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Veins + Arteries = Busway Heart = Transformer + SWB Good quality of = Good health of busway veins and arteries!
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1997
2003
KDP
lighting
1955
KL - lighting KU - Moyenne puissance KF - Forte puissance
1996
KLE - KBA/KBB - lighting
1962
KL - Petite puissance
1993
KS - Moyenne puissance montante - Colonne
1966
KE - lighting KJ - Petite puissance
1989
K -System - lighting
1988
KHF - Forte puissance KN - Petite puissance
1967
KG/KH - Forte puissance
1969
KP - Forte puissance
1970 1982
KL - lighting KB - lighting
1972 1981
KS2 - Moyenne puissance
1978
KS1 - Moyenne puissance
KR - Moyenne puissance
Jun 2009
4% 4% 7%
18% 35%
9%
11%
Moeller (Siemens)
12%
General Electric
Jun 2009
We deliver more
Cable
Jun 2009
National Stadium
Jun 2009
Motors Factory
Product Roadmap
I-LINE II (Cu) I-LINE II (Al) I-LINE II (Bi-metal) I-Line I (Cu) Medium Power I-Line I (Al) KSC (Cu) KSA (Al) Low Power KN Lighting KB/KDP 20
Jun 2009
High Power
Available Apr 08
Available Apr 08
40
100
800
2500
4000 6000A
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Canalis
Canalis KSC/A 100A800A
I-Line
I-Line II 800A6000A
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Pioneered Technology
Process enabling molecular fusion of copper and aluminium through the use of very high pressure. Developed and patented by Schneider, with more than 30 years of experience Same technology introduced to Square D I-Line II busway
Remark: see Copper Contact busway ppt for details Jun 2009
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Junction
Tap-off points
Process enabling molecular fusion of copper and aluminium through the use of very high pressure. Developed by Schneider and applied in Canalis system since 1975 Same technology will be applied to I-Line II busway in 2008
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Factory
Warehouse
Supermarket
Airport
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I-Line II (Alum / Cu) UL857, IEC60439-1,2, (JIS8364) 800A - 6000A IP40, 41, 54, 55, 65, 66
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Type test
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Type test
Type test
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Type test
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Type test
Temperature rise
Extremely critical to busway, especially sandwich type high temp rise results in insulation material (whatever kinds) under heavy loads, hence deterioration of service life. Poorer electrical performance. Not Energy Efficient Difference of requirement of UL857 and IEC60439, applicable to whole busway system incl. Straights, elbows, flanges, tap-off units
Temp rise requirement bus bar surface 55C UL IEC Limited by permissible of the insulating material in contact with the conductor 55C
enclosure
Not specified
UL - since temp rise controlled at where heat generates: 55+40(ambient)=95. No need for insulation above Class B (130C) IEC - if designed temp rise high (e.g. small conductor used by manufacturer), higher class of insulation a must e.g. Class F (155C)
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Type test
Type test
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Type test
UL857 Clause 7.3
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Type test
IEC60439-1
IEC60439-2
Type test
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Type test
VS
Cooling fin / small cross (Other suppliers)
Small cross section, extremely high temp, therefore cooling fin Serving as a heat sink system 55C temp rise at enclosure (80-90C rise at conductor) - IEC60439 More voltage drop 30% more on electricity bill Epoxy / PVC insulation at high temp (130C), determining service life of busway. Class F a need?
30% saving on electricity bill Mylar not under load. Service life of busway prolonged
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A.1. Insulation
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Melt point : usually under 200C Moreover, dielectric strenght of Mylar remains steady for various temperatures :
Dielectric strenght of Epoxy have very little variation vs humidity, but Mylar performances remain much higher than Epoxy even in very humid atmosphere :
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Industry standard for epoxy application process used to coat busbars is 95% First Pass Yield. In other words, over 5% of the bars require patching. It is not uncommon to see 20% repair rate at various times of the year. It is often difficult to confirm and control the root cause of the defects.
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Polypropylene
-Polypropylene is the plastic polymer. -It is used in different setting especially consumer goods. -The melting point of Polypropylene is very high comparing with other plastic. The melting point = 160 C
Reference: Wikipedia
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Construction
- Steel housing made of electro - galvanized steel. It is more rugged and robust than aluminum, especially for mounting plug in units - All enclosures are finished in polyester epoxy electrostatic paint ANSI 49 gray - Sandwich construction ensures low temperature rise and good heat dissipation
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Other Supplier
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Other Supplier
No reduction of cross section. No chance of bolt failure resulting in short circuit No chance of water ingress between phases
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Plug-in unit plugged DIRECTLY onto the full thickness of the busbar
(Note plug-in opening base and door removed for clarity)
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Plug-in unit plugged to a small welded stab on the busbar, hence all of the current that flows through the plug must cross a welded joint
Other Supplier
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Other Supplier
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Safety Durability
Hazardous Frailty
Other Supplier
Schneider plug-in units always equipped with Schneider CB complete PIU type tested Those with adapting various brands of CB without complete PIU type test do not comply to the standards 54
Jun 2009
Safety Durability
Hazardous Frailty
Other Supplier
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Other Supplier
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Clip design
Spring design
Other Supplier
Explosion!
Other Supplier
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Brief explanation of the standard (see IEC 60439-2 for test procedure and full explanation)
8.2.9 - Verification of the resistance of insulating materials to abnormal heat and fire Purpose and importance of this test To verify the insulating material of busway will not burn or cause the burning when affected by abnormal heat or by fire with the degree of 9600C (the insulating material need to retain current-carrying parts) or 6500C(other than former material). Test arrangement Use glow-wire to approach the sample, the duration is 30 seconds. There shall be no obvious and continuous flame or the flame shall extinguish within 30 seconds when moving away the glowwire.
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Brief explanation of the standard (see IEC 60439-2 for test procedure and full explanation)
8.2.14 - Verification of resistance to flame-propagation Purpose and importance of this test To verify the resistance to flame propagation. The fire resistant busway helps to prevent the flame propagation and fire spread, save time for people to run away from the fire Test arrangement Three standard busbar trunking units of the same type are placed at regular intervals on a vertical ladder into a fire test rig; every busbar trunking shall present a different side orientation to the burner flame impact. After burning has ceased, the busbar trunking enclosures should be wiped clean. All soot is to be ignored if, when wiped off, the original surface is undamaged. If it does not ignite or the maximum extent of the charred portion (external or internal) of the busbar trunking has not reached a height exceeding 2.5m above the bottom edge of the burner, the system is deemed has having passed the test.
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Seismic Compliance
The world averages 35 earthquakes per day 18 major earthquakes (7-7.9), 1 great earthequake (>8.0) in any given year Recent tsunami and China Sichun disasters are examples that lead to the increasing attention and needs of seismic compliance of buildings and equipments in more countries
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Seismic Compliance
Canalis and I-Line busway tested and certified for Zone 4 seismic conditions
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RoHS compliant product, eliminate the use of hazardous substances and reduce the pollution
* RoHS (Restriction of Hazardous Substances) directive restricts the use of some hazardous materials (like Lead, Mercury, Cadmium and Hexavalent chromium etc), firstly implemented in EU in 2006, and similar directives are introduced in Asia.
RoHS Compliant
The insulation material is halogen free and no toxic emission in case of fire (DuPont Mylar) 95%-98% materials can be recycled.
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Current
Current
Joint Pack
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Current
Current
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Save energy
The resistance of bus bar trunking is far lower than the competitor The power consumption, comparing with the same rating of the competitor, 32% lower in maximum.
140% 120% 100% 80% 60% 40% 20% 0%
800 0.0771 100% 0.0800 104% 0.1020 132% 1000 0.0569 100% 0.0680 120% 0.0740 130% 1250 0.0426 100% 0.0510 120% 0.0560 131% 1350 0.0382 100% 1600 0.0318 100% 0.0410 129% 0.0370 116%
I - LI NE XLA CCX3
800A
1250A
2500 0.0213 100% 0.0260 122% 0.0230 108%
2000A
3150
3150A
3200 0.0159 100% 4000 0.0118 100% 0.0130 110% 0.0140 119% 5000 0.0098 100%
ILINE resistance I-LINE power consumption XLA resistance XLA power consumption CCX3-II Alresistance CCX3power consumption
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Strictly compliant to the IEC60439: 2005 Full KEMA type test certification for each and every ampere rating Passed the 3-year continuous running test in the strict situation in Euro.
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Guangzhou Metro
Time Square Cheung Kong Centre Convention & Exhibition Centre Festival Walk Oxford House Bank of China Tower One Island East International Commerce Centre (118/F, 484m,
completes 2009)
Convention & Exhibition Centre
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80
International Commerce Center, International Financial Centre II Cheung Kong Centre, Bank of China Jun 2009 81
Jun 2009
Wynn Macau
82
Emirates Palace ADDC Headquarter Abu Dhabi Exhibition Centre Abu Dhabi Trade Centre Al Mina Towers Corniche Towers Bainouna Towers Etisalat Buildings Shaikh Saif Bin Zayed Al NahyanResidential Towers Etihad Airways Buildings Al Reem Island Al Aryam Towers
Jun 2009
Bainouna Towers
Emirates Palace
Al Reem Island
83
Dubai Marina Burjuman Centre Al Fattan Towers Saba Towers Marina Crown Towers Park Place Festival City Zone 8B Jumeirah Lake Towers Wafi City Fortune Towers Areen Towers Jaidah Towers U-Bora Tower Sidra Tower
Jun 2009
U-Bora Tower
Marina Crown
Park Place 84
85
College of Basic Education Shuweikh Commercial Complex Seven Zone Mall New KOC Office Complex
KOC complex
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Bahrain
World Trade Centre HSBC Bank HQ Gulf Hotel
Egypt
Cairo Airport Terminal 3 Gasco Project Congress Conference Building Yanpet Project
Cairo Airport T3, Egypt Jun 2009 88
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Philippines
SM e-Com Greenbelt
Vietnam
National Convention Centre Vietcom Bank (23 floors bldg)
Korea
Chamber of Commerce Bosch Yongsan Foreign School
Japan
Kyoto Station Mita Koyamacho
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New Zealand
Queensgate Shopping Mall
India
Cognizant Technology Kinfra Motorola Technopolis, Kolkatta Bharti Maruti Suzuki Motors
Sri Lanka
HNB Tower
Pakistan
Bahria Complex III Islamabad Stock Exchange
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