DP 6X Training Package

August 2006 (ver b)
HITACHI PROJECTION TELEVISION
2005 MODEL RELEASE DIGITAL HD READY PTV

Model 51F59 57F59 65F59 51F59A/J 57F59A/j 65F59A/j Chassis DP-65 DP-65 DP-65 CLU-4361S DP-65G DP-65G DP-65G HL02291 Remote P/N
Service Web Site http://www.hitachiserviceusa.com CONTENTS... 2006 DP-6X Chassis Projection Television Information
Materials Prepared by Alvie Rodgers C.E.T. (Chamblee, GA.)
THIS PAGE INTENTIONALLY LEFT BLANK
August 2006 (ver b)
DP-6X TABLE OF CONTENTS
Materials prepared by Alvie Rodgers C.E.T. PAGE
TOPICS SECTION (1) PRODUCT INFORMATION SECTION:
51F59 Product Specifications------------------------------------------------------------------------ 01-01 51F59 Product Dimensions -------------------------------------------------------------------------- 01-02 57F59 Product Specifications------------------------------------------------------------------------ 01-03 57F59 Product Dimensions -------------------------------------------------------------------------- 01-04 65F59 Product Specifications------------------------------------------------------------------------ 01-05 65F59 Product Dimensions -------------------------------------------------------------------------- 01-06
SECTION (2) POWER SUPPLY DIAGRAMS:
Stand By +5V Regulation Circuits Diagram -------------------------------------------------------- 02-01 Deflection +115V Regulation Circuits Diagram --------------------------------------------------- 02-02 Protect_OVP Shutdown Block Diagram ----------------------------------------------------------- 02-03 Protect_OVP (A) -5V Loss Detection Circuit Diagram ------------------------------------------ 02-04 Protect_OVP (B) Deflection Side Shutdown Circuit Diagram --------------------------------- 02-05 Protect_OVP (B to C) 115+ Too High or Over Current Circuit Diagram ------------------- 02-06 Protect_OVP (C) Shutdown Circuit Diagram ----------------------------------------------------- 02-07 LEDs Used for Troubleshooting Circuit Diagram -------------------------------------------------- 02-08 Power On/Off Used for Troubleshooting Circuit Diagram --------------------------------------- 02-09
SECTION (3) VIDEO CIRCUIT INFORMATION:
Video Signal Selection Circuit Diagram ------------------------------------------------------------ 03-01 ABL Circuit Diagram ----------------------------------------------------------------------------------- 03-05
SECTION (4) AUDIO CIRCUIT INFORMATION:
Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 04-01
SECTION (5) DEFLECTION CIRCUIT:
Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 05-01
SECTION (6) MUTE CIRCUIT INFORMATION:
Video Mute Circuit Diagram -------------------------------------------------------------------------- 06-01 High Voltage Circuit Diagram ------------------------------------------------------------------------ 06-02 Audio Output Mute Circuit Diagram --------------------------------------------------------------- 06-03 Rainforest IC Mute Circuit Diagram ---------------------------------------------------------------- 06-04 Monitor Out Mute for Circuit Diagram ------------------------------------------------------------ 06-05
Continued on Next Page
Table of Contents Page 1 of 2
August 2006 (ver b)
DP-6X TABLE OF CONTENTS
Materials prepared by Alvie Rodgers C.E.T. PAGE
TOPICS SECTION (7) DIGITAL CONVERGENCE CIRCUIT INFORMATION:
Digital Convergence Interconnect Circuit Diagram----------------------------------------------- 07-01 CLU-4361S Remote Control -------------------------------------------------------------------------- 07-02
SECTION (8) CHASSIS PICTURES:
Signal PWB Picture ------------------------------------------------------------------------------------ 08-01 Deflection PWB Picture ------------------------------------------------------------------------------- 08-02 Digital PWB Picture ----------------------------------------------------------------------------------- 08-03 DCU PWB Picture ------------------------------------------------------------------------------------- 08-03 Control PWB Pictures -------------------------------------------------------------------------------- 08-03 CRT PWB Pictures ------------------------------------------------------------------------------------ 08-04
SECTION (9) KEY PARTS
Key Component Parts List --------------------------------------------------------------------------- 09-01
SECTION (10) THINGS YOU SHOULD KNOW: This section changes often;
See the index for this section after the Section 10 Divider. ------------------------------------ 10-00
PRODUCT INFORMATION
DP-6X CHASSIS TRAINING PACKAGE
SECTION 01
51F59
DIGITAL
51" Digital Projection Television

Key Features
1080i Display1 DTV Tuner2 High-Brightness CRTs High-Brightness 4-Element Lens System Magic Focus Auto Digital Convergence 1080i Digital Video Processor - 3 HD Aspect Modes - 6 SD Aspect Modes - 1080i/720p/480p/480i Input Compatible - Split Screen/Picture in Picture3 High-Contrast Fine-Pitch Screen 3-Color Temperatures Edge Enhancement (SVM) Black Enhancement Digital 3D Y/C Comb Filter Energy Star Compliant
Convenience Features
Day and Night Memory by Input with Timer Front Panel Menu Controls Universal Remote Control 3-Language On-Screen Display Parental Locks (V-Chip) Closed Caption Decoder Sleep Timer Discrete IR Codes
Dimensions
Height........................................ 50 3/8" Width......................................... 48 3/4" Depth. ......................................21 15/16" Weight....................................151 lbs.
Warranty
1 Year Parts and Labor Warranty In-Home Service 2 Year Tube Warranty
Due to variances in program productions and transmissions not all of the 1080 signal is displayed. 2 Not QAM Compatible, 480i Output 3 Requires the internal tuner plus an external tuner or other source device 4 HDMI input is compatible with DVI-HDTV (HDCP) signals when combined with an adapter cable. Adapter cable is not included. All specifications and dimensions are subject to change without notice. Refer to www. hitachi.us/tv for updated custom installation specifications. 2006 Hitachi Ltd. All trademarks are the property of their respective owners.
1
Specifications
Color:.................................Gray/Black
Inputs/Outputs
HDMI High-Definition Multimedia Interface:4 .....................1 Wideband Component Video Inputs:.....................................2 S-Video Inputs (Rear/Front):. .........2/1 AV Inputs (Rear/Front):..................4/1 Antenna Inputs:. ................................1 Center Channel Input:............L/Mono Fixed/Variable Audio Output:...........1
Audio Performance Features

MTS Stereo/SAP with dbx Simulated Surround Sound Full Range Speaker System
Page 01-01
Hitachi America, Ltd., Home Electronics Division 900 Hitachi Way, San Diego, California 91914 - www.hitachi.us/tv or 1-800-HITACHI
Product Dimensions
51F59
51" HDTV
Quick specs B Height A Width Depth

I
I J K A
51-5/16
48-13/16
21-11/16
G H
D E F
Inches mm
A 48-13/16 1239
B 51-5/16 1303
C 48-13/16 1239
D 22-13/16 579
E 23-15/16 608
F 37-5/8 955.5
G 25 635
H 44-1/2 1129
I 21-11/16 550
J 1-5/8 40
K 20-1/8
L 21-15/16
510
557
NOTE: All measurements are shown to the nearest 1/16th inch. This illustration is not necessarily drawn to scale and is intended for estimating space required for custom installations. Final measurements should be taken from the actual product before attempting installation. All dimensions are approximate measurements and subject to change without notice. Allow adequate space behind the unit for proper ventilation and cooling. Hitachi is not responsible for any typographical errors.
Page 01-02
57F59
DIGITAL

Key Features
Day and Night Memory by Input with Timer Front Panel Menu Controls Universal Remote Control 3-Language On-Screen Display Parental Locks (V-Chip) Closed Caption Decoder Sleep Timer Discrete IR Codes 2 Piece Cabinet
Dimensions
Height....................................... 54 9/16" Width..............................................54" Depth. ........................................ 23 5/8" Weight....................................162 lbs.
Warranty
1
Specifications
Color:.................................Gray/Black
Inputs/Outputs

Page 01-03
Product Dimensions
57F59
57" HDTV
Quick specs B Height Width

A
I
54-1/4
54-1/16
Depth
23-5/8
I J K
G H
D E F
Inches mm
A 54-1/16 1372
B 54-1/4 1378
C 54-1/16 1372
D 22-3/4 578
E 23-15/16 607
F 39-1/16 992
G 28 710
H 49-11/16 1262
I 23-5/16 592.3
J 1-5/8 40
K 21-3/4
L 23-5/8
552.2
599.2
Page 01-04
65F59
DIGITAL

Key Features
Day and Night Memory by Input with Timer Front Panel Menu Controls Universal Remote Control 3-Language On-Screen Display Parental Locks (V-Chip) Closed Caption Decoder Sleep Timer Discrete IR Codes 2 Piece Cabinet
Dimensions
Height......................................59 15/16" Width..............................................61" Depth. ........................................ 25 3/8" Weight....................................259 lbs.
Warranty
1
Specifications
Color:.................................Gray/Black
Inputs/Outputs

Page 01-05
Product Dimensions
65F59
65" HDTV
Quick specs Height B Width C Depth

L
I J K A
59-7/8
61
33-9/16
G H
D E F
Inches mm
A 61 1549
B 59-7/8 1521
C 61 1549
D 24-5/8 624
E 25-3/4 653
F 42-13/16 1087
G 31-13/16 808
H 56-11/16 1439
I 25-3/8 644
J 1-5/8 40
K 23-13/16
L 33-9/16
604
851
Page 01-06
POWER SUPPLY INFORMATION

SECTION 02
DP-6X CHASSIS POWER SUPPLY SBY 5.0V REGULATION CIRCUIT DIAGRAM

3 D901 4 1 SBY 5.0V 2 Secondary T901 6
+
F902 1 Amp
F901 8 Amp
PA 2 1 AC L930
D949
5.7V
C908
-
Start Up 5 170V F/B 4 0V 1 OCP Gnd 3 D907 Start Up 1.08V
C940
R957
FB 4 1.08V C911 3 0V
I904
5.28V
R958
R908
R909
2 Regulator Photocoupler
4.30V
I901
5 170V 7 3 8 C909 D D
D962 MTZJ4.3B
T901 Primary 1
R906 D206 Run
16.3V 2 Vcc
Hot Ground from pin 4 of Bridge Rectifier D901 Cold Ground from pin 8 of T901
C912
C905
PAGE 02-01
DP-6X CHASSIS POWER SUPPLY SW +115V REGULATION High Voltage Power Supply
T902 8 7.5P/P 9 1 of 3 AC R913 R914 Start Up Run D911 D912 R915 Cold Ground from pin 16 of TP01 Floating Ground from pin 8 of TP01 AC Hot Ground from pin 8 of TP01 SW +10.5V
R963
Supplied from Relay S903 17.91V 4
11.38V 7.13V
I906
4 3 Regulator Photocoupler FB 1 2 9.62V R964 8.58V
C914
D910
Osc B+ R920
0.55V D913 VIn OCP/BD 7 Driver/ Output IC 1 D Gnd S 3
I902
AC Supplied from Relay S903 Raw B+ from D902 Pin 1 150V 1 F903 5A 2
0.74V OCP/FB 0.0V R921 C925 B+ 115V 1 D914
176V
2 R916 0.05
T902
I941
8.58V 2
5 6 C961 T902 11 D945 C966 C967 D946 2 of 3 R951 0.39 R955
E946 0.5K
Q941
E947 3K
L948 Deflection B+ 115V
0.81A SW +115V R986 SW +35V 0.01A
12 3 of 3
R952
R959
D951 C968 R960 D952 Protect OVP
D948 C906 R956 D950
PAGE 02-02
DP-6X PROTECT-OVP SHUTDOWN BLO CK DIAGRAM

PDS2 6 Power_1 D944 Power_1
To Q944 Turns on Relay S903
Source +115V Load +115V
If the 115V line experiences a h igh current demand, a high is impressed on the anode of D946 or If the 115V line goes too high, a h igh is impressed on the cathode of D948, turning it on.
Q980 / Q981
Turns off Relay S903 7 Any high impressed on the base of Q980 will cause the Relay to turn off. Q981 ke ep Q980 turned on as long as the Power_1 high remains.
115V Over Current Det.

0.39 ohm
Q941 D946 D951 D948 D952

1 2 4
AC Too High Det. From I905 / Q901 D959

If the AC line goes too high, a h igh is impressed on the anode of D959
115V Too High Det.
C
< Protect-OVP >
Power-Def 1/1
From DH13, CH17 off Pin 7 of Flyback
DH15
R632
D608
From Q604 and Current Sensor R609
Excessive High Voltage Det.

If the Heater pin line goes t oo high, a high is impressed on the cathode of DH1 5, turning it on.
Vert. 26V Overcurrent Det.

If the Vert 26V line experien ces a high current demand, a high is impressed on the anode of D608 Deflection 1/1
7 RC47 + 5V - 5V Loss Detection DC27
PDT2
2 If the -5V line experiences a short or disappears, a high is impressed on the anode of DC27 Signal 6/7 (Sweep Detection)
- 5V RC46 < Protect-OVP >

1
RE35 Current Sensor + 220V Over Current Det. DX07 ERG1 A 7 B PCT 3 < CRT Prot > RY73
220V Overcurrent Detection
QE08 RE34
If the 220V line experiences a high current demand, a high is impressed on the anode of DX07
< VM Port >

Red CRT
Green CRT
Signal 5/7 (RGB Processor)
PAGE 02-03
DP-6X CRT and -5V LOSS PROTECT-OVP (A) SHUTDOWN DIAGRAM

RED CRT PWB
CRT +220V Excessive Current Detection PDC1 Def +220V 1 RE35 2.2 Ohm
To CRT 220V To VM Circuit
GREEN CRT PWB
RGB Processor Signal 6/7
QE08
ERG1 RE30 RE34

VM PORT
PCT DX07 3
1 CRT PROT
RY73 < Prot-OVP >

1
CE10 RE29 RE31
VM PORT
+ 5V
RC47
-5V Loss Detection DC27
Signal 6/7
< Prot-OVP > - 5V RC46 -5V Loss Det.

1
PDT2
Normal SEE DEFLECTION SIDE (B) PROTECT-OVP SHUTDOWN DIAGRAM
2
Active
< Prot-OVP >
PAGE 02-04
DP-6X DEFLECTION SIDE (B) PROTECT-OVP SHUTDOWN D IAGRAM

Deflection Schematic Flyback ABL Voltage Too High Det. ABL RH32 allows ABL fluctuations to manipulate the Trigger Po int of Shut Down as screen brightness varies. ABL is inverse proportionate to brightness. This prevents false triggering. LH01 TH01 High Voltage Sensing Circuit RH23 DH13 RH26 Hi Volt H. Drive
5OP LH06
7 OVP
DH14
IH01
RH21 RH32 RH25 RH24 DH15

1
1
29.01V CH17
Stops H. Drive
Excessive Hi Voltage Det.
Vertical Output Circuit
I601
Vs
10
L603
Def +28V
PDT2
R629 0.68 Ohm
2
Any fluctuations in High Voltage will also be reflected by the 50P output P/P. By monitoring the 50P (50 Pulse) rises in High Voltage will be sensed. If High Voltage climbs too high, DH15 will fire and trigger a shut dow n event.
C604
Q604
R630 C610 R631
8 A
< Prot-OVP >
FROM CRT and -5V LOSS PROTECT-OVP (A) SHUTDOWN DIAGRAM
Active Normal D608 R632

1 4
< Prot-OVP >
Excessive Vertical Current Det. If the Vertical Output IC has a problem, R629 will sense the current rise. The voltage drop will be reflected at the base of Q604 turning it on and producing a Shut Down high.
SEE 115V TOO HIGH AND OVER CURRENT DETECTION (B~C) PROTECT-OVP DIAGRAM
PAGE 02-05
DP-6X 115V TOO HIGH AND OVER CURRENT DETECTION (B~C) D IAGRAM
Power-Def Schematic CP45 TP01 17 16 CP51 CP59 RP48 Deflection B+ (115V) Excessive Current Det. RP53 DP55 DP58 DP59 CP63 DP56
2
DP46
RP47 QP41 0.39 Ohm RP49
3K EP45 EP46 500 RP54 RP55
Deflection B+ 115V Deflection B+ (115V) Excessive Voltage Det.
Def +115V
D926
SEE DEFLECTION SIDE (B) SHUTDOWN DIAGRAM
< Prot-OVP >
SEE PROTECT-OVP (C) SHUTDOWN CIRCUIT
PAGE 02-06
DP-6X PROTECT-OVP (C) SHUTDOWN CIRCUIT

Power-Def Schematic
Power On/Off
From Sub Micro I002 Pin 62, Q012, Q013 Power_1 6 SBY +5V AC S903
For Power Supply D902
PDS2
off on R947
Raw B+ D902 R924
1 2 SEE 115V TOO HIGH AND OVER CURRENT DETECTION (B~C) DIAGRAM
AC D942 R945 D947 C942
AC R925
4 5 T902
Q944
Relay Driver R942
Hot Ground
D915 9V
c
(8.9V ~ 9.3V) R926
6
R927
AC 175 On
C916 SBY 5V I905 2 4
Q901
Run B+ 16V R980 PAGE 02-07 C980
Q981
R923 R982 C981 R981
7
1 D959
3
1
AC Voltage Too High Detection
Q980
DP-6X CHASSIS L.E.D. (Visual Troubleshooting) for the Deflection Power Supply +115 Deflection B+ L.E.D. for visual troubleshooting observation.
See the Deflection Power Supply Shut Down Circuit Diagram for details. D952 T902 +115V +115V 11 12 GND 1 Q941 C961 C966 C967 D946 R952 R956 R960 R959 D948 L948 0.85A +115V Over Voltage D945 R951 0.39 Ohm +115V Over Current D951 E947 3 Amp SW + 115V PROT_OVP Active Hi
C966
D950
GREEN L.E.D.
SW +115V Active (LED)
PAGE 02-08
DP-6X POWER ON and OFF CIRCUIT DIAGRAM

Power-Def 1/1
SBY +5V
Signal 1/7 Main Micon
3 D902 4 1 2
AC 1/2 For Power Supply AC R947
PDS2
6 POWER 1 on R945
Q013
Q012
I002 Sub Microprocessor 61

Power On/Off 1
S903
D942
off
67
D947
Power LED
Raw B+ for T902 / I902

Q944 Relay Driver
off
on
PFT1 IA04
5 SW 9V Regulator 3 10 9 Power LED Not Used SW+ 9V
R942
C944 SW+ 10.5V
SW+ 5.6V
I907
SW 5.6V Regulator
L931
AC Route when first applied
From D954 off Main Switching Transformer Pin 13 R907 2.2 ohm
PFS
RH30
1
C931 R943 RUSH
Signal 4/7 Audio
DM10
3 Conv + 28V
S901
D940 D944
For Power Supply
F902 1 Amp
F901 8 Amp PA 2
AC 1/2
POWER LED
Ft Control
on
off
Q942 Relay Driver
C942
R940
S901 Turns On after the SW 5.6V becomes active. This prevents surge current during capacitor charging.
PAGE 02-09
AC
VIDEO INFORMATION
SECTION 03
DP-6X CHASSIS VIDEO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

Signal 3/7 AV Selector Signal 2/7 Tuners MTV-CVBS
I501 G/Y/CVBS Video Select 36

22 CVBS2 MAIN OUT
For Micro. Sync detection 23 See Main Sync Signal Path 100 PST Main CY/Y/CVBS Main_Pb Main_Pr Sub_Pr Sub_Pb Sub CY/Y/CVBS 56 60 64 74 72 68 QX09 For Micro. Sub 97 CC detection See Sub Sync Signal Path Y 30 True Y 66 67 68 1 3 5 PR QX10 PB QX11 CY FLEX CONVERTER
U303 Main Tuner
For Micro. Main CC detection
Sheet 13
V5 S5
Front Control PWB 1 PFT 2 Aux 5 Video V3V 2 Aux 5 S-Y V3Y 7 Aux 5 S-C V3C 9
S-5 Det.
Y 32 16 V1 20 Y1 18 C1 17 S-1 C Pb 33 C Pr 34
11
C Pr 30 C Pb 29
Component 4 Y Composite 4
61 CY2 59 PB2 57 PR2
28
V4
26 V8 SUB OUT
Component 4 Pb/Cb Component 4 Pr/Cr Component 3 Y Composite 3
67 CY1 24 V7 65 PB1 63 PR1 10 V3 CLK 45 DATA 44
V3
Component 3 Pb/Cb Component 3 Pr/Cr Aux 2 Video Aux 2 S-Y Aux 2 S-C
S-2 Det.
True 1080I 61 True Pb Rainforest IC (Flex Bypass) 60 True Pr SDL2 SDA2
IX01
Rainforest
Signal 5/7 RGB Processor
V2 S2
PDTV1 19 15 16 17 18
Aux 1 Video
V1 PAGE 03-01 S1
Aux 1 S-Y Aux 1 S-C

S-1 Det.
DTV-CY 14 Y3 Y5 DM In 11 12 C3 NTSC for Monito Out 11 S-3 C5 DM In 13 DTV-C 4 V2 G/CY1 73 6 Y2 8 5 C2 S-2 B/BR1 71 MON OUT R/PR1 69
U304 Digital Tuner

HDV-Y HDV-PR HDV-PB
NOT AVAILABLE
Signal 2/7 Tuners
DP-6X Chassis A.B.L. Circuit Diagram

ABL RX33 RX34
QX12
RX35 RX36 RX37
SW +9.3V DX02 RX38
75 ABL
CX21 R091 R090
78
IX01 Rainforest IC SDA1 28 SCL1 30
Signal 1/7 PWB I001 Sub Micro 59 58

TH01 50P FBT LH06 7
Black Side Panel ABL Switch
DX01
CX17
CX18
CX20
Signal 5/7 PWB
SW +115V ABL switches slightly reduce the overall operational point of ABL due to the loss of overall bright ness levels. RH42 47K PDT2
Deflection PWB
B+ 9 RH27 30K To QH01 Collector of High Voltage Output Transistor RH27 & RH28 ABL Pull-Up Resistors RH28 39K [ Current Path ] SW +10.5V Clamp DH16 RD30EB4 RH31 6.8K RH32 180K C 10
DH13 CH17 Stops H. Drive
BLACK_ PANEL
RH41 RH40
QH05
B_Side_Panel
RH23 1 Gnd To Anodes To Focus
IH01
OVP
PDS2
RC95 ABL_SW
RH43 180K RH30 RH35 1080I
8
CH14 CH21
ABL
QH03
RH33 2.2K
LH01
7
DH14 RH26
ABL Switch
RH21 RH25 13K
RH09 CH10 Protect_OVP
PAGE 03-02
ABL
3
As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional) CH18
RH24 43K
DH15 HZ22-2L
AUDIO INFORMATION
SECTION 04
DP-6X CHASSIS AUDIO SIGNAL SELECTION PATH CIRCUIT DIAGRAM

ANALOG TUNER U303
Signal 2 Tuners Signal 3 AV Selector Signal 2 Tuners
U303
MTV-L 2 MTV-R 1
C515 C514
83 L6 84 R6 L8 80 R8 79 C512 C513 DTV L DTV R 1 7 I301 3 5
Digital Tuner U304

13 A Out R 12 A Out L
Front Control PWB

Aux 5 Audio L
PFT2 4 5
C527 81 L7 82 R7 C526 CLK 45 DATA 44 91 L2 92 R2 MAIN OUT L1 Out 97 Selected Audio Out 89 L3 90 R3 R1 Out 96 CA15 2 SDL2 SDA2
V5
Aux 5 Audio R
AVX 4 Audio L
C551
V4
AVX 4 Audio R C552 C548
CA15 1 CA12 20
AVX 3 Audio L
V3
AVX 3 Audio R C549 AVX 2 Audio L C545
Audio Select
87 L4 88 R4 CA29 CA27
I501
IA02 Audio Control
CA12 19
V2
AVX 2 Audio R C546 C540
2 CA28 CA26 4 CA30 CA25
L In R In PR CA41 7 1 PL 12 CA42 1
AVX 1 Audio L
V1 PAGE 04-01
85 L5 86 R5 MON OUT 1 L Out 1 100 R Out 1 C573 C575 Hi-Fi L1 93 C553 R1 94
QA06 QA07
C554
AVX 1 Audio R C541 C576 C574 Monitor Audio Out L
QA04 QA05
IA03 Audio Out
MONITOR OUT
Monitor Audio Out R
Signal 4/7 Audio
DEFLECTION INFORMATION
SECTION 05
DP-6X SWEEP LOSS DETECTION CIRCUIT

Cut Off from Micro during "Setup" to prevent false triggering of V Sweep Loss during RGB Cut Off adjustment.
Cut Off From Pin 60 I002 Sub Microprocessor (Signal 1/7)

RC21 RC22 DC21
QC06
RC23
RC22 V Det
CC13 RC18
PDT2
V. Blk. 14V P/P
QC10
RC24 CC08 RC25 CC06 DC20
QC09
Vertical Blanking 10 From Pin 11 I601
SW +10.5V DC26 RC27 RC30 RC16 RC14
From Deflection 1/1 CC10 Horizontal Blanking From Q706 Emitter 8V P/P H. Blk. CC09
QC07
DC23 H Det RC17 DC22 DC19 RC13 DC18
QC11
RC28 RC29 RC26 RC19
QC08
RC37 RC34 DC24 RC32 RC36 RC33
DC25
Def 6.3V
QC13
CC11
See Video Mute Generation Circuit
A QC12
Protect HV
RC35
CC12 Protect Switch
RC31
Signal 6/7 Sweep Detection
PAGE 05-01
MUTE CIRCUIT INFORMATION

SECTION 06
DP-6X CHASSIS VIDEO MUTE GENERATION CIRCUIT DIAGRAM

Def 6.3V SW +9.3V DCU 2/2 Mute Dig Conv. IT01 pin 45
1 PDCU
Active
Hi
Mute
RC57 CC29
QC17
PDS2
AC SIGNAL From Power-Def1/1 From Pin 3 I903 Signal 3/7 AV Selector To Q504, Q505 F through D512 Mutes Monitor Out Audio V_MUTE 1 To IX01 Pin 39 E Mutes Video Signal 5/7 RGB Processor SW +9.3V RC02 0 ohm
RC10
QC24 7
DC16 RC14
Prot_HV From Sweep Loss Detection Circuit QC07 & QC12
RC56
QC05
RC09 RC11 CC04
RC08 CC03 AC Det Normal Off
RC58
CONV. AMP Signal 7/7 From pin 1 IK03
QC04
Mutes Convergence when +28V line drops. Active Low
Active Hi
RC06 DC14 CC02 RC07 DC15 V Mute0
DC29
QC02
PDS2
Prot HV
QC01
RC03 V_MUTE 2
RC05 V_MUTE 1
QC23
PCT
To Mute CRTs
AC Det Prot HV V Mute DC17
D
Shuts off IH01 High Voltage Driver IC
11
Q024
Signal 4/7 Mutes Audio
I002
V Mute
PAGE 06-01
72 Signal 1/7 Main Micon
Q025
AC Det = Loss of AC Prot HV = Loss of H or V Sweep V Mute = Channel Change, Power Off/On, Auto Programming, etc..
DP-6X HI VOLTAGE MUTE CIRC UIT

Deflection 1/1 High Voltage Driver IC
IH01
From Mute Generation Circuit Diagram
14 Stops
RH06 From Q706 H. Blk DH12 RH16 RH07 DH02
Drive
TH01
Flyback + 115V Stops
PDS2 D 3
Prot HV
Active Lo
3 Osc
DH04 RH06
H Drive
10
RH13
QH02
QH01
Horz Output
RH37 DH03
QH04
RH36
PAGE 06-02
DP-6X CHASSIS AUDIO OUTPUT SELECTION MUTE CIRCUIT DIAGRAM

IA02 SP_R 19 20 Audio 1 Control SP_L 2
Right Main Audio CA28 RA40 CA30 4 CA29 2 RA46 RA45 CA49 V_MUTE 72
Q024 Q025
Left Main Audio CA27 RA39
QA08
DA11 RA47
IA03 Audio Out

Ripple Filter
PR CA41 7 R PL 12 CA42 L 1 1
11 MUTE 6 CA48
RA57 DA12 RA49
QA09
RA49 CA50
QA10
QA03
DA05
AUDIO MUTE
73
Q018 Q019
DA13
RA50
CA47
I002 Micro
DA14 SP_MUTE 74 SP_OFF Signal 1/7 Main Micon RA58 RA59 AU+29V
QA12
Signal 6/7 Sweep Detection RA60
QA14
RA01 4 3 1 SW +9V
C
V_MUTE 2
IA04
5 2 RA03
SW +10.5V
PAGE 06-03
QA11
Signal 4/7 Audio
DP-6X CHASSIS RAINFOREST IC MUTE CIRCUIT DIAGRAM

Signal 5/7 RGB Processor
SW+ 9.3V
QX06 RX09 QX05 RX08 RX12
PST
Signal 3/7 A/V Selector
9 FC V Blk Flex Converter 10 FC H Blk
IX01 RGB Processor (Rainforest IC)
Deflection 1/1 PDT2 4 From Q706 Emitter
RX64 DX03
H Blk
FBP In 39
RX63
E
V_MUTE 1
R Out 12 G Out 13 B Out 14 PAGE 06-04
DP-6X CHASSIS MONITOR AUDIO OUTPUT MUTE CIRCUIT DIAGRAM
I501 R3 Out 100 Video / Audio L3 Out 1 Selector
Right Audio Left Audio
C576 C575
R5C7 R5C6
C574 C573
MONITOR OUT Right Audio Left Audio
Q504
R5E3 R5C9 R5C8 R5C5 R5C4
D512 R5E2 D510
Q505
F
V_MUTE 1
V_MUTE
72
Q024 Q025
I002 Micro
Signal 1/7 Main Micon
Signal 3/7 AV Selector
PAGE 06-05
DIGITAL CONVERGENCE INFORMATION

SECTION 07
DP-6X CHASSIS "DIGITAL CONVERGENCE" INTERCONNECTION CIRCUIT DIAGRAM

Main Micon Signal 1/7 I007
1 4 3 6 Q028 56 IR Out 57 DCU IR Sel 52 DCU Size BUSY 34 33 32 55 MAG SW In (Lo)
I002
To Rainforest
AV Selector Signal 3/7
OSD B OSD G OSD R
Flex
CY PB PR
PST
QX11 1 3 5
Rainforest Includes OSD

66 67 68
IX01
Y1 In
RGB PROCESSOR Signal 5/7

20
OSD B OSD G OSD R B G R
QX19 QX18 QX17 QX36 QX32 QX28 From Micro
QX10 QX09 QX23
19 Pb1 In OSD 18 Pr1 In 14 13 12
PCT
To CRTs
9 7 5
Q028 IR In
Digicon 51 Busy In 53 Digicon Adj Magic Sw Out 54
IR
DC_B DC_G DC_R DC _YS 31 23 27 DC_YS DC_R DC_G DC_B DC_Busy Magic SW 2 DC Adj 2 DC_IR 2 SW_ADJ 53 50 IS06 49 48 66 60 61 IS07 25 59
26 Dig OSD B
QX22 QX21 QX16
B G R
25 Dig OSD G 24 Dig OSD R 2 YS3
To Red Convergence Yokes
Microprocessor
PDCU
Conv+28 14
13 6 12 18 Mute
IK01
RV + -
14 15 17 10 11 8 22 23 20 9
CYV+ CYV-
PCR
1 3 6 4
Magic Focus
1
19 25 29 17 21
RV IT07 7 1 RH 4 2
CYH+ CYH-
3 7 19
RH + -
SM09
5 8
GH + 5
PCG
To Green Convergence Yokes
6 CYH+ 4 CYH-
DM07
SC01
Service Only
Sw Adj
15 44
PFS
QM04 Sby +5V QM01 Main Micon Signal 1/7
-5V
IS04
3.3V Reg
-5V
Conv-24 3
From QC16 From IC01 +5V
+5V
40 18 47 54 90 125 13 IS06 1 IT06 7 27 65 3 12 16 18 20 22 24 26 28 30 S7 S6 S5 S4 S3 S2 S1 S0 75 76 77 IS07 78 79 80 1 2 7 DT01 RES 1 IT01 45 Mute 1 DC29 Mute "Lo" RK37 IT05 1 7 BH 10 18 BV 12 19 6 GH GV 8 Mute 7 3 6 12
IK02
GV + 10 11 8
3 CYV1 CYV+ CYV+
1 2 IR Out
HMO1
Sensor PWB 3
+5V
PSET
10 Gnd 9 8 7 6 5 4 3 2 1 S7 S6
Sweep Det Signal 6/7
V Blk 2 H Blk 2 DC_Size
35 33
PCB
1
To Blue Convergence Yokes
IR Receiver
22 23 BV + 20 14 15 BH + 17 CYH+ CYHCYV-
Ft. Control PWB LED S0 ~S7 8 Total Sensors
3 4 6
S5 S4 S3 S2 S1 S0
PAGE 07-01
IK03
2
RK38 1 DK27 RK40 Conv+28V
PDCU
DCU 1/2
DCU 2/2
Conv Amp Signal 7/7
DP-6X CLU-4361S REMOTE SHOWING DCAM FUNCTIONS

CLU-4361S p/n HL02291 When Convergence is adjusted by this Remote, this Remote must be changed to DCAM mode. Remote begins in TV mode. While holding the "TV" key down, press and release "MENU" then press and release "INFO" then release the "TV" key.
CLU-4361S Returning the Remote to Normal Mode Remote begins in DCAM mode. While holding the "TV" key, press the "0" th en the "1" keys.
Be sure to return the Remote Control to Normal Mode after DCAM.
PAGE 07-02
CHASSIS PICTURES
SECTION 06
DP-6X PWB PICTURES

SIGNAL PWB
PAGE 08-1
DP-6X PWB PICTURES

DEFLECTION PWB
PAGE 08-2
DP-6X PWB PICTURES

DIGITAL PWB
DCU PWB
CONTROL PWB
PAGE 08-3
DP-6X PWB PICTURES

CRT PWB
PAGE 08-4
KEY PARTS
SECTION 08
DP-65 KEY PARTS IDENTIFIED

51F59 PWB PART NUMBERS DESCRIPTION DP65 CHASSIS ASSY DP6X SIGNAL BLOCK ASSY DP65 POWER DEFLECTION BLOCK ASSY DP6X CPT/CONT PWB ASSY DP6X SENSOR PWB ASSY POWER DEFLECTION PWB DIGITAL PWB ASSEMBLY SIGNAL PWB ASSEMBLY 51F59 OTHER ADDITIONAL KEY PARTS P/N DESCRIPTION HL02291 CLU-4361S REMOTE CONTROL KS21431 51 DP6X 2ND MIRROR QD53401 51F59 SPEAKER GRILLE UX26071 DP65-51 SVC PRT ASSY (R) UX26072 DP65 51 PRT ASSY (G) UX26073 DP65 51 PRT ASSY (B) UX26081 DP65 SCREEN ASSY 51 UX26091 51F59 SVC FRAME ASSY
P/N UE25921 UE25941 UE25951 JT25591 JT25601 JT25581 JT25561 JT25551
57F59 PWB PART NUMBERS DESCRIPTION DP65 CHASSIS ASSY DP6X SIGNAL BLOCK ASSY DP65 POWER DEFLECTION BLOCK ASSY DP6X CPT/CONT PWB ASSY DP6X SENSOR PWB ASSY POWER DEFLECTION PWB DIGITAL PWB ASSEMBLY SIGNAL PWB ASSEMBLY
57F59 OTHER ADDITIONAL KEY PARTS P/N DESCRIPTION HL02291 CLU-4361S REMOTE CONTROL KS09403 57 DP6X MIRROR PH33954 57F59 SPEAKER GRILLE UX26074 DP65-57 SVC PRT ASSY (R) UX26075 DP65 57 PRT ASSY (G) UX26076 DP65 57 PRT ASSY (B) UX26082 DP65 SCREEN ASSY UX26092 SCREEN FRAME ASSY
65F59 PWB PART NUMBERS DESCRIPTION DP65 CHASSIS ASSY DP6X SIGNAL BLOCK ASSY DP65 POWER DEFLECTION BLOCK ASSY DP6X CPT/CONT PWB ASSY DP6X SENSOR PWB ASSY POWER DEFLECTION PWB DIGITAL PWB ASSEMBLY SIGNAL PWB ASSEMBLY
65F59 OTHER ADDITIONAL KEY PARTS P/N DESCRIPTION HL02291 CLU-4361S REMOTE CONTROL KS07997 65 DP6X MIRROR PH34152 57F59 SPEAKER GRILLE UX26071 DP65 65 SVC PRT ASSY (R) UX26072 DP65 65 PRT ASSY (G) UX26073 DP65 65 PRT ASSY (B) UX26083 DP65 SCREEN ASSY UX26093 SCREEN FRAME ASSY
PAGE 09-01
THINGS YOU SHOULD KNOW

SECTION 10
August 2006 (ver 01)

TOPICS
DP-6X Things You Should Know Index
Materials prepared by Alvie Rodgers C.E.T.
PAGE
SECTION (10) THINGS YOU SHOULD KNOW:

The Number on the Left of the Topic is the same number as shown on the Things You Should Know page on the Web Site. (01) ATSC Reception problems ------------------------------------------------------------------ 10-01 (02) Lead Free Solder beginning in 2004 ------------------------------------------------------ 10-02 (03) Fan Part # GS00821: In Digital Module ---------------------------------------------------- 10-02 (04) CRT- I need to Change All Three CRTs, what to do? ------------------------------- 10-03 (05) How to do a Software Upgrade on the ATSC Digital Module ---------------------- 10-04 (06) How to Troubleshoot Digital Convergence Problems ------------------------------- 10-08 (07) Serial Number is shown on a Label on the Front Right Hand Side --------------- 10-10 (08) HDMI Shows Error Message on HD Channels from Cable Box ------------------- 10-10 (09) Using Cut Off Adjustment to Check for Defective CRT --------------------------- 10-11 (10) Picture Dark or Abnormal, Changing Color Temperature -------------------------- 10-11 (11) POD (CableCard) Problems ----------------------------------------------------------------- 10-11 (12) Lip Sync Issues --------------------------------------------------------------------------------- 10-12 (13) HD Generator Suggestions ------------------------------------------------------------------ 10-13 (14) Some VGA to Component Adaptors cause Picture Problems -------------------- 10-13 (15) POD (CableCARD) no longer works after Initialization ------------------------------- 10-13 (16) POD (CableCARD) Digital Tuner Problem --------------------------------------------- 10-13 (17) What is the Size of the Allen Wrench for Splitting the Cabinet ---------------- 10-13 (18) HDMI Doesnt Work --------------------------------------------------------------------------- 10-13 (19) Downloading the Latest Software ------------------------------------------------------- 10-14 (20) Losing Most Channels on the PinP Window (With CableCARD) -------------- 10-14 (21) Preventing CRT Phosphor Spots -------------------------------------------------------- 10-15 (22) Horizontal Line Noise in Top Corners Prevention ---------------------------------- 10-16
This Page Intentionally Left Blank
DP-6X THINGS YOUR SHOULD KNOW

(01) ATSC Reception problems: Important information to gather when encountering a customer with ATSC reception problems. Please gather all information listed below before calling for Technical Assistance. (See below for contact information). 1. Make sure we are dealing with ATSC reception issues only, please. 2. Model and serial number...By the way, we are placing ALL model and serial numbers on the front right hand side of the units. 3. Did the customer run auto programming? Please run auto programming again just in case. 4. Signal strength on this channel? Available through customer menu. 5. What kind of antenna are they using? Rabbit Ears? Roof antenna? Are they using antenna rotor? Cable? 6. What is the Software version? This is available through the customer menu. 7. What channel is having the problem? Digital channels are a main channel and a sub channel, always displayed as : 25-1 or 25-2 and 25-3, 25-4, etc,. Please ask for all sub channels available, sometimes there are more than one or two. 8. Do they know it's respective channel on analog format (NTSC)? Is the analog channel coming in ok? Just to give you an example: San Diego channel 8 NTSC is equal to channel 25-1 ATSC, when you do auto programming, you will see 8-1 on TV OSD, but you can also enter: 25-1 and you will also get to the same 8-1 digital channel. We all must be very familiar with this fact in order to see if we can select the channel directly, without the need to do auto programming. See www.transmitter.com for state by state listing of analog/digital equivalency table, their location and their power. 9. What is the stream reception format? You will see: 480i, 480p, 720p or 1080i on the upper section of the OSD when receiving. 10. What is the Channel content? Is this ABC, CBS, PBS? And station identification is needed, like WYCN TV Channel 5 or whatever. 11. Try to contacted the Local Station? Explain the problem to the engineer. They may be able to investigate and make some corrections. If you did speak to someone at the station, whom did you talk to? Name and phone number or e-mail address? 12. Local stations are starting to provide a feedback for their customers mostly through a web page....They always want to know if customer are receiving the Digital Channels and are always looking forward to get feedback. 13. Try PIP and make sure the PIP channel is also the same channel as the one they are trying to receive with Ant C. 14. Describe problem and if possible, send a picture/drawing or a video. 15. Is sound OK? 16. Customer name and phone numbers, please. Once this information is gathered, please contact Hitachi Technical support (see below) and provide all information gathered. Phone: 800-393-2369 (Authorized Servicers only) Phone: 619-591-5352 (Non-Authorized Servicers only) FAX: 619-482-8045 EMAIL: techsupport@hhea.hitachi.com
(Continued on page 2)
PAGE 10-01

(02) Lead Free Solder beginning in 2004. 2004 product will use lead free solder (unleaded) to help preserve the environment. Please read these instructions before attempting any soldering work. Caution: Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead free solder can splatter at high temperatures (140 degrees F) . Lead free solder indicator Printed circuit boards using lead free solder are engraved with an "F". Properties of lead free solder The melting point of lead free solder is 104 ~ 122 degrees F. higher than leaded solder. Servicing solder Solder with an alloy composition of Sn-3.0Ag-0.5Cu or Sn-0.7Cu is recommended. Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not taking these precautions may cause the solder to not harden properly, and lead to consequent malfunctions.) Precautions when using leaded solder Remove all lead free solder from soldered joints when replacing components. If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the lead free solder has been completely melted (do not apply the soldering iron without solder). Servicing soldering iron A soldering iron with a temperature setting capability (temperature control function) is recommended. The melting point of lead free solder is higher than leaded solder. Use a soldering iron that maintains a high stable temperature (large heat capacity), and that allows temperature adjustment according to the part being serviced, to avoid poor servicing performance. Recommended soldering iron: Soldering iron with temperature control function (temperature range: 320-450 degrees F . Recommended temperature range per part: Part Mounting (chips) on mounted PCB Mounting (chips) on empty PCB Chassis, metallic shield, etc. Soldering iron temperature 608 +/- 86 degrees F 716 +/- 86 degrees F 788 +/- 86 degrees F
(03) Fan Part # GS00821: In Digital Module The Fan Runs all the time. This is normal. All sets with a Digital Module (ATSC Tuner) has a Fan. The below chassis utilizes a Digital Module which contains many sophisticated circuits. A cooling fan is utilized in all Digital Modules (ATSC). It is normal for the customer to hear air circulating and the fan running if the room is quiet. This can be compared to a computer cooling fan as they are very similar. The customer may not be aware of the fact that his or her projection television has a cooling fan incorporated. Please educate the customer with this information. Do not assume that just because the customer can hear the fan that there is a problem with the fan. Only if the fan produces a grinding or ticking sound should it be considered to be defective. These Fans are running ALL the time. This is NORMAL operation. These applies to ALL Hitachi units with an integrated ATSC tuner. This is, is getting to be a very important issue for all our customers. Remember, one huge difference between their previous TV sets and any of these NEW Digital Models is the fact that their previous TVs never had a fan...therefore, there was no fan noise at all! Now, once they notice the fan noise, some of them do not like it. First thing they do is: They call for service. Many Technicians MAY NOT be familiar with these units, therefore, they can not tell if the noise is actually normal or too noisy!
(Continued on page 3)
PAGE 10-02

Replacing the fan just to see if the noise goes away or to reduce it is just too much work and it will be for nothing....then the Customers will be disappointed to find out the noise is still there (after any of the fans/ modules/or even complete TV sets were replaced). But once they hear the explanation related to the REASON why they hear this noise, they always understand. New Technology requires the use of faster processors, these processors require the use of cooling fans. Although minimal, these fans do make noise when they are running, this is "normal" operation noise.
(04) CRT- I need to Change All Three CRTs, what to do? In a situation where it becomes necessary to replace all three CRTs, it may not be as big a job as first considered. There are many times in which if a couple of First steps are followed, the job may be very easy thanks to Magic Focus. IMPORTANT: You must find the reason for the CRT burn ( if this is the reason for replacing all three CRTs at once), before installing the new CRTs. Look for Deflection collapse caused by poor solder connections on the Yoke Plugs, Convergence Yoke Plugs, Vertical Output IC, Drive Transformer and/or Flyback. Make sure the H and V Sweep Loss circuit is functioning. Make sure the Yoke plugs are seated properly. Clean all Spark Gaps. Pry off the caps on top of each spark gap and clean the contacts with a thin, fine sand paper. Reinstall the caps. Solder all interconnections between the Signal PWB and the Deflection PWB. THINGS TO REMEMBER: If at least one of the defectives CRTs is properly set up (in relationship to geometry) then it can be used as a guide for setting up the new CRTs. This means you have checked that the Center is in dead center and that the lines running left to right and top to bottom are straight and all the grids are linear. Magic Focus will be your biggest friend in the process. If at all possible, do not remove all three defective CRTs at once. Leave the best adjusted CRT in place until the other two new ones have been installed and aligned. You most likely will not need an Overlay unless the set is already a mess related to geometry.
HERE IS THE PROCESS: After receiving the new CRTs, first determine which of the defective CRTs is best aligned. (This doesn't matter which color). For our discussion we will say it's the Red. Remove the Defective Green CRT. Install the New Green CRT. Clear the RAM. (With Power Off, press and hold the Service Only switch. The press the Power Button on the Front Panel). Set will come on with cleared RAM. No Convergence Correction. Loosen the Yoke on the New Green CRT and rotate it until it matches the Defective Red Vertically and Horizontally (TILT) while looking only at the center. Don't worry if the Center isn't aligned with the Red. After adjusting the Tilt, tighten the Yoke. Run a string from the top left corner to the bottom right corner. Run a string from the top right corner to the bottom left corner. (This will give you a center mark where the strings cross.) Now, using the centering magnet for Green, adjust Green to the center mark where the two strings cross. Remember that the RAM has been cleared. In this condition the Red is to the Left of Dead Center and the Blue is to the Right of Dead Center. This is normal. Now, Power Off the set. Then turn it back on. This will restore the previous Convergence stored data. If you checked the Red centering before all of this began, (Item 1 under Things To Remember above), then the new Green CRT and defective Red CRT centers should now match. Run Magic Focus. This should now return the set to proper Convergence or at least very close where only a minor touch up should be required. You can do this touch up now or wait and do it after all three CRTs has been replaced. Now, do the same thing with the New Blue CRT starting with step (2) above.
PAGE 10-03
DP-6X DIGITAL MODULE SOFTWARE UPGRADE PROCEDURE

How to do a Software Upgrade on the ATSC Digital Module. Check web site for current version. Preliminary Procedure: Note: MMC = Multi-Media Card (Page 1 of 3) Gain access the rear of the TV. Insert the MMC (Figures 1 and 2) into the Multi Media Card slot as shown in Figures 3 - 6. Push the MMC in until you hear a click, indicating the MMC is properly inserted. Top View - MMC (Figure 1) Example of Software Version Note: Software Version number will vary in accordance to the Version Released. Your Version may be different than the one shown. Rear View - TV Jack Panel (Figure 3) Bottom View - MMC (Figure 2)
Close Up View of the MMC Slot (Figure 4)
MMC Fully Inserted (Figure 6)
MMC goes in this direction (Figure 5)
PAGE 10-04

Upgrade Procedure: Step (1) Insert MMC Card fully into slot until it clicks. Step (2) Turn the TV ON. Step (3) Press the MENU button on the Remote. Step (4) Menu will appear Step (5) Thumbstick Down and Highlight SETUP and press SELECT.
Step (6) The Setup Menu will appear.
Step (7) Continue to Cursor down and highlight Upgrades and press Select.
Step (8) If the MMC card isn't already inserted, insert MMC card fully until it Clicks.
Step (9) Cursor Down and Highlight Upgrade Now and press Select.
PAGE 10-05

Step (10) The Upgrade begins. Upgrade will take approximately 2 ~ 3 minutes. Step (11) After the Software Upgrade is Complete, *If your product has already been upgraded or is the same version as the one on the MMC, this step will be bypassed. Note: The old Software Version will still appear on the screen. The updated software version will not appear until the TV is Reset. See the Next Step.
Step (12) After Software upgrade/s have been successfully completed, please turn the power off. Remove the MMC Software Upgrade Card from the rear of the TV. Then unplug the AC power cord for 60 seconds to reset the TV. Plug in the AC power cord. Repeat steps 2 through 8 to check the software version for verification.
Step (13) Your software version should now show correct version number as shown on the MM Card front Label.
Note: To remove the MMC, gain access to the rear of the set. Push the card in until a click is heard, this will release the MMC and then remove the card. NOTE: The MMC must be removed and returned to Hitachi in order to receive any future upgrades.
PAGE 10-06

IMPORTANT NOTE: Are you aware that HDTV/SDTV Channels that are shown On Screen may not be the actual channel numbers that you would press on the TV remote control to tune that specific channel? In other words, what you see on the PTV Screen is called VIRTUAL CHANNEL. As and example, to receive (8-1) in San Diego (with out running auto programming in a DTV ) you will actually need to tune to channel 55. Because UHF channel 55 is were they are receiving the Digital Virtual channel 8-1. The Virtual Channel information is embedded within the data received is the Virtual Channel ID. This was decided because the Customer will know that the HDTV channel they are watching will be a known channel in their area. This will help them to recognize the channel of origin. Below is an excellent web site to visit. This can be a tool that will help you KNOW what the actual channel is when you are going to randomly select them by remote control number keys. You can just select it without a need to run auto programming (on most units ~ with exception of the WXW prior to software upgrade). http://www.transmitter.com DTV Channel Allocation for the whole USA
SOFTWARE UPGRADE PROCEDURE QUICK STEPS. 1. 2. 3. 4. 5. 6. 7. Insert the MM Card software upgrade card into the MM Card slot in the read of the set. Be sure to push in until a click is heard. Note. Label on the card is to the left. Turn the Set On. Press Menu and Select Setup. Thumbstick down to the 2nd page of the Setup Menu and Select Upgrades. Thumbstick down and Select Upgrade Now. After completion, Power off the set, Remove the MM Card, wait 60 seconds. To verify the upgrade took place, repeat steps 2 through 4 and check the version.
NEW: The Software can be downloaded from our web site. www.hitachiserviceusa.com (User Name and Password required). Go to the Training section and click on Software Version and Download Page link.
PAGE 10-07
DP-6X CONVERGENCE TROUBLE SHOOTING Page 1 of 2 1. Convergence can not be corrected (How to Trouble Shoot) Before begining, resolder all connections on the Convergence Output STKs
CONVERGENCE CAN NOT BE CORRECTED
What Color has shif ted?
All Colors
Red
*1 denotes see Figure 1 on next page. DCU OUT CHECK PDCU pin 2 (RH)....(*1) PDCU pin 4 (RV)....(*2)
Green
*2 denotes see Figure 2 on next page.
Blue
DCU OUT CHECK PDCU pin 6 (GH)....(*1) PDCU pin 8 (GV)....(*2)
DCU OUT CHECK PDCU pin 10 (BH)....(*1) PDCU pin 12 (BV)....(*2)
No Good
No Good
No Good
OK
OK
OK
RED
Which has shifted? VERTICAL line or HORIZONTAL Line?
GREEN
BLUE
Repair DCU Circuit
HORIZONTAL Line VERTICAL Line
CHECK or CHANGE RK18 & RK19 (RV) IK01 (Conv Amp)
CHECK or CHANGE RK34 & RK35 (GV) IK02 (Conv Amp)
CHECK or CHANGE RK26 & RK27 (BV) IK02 (Conv Amp)
4.7 Ohm 1 Watt p/n AT03206S

CHECK or CHANGE RK14 & RK15 (RH) CHANGE IK01 (Conv Amp)

CHECK or CHANGE RK30 & RK31 (GH) CHANGE IK01 (Conv Amp)

CHECK or CHANGE RK22 & RK23 (BH) CHANGE IK02 (Conv Amp)
8.2 Ohm 1 Watt p/n AT03213S STK394- 710
Convergence Output STKs IK01 & IK02 p/n CZ01251
PAGE 10-08
DP-6X CONVERGENCE TROUBLE SHOOTING Page 2 of 2
*1 Indicates see Figure 1 below +5V Check IC01 SW+5.6V Input pin 8 IC01 +5V Output pin 1 -5V Check QC16 SW-24V Line Emi tter QC16 -5V Collector
CHECK DCU input (*1) Is Voltage at PDCU pin 40 (5V)? PDCU pin 44 (-5V?)
NG
OK
*2 Indicates see Figure 2 below CHECK DEFLECTION CIRCUIT Vertical Blanking V. Blk. (I601 pin 11) Pin 7 PDT2 Horizontal Blanking H. Blk (Q706) Emi tter Pin 4 PDT2
CHECK DCU input (*2) PDCU pin 36 (V BLK).. (*3) PDCU pin 32 (H BLK).. (*4)
NG
*3 Indicates see Figure 3 below *4 Indicates see Figure 4 below

OK
(3) PDCU pin 36 (V. BLK)

CHECK RK14, 15, 18, 19, 2 2, 23 26, 27, 30, 31, 3 4, 35 CY Amp (IK01, IK02) ALSO CHECK Conv. Mute PDCU pin 1. (Normal H i). IK03 for leak or sh ort. Convergence Mute (Reset) DC29 for leak. QC17 for leak or activa tion. Vpp = 4~5 (V)
16 ~ 17 (ms)
(1) PDCU Connector Pin 2 (RH) Pin 6 (GH) Pin 10 (BH)
GND
(2) PDCU Connector Pin 4 (RV) Pin 8 (GV) Pin 12 (BV)
(4) PDCU pin 32 (H. BLK)

Vpp = 4~5 (V)
30 (us) Vpp = 2~5 (V)
30 (us) 16 ~ 17 (ms)
PAGE 10-09

(7) The Model and Serial Number is on the Front Right Hand Side for easy access. Figure 1
Figure 1 shows the location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. Figure 2 shows the a Close Up of the Model and Serial Number tag.
Figure 2
Figure 3 shows the actual location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. This picture is actually of an LCD Projection set, but the location is the same for all classes of PTVs.
Figure 3
(08) Using HDMI and a Cable Box, some HD signals give an Error Message: ERROR NOTICE: HDMI Interface with some Cable Boxes. When selecting some HD Channels, the notice reads as follows: "The HD content protection on your display has been compromised. Please use the Y Pb/Pr Outputs for your HD connection". Or "Monitor Does not support HDCP" or Lower Resolution or Snow. The warning will show up at power on and will remain there if left alone. EXPLANATION: "This is not a problem with the Projection Television". With the addition of Digital transmission, many avenues of private digital data and usage privileges are being incorporated into the transmission stream. During this age of HD infancy, these codes are being manipulated and can generate this situation. HDCP is the issue here. Please contact your local cable operator for additional information. A temporary work-around is to disconnect and reconnect the HDMI cable between your cable box and TV. Your patience is appreciated until this issue can be resolved by the cable operator. NOTE: Both the TV and the Set Top Box Must Be ON.
PAGE 10-10

(09) Using the Cutoff Adjustment to check for a bad CRT. Symptoms: (Also See Item 11 below for Spark Gap problems) Color Temperature changes. Picture Flickers. Brightness fluctuations. Did you know that you can check for a defective CRT (internal grid shortage) by looking closely at the single horizontal line while in the Cut-Off adjustment mode? In this mode, the Vertical is collapsed so the Service Technician can adjust the Cut-Off level of each CRT. (Note: This determines the Life Span of the CRT. If this adjustment is too bright, the Tube Life is shortened). PROCEDURE: Enter the I2C Service Menu and Select the SERVICE adjustment by using the cursor down and then press cursor right. Vertical will collapse. While looking at the single colored line, look at any color to see if it's blinking or flickering. If it is, the CRT needs to be replaced. The Room should almost dark to make the line easier to see. You may have to turn the Screens up slightly to see the line more clearly. Remember, the line should be just barely visible. If a Color can't be turned completely off, this too indicates a defective CRT and can quickly identify when CRT is bad. Replace the defective CRT.
(Note: This isn't related to the Digital Convergence Grid. The Cursor (adjustment point) will blink in this mode and this is normal). (10) Picture Dark, abnormal, Changing Color Temperature. Clean the Spark Gaps on each CRT PWB. Remove the Cap, clean the contacts with thin fine sand paper, blow out, reseal.
(11) POD (Cable Card) Possible Problems 1: Make sure software is current version: (See the Web Site to confirm current version). 2: If after inserting the Cable Card, the unit IDENTIFIES the Cable Card and goes on to provide a notice as to how to start Service or it just starts receiving the approved programming. If all this goes on, it is obvious that card and the host (receiver) have established what is commonly known as the "Handshake" and all is Normal. If for any reason, this does not happen, and the "Handshake" does not occur, there still may not be a problem. Try leaving the Card inserted for a longer period of time. If this seems to take too long, insert the card just before retiring for the evening. Leave the Card inserted over night. Set does not have to be on. There are many reasons that the Card may take an extremely long time to initiate the handshake function. This could be due to traffic, server issues, etc... Please make sure to follow these steps first before considering the Cable Card as being defective. If after an overnight attempt has failed to initialize the Card, then most likely there is a problem with the Cable Card itself. Please get a different or a new Cable Card to try again. Continued on next page
PAGE 10-11

(12) Lip Sync Issues: This is a news letter written by an engineer at KFMB in San Diego. It explains the cause and things that may help when a problem of "Lip Sync" is encountered. KFMB Digital TV Newsletter Number 19 . January 19, 2003
READ MY LIPS The HDTV forums have been abuzz about poor lip sync on several local HDTV channels. This is potentially a real nightmare for digital broadcasters, and I'll take a little time here to explain why, and what you can do about it. By definition, lip synchronization is another way of saying that the audio portion of a TV program matches in timing the video portion. In the good old days, this simply meant that the lower loop of film on the projector was not of the right size because your projector slipped a few sprockets and you would just reach over and adjust it during the next break. In about 1980, video synchronizers started showing up at TV stations that allowed us to use special effects with sources that were of a completely different timing, like remote news vehicles and networks from outside the station. Without those synchronizers, fading or special effects would just look like a mess on-air. However, they introduced a problem: they delayed video without delaying audio. This wasn't much of a problem for a single frame of delay because few people can detect it. But add a couple of frames for network processing and complex effects, and suddenly you have visible lip sync problems. Audio delay units were introduced, but few stations used them. KFMB used a monaural one until we went stereo in 1990. When the Audio Engineering Society (AES) defined digital audio in the early 1990s, they seemingly forgot to deal with synchronizing audio with video. There are no clues built into the AES audio stream for where a given audio frame is in time with respect to an accompanying video stream. There's no chance of having automatic lip sync. Fast-Forward to 1999 We open a new all-digital master control and disk drive servers to replace tape-delivered programming and commercials. Some sources have ways to adjust audio timing, and some don't. Now we have a digital transmitter and an analog one. When producing the news, we find that the more complex a video effect is, the more video delay we have, with real lip sync issues when carrying the video from several remote sites on the screen at the same time. We build a box that tells our new audio synchronizer/converter to delay a given amount depending on the combination of sources used. The box works well.
In 2001, we open a new all-digital production control that fixes the variable delay problem. Life is good, but intermittent problems with lip sync still show up. Software bugs and corrupt data occasionally plague the station's digital encoder. Remote satellite sources still have lip sync issues at their source left for us to solve on the fly. In late 2002, our digital stream is added to the local cable companies. Since there's zero transmission loss, they use our on-air signal for a redistribution medium. However, they have to re-encode the signal in order to get the correct channel information, program guide, and 256-QAM modulation scheme, thereby introducing another potential source of lip sync problems. As digital viewers, you too can introduce your own problems: You are at the mercy of electronics designers as to how much audio or video delay they introduce. If you use analog cables to transfer audio between your receiver or set-top box (STB) and your audio amplifier/processor, you have a digital-to-analog converter at the STB and an analog-to-digital converter at the processor/amplifier, each introducing audio delay, whether a little or a lot. If you have acoustic effects chosen on your amplifier, you may introduce more delay. If your receiver/STB gets corrupt data or becomes otherwise confused, it can introduce delay by mistake. What's a Mother to Do? First of all, make sure you have a problem. We evaluate for lip sync watching for speech in which the on-camera person moves his or his lips to annunciate plosive "B" and "P" sounds. Be careful that you're not seeing it on a poorly dubbed single commercial or program. We're going to ask you to be forgiving when there may be a temporary problem with a hastily organized satellite remote news story--bad things happen in the field sometimes. If you encounter disturbing lip sync problems, answer a few questions before you ask for help: Does the problem exist on all over-the-air, cable, and satellite channels? If so, you surely have a local problem. Try resetting your receiver/STB and processor/amp by unplugging for a few seconds and then plugging back in. What is the source? Does the problem exist with all commercials, programs, and live news? Note this to help the person you complain to. When did the problem begin? Have you checked the enthusiast forums to see if others have the same problems? A nice website for San Diegans is http://hdtv.forsandiego.com. Have you reset your receiver and lip sync is still an issue on all channels? You should contact the cable company in order to determine whether the problem is with you, them, or their sources. Does the problem exist on only one channel? Call the provider (cable or DBS) or the source channel. Each will have to analyze the source and determine the source of the problem. At most stations, they have access to view their own sources, line output signal, analog air signal, digital air signal, and Time Warner cable analog and digital signals. We count on Cox Cable to evaluate our signals on their system.
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(Continued from previous page) (13) What equipment can I use to generate an HD signal? Please see our web site at the following address; http://www.hitachiserviceusa.com/Service/Seminars/DP4X-Web/09-things-toknow/16_HD_Gen.htm (14) Some VGA to Component Adaptors can cause No Picture or Sync Problems. Some Set Top Boxes do not have Component Outputs. They have VGA outputs. In this case, a VGA to Component adaptor will be needed. Some of these adaptors can cause a problem if they do not have Tri-Level sync outputs. They may cause other problems as well, like Horizontal Shift or unstable pictures. Please remove the VGA to Component adaptor and test the Component inputs by using a Component generator directly into the Component inputs to verify. Please see the VGA to Component adaptor recommendations on the HD Generator suggestion page. Note: If a Component Source isn't readily available, use Composite Video input into the "Y" jack. Insert a dummy RCA jack into the "Pr" plug to force the set into the Component Mode. The signal will be black and white, but the picture content (other than color problems) can be checked. (15) POD (CableCARD) no longer works after Memory Initialize or some parts replaced. The CableCARD will no longer work after replacing the Digital Module. The CableCARD will no longer work after replacing the Signal PWB with the Digital Module. When the Customer first receives their Cable Card, they must insert the card and have it authenticated by the Cable company. Then the customer must call the Cable company with the Host ID information. After this, the Cable company then sends out data that provides the Cable card with channel mapping and the allowable channels for this particular customer to view. If a Factory Reset is preformed, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication. If a Memory Initialization is preformed, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication. If the Digital Module is replaced, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication. If the Signal PWB with the Digital Module is replaced, the Cable Card is no longer authenticated and the customer must repeat the process of re-authentication. (16) POD (Cable Card) Problems, Digital Tuner Problems. POSSIBLE CORRECTION: Be sure to check for the Current Software Version. Check the Web Site for Current Software Version number. (17) What is the Size of the Allen Wrench for removing the Split Cabinet Screws? 4 mm (18) HDMI Doesn't Work Please clean the HDMI input contacts with Isopropyl Alcohol using a stiff thin brush. Symptom -Using HDMI connection, black picture with NO SYNC OSD. Sometimes contaminants can cause poor connections on the DVI and/or HDMI inputs. Cleaning these contacts will eliminate the problem.
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(19) Download the Latest Software Upgrade Software The Software can be downloaded from our web site. www.hitachiserviceusa.com (User Name and Password required). Go to the Training section and click on Software Version and Download Page link. (20) Losing Channels on 1/2 of the PinP Window (Analog Half) Most often noticed when using a Cable Card. If the Cable service provider decides that they are going to all Digital Channels, then our TVs, will lose ALL or most channels on the Analog Tuner side. The Channels they lose will be the ones that are Digital (QAM). Only the Analog channels will remain, if any. There is nothing wrong with your TV set. Please note that this set is using One Analog and One Digital tuner. Every time we use PinP and the 2nd tuner is selected as the Sub picture, the Sub picture can ONLY BE ANALOG (NTSC). DETAILS: As Cable Companies modernize, they are approaching a Digital solution. This improves picture performance even on the lower resolution signals and helps to minimize transmission loses. It also improves band performance. These Cable companies provide a "Set Top Box" (Cable Box) to receive and decode these digital broadcast. So as it stands right now, the Cable companies can be broadcasting Analog (NTSC), Digital NTSC (QAM) and SD/HD Digital (QAM). Note: QAM (Quadrature Amplitude Modulation). If the Customer is using a Cable Box, then they do not notice a problem, since the Cable Box only outputs one channel at a time.. If the Customer decides to hook the Cable directly into the set and bypass using a Cable Box, then issues arise that may appear to be a problem. Sets which include an HD Tuner will receive ATSC (over the air SD/HD digital broadcast) and QAM (Cable digital broadcast). The Analog (NTSC) tuner will only receive NTSC analog broadcast signals. Most Customer's who decide to hook Cable directly into the set, will in turn most often decide on using a CableCard application. This will allow the set to receive the Channel Mapping (what channels are broadcast on what frequencies) from the Cable company so their channel selection will match the Channel listings provided by the Cable company. So when they now try to activate PinP and have the Sub picture selected on the Analog tuner, there will be only a few channels available, if any. These will be the NTSC channels only. Many Servicers are trying to "fix" these problems....After replacing many parts, they end up exactly at the same place. PIP with CableCARD will not be getting most channels on the one side using the Analog Tuner. There is nothing wrong with your TV set.
PAGE 10-14
June 2006
Hitachi America, Ltd., Home Electronics Division National Service
PTV 06-01b
PTV
Page 1 of 1
MODEL:
51F710A, 57F710A, 65F710A (DP55) 51F710E, 57F710E, (DP57) 51F710G, 57F710G, (DP55) 51F59, 57F59, 65F59, (DP65) 51F59A, 57F59A, 65F59A (DP65G) 51F59J, 57F59J, 65F59J, (DP65G)
SUBJECT: PRT SPOT PREVENTION

Details: If one or more PRTs have a spot mark around the center, check the +220V filter capacitor, CP50 (DP-5x chassis) or C965 (DP-6x chassis); if value is 100f/250V, replace with 220f/250V (p# AL00065S). See images below for physical location; Figure 1 for DP-5x chassis, Figure 2 for DP-6x chassis.
CP50 Figure 1 - DP5x Chassis
C965
Figure 2 - DP6x Chassis
PAGE 10-15
June 2006
Hitachi America, Ltd., Home Electronics Division National Service
PTV 06-02
PTV
Page 1 of 1
MODEL:
51F59, 57F59, 65F59 (DP65)
SUBJECT: Horizontal Noise Lines

Details: If a symptom such as shown in Figure 1 appears, (more visible in brighter scenes), check the Deflection PWB to see if location K025 has been replaced by a coil. If there is still a jumper in place, replace it with a 47 h coil, p/n BH01889R. See Figures 2 and 3 for location.
Figure 1 - Horizontal noise in upper corners
Figure 2 - Solder side
Figure 3 - Component side PAGE 10-17

DP 6X Training Package

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August 2006 (ver b)

HITACHI PROJECTION TELEVISION

2005 MODEL RELEASE DIGITAL HD READY PTV

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August 2006 (ver b)

DP-6X TABLE OF CONTENTS

Materials prepared by Alvie Rodgers C.E.T. PAGE

TOPICS SECTION (1) PRODUCT INFORMATION SECTION:

SECTION (2) POWER SUPPLY DIAGRAMS:

SECTION (3) VIDEO CIRCUIT INFORMATION:

SECTION (4) AUDIO CIRCUIT INFORMATION:

Audio Signal Selection Circuit Diagram ------------------------------------------------------------ 04-01

SECTION (5) DEFLECTION CIRCUIT:

Sweep Loss Detection Circuit Diagram -------------------------------------------------------------- 05-01

SECTION (6) MUTE CIRCUIT INFORMATION:

Continued on Next Page

Table of Contents Page 1 of 2

August 2006 (ver b)

DP-6X TABLE OF CONTENTS

Materials prepared by Alvie Rodgers C.E.T. PAGE

TOPICS SECTION (7) DIGITAL CONVERGENCE CIRCUIT INFORMATION:

SECTION (8) CHASSIS PICTURES:

SECTION (9) KEY PARTS

Key Component Parts List --------------------------------------------------------------------------- 09-01

Table of Contents Page 2 of 2

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51" Digital Projection Television

Audio Performance Features

Quick specs B Height A Width Depth

57" Digital Projection Television

Audio Performance Features

Quick specs B Height Width

65" Digital Projection Television

Audio Performance Features

Quick specs Height B Width C Depth

POWER SUPPLY INFORMATION

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DP-6X CHASSIS POWER SUPPLY SBY 5.0V REGULATION CIRCUIT DIAGRAM

Start Up 5 170V F/B 4 0V 1 OCP Gnd 3 D907 Start Up 1.08V

R906 D206 Run

Supplied from Relay S903 17.91V 4

0.55V D913 VIn OCP/BD 7 Driver/ Output IC 1 D Gnd S 3

0.74V OCP/FB 0.0V R921 C925 B+ 115V 1 D914

5 6 C961 T902 11 D945 C966 C967 D946 2 of 3 R951 0.39 R955

L948 Deflection B+ 115V

0.81A SW +115V R986 SW +35V 0.01A

D951 C968 R960 D952 Protect OVP

D948 C906 R956 D950

DP-6X PROTECT-OVP SHUTDOWN BLO CK DIAGRAM

Source +115V Load +115V

115V Over Current Det.

Q941 D946 D951 D948 D952

AC Too High Det. From I905 / Q901 D959

115V Too High Det.

From DH13, CH17 off Pin 7 of Flyback

From Q604 and Current Sensor R609

Excessive High Voltage Det.

Vert. 26V Overcurrent Det.

7 RC47 + 5V - 5V Loss Detection DC27

- 5V RC46 < Protect-OVP >

220V Overcurrent Detection

< VM Port >

Signal 5/7 (RGB Processor)

DP-6X CRT and -5V LOSS PROTECT-OVP (A) SHUTDOWN DIAGRAM