

Medium duty Type 601, 605

Medium duty Type 753

Housing designs & seal options

Medium duty Type 605

Medium duty Type 53

Medium duty Type 513

Medium duty Type 511, 512

Light to medium duty Type 616, 16

Light to medium duty Type 754, 755, 770

High speed light duty Type 16

High speed light duty Type 54

Type 735, 754, 755

Extrusion gap (mm)

1.0 0.8 0.6

Hallite 754 Hallite 755

Piston seal groove

Type 15, 16, 18

Cylinder Bore diameter D 1

Extrusion gap (mm)

1.0 0.8 0.6 0.4 0.2 0 0

Type 601, 605, 606, 610, 621, 631, 652, 659

Extrusion gap (mm)

Vee pack sets

Extrusion gap (mm)

Hallite 07 Hallite 12 Hallite 09 Hallite 13 Hallite 11 Hallite 14

Use and fitting of seals

FLUOROCARBON (FKM) ETHYLENE PROPYLENE (EPDM)

NITRILE (NBR) HYTHANE (EU) THERMOPLASTIC POLYESTER ELASTOMER 7 3

ENGINEERING THERMOSETS: TYPE 506 BEARING STRIP UNLIMITED

Materials & fluid compatibility

Temperature range for fluid C

Maximum continuous service temperature in fluids C

Materials & fluid compatibility

Maximum continuous service temperature in fluids C

COLD DRAWN OVER MANDREL(DOM)

FINE FINISHED DOM

SKIVED AND ROLLER BURNISHED

HONED (INTERNALLY GROUND)

SURFACE FINISH >0.1 m Ra (>4 in CLA)

SURFACE FINISH <0.1 m Ra (<4 in CLA)

SURFACE TEXTURE MATT GREY

SURFACE TEXTURE CHARACTERISTIC CIRCUMFERENTIAL LINES

SURFACE TEXTURE CHARACTERISTIC CROSS-HATCHED PATTERN OF FINE GROOVES

Regular usage with most of the stroke at working pressure.

Pressure, Speed, Temperature Range

Designed & engineered for ease of use

Replaces 2 part seals

Excellent service range

Piston Seal Double Acting

mRt 4 max 10 max 16 max

in CLA 4 to 16 63 max 125 max

S E A LS E C T I O N MIN CHAMFER MAX FILLET RAD MAX FILLET RAD

0.250 0.187 0.016 0.016

0.375 0.250 0.016 0.016

One piece steel piston Smoother operation

Piston Seal Double Acting

WITHOUT WEAR RINGS