Sb-III SR MP IV W-Di 2.2 Engine (40423-2-Pm Rev 10)

SB-III SR MP IV
w/di 2.2 Engine

TK 40423-10.0
Printed (
Monday, July 24, 2006)
Copyright1992 - Thermo King Corp. - Minneapolis, MN, U.S.A.
Printed (July 24, 2006)

Copyright 1992 - Thermo King Corp. - Minneapolis, MN U.S.A.
Electronically printed in U.S.A.
General Information
Assemblies and Subassemblies
Tables of Contents
This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid
number and page number. The numerical table of contents is arranged numerically by Grid number. There
are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.
When parts are indented in the description list, they are

preceded with a bullet ( ). This indicates that the
part(s) is available separately or included in an assembly.
GRID NO. 67D6

SWITCH PANEL ASSEMBLY
REF
1
PART#
DESCRIPTION
QTY
45-1239
PANEL - assy, switch
99-1960
PANEL
99-6280
NAMEPLATE - panel
33-743
GASKET
For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).
ABBREVIATIONS
A
The following abbreviations appear in parts manuals
AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly
bd . . . . . . . . .
brg . . . . . . . . .
brkr . . . . . . . .
brkt . . . . . . . .
C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counterclockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
def . . . . . . . . .
deg . . . . . . . .
dehyd. . . . . . .
dia . . . . . . . . .
DC . . . . . . . . .
disch . . . . . . .
diff . . . . . . . . .
board
bearing
breaker
bracket
defrost
degree
dehydrator
diameter
direct current
discharge
differential
EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine
(continued)
evap . . . . . . . .
exch . . . . . . . .
exp . . . . . . . . .
ext . . . . . . . . .
evaporator
exchanger
expansion
external
F. . . . . . . . . . .
fill . . . . . . . . . .
fi . . . . . . . . . . .
fl . . . . . . . . . . .
fpt . . . . . . . . . .
Farenheit
fillister
fuel injection
flare
female pipe
thread
ft . . . . . . . . . . . feet
ftg . . . . . . . . . . fitting
H hex . . . . . . . . .
hh . . . . . . . . . .
hd . . . . . . . . . .
hp . . . . . . . . . .
hsg . . . . . . . . .
hexagon
hexagon head
head
horsepower
housing
id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth
liq . . . . . . . . . . liquid
lg . . . . . . . . . . long
M mm . . . . . . . . . milimeter
mpt . . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg . . . . . . . . .
No. . . . . . . . . .
NS . . . . . . . . .
NSS . . . . . . . .
negative
number
not supplied
not sold
separately
O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P
pcb . . . . . . . . . printed circuit

board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi . . . . . . . . . . pounds per
square inch
rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute
sec . . . . . . . . . second
sld . . . . . . . . . . solder
soc hd . . . . . . . socket head
sol . . . . . . . . . . solenoid
spl . . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct . . . . . . . . . suction
sw . . . . . . . . . . switch
term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick
U us . . . . . . . . . . undersize
V
vib . . . . . . . . . . vibrasorber
W W . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without
SB-III SR MP IV w/di 2.2 Engine

Contents
Name
Grid
Page
SB-III SR MP IV REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . . . .2U89. . . . . . . . . . . . . . . . . . . . . .5

CHECK VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9G12. . . . . . . . . . . . . . . . . . . .131
BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .189
IDLER ASSEMBLY (BEFORE 1/96) . . . . . . . . . . . . . . . . . . . . . . . . . . .65F2 . . . . . . . . . . . . . . . . . . . . .93
MUFFLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65F5 . . . . . . . . . . . . . . . . . . . . .73
RECEIVER TANK GROUP (BEFORE 5/99) . . . . . . . . . . . . . . . . . . . . .66B4 . . . . . . . . . . . . . . . . . . . .133
FUEL TANKS (30 & 50 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67C2. . . . . . . . . . . . . . . . . . . .233
CYLINDER BLOCK GROUP (di 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .68D1. . . . . . . . . . . . . . . . . . . . . .7
CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines Manufactured
BEFORE 1/99). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D3. . . . . . . . . . . . . . . . . . . . .13
GEAR CASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D5. . . . . . . . . . . . . . . . . . . . .35
STARTER MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D7. . . . . . . . . . . . . . . . . . . . .27
OIL PAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D8. . . . . . . . . . . . . . . . . . . . .31
FUEL PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D9. . . . . . . . . . . . . . . . . . . . .37
OIL PUMP GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .68D10. . . . . . . . . . . . . . . . . . . .39
CRANKSHAFT GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . .68D11. . . . . . . . . . . . . . . . . . . .15
CAMSHAFT GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . .68D12. . . . . . . . . . . . . . . . . . . .23
MANIFOLD GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D13. . . . . . . . . . . . . . . . . . . .25
OIL FILTER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68D14. . . . . . . . . . . . . . . . . . . .33
WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E1 . . . . . . . . . . . . . . . . . . . . .41
STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2) . . . . . . . . . . . . . .68E2 . . . . . . . . . . . . . . . . . . . . .49
FUEL INJECTION GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E3 . . . . . . . . . . . . . . . . . . . . .43
INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68E4 . . . . . . . . . . . . . . . . . . . . .45
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70A3 . . . . . . . . . . . . . . . . . . . . .69
CONDENSER RADIATOR MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .70A9 . . . . . . . . . . . . . . . . . . . .139
THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70B6 . . . . . . . . . . . . . . . . . . . . .63
PRESSURE DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70E1 . . . . . . . . . . . . . . . . . . . .169
COMPRESSOR X430 (R22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72A12 . . . . . . . . . . . . . . . . . . .107
CONDENSER SHUTTER ASSEMBLY (OPTION 048030) . . . . . . . . . .72E13 . . . . . . . . . . . . . . . . . . .225
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se 2.2) . . . . . . .74G12. . . . . . . . . . . . . . . . . . . .51
INTEGRAL FUEL TANK (25 GALLON) . . . . . . . . . . . . . . . . . . . . . . . . .75A7 . . . . . . . . . . . . . . . . . . . .241
ALTERNATOR ASSEMBLY (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . .78A9 . . . . . . . . . . . . . . . . . . . .173
GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80A6 . . . . . . . . . . . . . . . . . . . . .29
ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91) . . . . . . . . . . .84D14. . . . . . . . . . . . . . . . . . .171
FRESH AIR EXCHANGE GROUP (OPTION 048233) . . . . . . . . . . . . .84E3 . . . . . . . . . . . . . . . . . . . .229
FANSHAFT ASSEMBLY & ROLLER BEARING . . . . . . . . . . . . . . . . . .84E5 . . . . . . . . . . . . . . . . . . . . .91
3-WAY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86A3 . . . . . . . . . . . . . . . . . . . .129
AIR CLEANER GROUP (SB-II 30 di 2.2) . . . . . . . . . . . . . . . . . . . . . . .86A7 . . . . . . . . . . . . . . . . . . . . .77
ENGINE & COMPRESSOR GROUP (SOFT MOUNT) . . . . . . . . . . . . .89C2. . . . . . . . . . . . . . . . . . . . .79
BATTERY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89F14 . . . . . . . . . . . . . . . . . . .187
REFRIGERANT HOSE CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90E4 . . . . . . . . . . . . . . . . . . . .141
THROTTLING VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . .96A5 . . . . . . . . . . . . . . . . . . . .127
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A7 . . . . . . . . . . . . . . . . . . . .177
FANS & BELTS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A8 . . . . . . . . . . . . . . . . . . . . .85
COMPRESSOR GROUP - X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96A9 . . . . . . . . . . . . . . . . . . . .101
DEHYDRATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97D5. . . . . . . . . . . . . . . . . . . .137
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97G2. . . . . . . . . . . . . . . . . . . .231
EVAPORATOR COMPONENTS (BEFORE 12/93) . . . . . . . . . . . . . . . .100E2 . . . . . . . . . . . . . . . . . . .213
ALTERNATOR (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101A3 . . . . . . . . . . . . . . . . . . .179
ALTERNATOR (65 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101A4 . . . . . . . . . . . . . . . . . . .183

Contents
Name
Grid
Page
CONTROL BOX ASSEMBLY (SR MP IV) . . . . . . . . . . . . . . . . . . . . . . .102A3 . . . . . . . . . . . . . . . . . . .159

CONTROL BOX COVER (SB-III SR, BEFORE 12/93) . . . . . . . . . . . . .102A4 . . . . . . . . . . . . . . . . . . .163
ELECTRICAL COMPONENTS (SB-III SR MP IV). . . . . . . . . . . . . . . . .102A5 . . . . . . . . . . . . . . . . . . .147
FUEL FILTER & HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102A11 . . . . . . . . . . . . . . . . . . .55
REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .102A12 . . . . . . . . . . . . . . . . . . .95
BYPASS OIL FILTER (di 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102A13 . . . . . . . . . . . . . . . . . . .65
CONDENSER COVERS, DOORS & GRILLE . . . . . . . . . . . . . . . . . . . .102A14 . . . . . . . . . . . . . . . . . .195
REMOTE LIGHT BOX KIT (40-465) . . . . . . . . . . . . . . . . . . . . . . . . . . .103A10 . . . . . . . . . . . . . . . . . .167
COMMUNICATIONS OPTIONS (BEFORE 2/95) . . . . . . . . . . . . . . . . .103C8. . . . . . . . . . . . . . . . . . .165
HARNESS GROUP (SB-III SR MP IV) . . . . . . . . . . . . . . . . . . . . . . . . .104E9 . . . . . . . . . . . . . . . . . . .155
HARNESS GROUP (SB-III MP IV) . . . . . . . . . . . . . . . . . . . . . . . . . . . .104E10 . . . . . . . . . . . . . . . . . .157
SHORT BLOCK ASSEMBLY (se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . .107D10. . . . . . . . . . . . . . . . . . .11
COMPRESSOR OIL FILTER GROUP . . . . . . . . . . . . . . . . . . . . . . . . .109A3 . . . . . . . . . . . . . . . . . . .143
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .151
DOORS & PANELS (ABS PLASTIC) . . . . . . . . . . . . . . . . . . . . . . . . . .114B1 . . . . . . . . . . . . . . . . . . .207
DIESEL FUEL HEATER (SB-III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117C14. . . . . . . . . . . . . . . . . . .61
EVAPORATOR COMPONENTS (11/93 & AFTER) . . . . . . . . . . . . . . .119F12 . . . . . . . . . . . . . . . . . .219
COMPOUND PRESSURE GAUGE (OPTION 048332) . . . . . . . . . . . .120C2. . . . . . . . . . . . . . . . . . .145
DOOR SWITCH KIT (OPTION 092197) . . . . . . . . . . . . . . . . . . . . . . . .121E14 . . . . . . . . . . . . . . . . . .193
CONDENSER & EVAPORATOR COVERS . . . . . . . . . . . . . . . . . . . . .123D4. . . . . . . . . . . . . . . . . . .203
COMPRESSOR GROUP - X430 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124C11. . . . . . . . . . . . . . . . . .103
FUEL TANK (22 IN DIAMETER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E13 . . . . . . . . . . . . . . . . . .237
STARTER ASSEMBLY (C201, di 2.2 & se 2.2). . . . . . . . . . . . . . . . . . .128G1. . . . . . . . . . . . . . . . . . . .53
BULKHEAD (SB-III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128G3. . . . . . . . . . . . . . . . . . .211
COMPRESSOR GASKET SET (30-243). . . . . . . . . . . . . . . . . . . . . . . .131F1 . . . . . . . . . . . . . . . . . . .125
BATTERY BOX ASSEMBLY (STAINLESS STEEL) . . . . . . . . . . . . . . .131F4 . . . . . . . . . . . . . . . . . . .191
IDLER ASSEMBLY (1/96 & AFTER) . . . . . . . . . . . . . . . . . . . . . . . . . . .133A4 . . . . . . . . . . . . . . . . . . . .75
FUEL FILTER & HOSES (se 2.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143E8 . . . . . . . . . . . . . . . . . . . .59
ALTERNATOR (37 AMP PRESTOLITE 8MR2170F) . . . . . . . . . . . . . .144C4. . . . . . . . . . . . . . . . . . .175
COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT) . . . . . . . . . . . .147A9 . . . . . . . . . . . . . . . . . . .113
COMPRESSOR - X430 (w/UNLOADER HEAD, DRY, 1.0 DIA
CRANKSHAFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147A10 . . . . . . . . . . . . . . . . . .119
6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di 2.2 & se 2.2
ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149B4 . . . . . . . . . . . . . . . . . . . .81
6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di 2.2 & se 2.2
ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149B7 . . . . . . . . . . . . . . . . . . . .83
RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 & AFTER) . . . . .153A3 . . . . . . . . . . . . . . . . . . .135
CRANKSHAFT GROUP (EPA se 2.2, S/N E00001 & AFTER) . . . . . . .173B0 . . . . . . . . . . . . . . . . . . . .19
ALTERNATOR (37 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208F4 . . . . . . . . . . . . . . . . . . .181
ALTERNATOR (65 AMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208F5 . . . . . . . . . . . . . . . . . . .185

Contents
Name
Grid
Page
2U89
SB-III SR MP IV REFERENCE SHEET
SB-III SR MP IV
REFERENCE
SHEET
2U89
9/3/98
Revised
9/3/98
Revised
9/3/98
2U89
SB-III SR MP IV REFERENCE SHEET
B/M
DESCRIPTION
Date
048323
SB-III SR MP IV
10/91
048407
Oil Bath Air Cleaner
4/95
048413
65 Amp Alternator
4/95
048233
Fresh Air Exchange
4/95
048386
Modulation
10/91
048489
External Battery Box
4/95
048414
Compressor Oil Filter
4/95
048332
Compound Gauge
4/95
048387
Datalogger/Communications
4/95
048416
Fuel Heater
4/95
048482
ABS Doors
4/95
092852
Frost Plug Heater
4/95
048152
Painted Grille
4/95
048411
Modulation
4/95
713586
Indicator Lights
4/95
048434
R403B
4/95
048469
R404A
4/95
048030
Condenser Shutters
4/95
048408
Silicone Hose
4/95
092315
Simpson Leads
4/95
048355
Threaded Battery Cables
4/95
714181
Door Switch Kit
4/95
048024
Top Screen
4/95
711058
Integral Fuel Tank
4/95
710270
Fuel Tank Kit - 30/50 Gallon 22 Inch Diameter
4/95
710278
Fuel Tank Kit - 75/120 Gallon 22 Inch Diameter
4/95
68D1
CYLINDER BLOCK GROUP (di 2.2)
CYLINDER BLOCK
GROUP (di 2.2)
68D1
6/2/04
Revised
6/2/04
Revised
6/2/04
REF
PART#
68D1
DESCRIPTION
QTY
8101-257
ENGINE (remanufactured)
101-264
11-2755
11-5788
11-5785
SHORT BLOCK - assembly

PLUG - frost (32 mm)
ADAPTER - water
BEARING SET - camshaft (std)
BEARING SET - camshaft (0.50 mm us)
PLUG - frost (46.5 mm, some engines may require a larger
11-6842
11-6843
11-6844
5
11-2757
11-5954
2
1
1
1
1
1
3
3
frost plug)
6
11-3369
55-5459
11-3368
11-3385
10
55-2405
11
11-5790
55-5578
55-6376
55-6377
12
10-310
13
55-5464
14
55-5465
15
* 33-2880
17
55-4145
18
55-5463
55-5481
55-2430
19
11-5795
20
11-5796
21
* 33-1634
22
* 33-1635
23
55-5467
24
55-2433
25
55-790
26
55-5466
27
* 33-1636
28
55-5460

BOLT - bearing cap
PIN - dowel (cylinder head)
PIN - rear plate (std)
PIN - rear plate (1st os, 7/16 dia)
PIN - rear plate (2nd os, 1/2 dia)
PIN - rear plate (3rd os, 1/2 dia)
PLATE - cylinder block (rear)
BOLT - rear plate
BOLT - rear plate
SEAL - oil (crankshaft rear)
BOLT - cover
BOLT - reamer
LOCKWASHER
NUT - reamer bolt
BREATHER - air
CAP - breather
GASKET - breather
ELEMENT
BOLT - breather
NUT - breather
LOCKWASHER
STUD - breather
GASKET - breather
PLUG - oil gallery
8
3
10
2
3
2
1
1
1
1
1
4
2
1
4
1
1
1
1
1
1
1
1
2
2
2
1
4
68D1
Revised
6/2/04
Revised
6/2/04
REF
29
PART#
* 33-653
DESCRIPTION
68D1
QTY
1
33-3390
GASKET - plug
PLUG - oil gallery
PIN - oil pan
DUCT - water
PIN - gear case
STUD - gear case
LOCKWASHER
NUT
PLUG - water drain
PLATE - cylinder block (front)
BOLT - plate
GASKET - front plate
KIT - cover & o-ring
O-RING - camshaft cover
COVER - camshaft (rear)
GASKET
42
40-335
HEATER - frost plug
43
11-7081
SLEEVE - cylinder
GASKET SET (see 80A6)
30
55-5461
31
55-3529
32
11-5789
33
11-5793
34
55-5453
55-790
55-2433
35
55-5462
36
11-5794
37
55-9332
38
* 33-3202
39
10-363
40
33-2757
41
11-9627
* 30-262
10
1
2
1
2
3
3
3
1
1
5
1
1
1
1
1
107D10
SHORT BLOCK ASSEMBLY (se 2.2)
SHORT BLOCK
ASSEMBLY (se 2.2)
107D10
4/2/96
11
Revised
4/2/96
Revised
4/2/96
REF
SHORT BLOCK ASSEMBLY (se 2.2)
PART#
101-264
DESCRIPTION
SHORT BLOCK - assembly (before 2/96)
12
107D10
QTY
1
68D3
CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines

Manufactured BEFORE 1/99)
CYLINDER HEAD
GROUP (di 2.2 & se
2.2, Engines Manufactured BEFORE
1/99)
68D3
6/2/05
13
Revised
6/2/05
Revised
6/2/05
REF
CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines

Manufactured BEFORE 1/99)
PART#
DESCRIPTION
68D3
QTY
12-437
HEAD - cylinder
11-5779
11-5776
11-3370
11-5777
11-5778
11-3368
GUIDE - intake & exhaust

SEAT - valve (intake)
SEAT - valve (exhaust)
55-5453
STUD - intake manifold
55-5452
STUD - nozzle
10
55-5451
BOLT - cylinder head (before 2/96)
18
55-8683
BOLT - cylinder head (2/96 & after)
18
7
5
4
4
3
11
* 33-1628
GASKET - cover
12
11-7778
COVER - rear cylinder head
13
55-8459
PLUG - cover
14
55-5455
SCREW - cover
15
55-5454
STUD - exhaust manifold
16
* 33-1627
GASKET - cylinder head
17
55-2391
STUD - thermostat housing (before 1/92)
18
11-5782
COVER - valve (before 2/96)
11-8850
COVER - valve (2/96 & after)
19
11-5783
20
* 33-1629
21
11-5784
22
55-5457
PLATE - baffle
GASKET - valve cover
COVER (before 2/96)
SCREW - cover
23
* 33-1630
24
55-5458
NUT - valve cover
25
* 33-1631
26
11-9914
VALVE - breather (2/96 & after)
27
55-8684
SCREW - valve
28
10-340
KIT - negative pressure valve
55-9253
1
1
4
29
33-1629
30
33-566
SCREW
LOCKWASHER
GASKET
O-RING
10-276
PLUG - frost, head (incl 3, 4 & 7)
GASKET SET (see 107G3)
55-7369
* 30-262
NOTE:
4
1
1
This grid is for engines built before 1/99. Engines built after 1/99 have a serial number beginning with
an "E".
14
68D11
CRANKSHAFT GROUP (di 2.2 & se 2.2)
CRANKSHAFT
GROUP (di 2.2 & se
2.2)
68D11
7/17/06
15
Revised
7/17/06
Revised
7/17/06
REF
1
PART#
68D11
DESCRIPTION
QTY
11-5900
PISTON (std, incl rings, pin & snap ring)
11-9577
PISTON (std, EPA se 2.2 engines, S/N E0001 & after)
11-5901
PISTON (0.25 mm os, incl rings, pin & snap ring)
11-5902
11-9579
PISTON (0.50 mm os, EPA se 2.2 engines, S/N E00001 &

after)
11-5903
11-5904
11-8082
RING SET (std)
13-500
RING SET (std, EPA se 2.2 engines, S/N E00001 & after)
11-8083
RING SET (0.25 mm os)

11-9580
RING SET (0.50 mm os, EPA se 2.2 engines, S/N E00001 &
after)
11-8448
11-8084
11-7997
11-8002

PIN - piston
RING - snap
11-5824
ROD - connecting (before S/N 936751, see note)
11-6873
ROD - connecting (S/N 936751 & after see note)
11-5825
11-8085
4
4
8
55-5250
55-5251
BUSHING - connecting rod

BUSHING - rod (unfinished)
BOLT - connecting rod
NUT
11-5826
BEARING SET - connecting rod (std)
11-5827
BEARING SET - connecting rod (0.25 mm us)
11-5828
11-5829
11-5830
10
10-266
KIT - bolt (crankshaft pulley boss)
11
77-1591
BOSS - pulley
12
10-305
GEAR SET - camshaft (di & se engines, before 2/96, see

100C8 )
11-8852
GEAR SET - crankshaft (se engines, 2/96 & after, see 134C1)
11-7523
4
8
8
13
11-9558
CRANKSHAFT (see note)
14
55-1933
KEY - crankshaft (square)
15
11-5806
BEARING SET - crankshaft (std)
11-5807
BEARING SET - crankshaft (0.25 mm us)
11-5808
11-5809
11-5810
16
68D11
17
Revised
7/17/06
Revised
7/17/06
REF
PART#
68D11
DESCRIPTION
QTY
16
11-5811
BEARING SET - thrust
17
11-5833
RING - wear
18
11-5837
FLYWHEEL (6 pin, 30s)
11-5775
FLYWHEEL (50s)
12-779
FLYWHEEL (gen set)
11-5838
GEAR - ring
70-206
KIT - bushing (6 pin clutch, incl pins, bushings & adhesive)
77-2760
51-869
BUSHING - coupling (50s)

PIN - dowel
21
55-4513
SCREW - flywheel
22
55-5489
WASHER - flywheel
23
77-2390
PULLEY - damper (crankshaft, se 2.2 after 2/96)
24
11-9558
CRANKSHAFT (see note, incl key)
25
55-9932
KEY - crankshaft (woodruff, for crankshaft 11-9558 only)
26
11-9591
SPEEDI SLEEVE - front seal
19
NOTE:
Item 13, CRANKSHAFT P/N 11-5836, has been replaced with Item 24, CRANKSHAFT P/N 11-9558.
The two crankshafts are interchangeable except for the key. Use Item 14, KEY P/N 55-1933, with Item
13, CRANKSHAFT P/N 11-5836. Use Item 25, KEY P/N 55-9932 with Item 24, CRANKSHAFT P/N
11-9558.
NOTE:
Item 5, CONNECTING ROD P/N's 11-5824 & 11-6873 are not inter-changeable. Engine SN 936751
and after use a heavier CONNECTING ROD P/N 11-6873. Do not intermix with CONNECTING ROD
P/N 11-5824. The connecting rods may be replaced as a set of four only. CONNECTING ROD P/N 115824 weighs 880 grams. P/N 11-6873 weighs 1090 grams. Also see Service Bulletin 369.
NOTE:
EPA se 2.2 engines with S/N E00001 & after, see grid 173B0.
NOTE:
Use Kit 70-208 for 8 pin clutch.
18
173B0
CRANKSHAFT GROUP (EPA se 2.2, S/N E00001 &

AFTER)
CRANKSHAFT
GROUP (EPA se
2.2, S/N E00001 &
AFTER)
173B0
7/17/06
19
Revised
7/17/06
Revised
7/17/06
REF
1
2

AFTER)
PART#
173B0
DESCRIPTION
QTY
11-9577
PISTON (std, incl rings, pin & snap ring)
11-9579
13-500
11-7997
11-8002
RING SET (std)

PIN - piston
RING - snap
11-6873
ROD - connecting
11-5825
11-9580
55-5250
55-5251

BUSHING - connecting rod (unfinished)
NUT
11-7523
4
4
8
4
8
8
11-5826
BEARING SET - connecting rod (std)
11-5827
11-5828
11-5829
11-5830
10
10-266
KIT - bolt (crankshaft pulley boss)
11
77-2390
PULLEY - damper (crankshaft)
12
11-8852
GEAR SET - crankshaft
13
11-9558
14
55-1933
KEY - crankshaft (square)
15
11-5806
BEARING SET - crankshaft (std)
11-5807
11-5808
11-5809
11-5810
16
11-5811
BEARING SET - thrust
17
11-5833
RING - wear
18
12-776
11-5775
FLYWHEEL (50s)
12-779
FLYWHEEL (gen set)
11-5838
GEAR - ring
70-208
77-2760
51-817

PIN - dowel
21
55-4513
SCREW - flywheel
22
55-5489
WASHER - flywheel
23
11-9558
24
55-9932
KEY - woodruff
25
11-9591
SPEEDI SLEEVE - front seal
19
20
20
173B0

AFTER)
Revised
7/17/06
NOTE:
This Grid is for EPA engines, S/N E00001 & after. For non-EPA se 2.2 engines built before 1/99, see
grid 68D11.
NOTE:
Item 13, CRANKSHAFT P/N 11-5836, has been replaced with Item 23, CRANKSHAFT P/N 11-9558.
The two crankshafts are interchangeable except for the key. Use Item 14, KEY P/N 55-1933, with
Item 13, CRANKSHAFT P/N 11-5836. Use Item 24, KEY P/N 55-9932 with Item 23, CRANKSHAFT
P/N 11-9558.
NOTE:
21
Revised
7/17/06

AFTER)
22
173B0
68D12
CAMSHAFT GROUP (di 2.2 & se 2.2)
CAMSHAFT
GROUP (di 2.2 & se
2.2)
68D12
9/15/03
23
Revised
9/15/03
Revised
9/15/03
REF
CAMSHAFT GROUP (di 2.2 & se 2.2)
PART#
68D12
DESCRIPTION
QTY
11-5840
CAMSHAFT
55-2030
KEY - camshaft
11-5842
PLATE - thrust
55-2443
SCREW - plate
10-305
GEAR SET - camshaft (di 2.2 see 68D5; se 2.2, before 2/96,
see 100C8)
11-8846
GEAR SET - camshaft (se 2.2, 2/96 & after, see 134C1)
11-4048
WASHER - camshaft gear
55-3454
SCREW - gear
11-5850
VALVE - intake
11-5851
VALVE - exhaust
10
11-5847
SPRING - valve
11
55-2450
SEAT - spring (bottom)
12
11-4050
RETAINER - spring (top)
13
11-2929
LOCK - valve (package of 10)
14
55-1952
PLUG - end
15
55-2447
RING - snap
16
11-5852
ARM - rocker
17
11-5854
BRACKET - rocker shaft
18
55-2113
WASHER
19
55-5495
SCREW - rocker arm
20
11-5855
SPRING - rocker arms
21
11-5853
SHAFT - rocker arm
22
55-5493
SCREW - rocker arm & valve cover
23
55-2446
NUT - valve adjust
24
55-5492
SCREW - valve adjust
25
11-5849
ROD - push
26
11-5848
TAPPET
11-4414
SEAL - valve stem (set of 8)
27
* 30-262
24
16
68D13
MANIFOLD GROUP
MANIFOLD
GROUP
68D13
4/1/99
25
Revised
4/1/99
Revised
4/1/99
REF
MANIFOLD GROUP
PART#
11-5863
* 33-1649
55-2433
4
5
DESCRIPTION
68D13
QTY
MANIFOLD - intake
GASKET - intake
NUT - manifold
55-5500
WASHER - manifold
55-5453
STUD - intake manifold
55-5454
STUD - exhaust manifold
55-6951
BOLT - intake manifold
* 33-1650
GASKET - exhaust manifold
11-5864
MANIFOLD - exhaust
10
55-5488
BOLT - exhaust manifold
11
11-5919
SPACER - exhaust (see note)
LOCKWASHER
12
55-790
* 30-262
NOTE:
The exhaust spacer is used only on early di 2.2 engine.
26
68D7
STARTER MOUNTING
STARTER MOUNTING
68D7
12/9/01
27
Revised
12/9/01
Revised
12/9/01
REF
STARTER MOUNTING
PART#
DESCRIPTION
68D7
QTY
11-5878
HANGER - engine (front)
55-2443
SCREW - hanger
11-5877
HANGER - engine (rear)
55-5513
SCREW - hanger
55-5512
SCREW - hanger
45-1993
STARTER
55-5516
NUT - starter
55-2423
FLATWASHER
55-2424
LOCKWASHER
10
55-5515
BOLT - starter
28
80A6
Revised
5/9/00
GASKET SET
GASKET SET
80A6
5/9/00
29
Revised
5/9/00
REF
GASKET SET
PART#
DESCRIPTION
80A6
QTY
30-262
GASKET SET
33-1656
33-1657
33-1651
33-1645
33-1646
33-3202
33-1627
33-3169
33-1630
10
11-4414
11
33-1649
12
33-1629
13
33-1631
14
33-1628
15
33-1650
16
33-2880
17
33-1642
18
33-1634
19
33-1636
20
33-1655
21
33-653
22
33-1643
23
33-713
24
33-1638
25
33-2881
26
33-1641
27
33-2170
28
33-796
29
11-5919
O-RING - nozzle
GASKET - nozzle
O-RING - injection pump
O-RING - oil filter
O-RING - water pump
GASKET - front plate
GASKET - housing
SEAL - valve stem (set of 8)
GASKET - intake manifold
GASKET - cover (before 2/96)
GASKET - cover (rear)
GASKET - exhaust manifold
SEAL - oil (crankshaft rear)
SEAL - oil (rear oil base)
GASKET - oil breather cap (before 2/96)
GASKET - oil breather (before 2/96)
GASKET - oil fill tube & cover
GASKET - plug
SEAL - oil (front oil base)
O-RING - gear case
O-RING - gear case
SEAL - oil (crankshaft front)
O-RING - fuel pump
O-RING - gear cover
O-RING - oil pipe
SPACER - exhaust (see note)
NOTE:
The exhaust spacer is used only on early di 2.2 engine.
30
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
68D8
Revised
9/24/99
OIL PAN
OIL PAN
68D8
9/24/99
31
Revised
9/24/99
REF
1
OIL PAN
PART#
DESCRIPTION
12-542
BASE - oil
55-6389
SCREW - oil base

PLUG - oil drain
PLUG - oil drain
PLUG - oil pan
GASKET - cover
COVER - oil pan
BOLT - cover
68D8
QTY
1
A/R
55-5482
55-5483
55-5484
* 33-1655
11-4641
55-3531
* 33-1642
SEAL - rear
* 33-1643
SEAL - front
10
55-5485
BOLT - oil pan (25 mm)
18
11
55-5486
BOLT - oil pan (40 mm)
12
11-7486
DIPSTICK
33-2965
GASKET - dipstick
33-631
GASKET
11-4989
TUBE - oil fill
33-144
O-RING - tube
* 30-262
GASKET SET
13
32
2
1
1
2
2
4
68D14
OIL FILTER GROUP
OIL FILTER
GROUP
68D14
10/5/98
33
Revised
10/5/98
Revised
10/5/98
REF
OIL FILTER GROUP
PART#
DESCRIPTION
68D14
QTY
11-5856
BODY - oil filter mounting
11-2801
11-2800
33-646
55-5496
55-3527
11-4078
33-656
BALL - valve
SPRING
O-RING
PLUG
PLUG
VALVE - relief
O-RING - valve
55-5498
BOLT - filter body (45 mm lg)
10
55-5497
BOLT - filter body (80 mm lg)
11
11-9099
FILTER - oil
11-9100
FILTER - oil (EMI)
* 33-1645
O-RING - body to block
* 30-262
12
1
1
1
1
1
1
34
68D5
GEAR CASE COVER
GEAR CASE
COVER
68D5
4/29/03
35
Revised
4/29/03
Revised
4/29/03
REF
GEAR CASE COVER
PART#
11-5797
DESCRIPTION
68D5
QTY
CASE - gear
* 33-2170
O-RING - case
* 33-713
O-RING - case
* 33-1638
O-RING - gear case
55-2433
NUT - case
55-790
LOCKWASHER
55-5453
STUD
SEAL - crankshaft
* 33-288
11-7500
PUMP - fuel
55-5469
STUD - fuel
55-5475
NUT - pump
55-1567
LOCKWASHER
10
55-6945
SCREW - case to cylinder block (60 mm lg)
11
Not Used
12
51-642
13
55-6944
14
55-5474
SCREW - cover
15
11-5798
COVER - timing
16
33-1640
GASKET - cover
17
* 33-1641
O-RING
18
55-5491
SCREW - idler shaft
19
11-4048
WASHER
20
10-305
GEAR SET - idler
21
11-5875
22
11-5899
BEARING - idler
CAM - pump
23
11-5845
SHAFT
24
11-5841
SHAFT - idler
25
33-796
GASKET - joint
26
11-5844
COLLAR - thrust
27
55-5559
SCREW - collar
28
11-5857
PIPE - oil
29
55-2462
BOLT - pipe
30
55-5500
LOCKWASHER
31
55-5499
SCREW - eye
* 30-262
36
68D9
FUEL PUMP ASSEMBLY
FUEL PUMP
ASSEMBLY
68D9
7/20/01
37
Revised
7/20/01
Revised
7/20/01
REF
FUEL PUMP ASSEMBLY
PART#
DESCRIPTION
68D9
QTY
11-7500
PUMP - fuel (incl 20)
11-5895
33-1653
11-2808
11-2930
55-5525
55-2208
11-2760
11-2923
11-6540
10
33-1652
11
55-1953
12
55-5524
13
11-2854
14
11-5890
15
11-5889
16
11-2770
17
11-5894
18
33-2017
19
11-6987
20
11-7499
21
11-5887
PUMP - priming
O-RING
SPRING
VALVE
BOLT - eye
GASKET - eye bolt
ADAPTER
PISTON
SPRING (14 light coils, 7psi, 48kPa)
GASKET
PLUG
BOLT - eye
FILTER - screen
GUIDE
PIN
ROLLER
RING - snap
WASHER
PLUG
FITTING - banjo
TAPPET
38
2
2
2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
68D10
OIL PUMP GROUP (di 2.2 & se 2.2)
OIL PUMP GROUP

(di 2.2 & se 2.2)
68D10
1/4/00
39
Revised
1/4/00
Revised
1/4/00
REF
OIL PUMP GROUP (di 2.2 & se 2.2)
PART#
DESCRIPTION
68D10
QTY
11-6017
PUMP - oil
55-2464
11-3458
PIN - pinion gear

GEAR - pinion
11-5805
PIPE - oil pump
55-5488
BOLT - oil pump
40
68E1
WATER PUMP GROUP
WATER PUMP
GROUP
68E1
2/14/03
41
Revised
2/14/03
Revised
2/14/03
REF
WATER PUMP GROUP
PART#
DESCRIPTION
68E1
QTY
11-5860
HOUSING - thermostat
11-5862
PIPE - bypass
55-5504
PLUG - housing
* 33-3169
GASKET - housing
55-5455
SCREW - housing
55-2433
NUT - housing
55-790
LOCKWASHER
55-2391
STUD - housing
55-3401
CLAMP - hose
10
11-5861
HOSE - bypass (neoprene)
11-5932
HOSE - bypass (silicone)
11
55-3401
CLAMP - hose
12
11-9356
PUMP - water
811-9356
PUMP - water (remanufactured)
IMPELLER
SEAL
THROWER
BEARING
CENTER - pulley (w/ 5/16/-18 threads)
SCREW - set
LOCKWASHER
PLUG
O-RING
13
**NSS
14
**NSS
15
**NSS
16
**NSS
1
1
1
17
11-5859
18
55-2454
19
55-790
20
55-5502
21
* 33-1646
22
55-5503
SCREW - pump (50 mm lg)
23
55-6944
SCREW - pump (30 mm lg)
24
55-2433
NUT - pump
25
44-4066
SWITCH - water temperature (low speed start)
44-6880
HARNESS - low speed start
26
* 30-262
42
1
1
1
1
68E3
FUEL INJECTION GROUP
FUEL INJECTION
GROUP
68E3
6/14/00
43
Revised
6/14/00
Revised
6/14/00
REF
FUEL INJECTION GROUP
PART#
DESCRIPTION
68E3
QTY
11-5871
PIPE - injection (No. 1)
11-5872
11-5873
11-5874
101-256
PUMP - injection
11-3452
CLIP - pipe
55-5509
CLAMP - hose
11-5867
HOSE - fuel return
55-2408
SCREW - clamp
10
55-5500
LOCKWASHER
11
55-5510
CLAMP - hose
12
11-5866
HOSE - fuel (nozzle to nozzle)
13
11-5876
CAP - nozzle
14
55-2430
NUT - holder
15
55-5508
WASHER
16
11-5868
BRACKET - holder
17
55-5452
STUD - holder
18
13-650
NOZZLE - injection (incl 19)
813-650
INJECTOR - nozzle (remanufactured)
19
11-5869
NOZZLE
20
* 33-1656
O-RING - nozzle
21
* 33-1657
GASKET - nozzle
* 30-262
SCREW - nozzle
22
NOTE:
55-6381
Items 14,15 & 17 have been replaced with item 22.
44
68E4
Revised
3/3/06
INJECTION PUMP
INJECTION PUMP
68E4
3/3/06
45
Revised
3/3/06
REF
INJECTION PUMP
PART#
DESCRIPTION
68E4
QTY
101-256
PUMP - injection
11-5879
55-5568
BRACKET - injection pump

SCREW - gear
GEAR SET - idler
CENTER - injection pump gear
LOCKWASHER
NUT - injection pump
O-RING - injection pump
* 10-305
6
1
11-5881
55-5558
55-5557
* 33-1651
55-5519
SCREW - bracket (85 mm lg)
55-6945
10
55-6944
1
1
1
11
11-5882
12
55-5520
SCREW - bracket
13
11-5883
14
55-5522
FLATWASHER
15
55-6951
SCREW - adjust
16
55-9331
SCREW - bracket
17
44-6728
HARNESS - fuel injection solenoid
18
44-6727
VALVE - solenoid (fuel, 12V)
44-7672
VALVE - solenoid (fuel, 24V)
33-1667
O-RING - solenoid
19
55-5585
WASHER
20
55-5586
NUT
21
33-1668
GASKET - connector
22
11-5915
CONNECTOR - fuel return/outlet
23
11-5917
VALVE - bleed
24
11-5914
SPRING - throttle return
25
11-5913
LEVER - throttle
26
55-5584
LOCKWASHER
27
55-5583
NUT
28
55-5587
BOLT - eye
29
11-5916
CONNECTOR - fuel inlet
30
55-5588
SPACER - connector
31
11-6648
LEVER - throttle
32
55-6213
WASHER
33
11-6650
BUSHING - upper
34
11-6651
BUSHING - lower
35
11-6649
SPRING - throttle return
36
11-7663
CONNECTOR - fuel return/outlet
37
11-7664
38
33-3320
SET - gasket (complete set of internal o-rings & gaskets)
46
68E4
Revised
3/3/06
INJECTION PUMP
47
Revised
3/3/06
REF
39
INJECTION PUMP
PART#
33-3213
* 30-262
NOTE:
DESCRIPTION
68E4
QTY
GASKET - injection pump
GEAR SET 10-305 includes: Crankshaft Gear (11-5835); Camshaft Gear (11-5839; Gear A (115843);Gear B (11-5846; Injection Pump Gear (11-5880).
48
68E2
STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2)
STARTER & GLOW

PLUG GROUP (di
2.2 & se 2.2)
68E2
10/17/02
49
Revised
10/17/02
Revised
10/17/02
REF
1
STARTER & GLOW PLUG GROUP (di 2.2 & se 2.2)
PART#
68E2
DESCRIPTION
QTY
45-1993
STARTER (12V, see 128G1)
845-1263
STARTER (12V, remanufactured)
45-1360
STARTER (24V)
41-4487
SOLENOID - starter (for starter 45-1993, ID NO. S-13-211)
44-6679
SOLENOID - starter (for starter 45-1671, ID NO. S-13-289)
44-6601
GLOW PLUG (12V)
44-7671
GLOW PLUG (24V)
44-6602
CONNECTOR - glow plug
41-2794
KIT - starter relay (optional)
41-3318
RELAY - replacement
204-593
ADAPTER - compression
204-542
GAUGE - compression tester
2
3
NOTE:
Starter 45-1671 has been replaced with Starter 45-1993.
50
74G12
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se

2.2)
STARTER - 12V
GEAR REDUCTION (C201, di 2.2
& se 2.2)
74G12
1/15/04
51
Revised
1/15/04
Revised
1/15/04
REF
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se

2.2)
PART#
QTY
* 45-1229
STARTER (C201)
* 45-1285
STARTER (C201)
* 845-1285
STARTER (remanufactured, C201)
**845-1263
STARTER (remanufactured, se & di 2.2)
RETAINER - bearing
SHAFT
BEARING - ball
BEARING - ball
PINION - clutch assembly (incl 2, 3, 4, 6)
STOPPER - assembly
BOLT - solenoid
GEAR CASE (45-1229 & 45-1285)
GEAR CASE (45-1263)
SOLENOID (45-1229 & 45-1285)
SOLENOID (45-1263)
SHIFT LEVER - assembly
BEARING - ball
ARMATURE (incl 11 & 13)
BEARING - ball
COIL - field
BRUSH (set of 4)
HOLDER - brush
SPRING - brush
SCREW - retainer
COVER - rear (45-1229 & 45-1285)
COVER - rear (45-1263)
SCREW - brush holder
BOLT - thru
KIT - dust cover
77-1581
44-6681
77-1580
77-1579
44-6676
44-6677
55-5556
44-6422
44-7401
DESCRIPTION
74G12
44-6424
44-6679
10
44-6678
11
77-1578
12
44-7016
13
77-1577
14
44-6671
15
44-7311
16
44-7019
17
44-6674
18
55-5363
19
44-6413
44-7402
20
55-5364
21
55-5555
22
44-6680
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
3
1
1
4
2
1
NOTE:
Starter ID number: S-13-89C
NOTE:
*Starter 45-1229 has been replaced with 45-1285. Parts for starter 45-1285 will work in 45-1229
NOTE:
**Starter 845-1263 (se & di 2.2) has the same parts as 45-1285 except for items 8, 9 & 19 (Gear Case,
Solenoid and Rear Cover).
52
128G1
STARTER ASSEMBLY (C201, di 2.2 & se 2.2)
STARTER ASSEMBLY (C201, di 2.2 &

se 2.2)
128G1
1/2/02
53
Revised
1/2/02
Revised
1/2/02
REF
STARTER ASSEMBLY (C201, di 2.2 & se 2.2)
PART#
45-1993
* 77-2331
55-5363
44-6676
44-6681
77-1580
77-1579
44-6677
* 41-1360
44-6679
10
44-6680
11
55-5556
12
44-6678
13
* 41-1353
14
77-1578
15
77-1577
16
* 41-1354
17
41-1359
18
* 41-1356
19
* 41-1357
20
Not Used
21
44-7402
22
55-5363
23
* 55-8422
NOTE:
DESCRIPTION
128G1
QTY
STARTER (see note)
RETAINER - bearing
SCREW - retainer
PINION - clutch assembly
SHAFT
BEARING
BEARING
STOPPER - assembly
CASE - gear
SOLENOID
KIT - dust cover
SCREW - solenoid
LEVER - shift
ARMATURE
BEARING
BEARING
COIL - field
KIT - brush (incl positive & negative brushes, set of 4)
BRUSH & HOLDER - assembly
SPRING - brush
COVER - rear
SCREW - brush holder
SCREW - thru
STARTER (P/N 45-1671), has been replaced with STARTER (P/N 45-1993).
54
3
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
4
2
102A11
FUEL FILTER & HOSES
FUEL FILTER &

HOSES
102A11
1/6/98
55
Revised
1/6/98
Revised
1/6/98
REF
1
FUEL FILTER & HOSES
PART#
DESCRIPTION
102A11
QTY
11-7263
BASE - fuel filter
55-5078
NUT - filter base
55-402
LOCKWASHER
11-7264
ELEMENT - water separator
11-6285
ELEMENT - fuel filter
11-6499
CLAMP - element
11-7481
PLUG - water sensor
55-7137
SCREW - plug
11-5981
SLEEVE
11-7434
FITTING
11-4367
HOSE (1/4 od x 35 ft lg)
A/R
10
11-4372
A/R
11
11-4841
NUT (1/4)
11
12
10-243
KIT - sleeve & eyelet (1/4)
11
13
55-5961
NUT - fitting
14
55-5962
WASHER - hose (1/4)
15
33-1885
GROMMET - hose (1/4)
16
33-1886
GROMMET - hose (3/8)
17
11-6496
FITTING (5/16 x 1/4)
18
Not Used
19
Not Used
20
55-5587
BOLT - eye
21
33-1668
GASKET - connector
22
11-7664
23
55-5588
SPACER
24
11-5917
VALVE - bleed
25
11-5915
CONNECTOR - fuel return
26
101-256
PUMP - injection
27
11-4941
NUT (3/8)
28
10-242
29
11-7435
FITTING - elbow
30
11-4381
ADAPTER
31
55-1922
WASHER
32
11-7500
PUMP - fuel
33
11-6321
BLOCK - fuel
55-433
PLUG - pipe
34
11-4381
ADAPTER - fuel block
35
11-4380
ELBOW (3/8)
36
11-5926
NUT - hose
37
10-253
KIT - fuel heater (optional)
38
55-2537
HANGER - fuel heater
55-101
SCREW - hanger
56
102A11
FUEL FILTER & HOSES
57
Revised
1/6/98
Revised
1/6/98
REF
39
FUEL FILTER & HOSES
PART#
DESCRIPTION
102A11
QTY
55-411
FLATWASHER
55-366
LOCKWASHER
55-291
NUT
11-4959
ELBOW - fuel heater
58
143E8
FUEL FILTER & HOSES (se 2.2)
FUEL FILTER &

HOSES (se 2.2)
143E8
1/31/06
59
Revised
1/31/06
Revised
1/31/06
REF
1
FUEL FILTER & HOSES (se 2.2)
PART#
DESCRIPTION
143E8
QTY
11-9015
HEAD - fuel filter
55-5078
NUT
55-402
FLATWASHER
11-9017
SPUD - fuel filter
11-9016
SHAFT - water bleed
11-9342
FILTER - fuel
11-9342
FILTER - fuel (EMI 3000)
203-393
SEALER - thread
11-5320
ELBOW - hose (1/4)
11-6837
FITTING - hose (straight)
10-243
11-4841
NUT - hose (1/4)
11-4367
11-7435
FITTING - hose (3/8)
10
10-242
11
11-4941
NUT - hose (3/8)
12
11-4372
13
101-281
PUMP - injection (see 100C12, before 1/99)
8101-281
PUMP - injection (remanufactured)
A/R
3
A/R
A/R
101-320
PUMP - injection (see 152C14, 1/99 & after)
14
11-7433
PUMP - fuel (see 100C9)
15
91-8732
BRACKET - fuel filter (SB-III)
91-8845
BRACKET - fuel filter (Super-II)
55-3281
SCREW - bracket
55-402
FLATWASHER
55-5078
NUT
91-387
BRACKET - fuel line (Super-II)
16
55-6545
SCREW - bracket
17
11-6862
FITTING (3/8)
18
11-6861
FITTING (1/4)
19
55-549
CLAMP - tube
20
91-758
CLAMP - tube
55-140
SCREW - clamp
55-411
FLATWASHER
92-2747
BRACKET - fuel line (SB)
55-538
SCREW - bracket
55-411
FLATWASHER
55-366
LOCKWASHER
10-342
KIT - check valve
11-9245
VALVE - check
21
22
NOTE:
This spin-on fuel filter is used on SB-III built after 1/98 (S/N 0485AP5074)
60
117C14
DIESEL FUEL HEATER (SB-III)
DIESEL FUEL
HEATER (SB-III)
117C14
2/13/98
61
Revised
2/13/98
Revised
2/13/98
REF
1
DIESEL FUEL HEATER (SB-III)
PART#
DESCRIPTION
117C14
QTY
10-297
KIT - fuel heater
11-5285
55-291
HEATER - fuel
FITTING
KIT - fuel line (3/8)
NUT - hose (3/8)
ELBOW
SCREW
NUT
CLAMP - hose
BANDWRAP
HANGER - fuel heater
SCREW
FLATWASHER
LOCKWASHER
NUT
11-4372
HOSE (3/8 od x 35 ft lg, nylon)
A/R
10
12-538
HOSE (3/8 x 25 ft)
A/R
11
55-7398
ADAPTER - hose
203-385
SEALER - thread
A/R
11-7691
TUBE - radiator
99-9591
2
10-242
11-4941
11-4959
55-101
55-4118
55-1521
55-2330
55-2537
55-538
55-411
55-366
12
1
2
2
2
2
2
2
8
1
1
2
1
1
62
70B6
THROTTLE SOLENOID GROUP

70B6
10/6/98
63
Revised
10/6/98
Revised
10/6/98
REF
1
2
PART#
DESCRIPTION
70B6
QTY
99-6400
BOLTSTRIP - top
99-8473
BOLTSTRIP (bottom)
99-8554
BRACKET - solenoid
55-5488
BOLT - manifold
99-8553
BRACKET - solenoid
55-4998
SCREW - bracket
55-790
LOCKWASHER
55-411
FLATWASHER
55-366
LOCKWASHER
55-2699
LOCKWASHER (internal/external tooth)
55-291
NUT
44-9181
SOLENOID
44-8198
PLUNGER
91-3095
BOOT (rubber)
55-1800
55-1533
LOCKWASHER
NUT
99-8555
ROD - solenoid
10
55-431
FLATWASHER
11
55-605
PIN - cotter
12
44-2756
DIODE - assembly
13
44-6881
STRAP - ground
14
11-4874
CLIP - solenoid rod
15
55-2762
BOLT - eye
NOTE:
Replace items 10 &11 with item 14.
64
102A13
BYPASS OIL FILTER (di 2.2)

102A13
3/26/04
65
Revised
3/26/04
Revised
3/26/04
REF
PART#
DESCRIPTION
102A13
QTY
11-4372
11-4941
NUT - hose (3/8)
11-5437
COUPLING - oil pan
55-229
TEE
11-6338
SUPPORT - filter
55-529
SCREW - support
55-402
FLATWASHER
55-5078
NUT
91-5592
BRACKET - support
11-9099
FILTER - oil (standard)
11-9100
FILTER - oil (EMI)
A/R
11-9101
FILTER - bypass
10-242
55-4515
CONNECTOR - hose
10
11-7486
DIPSTICK
33-2965
GASKET
11-4989
TUBE - oil fill
33-144
O-RING
55-5955
SCREW - tube
55-4608
LOCKWASHER
12
44-4774
SWITCH - oil pressure
13
55-1633
CAP - hose
14
91-1437
BRACKET - hose
15
11-5911
HOSE - oil drain (17.5 in)
91-1437
BRACKET - hose support
16
55-5592
ELBOW - oil drain
17
12-542
BASE - oil
55-6369
SCREW - oil base
55-6016
CLAMP - hose
55-291
NUT
55-366
LOCKWASHER
19
91-1435
HOSE (1/4 od)
20
11-6837
FITTING
21
10-243
KIT - sleeve & eyelet
22
11-4841
NUT - hose (1/4)
23
41-377
SWITCH - oil level
44-9590
GASKET - switch
RECEPTACLE
PIN - terminal
WEDGE
55-4496
ELBOW - oil pressure sensor
11
18
33-3877
44-9589
44-9591
24
A/R
1
2
1
66
102A13
67
Revised
3/26/04
Revised
3/26/04
REF
PART#
DESCRIPTION
102A13
QTY
55-538
SCREW - elbow
55-366
LOCKWASHER
55-411
FLATWASHER
55-3006
WASHER - insulating
55-7198
INSERT - threaded
25
44-8883
SENSOR - oil pressure transducer
26
91-1782
SPRING - hose clamp
68
70A3
ENGINE COOLING SYSTEM
ENGINE COOLING
SYSTEM
70A3
4/19/02
69
Revised
4/19/02
Revised
4/19/02
REF
1
PART#
DESCRIPTION
70A3
QTY
10-345
KIT - tank, expansion
55-2796
12-777
CLAMP - fuel line

HOSE
FITTING - barb
BUSHING
TANK - expansion
55-145
SCREW
55-411
FLATWASHER
55-366
LOCKWASHER
11-5406
CAP - radiator
11-7292
TUBE - radiator bleed (air)
12-547
COIL - radiator
55-4974
NUT - captive
55-3401
CLAMP - hose (1-1/2 in)
55-3402
CLAMP - hose (2 in)
11-4677
81-293
55-2539
1
1
1
1
55-1521
CLAMP - hose (5/8 in)
11-5908
HOSE - expansion tank to radiator (silicone)
11-5907
HOSE - expansion tank to radiator (silicone)
11-5909
HOSE - engine to radiator (EPDM)
11-5910
HOSE - engine to radiator (silicone)
11-9529
HOSE - engine to radiator (EPDM)
11-9530
HOSE - engine to radiator (silicone)
33-487
GASKET - thermostat housing
11
11-7702
THERMOSTAT
12
11-3346
ADAPTER - water outlet
55-5424
SCREW (M8)
55-790
LOCKWASHER
13
55-5094
DRAIN COCK - coolant
14
55-475
ELBOW
15
55-1592
CONNECTOR - hose
16
98-796
HOSE (EPDM, 25 ft)
A/R
12-383
HOSE (25 ft, silicone)
A/R
17
67-914
TANK - accumulator
18
11-5861
HOSE - bypass (EPDM)
11-5932
HOSE - bypass (silicone)
19
99-1655
HOSE - overflow
20
44-6534
SENSOR - coolant level
55-4560
NUT
55-2996
LOCKWASHER
8
9
10
55-2001
FLATWASHER
21
55-6411
NIPPLE
22
11-5739
HOSE - accumulator tank (EPDM)
70
70A3
71
Revised
4/19/02
Revised
4/19/02
REF
PART#
DESCRIPTION
70A3
QTY
11-5738
HOSE - accumulator tank (silicone)
23
55-4983
PLUG
24
99-8260
BRACKET - hose support
72
65F5
Revised
4/10/95
MUFFLER GROUP
MUFFLER GROUP
65F5
4/10/95
73
Revised
4/10/95
REF
MUFFLER GROUP
PART#
DESCRIPTION
65F5
QTY
12-659
MUFFLER
55-529
SCREW - muffler
55-402
FLATWASHER
55-5078
NUT
55-4899
CLAMP - muffler
11-5681
TUBE - exhaust
55-329
SCREW - tube
55-375
LOCKWASHER
55-402
FLATWASHER
99-3889
U-CLAMP - muffler
12-313
HOSE - exhaust (cut to 25 in)
99-1514
CLAMP - U (muffler)
11-5666
ELBOW - exhaust
10
55-139
SCREW - flange
55-421
LOCKWASHER
11
55-4967
NUT
12
11-5322
SLEEVE
13
11-6004
EXTENSION
14
55-4899
CLAMP - muffler
15
99-8268
SHIELD - manifold
91-1182
SHIELD - manifold (EEC)
55-1329
SCREW - shield (1/2 lg)
55-1049
55-431
WASHER
55-5292
NUT
33-2113
GASKET - flange
16
74
A/R
133A4
IDLER ASSEMBLY (1/96 & AFTER)
IDLER ASSEMBLY
(1/96 & AFTER)
133A4
7/30/04
75
Revised
7/30/04
Revised
7/30/04
REF
IDLER ASSEMBLY (1/96 & AFTER)
PART#
DESCRIPTION
133A4
QTY
78-1013
HOUSING - idler shaft
92-4303
55-6418
HOUSING - bearing idler

VENT - air
CAP
SCREW - oil plug
O-RING
SEAL - oil
GREASE (gallon)
BEARING - roller
SHAFT - idler pulley
TUBE - fan shaft housing
O-RING
CAP - housing bearing
SCREW - cap
FLATWASHER
SHIM (0.005 thk)
SHIM (0.007 thk)
SHIM (0.020 thk)
GREASE (1 lb)
55-6416
3
55-3350
33-1009
33-2134
203-278
77-1070
77-2613
99-3264
33-872
91-7482
10
55-533
55-371
11
99-7978
99-7979
99-7980
204-475
1
1
2
1
2
A/R
2
1
1
1
1
4
4
A/R
A/R
A/R
A/R
12
55-457
KEY
13
11-6863
SLEEVE - repair (set of 10)
76
86A7
AIR CLEANER GROUP (SB-II 30 di 2.2)
AIR CLEANER
GROUP (SB-II 30 di
2.2)
86A7
3/3/04
77
Revised
3/3/04
Revised
3/3/04
REF
1
2
AIR CLEANER GROUP (SB-II 30 di 2.2)
PART#
DESCRIPTION
86A7
QTY
11-5934
HOSE - dry air cleaner
11-7763
HOSE - oil bath air cleaner
55-4979
CLAMP - hose (2-1/2 in)
55-1636
CLAMP - hose (3 in)
11-9262
INDICATOR - air restrictor (before 2/93)
11-6222
ELBOW - air intake
55-5579
SCREW - elbow
55-5411
LOCKWASHER
55-4625
FLATWASHER
33-1664
GASKET - elbow
11-7659
HOSE - breather
55-2332
BANDWRAP
55-4747
CONNECTOR - breather hose (straight)
11-7400
FILTER - air cleaner (dry)
11-5562
CLAMP - air cleaner (dry)
11-3326
CLAMP - oil bath air cleaner
55-4967
NUT
55-371
FLATWASHER
55-141
SCREW - band
10
99-8686
BRACKET - dry air cleaner
91-736
BRACKET - dry air cleaner (EEC)
99-7992
BRACKET - oil bath air cleaner
55-4967
NUT - bracket
55-371
FLATWASHER
91-938
PLATE - air indicator
55-5695
SCREW - plate
55-5411
LOCKWASHER
12
11-6220
HOSE - indicator
13
55-6132
ADAPTER - hose
55-3364
PLUG - pipe (oil bath)
11
14
Not Used
15
11-3975
CLEANER - air (oil bath)
16
11-3631
17
11-2536
33-828
CLAMP
CUP
CUP - inner
GASKET - cup
18
55-1592
CONNECTOR - hose (elbow)
19
11-4579
ELBOW - oil bath air cleaner
20
11-7757
INDICATOR - air restrictor (2/93 & after)
21
11-7828
FITTING - air restriction indicator (2/93 & after)
11-2670
1
1
1
78
89C2
ENGINE & COMPRESSOR GROUP (SOFT MOUNT)
ENGINE & COMPRESSOR GROUP

(SOFT MOUNT)
89C2
2/13/01
79
Revised
2/13/01
Revised
2/13/01
REF
ENGINE & COMPRESSOR GROUP (SOFT MOUNT)
PART#
DESCRIPTION
89C2
QTY
55-5578
PIN - dowel
55-1525
STUD (1-3/4 lg)
55-1487
STUD (2-1/4 lg)
55-375
LOCKWASHER
55-402
FLATWASHER
22-723
FLANGE - compressor (30s, see 89G1)
22-734
FLANGE - compressor (50s, see 89G1)
98-5090
BRACKET - engine
55-4266
SCREW - bracket to engine (socket head)
55-1418
WASHER - special
55-285
NUT
10
55-5576
PIN - dowel
11
99-798
BOLT - oil base
12
91-7709
MOUNT - vibration (set of 2)
13
55-5749
WASHER - special
14
55-4963
NUT
15
91-1407
BOLT - engine bracket
16
55-2519
WASHER - bolt
17
91-2619
MOUNT - vibration (oil base)
18
12-439
HOUSING - flywheel (30s)
12-448
HOUSING - flywheel (50s)
19
55-5417
SCREW - mount
20
55-451
LOCKWASHER
55-4767
FLATWASHER
21
92-407
SPACER - snubber
22
92-1152
PLATE - snubber
23
55-5594
SCREW - plate
24
55-5006
LOCKWASHER
25
91-1480
BOLTSTRIP
26
91-1409
ANGLE - snubber
27
91-1410
BRACKET - snubber
55-289
NUT - bracket
55-375
LOCKWASHER
28
99-1433
MOUNT - vibration
29
91-1411
SPACER
10
80
149B4
6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di

2.2 & se 2.2 ENGINE)
6 PIN COUPLING
w/SMALL SHAFT
COMPRESSOR (di
2.2 & se 2.2
ENGINE)
149B4
7/17/06
81
Revised
7/17/06
Revised
7/17/06
REF
1
6 PIN COUPLING w/SMALL SHAFT COMPRESSOR (di

PART#
149B4
DESCRIPTION
QTY
102-650
COMPRESSOR - X430 (dry, no oil, see 147A9)
8102-650
COMPRESSOR - X430 (remanufactured, dry)
22-655
CRANKSHAFT
22-1100
SEAL - bellows
22-755
COVER - drive
33-2120
SEAL
77-2504
COUPLING - compressor drive (6 pin)
55-9024
KEY (1-1/8 lg)
77-2498
SPACER
55-4316
SCREW - coupling (3/8-16)
10
11-5837
11
55-6376
PIN - dowel
55-6377
PIN - dowel (0.501 oversize)
12
77-2856
BUSHING
13
11-5775
FLYWHEEL (50s)
14
107-299
CLUTCH (see 125E4)
70-206
15
77-2760
16
51-869

PIN - dowel
NOTE:
82
149B7
6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di

6 PIN COUPLING
w/LARGE SHAFT
COMPRESSOR (di
2.2 & se 2.2
ENGINE)
149B7
7/17/06
83
Revised
7/17/06
Revised
7/17/06
REF
1
6 PIN COUPLING w/LARGE SHAFT COMPRESSOR (di

PART#
149B7
DESCRIPTION
QTY
102-647
COMPRESSOR - X430 (dry, no oil, see 144F14)
102-821
COMPRESSOR - X430 (Multi-Temp 7 qt, less/ filter & oil, see

185B2)
8102-821
COMPRESSOR - X430 (Multi-Temp 7 qt, w/ filter & oil, see

185B2)
22-1027
CRANKSHAFT
22-1101
SEAL - bellows
22-1028
COVER - drive end
33-3004
SEAL
77-2509
COUPLING (6 pin)
55-9032
KEY (5/8 lg)
77-2505
SPACER
55-9031
SCREW - coupling (M12 x 1.75 x 70 mm)
55-9092
SCREW - clutch (M12 x 1.75 x 80 mm)
10
11-5837
11
55-6376
PIN - dowel
55-6377
PIN - dowel (0.501 oversize)
12
77-2856
BUSHING
13
11-5775
FLYWHEEL (50s)
14
107-275
CLUTCH
70-194
KIT - clutch repair

PIN - dowel
70-206
15
77-2760
16
51-869
NOTE:
102-821 & 8102-821 will not fit in Sentry, SMX and older SL units.
NOTE:
84
1
6
6
96A8
FANS & BELTS GROUP
FANS & BELTS

GROUP
96A8
6/3/03
85
Revised
6/3/03
Revised
6/3/03
REF
1
FANS & BELTS GROUP
PART#
DESCRIPTION
96A8
QTY
98-2737
PANEL - housing (evaporator blower, top)
55-2977
SCREW
55-1800
LOCKWASHER
55-2086
FLATWASHER
98-2738
HOUSING - evaporator blower
98-2732
ORIFICE - evaporator inlet
55-1587
SCREW
55-3045
WASHER - dome (ss)
55-3095
NUT - captive
99-7962
MEMBER - housing (evaporator blower)
78-676
WHEEL - blower (complete)
77-2208
55-2958
HUB - fan
SCREW (5/16-18 x 1)
SCREW (5/16-18 x 1-3/4)
LOCKWASHER
FLATWASHER
78-706
FANSHAFT - assembly (see 84E5)
55-129
SCREW - fanshaft
55-375
LOCKWASHER
55-402
FLATWASHER
77-1530
PULLEY - fan
78-595
FAN - condenser (incl 8 & 10)
10
77-1592
55-371
HUB - fan
SCREW (5/16-18 x 1)
FLATWASHER
SCREW (5/16-18 x 1-1/4)
LOCKWASHER
FLATWASHER
98-2804
SPINNING - condenser
55-538
SCREW
55-405
WASHER - dome
55-2969
55-8974
55-2959
55-153
55-371
55-172
55-790
11
12
13
14
4
2
2
2
2
2
4
4
4
55-3085
NUT
77-1835
PULLEY - idler (5.0 od)
55-6220
SCREW - pulley
55-371
FLATWASHER
55-790
LOCKWASHER
77-1836
PULLEY - idler (5.5 od)
55-6220
SCREW - pulley
55-371
FLATWASHER
55-790
LOCKWASHER
78-1013
HOUSING - idler shaft (see 65F2)
86
96A8
FANS & BELTS GROUP
87
Revised
6/3/03
Revised
6/3/03
REF
15
FANS & BELTS GROUP
PART#
96A8
DESCRIPTION
QTY
55-2252
SCREW
55-2038
FLATWASHER
55-365
LOCKWASHER
99-8228
CHANNEL - idler (left)
55-529
SCREW - channel
55-402
FLATWASHER
55-375
LOCKWASHER
16
99-7989
NUTPLATE - idler
17
91-5572
ARM - idler adjusting
18
78-603
BELT - fan
19
78-629
BELT - engine to idler (30s)
20
77-2397
PULLEY - fan drive
21
55-5606
SCREW
55-5411
LOCKWASHER
22
77-1665
SPACER - pulley
23
77-1369
PULLEY
24
77-1665
SPACER - pulley
25
77-1345
PULLEY - water pump
77-1346
SPACER - pulley
55-144
SCREW
55-371
FLATWASHER
55-421
LOCKWASHER (internal thread)
78-751
BELT - alternator (before 4/91)
78-929
BELT - alternator (after 3/91)
41-2195
ALTERNATOR (37 amp, model EA, see 96A7, 30s, before 4/

91)
41-2194
ALTERNATOR (23 amp, model 8MR)
41-5458
ALTERNATOR (37 amp, after 3/91)
77-762
PULLEY - alternator (37 amp, before 4/91)
77-2022
PULLEY - alternator (after 3/91)
28
55-1933
KEY
29
77-1591
BOSS - pulley
30
10-266
KIT - bolt (crankshaft)
11-5465
WASHER
31
55-457
KEY - woodruff
32
55-529
SCREW - arm
55-375
LOCKWASHER
55-402
FLATWASHER
55-5078
NUT
99-8135
COVER - housing bearing
55-1587
SCREW
55-1800
LOCKWASHER
26
27
33
88
96A8
FANS & BELTS GROUP
89
Revised
6/3/03
Revised
6/3/03
REF
FANS & BELTS GROUP
PART#
DESCRIPTION
96A8
QTY
55-4742
WASHER
34
99-4353
RING
35
91-1199
GUIDE - belt
55-312
NUT - guard
55-790
LOCKWASHER
55-371
FLATWASHER
90
84E5
FANSHAFT ASSEMBLY & ROLLER BEARING
FANSHAFT
ASSEMBLY &
ROLLER BEARING
84E5
7/30/04
91
Revised
7/30/04
Revised
7/30/04
REF
FANSHAFT ASSEMBLY & ROLLER BEARING
PART#
DESCRIPTION
84E5
QTY
78-706
FANSHAFT - assembly
55-3350
33-1009
55-6418
SCREW - oil plug

O-RING
VENT - air
CAP
SEAL - oil
GREASE (1 lb)
SHAFT - fan
SCREW - cap
FLATWASHER
CAP
O-RING
BEARING - roller
GREASE (gallon)
HOUSING
SHIM (0.005 thk)
SHIM (0.007 thk)
SHIM (0.020 thk)
55-6416
4
* 33-2134
204-475
77-2614
55-533
55-371
91-1203
* 33-982
* 77-1070
203-278
10
92-4304
11
99-2901
99-2902
99-4231
* 70-135
12
11-6863
2
1
1
2
A/R
1
4
4
1
1
2
A/R
1
A/R
A/R
A/R
KIT - fanshaft repair
92
65F2
IDLER ASSEMBLY (BEFORE 1/96)
IDLER ASSEMBLY
(BEFORE 1/96)
65F2
5/16/06
93
Revised
5/16/06
Revised
5/16/06
REF
IDLER ASSEMBLY (BEFORE 1/96)
PART#
65F2
DESCRIPTION
QTY
78-593
IDLER - assembly (this idler has been replaced with 78-1013,

see 133A4)
99-7939
55-6418
HOUSING - bearing idler

VENT - air
CAP
SCREW - oil plug
O-RING
SEAL - oil
GREASE (gallon)
BEARING - roller
SHAFT - idler pulley
TUBE - fan shaft housing
O-RING
CAP - housing bearing
SCREW - cap
FLATWASHER
SHIM (0.005 thk)
SHIM (0.007 thk)
SHIM (0.020 thk)
GREASE (1 lb)
55-6416
3
55-3350
33-1009
33-2134
203-278
77-1070
77-2613
99-3264
33-872
99-7940
10
55-533
55-371
11
99-7978
99-7979
99-7980
204-475
1
1
2
1
2
A/R
2
1
1
1
1
4
4
A/R
A/R
A/R
A/R
12
55-457
KEY
13
11-6863
NOTE:
78-593 has been replaced with 78-1013, see 133A4.
94
102A12
REFRIGERATION COMPONENTS
REFRIGERATION
COMPONENTS
102A12
4/20/04
95
Revised
4/20/04
Revised
4/20/04
REF
PART#
DESCRIPTION
102A12
QTY
67-912
COIL - condenser (see 70A9)
66-5325
TUBE - 3-way to condenser
91-372
CLAMP - tube (see 90E4)
66-7392
VALVE - relief (high pressure)
33-1015
O-RING
66-5828
TUBE - valve to tank
99-3060
FITTING - saddle
66-5721
VALVE - check
66-4223
TUBE - valve
66-5498
TUBE - coil to valve
91-373
10
55-546
CLAMP - tube
55-1230
SCREW - clamp
55-1511
LOCKWASHER
11
66-5331
TUBE - tee to gauge (optional)
12
66-5330
CONNECTOR - gauge
13
66-4907
GAUGE - compound (see 120C2, optional)
14
67-1179
TANK - receiver
15
66-5834
TUBE - receiver to drier
16
66-5501
VALVE - check
17
55-3065
CLAMP - tube
18
66-5833
TUBE - drier to exchanger
19
61-600
DEHYDRATOR (o-ring seal, after 11/92)
20
99-1617
CLAMP - dehydrator
21
91-445
22
66-5389
TUBE - tee to defrost
23
55-6434
TEE
24
66-5352
TUBE - 3-way valve to tee
25
66-5328
TUBE - check valve to tee
26
66-6067
VALVE - 3-way (see 86A3)
55-214
SCREW - valve
55-366
LOCKWASHER
66-5320
TUBE - 3-way to solenoid (w/ nut)
66-6023
TUBE - 3-way to solenoid (solder type)
66-5908
VALVE - pilot solenoid (w/ solder fittings)
41-1525
COIL
44-2756
DIODE
55-8786
NUT - valve
91-1434
SPACER - solenoid
55-3230
SCREW - solenoid
55-414
LOCKWASHER
66-5353
TUBE - solenoid
27
28
29
96
102A12
97
Revised
4/20/04
Revised
4/20/04
REF
PART#
102A12
DESCRIPTION
QTY
66-5354
NUT - flare
30
66-4346
TEE
31
66-6190
TUBE - hose to solenoid (w/ compound gauge)
66-6191
TUBE - hose to solenoid (w/o compund gauge)
55-5356
ADAPTER - flare
66-5355
TUBE - hose to tee (use with compound pressure gauge

option)
66-5388
TUBE - vibrasorber to 3-way
33
66-5387
TUBE
34
55-6844
TEE - tube
35
55-2536
CLAMP - tube
36
66-7472
HOSE - throttling
37
66-5318
VALVE - suction
38
33-230
O-RING - valve
39
66-5936
VALVE - throttling (see 96A5)
40
N/A
COMPRESSOR (see 72A12)
41
66-6024
VIBRASORBER - suction
42
33-2805
GASKET
43
22-735
MANIFOLD - discharge
44
66-129
VALVE - discharge
45
91-9135
BRACKET - discharge tube
46
55-5920
U-BOLT
55-5292
NUT
55-431
FLATWASHER
32
47
66-4987
TUBE - discharge
48
66-5784
VIBRASORBER - discharge
49
67-1070
TANK - accumulator
67-1195
TANK - accumulator (w/o coolant coil)
50
66-5327
TUBE - accumulator balance
51
91-1748
CLAMP - tube
52
55-6436
ELBOW (1/4)
53
55-6437
ELBOW (1-3/8)
54
66-5321
TUBE - exchanger to accumulator (use with accumulator tank

67-1070)
66-7326
TUBE - exchanger to accumulator (use with accumulator tank

67-1195)
55
66-9618
TUBE - defrost
56
99-8001
CLAMP - defrost tube
55-4954
NUT
55-2958
FLATWASHER
57
11-4256
HOSE
58
55-2240
CLAMP - tube
59
66-5313
TUBE - defrost to distributor
98
102A12
99
Revised
4/20/04
Revised
4/20/04
REF
PART#
102A12
DESCRIPTION
QTY
60
66-5816
TUBE - coil to exchanger
61
55-6020
55-3344
SCREW - clamp
55-1800
LOCKWASHER
62
67-991
HEAT EXCHANGER
63
66-5856
TUBE - equalizer
64
55-2536
CLAMP
65
66-5857
VALVE - expansion (R502)
66-3650
66-9378
ELEMENT - power
SCREEN - filter
66
67-916
COIL - evaporator
67
66-7789
VALVE - regulator
44-5175
COIL - valve
68
55-6020
CLAMP - tube
69
66-5391
TUBE - valve inlet
70
66-5374
VALVE - solenoid (hot gas bypass, see 138A7)
91-6449
BRACKET - solenoid
71
66-5392
TUBE - valve outlet
72
55-6434
TEE
73
66-5390
TUBE - tee to tee
74
91-2689
BRACKET - heat exchanger
99-2221
STRIP (neoprene)
A/R
75
91-3454
BRACKET - gauge
76
91-1749
SPACER - clamp
77
66-7000
TUBE - valve to exchanger
CAUTION:
Both discharge manifold gaskets MUST be the same part number (thickness).
100
96A9
COMPRESSOR GROUP - X430
COMPRESSOR
GROUP - X430
96A9
3/23/06
101
Revised
3/23/06
Revised
3/23/06
REF
1
PART#
96A9
DESCRIPTION
QTY
102-647
COMPRESSOR - X430 (w/ large shaft, see 144F14)
102-821

185B2)
8102-821

185B2)
203-513
OIL - compressor
22-723
FLANGE - compressor (30s)
22-734
55-2306
SCREW - flange
55-896
FLATWASHER
55-308
ELBOW - test port
55-1983
CAP - flare
33-768
GASKET - flare
55-2381
SCREW - valve & cover
55-896
FLATWASHER
66-5318
VALVE - suction
66-2296
33-350
CAP - valve (plastic)

CAP - valve (brass)
GASKET - plastic cap
GASKET - brass cap
55-6804
WASHER - sealing
2
3
66-3015
10
11
33-3007
A/R
1
1
1
12
33-230
O-RING - valve
14
66-5936
VALVE - throttling (24 psi, see 96A5)
15
33-1221
O-RING - valve
16
55-6776
SCREW - discharge valve
17
66-129
VALVE - discharge (incl 9 & 10)
18
33-2805
GASKET - valve
19
55-9024
KEY - compressor
20
33-2120
SEAL - oil
21
204-972
TOOL - keyway alignment
22
22-755
COVER - drive end
23
22-735
24
55-6822
SCREW - manifold
25
55-3364
PLUG - pipe
26
91-4134
PLATE - cover
27
33-3101
GASKET - cover
28
11-1886
VALVE (Schrader)
29
55-1418
WASHER
30
91-9135
BRACKET - discharge
31
55-5920
U-BOLT
55-2752
NUT
55-431
FLATWASHER
102
124C11
COMPRESSOR
GROUP - X430
124C11
3/23/06
103
Revised
3/23/06
Revised
3/23/06
REF
1
PART#
124C11
DESCRIPTION
QTY
102-647
COMPRESSOR - X430 (w/ large shaft, dry, see 144F14)
102-650
COMPRESSOR - X430 (w/ small shaft, dry, see 147A9)
8102-650
102-821

185B2)
8102-821

185B2)
22-723
22-734
FLANGE - compressor (50s, Super-II & SB-III)
22-720
FLANGE - compressor (Sentry 50)
55-2306
SCREW - flange
55-896
FLATWASHER
55-308
ELBOW - test port
55-1983
CAP - flare
33-768
GASKET - flare
55-2381
SCREW - valve & cover
55-896
FLATWASHER
66-5318
VALVE - suction
66-2296
33-350
CAP - valve (plastic)

CAP - valve (brass)
GASKET - plastic cap
GASKET - brass cap
11
55-6804
WASHER - sealing
12
33-230
O-RING - valve
14
66-5936
VALVE - throttling (24 psi, see 87G8)
66-5933
VALVE - throttling (23-25 psi, see 100C13)
66-5932
VALVE - throttling (17-19 psi, see 87G9)
15
33-1221
O-RING - valve
16
55-6822
SCREW - discharge valve
17
66-129
VALVE - discharge (incl 9 & 10)
18
33-2805
GASKET - valve
19
55-9032
KEY - compressor
20
33-3004
SEAL - oil (large shaft, 1-3/16 dia)
33-2120
SEAL - oil (small shaft, 1.0 dia)
21
204-972
TOOL - keyway alignment
22
22-1028
COVER - drive end (large shaft, 1-3/16 dia)
22-755
COVER - drive end (small shaft, 1.0 dia)
66-3015
10
33-3007
1
1
1
23
22-759
24
55-6822
SCREW - manifold
25
55-3364
PLUG - pipe
26
91-4134
PLATE - cover
27
33-3101
GASKET - cover
104
124C11
105
Revised
3/23/06
Revised
3/23/06
REF
PART#
124C11
DESCRIPTION
QTY
28
11-2886
VALVE (Schrader)
29
91-9135
BRACKET - discharge tube
30
55-5920
U-BOLT
55-2752
NUT
55-431
FLATWASHER
55-1418
WASHER - bracket
31
CAUTION:
NOTE:
102-821 & 8102-821 will not fit in Sentry, SMX and older SL units.
106
72A12
COMPRESSOR X430 (R22)
COMPRESSOR
X430 (R22)
72A12
9/17/03
107
Revised
9/17/03
Revised
9/17/03
REF
PART#
DESCRIPTION
QTY
102-490
COMPRESSOR - X430 (R12, R22 or R502, see note)
102-491
COMPRESSOR - X430 (w/ unloader head, R12 or R502, see

note)
23-129
BODY - compressor (w/ unloader hole)

BODY - compressor (w/o unloader hole)
NUT (12 point)
ROD - connecting (incl 2, 3 & 6)
BEARING SET - connecting rod (standard)
BEARING SET (0.005 us)
PIN - piston
PISTON (incl 7, 9, 10, 30, 31)
RING - snap
NUT
WASHER - compressor
BEARING (drive end)
PLUG - oil metering
CRANKSHAFT
PLUG
RIVET (steel)
BEARING (pump end)
PIN - dowel
SCREEN - suction
O-RING
PLUG - oil fill
O-RING
SLEEVE (X430)
O-RING
PLATE - valve
O-RING
SIGHT GLASS
GASKET - compressor cylinder head
HEAD - cylinder
SCREW (2 in lg)
23-123
2
51-115
55-5062
22-639
22-1246
22-1004
22-1005
22-1006
22-1007
11-475
NSS
22-850
55-2122
10
51-115
55-895
11
77-167
12
22-123
13
22-655
55-4720
55-1409
14
77-169
15
55-4213
16
22-306
33-1221
17
72A12
* 55-6750
33-1223
18
22-656
19
* 33-408
20
22-990
21
* 33-822
22
22-350
23
* 33-2552
24
22-789
25
55-6805
108
1
2
2
4
4
4
4
4
4
4
4
4
8
4
4
1
1
1
3
4
1
1
1
1
1
1
4
4
4
3
3
2
2
12
72A12
109
Revised
9/17/03
Revised
9/17/03
REF
PART#
55-6806
26
55-6804
33-2019
27
* 33-2805
28
22-625
29
55-3364
30
NSS
31
NSS
32
55-6751
33-2095
33
22-653
34
33-1549
35
22-663
822-663
55-4210
36
* 33-239
37
* 33-1175
38
55-6752
33-2095
39
22-555
55-4211
40
55-681
41
55-183
* 55-896
42
* 33-672
43
22-784
44
33-2513
45
22-611
46
99-4848
55-366
55-291
47
99-4849
48
55-165
55-366
49
11-5513
50
22-1160
51
* 33-1223
DESCRIPTION
SCREW (2-5/8 in lg)

WASHER - sealing
O-RING
GASKET - manifold
HEAD - unloader
PLUG
REED - piston
HEAD - piston
PLUG - oil drain
O-RING
VALVE - check
GASKET - oil pump
HOUSING - oil pump
HOUSING - pump (remanufactured)
PIN - dowel
O-RING
O-RING
PLUG - oil pump cover
O-RING
COVER - pump
PIN - dowel
SCREW - cover
SCREW
WASHER - compressor
O-RING
REGULATOR - oil pressure
GASKET - drive plate
SCREEN - oil pickup
CLAMP
LOCKWASHER
NUT
BRACKET
SCREW
LOCKWASHER
VALVE (90 deg)
PUMP - oil
O-RING
110
72A12
QTY
8
20
20
2
1
1
4
4
1
1
2
1
1
1
1
2
1
1
1
1
1
2
8
10
1
1
1
1
1
2
2
1
2
2
1
1
1
72A12
111
Revised
9/17/03
Revised
9/17/03
REF
PART#
52
22-1149
53
55-9760
54
Not Used
55
* 33-2515
56
22-552
57
55-1417
* 55-896
58
22-787
59
22-568
60
* 33-2205
61
55-6823
67-404
* 30-243
203-346
NOTE:
CAUTION:
72A12
DESCRIPTION
QTY
SHAFT - oil pump

KEY
GASKET - oil sump

SUMP - oil
SCREW - oil sump
FLATWASHER
VALVE - check (oil return)
VALVE - check
O-RING
SCREW - cylinder head (4-1/8 lg)
1
16
16
1
2
1
3
OIL - compressor
KIT - gasket (X426/X430 compressor)
KIT - acid test
The heads on this compressor do not have ports. If needed, use cylinder head 22-300 which has a 1/
8 pipe port. Compressor 102-490 has been replaced with compressor 102-650, see Grid 147A9. Compressor 102-491 has been replaced with 102-649, see Grid 147A10.
112
147A9
COMPRESSOR - X430 (DRY, 1.0 DIA CRANKSHAFT)
COMPRESSOR X430 (DRY, 1.0 DIA

CRANKSHAFT)
147A9
9/17/03
113
Revised
9/17/03
Revised
9/17/03
REF
PART#
DESCRIPTION
147A9
QTY
102-650
COMPRESSOR - X430 (dry)
8102-650
23-129
22-655
BODY - compressor
CRANKSHAFT
RIVET - counterweight
PLUG - oil metering
PLUG
PIN - dowel
BEARING - ball
BEARING - ball
ROD - connecting
NUT (12 point)
BUSHING - piston pin
PISTON
PIN - piston
RING - retaining
NUT
FLATWASHER
REED - piston
HEAD - piston
GASKET - pump end
HOUSING - oil pump
PIN - dowel
O-RING
SHAFT - oil pump
KEY - shaft
PUMP - oil (incl items 21-23)
O-RING
O-RING
O-RING
55-1409
3
22-123
55-4720
55-4213
77-169
77-2306
22-639
55-5062
10
51-115
11
11-475
12
22-1246
22-1004
22-1005
22-1006
22-1007
13
22-850
14
NSS
15
55-2122
16
51-115
55-895
17
NSS
18
NSS
19
* 33-1549
20
22-663
822-663
55-4210
21
* 33-1223
22
22-1149
23
55-9760
24
22-1160
25
* 33-239
26
* 33-1175
27
55-6752
33-2095
114
1
A/R
1
3
1
1
1
4
4
2
4
1
4
4
4
4
4
4
8
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
4
147A9
115
Revised
9/17/03
Revised
9/17/03
REF
PART#
28
22-555
29
55-4211
30
22-784
31
* 33-672
32
55-681
* 55-895
33
55-183
34
11-9001
203-393
55-1983
35
22-611
36
* 33-2205
37
99-4848
38
55-291
39
55-366
40
99-4849
41
55-165
55-366
42
55-6751
33-2095
43
* 33-2515
44
22-747
45
55-1417
* 55-896
46
22-350
* 33-822
47
* 33-2552
48
22-789
49
55-6805
50
55-6806
51
55-6804
52
33-2019
53
22-656
54
* 33-408
55
22-990
56
55-6750
57
22-306
DESCRIPTION
COVER - pump
PIN - dowel
REGULATOR
O-RING
SCREW - cover to housing
FLATWASHER
SCREW - pump
VALVE - tee
SEALER - thread
CAP - valve
SCREEN - oil pickup
O-RING
CLAMP - screen
NUT
LOCKWASHER
BRACKET - screen
SCREW - bracket
LOCKWASHER
PLUG - magnetic
O-RING
GASKET - oil sump
SUMP - oil
SCREW - oil sump
FLATWASHER
SIGHT GLASS
O-RING
HEAD - cylinder
SCREW (2 in lg)
SCREW (2-5/8 in lg)
WASHER - sealing
O-RING
SLEEVE - cylinder
O-RING
PLATE - valve
PLUG - oil fill
SCREEN - suction
116
147A9
QTY
1
1
1
1
2
2
8
1
A/R
1
1
1
1
1
2
1
2
2
2
4
16
1
16
16
3
3
2
2
12
8
20
20
4
4
4
1
1
147A9
117
Revised
9/17/03
Revised
9/17/03
REF
PART#
58
33-1221
59
22-653
60
22-787
61
22-568
62
22-1100
63
33-2513
64
22-671
65
55-9106
55-896
66
99-6545
67
55-329
68
11-2886
69
91-5630
70
91-9858
71
* 33-2805
72
55-329
147A9
DESCRIPTION
O-RING
VALVE - check
VALVE - check
SEAL - crankshaft (for 1.0 dia crankshaft)
GASKET - drive end
PLATE - crankshaft cover
SCREW - housing
FLATWASHER
PLATE - suction inlet
SCREW - plate
VALVE (Schrader)
PLATE - cover
PLATE - cover (w/ lifting hole)
GASKET - manifold
SCREW - plate
QTY
1
2
1
2
1
1
1
9
9
1
4
1
1
1
2
4
67-404
OIL - compressor (use w/ R12, R22, R502, R403B, R402A, &

R401B, 1 gallon)
A/R
203-513
OIL - compressor (use w/ R404A & R134a, 1 liter)
A/R
* 30-243
KIT - gasket
NOTE:
The heads on this compressor do not have ports. If needed, use cylinder head P/N 22-788, which has
a 1/8 pipe port.
NOTE:
This compressor does not contain compressor oil. Add one gallon of oil before running compressor.
R404A & R134a use 203-513 oil. R12, R22, R502, R403B, R402A & R401B use 67-404 oil.
NOTE:
118
147A10
COMPRESSOR - X430 (w/UNLOADER HEAD, DRY, 1.0

DIA CRANKSHAFT)
COMPRESSOR X430 (w/

UNLOADER HEAD,
DRY, 1.0 DIA
CRANKSHAFT)
147A10
9/17/03
119
Revised
9/17/03
Revised
9/17/03
REF

DIA CRANKSHAFT)
PART#
DESCRIPTION
147A10
QTY
102-649
COMPRESSOR - X430 (dry, w/ unloader head)
23-129
22-655
BODY - compressor
CRANKSHAFT
RIVET - counterweight
PLUG - oil metering
PLUG
PIN - dowel
BEARING - ball
BEARING - ball
ROD - connecting
NUT (12 point)
BUSHING - piston pin
PISTON
PIN - piston
RING - retaining
NUT
FLATWASHER
REED - piston
HEAD - piston
GASKET - pump end
HOUSING - oil pump
PIN - dowel
O-RING
SHAFT - oil pump
KEY - shaft
PUMP - oil (incl items 21-23)
O-RING
O-RING
O-RING
55-1409
3
22-123
55-4720
55-4213
77-169
77-2306
22-639
55-5062
10
51-115
11
11-475
12
22-1246
22-1004
22-1005
22-1006
22-1007
13
22-850
14
NSS
15
55-2122
16
51-115
55-895
17
NSS
18
NSS
19
* 33-1549
20
22-663
822-633
55-4210
21
* 33-1223
22
22-1149
23
55-9760
24
22-1160
25
* 33-239
26
* 33-1175
27
55-6752
33-2095
120
1
A/R
1
3
1
1
1
4
4
2
4
1
4
4
4
4
4
4
8
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
4
147A10

DIA CRANKSHAFT)
121
Revised
9/17/03
Revised
9/17/03
REF

DIA CRANKSHAFT)
PART#
28
22-555
29
55-4211
30
22-784
31
* 33-672
32
55-681
* 55-895
33
55-183
34
11-9001
203-393
55-1983
35
22-611
36
* 33-2205
37
99-4848
38
55-291
39
55-366
40
99-4849
41
55-165
55-366
42
55-6751
33-2095
43
* 33-2515
44
22-747
45
55-1417
* 55-896
46
22-350
* 33-822
47
* 33-2552
48
22-789
49
55-6805
50
55-6806
51
55-6804
52
33-2019
53
22-656
54
* 33-408
55
22-990
56
55-6750
57
22-306
DESCRIPTION
COVER - pump
PIN - dowel
REGULATOR
O-RING
SCREW - cover to housing
FLATWASHER
SCREW - pump
VALVE - tee
SEALER - thread
CAP - valve
SCREEN - oil pickup
O-RING
CLAMP - screen
NUT
LOCKWASHER
BRACKET - screen
SCREW - bracket
LOCKWASHER
PLUG - magnetic
O-RING
GASKET - oil sump
SUMP - oil
SCREW - oil sump
FLATWASHER
SIGHT GLASS
O-RING
HEAD - cylinder
SCREW (2 in lg)
SCREW (2-5/8 in lg)
WASHER - sealing
O-RING
SLEEVE - cylinder
O-RING
PLATE - valve
PLUG - oil fill
SCREEN - suction
122
147A10
QTY
1
1
1
1
2
2
8
1
A/R
1
1
1
1
1
2
1
2
2
2
4
16
1
16
16
3
3
2
1
12
8
20
20
4
4
4
1
1
147A10

DIA CRANKSHAFT)
123
Revised
9/17/03
Revised
9/17/03

DIA CRANKSHAFT)
REF
PART#
58
33-1221
59
22-653
60
22-787
61
22-568
62
22-1100
63
33-2513
64
22-671
65
55-9106
DESCRIPTION
66
99-6545
67
55-329
68
11-2886
69
91-5630
70
91-9858
71
* 33-2805
72
55-329
73
22-625
74
55-6823
O-RING
VALVE - check
VALVE - check
SEAL - crankshaft (for 1.0 dia crankshaft)
GASKET - drive end
PLATE - crankshaft cover
SCREW - housing
FLATWASHER
PLATE - suction inlet
SCREW - plate
VALVE (Schrader)
PLATE - cover
PLATE - cover (w/ lifting hole)
GASKET - manifold
SCREW - plate
HEAD - unloader (see 51B2)
SCREW - cylinder head (4-1/8 in lg)
203-513
OIL - compressor (use w/ R134a, R404A)
55-896
* 30-243
NOTE:
CAUTION:
NOTE:
147A10
KIT - gasket
QTY
1
2
1
2
1
1
1
9
9
1
4
1
1
1
2
4
1
3
A/R
1
The heads on this compressor do not have ports. If needed, use cylinder head P/N 22-788, which has
1/8 pipe port.
This compressor does not contain compressor oil. Add one gallon of oil before running compressor.
R404A & R134a use 203-513 oil. R12, R22, R502, R403B, R402A & R401B use 67-404 oil.
124
131F1
COMPRESSOR GASKET SET (30-243)
COMPRESSOR
GASKET SET (30243)
131F1
10/11/05
125
Revised
10/11/05
Revised
10/11/05
REF
COMPRESSOR GASKET SET (30-243)
PART#
131F1
DESCRIPTION
QTY
30-243
KIT - gasket
33-110
33-235
33-239
33-408
33-2205
33-672
33-822
33-1175
33-1221
10
33-1223
11
33-1549
12
33-2019
13
33-2095
14
33-2513
15
33-2515
16
33-2805
17
33-2552
18
55-381
19
55-895
20
55-896
21
33-3797
GASKET - pump housing (X426)

O-RING - dust seal
O-RING - oil galley
O-RING - cylinder sleeve
O-RING - oil pickup tube
O-RING - regulator
O-RING - sight glass
O-RING - oil pump cover
O-RING - throttling valve
O-RING - oil pump
GASKET - pump housing (X430)
O-RING - cylinder head screw
O-RING - oil pump plug
GASKET - drive plate
GASKET - oil sump
GASKET - manifold
WASHER - oil fill
WASHER - oil pump
WASHER - compressor seal (3/8)
GASKET - oil sump (7 qt)
CAUTION:
NOTE:
1
2
4
1
1
1
1
1
1
1
24
2
1
1
3
2
1
2
57
1
The 7 qt oil sump gasket (33-3797) is not included in Kit 30-243. Order gasket 33-3797 separately.
126
96A5
THROTTLING VALVE ASSEMBLY
THROTTLING
VALVE ASSEMBLY
96A5
3/21/06
127
Revised
3/21/06
Revised
3/21/06
REF
THROTTLING VALVE ASSEMBLY
PART#
DESCRIPTION
96A5
QTY
66-5936
VALVE - throttling (24 psi)
55-2969
55-371
66-3613
33-123
* 66-157
66-5959
60-298
33-408
66-5958
10
33-143
11
22-740
12
* 66-176
13
66-116
14
55-585
15
66-1388
SCREW - plate
FLATWASHER
PLATE - bellows
GASKET - end plate
WASHER - adjusting
SPRING - bellows
KIT - repair, bellows (throttling valve)
O-RING
HOUSING - valve
GASKET - piston housing
PISTON
SPRING - piston
NUT - adjusting
PIN - cotter
HOUSING - piston
55-9106
SCREW - housing
55-896
FLATWASHER
O-RING - valve to compressor
9
1
1
3-5
1
1
1
1
1
1
1
1
1
1
16
* 33-1221
17
66-3612
CAP - valve (rubber, R502)
18
11-2886
VALVE - assembly
11-7777
55-7213
CORE - valve
CAP
BODY
66-8928
ADAPTER (o-ring seal)
33-1461
O-RING - adapter
203-393
SEALER - thread
A/R
55-5672
19
1
1
128
86A3
3-WAY VALVE ASSEMBLY
3-WAY VALVE
ASSEMBLY
86A3
4/22/02
129
Revised
4/22/02
Revised
4/22/02
REF
3-WAY VALVE ASSEMBLY
PART#
DESCRIPTION
86A3
QTY
66-8804
VALVE - 3-way (incl 1 thru 15)
55-8609
55-8610
61-3597
61-3015
60-301
30-171
33-3538
99-6384
66-4204
SCREW
FLATWASHER
CAP - top (incl 13, 14, 15)
SPRING - piston
KIT - piston & seal
KIT - piston seal
GASKET
CLIP
SEAT
STEM (incl in kit, 11/97 & after)
FILTER
CAP - bottom
KIT - valve repair (incl 13)
O-RING
CAP
KIT - valve repair
1
1
10
* 60-156
11
60-147
12
66-1889
13
60-163
14
33-1124
15
55-621
* 60-156
4
1
1
1
1
2
1
1
1
1
1
1
1
1
16
66-8805
17
33-2956
PISTON
SEAL - piston (PTFE)
18
204-1008
TOOL - 3-way valve
19
60-244
KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after)
130
9G12
CHECK VALVE ASSEMBLY
CHECK VALVE
ASSEMBLY
9G12
8/3/98
131
Revised
8/3/98
Revised
8/3/98
REF
CHECK VALVE ASSEMBLY
PART#
QTY
66-3653
VALVE - check (1/4 od)
66-3654
66-3655
66-3644
SEAT - valve
SPRING
GASKET
CAP - check valve
KIT - check valve repair (incl seat spring & gasket)
* NSS
* NSS
* 33-962
DESCRIPTION
9G12
66-3656
* 60-158
132
1
1
1
66B4
RECEIVER TANK GROUP (BEFORE 5/99)
RECEIVER TANK
GROUP (BEFORE
5/99)
66B4
1/24/00
133
Revised
1/24/00
Revised
1/24/00
RECEIVER TANK GROUP (BEFORE 5/99)
REF
PART#
DESCRIPTION
66B4
QTY
55-5078
NUT
55-5930
WASHER - special
55-402
FLATWASHER
91-371
BRACKET
67-1179
TANK - receiver
66-6827
33-2419
66-343
66-2299
66-9257
INDICATOR - liquid
O-RING - indicator
CAP - valve
WASHER (copper)
TUBE
BALL
10
N/A
TANK - receiver (w/ two sight glasses use 67-1179)
11
66-6827
55-581
1
2
2
1
1
12
33-2419
INDICATOR - liquid
SEALER - thread
O-RING - indicator
13
91-812
BOLTSTRIP - bracket
55-4967
NUT
55-371
FLATWASHER
203-393
NOTE:
For tanks with a threaded fitting for high pressure relief valve, see 153A3, unit built after 5/99.
134
A/R
2
153A3
RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 &

AFTER)
RECEIVER TANK
GROUP (w/ RELIEF
VALVE, 5/99 &
AFTER)
153A3
7/23/02
135
Revised
7/23/02
Revised
7/23/02
REF
RECEIVER TANK GROUP (w/ RELIEF VALVE, 5/99 &

AFTER)
PART#
DESCRIPTION
153A3
QTY
55-5078
NUT
51-192
WASHER - special
55-402
FLATWASHER
91-371
BRACKET - tank
55-4967
NUT
55-371
FLATWASHER
67-1543
TANK - receiver
66-6827
66-2299
66-9257
INDICATOR - liquid (before 1/00)

INDICATOR - liquid (incl ball, 1/00 & after)
O-RING - indicator
CAP - valve
WASHER (copper)
TUBE
BALL (before 1/00)
10
33-1015
O-RING
11
66-7392
VALVE - relief (high pressure)
66-9918
6
33-2419
66-343
55-581
136
1
1
2
2
1
1
97D5
DEHYDRATOR GROUP
DEHYDRATOR
GROUP
97D5
4/21/04
137
Revised
4/21/04
Revised
4/21/04
REF
DEHYDRATOR GROUP
PART#
97D5
DESCRIPTION
QTY
91-630
BOLTSTRIP
61-600
DEHYDRATOR (incl o-rings, #7 & 10)
66-4729
DEHYDRATOR (w/ flare fitting, 1/2 flare fittings)
66-4900
DEHYDRATOR (w/ flare fittings, 5/8 flare inlet, 1/2 flare outlet)
99-1617
CLAMP - drier
55-411
FLATWASHER
55-4118
NUT
55-6210
SCREW - clamp
33-566
O-RING (1/2 od)
55-6839
SHOULDER (o-ring seal)
55-9216
SHOULDER (o-ring seal, after 10/98)
55-6396
NUT (1/2)
55-9215
NUT (1/2, after 10/98)
10
33-2115
O-RING (5/8 id)
11
55-6837
SHOULDER (o-ring seal)
55-8951
SHOULDER (o-ring seal, after 10/98)
55-6838
NUT (5/8)
55-8950
NUT (5/8, after 10/98)
13
91-3889
PLATE (before 4/94)
14
55-371
FLATWASHER
15
55-4967
NUT
12
138
70A9
CONDENSER RADIATOR MOUNTING
CONDENSER
RADIATOR
MOUNTING
70A9
10/9/02
139
Revised
10/9/02
Revised
10/9/02
REF
1
CONDENSER RADIATOR MOUNTING
PART#
70A9
DESCRIPTION
QTY
98-2804
SPINNING - condenser
55-538
SCREW - spinning
55-405
WASHER - dome
55-3085
NUT - captive
67-728
COIL - condenser (before 10/89, see note)
67-912
COIL - condenser (EEC 10/89 & after, 10/89 to 5/96 NAD, see
note)
67-874
COIL - condenser (vinyl dip)
67-1415
COIL - condenser (4/96 & after NAD)
55-145
SCREW - condenser & radiator
19
55-366
LOCKWASHER
19
55-411
FLATWASHER
19
55-4974
NUT - captive
19
55-4967
NUT
55-371
FLATWASHER
33-1605
SEAL - coil (condenser/radiator)
12-621
COIL - radiator (NAD, before 5/96 & EEC)
12-795
COIL - radiator (NAD, vinyl dip, option 048270)
91-1190
SHIELD - condenser coil
99-8562
STRIP - sealing (25 ft)
55-3049
SCREW - shield
55-431
FLATWASHER
55-4560
NUT
99-7991
COVER - access
55-145
SCREW - cover
55-411
FLATWASHER
55-366
LOCKWASHER
10
99-8268
SHIELD - heat
11
99-8267
SHIELD - air block
55-3049
55-3843
55-431
FLATWASHER
55-4560
NUT
NOTE:
SB-II units built after 10/89 have different condenser & radiator coils. Units built before 10/89: condenser coil 67-728 is 31.25 inches tall, radiator 12-427 is 13.25 inches tall. Units built after 10/89: condenser coil 67-912 is 33.25 inches tall, radiator 12-547 is 11.25 inches tall. The condenser coils &
radiator are not interchangeable.
140
90E4
REFRIGERANT HOSE CLAMPS
REFRIGERANT
HOSE CLAMPS
90E4
10/31/03
141
Revised
10/31/03
Revised
10/31/03
REF
REFRIGERANT HOSE CLAMPS
PART#
DESCRIPTION
90E4
QTY
91-372
CLAMP - tube (3/4 in)
91-373
CLAMP - tube (3/4 x 1/4)
91-445
CLAMP (1/2 x 1/2)
55-5664
SCREW (1/4-20 x 1-1/2)
55-731
SCREW (1/4-20 x 1-3/4)
55-3462
SCREW (1/4-20 x 2)
55-2086
FLATWASHER (1/4)
10
55-1800
LOCKWASHER (1/4)
55-4118
NUT (1/4-20)
10
55-6020
CLAMP (1-3/8)
11
91-1748
CLAMP - suction tube
12
91-1750
CLAMP - suction
13
55-2969
SCREW - clamp
14
55-790
LOCKWASHER (1/4)
15
91-5667
BRACKET - tube
16
55-2536
CLAMP (3/8)
17
55-3027
SCREW (#10-32 x 5/8)
18
55-2001
FLATWASHER
19
55-4560
NUT
20
55-3065
CLAMP (1/2)
21
91-630
BOLTSTRIP
22
91-2689
BRACKET - heat exchanger
92-2475
BRACKET - heat exchanger (SB-210 & 310)
23
99-2221
STRIP (neoprene)
24
91-1779
SPACER
25
91-6449
BRACKET - hose connector
26
55-6544
CLAMP - tube
NOTE:
Units built 4/90 and after.
142
A/R
109A3
COMPRESSOR OIL FILTER GROUP
COMPRESSOR
OIL FILTER
GROUP
109A3
5/29/96
143
Revised
5/29/96
Revised
5/29/96
REF
COMPRESSOR OIL FILTER GROUP
PART#
DESCRIPTION
109A3
QTY
20-161
KIT - compressor oil filter
66-4917
66-7490
55-6162
33-727
FILTER - oil
BRACKET
STUD - filter
SEALER - antiseize (red)
O-RING
66-6921
TUBE - compressor to filter (30s)
66-6923
55-5292
TUBE - compressor to filter (50s)

VALVE - check
BRACKET
SCREW - bracket
NUT
CLAMP - tube
SCREW - clamp
FLATWASHER
LOCKWASHER
NUT
66-6922
TUBE - filter to compressor (30s)
66-6924
TUBE - filter to compressor (50s)

ADAPTER
O-RING
VALVE
COUPLING
NUT - bracket
STUD - bracket
BRACKET - oil filter (50s)
SCREW - bracket (2-1/2 in lg)
SCREW - bracket (1-1/2 in lg)
FLATWASHER
LOCKWASHER
NUT
203-393
66-6565
91-4452
55-1469
55-289
55-7119
55-1230
55-431
55-1511
9
10
55-7333
11
33-1223
12
66-5642
13
55-459
14
55-289
15
55-1487
16
91-5592
55-1993
55-1469
55-402
55-375
55-5078
144
1
1
A/R
1
1
1
3
1
2
1
2
1
1
1
1
1
2
2
2
1
2
1
5
2
2
120C2
COMPOUND PRESSURE GAUGE (OPTION 048332)
COMPOUND
PRESSURE
GAUGE (OPTION
048332)
120C2
1/11/05
145
Revised
1/11/05
Revised
1/11/05
REF
COMPOUND PRESSURE GAUGE (OPTION 048332)
PART#
120C2
DESCRIPTION
QTY
66-7658
TUBE - hose to tee (units w/ compound gauge, before 4/99)
66-4346
55-5607
TEE
ADAPTER
66-7132
TUBE - tee to gauge (before 4/99, use w/ tee)
66-9394
TUBE - tee to gauge (4/99 & after, use w/ T-drilled tube 669954)
66-5354
NUT - flare
66-5330
CONNECTOR - gauge
203-393
SEALER - thread
66-4907
GAUGE - compound
91-3454
BRACKET - gauge
55-538
SCREW - bracket
55-366
LOCKWASHER
55-411
FLATWASHER
55-7198
INSERT
61-809
TUBE - hose to tee (4/99 & after, T-drilled tube)
A/R
146
102A5
ELECTRICAL COMPONENTS (SB-III SR MP IV)
ELECTRICAL
COMPONENTS
(SB-III SR MP IV)
102A5
12/10/03
147
Revised
12/10/03
Revised
12/10/03
REF
1
PART#
102A5
DESCRIPTION
QTY
44-2823
SOLENOID - defrost (see 66B11)
44-9589
RECEPTACLE (2 pin)
44-2756
DIODE (silicone)
66-7789
VALVE - modulation
44-5835
CONNECTOR (2 pin)
41-740
SENSOR - engine coolant temperature
44-8873
HARNESS - signal
41-4021
SENSOR - temperature (evaporator & ambient, ungraded)
44-8886
SWITCH - temperature (emergency operation)
55-4507
SCREW - switch
55-2201
FLATWASHER
55-3800
LOCKWASHER
41-5458
ALTERNATOR (see 96A7)
44-6534
SENSOR - radiator
10
66-7636
VALVE - pilot solenoid
41-1521
COIL
44-2756
DIODE - solenoid
11
40-871
KIT - sensor (discharge & return air, grade 1)
12
44-8878
HARNESS - evaporator
13
Not Used
14
44-3018
SWITCH - water temperature
15
44-6601
GLOW PLUG
16
44-6602
CONNECTOR - glow plug
17
44-8875
HARNESS - sensor
18
Not Used
19
44-8311
CABLE - battery (24 in)
41-687
41-447
CABLE - battery (32 in, threaded terminal)
44-7828
BOOT - battery cable (black)
44-8310
41-686
41-2648
CABLE - battery (48 in, threaded terminal)
44-7051
BOOT - battery cable (red)
21
44-4774
SWITCH - oil pressure
22
45-1993
STARTER
23
44-9298
SENSOR - rpm (Cycle Sentry)
24
44-9408
SWITCH - high pressure
25
44-9181
SOLENOID - engine
44-2756
DIODE - silicone
44-3474
SWITCH - air pressure
44-9337
HARNESS - air switch
44-6019
BOLT - thermistor (before 2/22/93)
20
26
27
148
102A5
149
Revised
12/10/03
Revised
12/10/03
REF
PART#
44-5620
DESCRIPTION
102A5
QTY
1
44-6453
CONNECTOR (2 pin)
TERMINAL
44-7530
BOLT - thermistor (2/22/93 & after)
44-5835
44-5837
CONNECTOR (2 pin)
TERMINAL
SEAL
55-4613
FLATWASHER
44-5836
2
2
55-790
LOCKWASHER
28
44-6727
VALVE - solenoid (fuel)
29
44-8244
FUSE LINK (see 106B8)
30
41-1168
HARNESS - main
31
44-5719
32
44-5219
CONNECTOR (8 pin)
CONNECTOR - remote light (2 pin, female)
33
44-9336
HARNESS - alternator
34
41-402
SWITCH - oil level
33-3877
GASKET - switch
35
44-8883
SENSOR - oil pressure transducer
36
66-5374
VALVE - solenoid (hot gas bypass, see 138A7)
37
44-7620
BOOT - rpm sensor
150
112D9
DEUTSCH IN-LINE CONNECTORS
DEUTSCH IN-LINE
CONNECTORS
112D9
3/21/06
151
Revised
3/21/06
Revised
3/21/06
REF
1
PART#
112D9
DESCRIPTION
QTY
44-9700
TERMINAL - socket (w/ 6 in wire lead)
44-9587
TERMINAL - socket (without wire)
44-9585
PLUG (2 pin, w/ seal)
33-2392
SEAL
44-9586
WEDGE
44-9590
WEDGE
44-9589
RECEPTACLE (2 pin)
44-9701
TERMINAL - pin (w/ 6 in wire lead)
44-9591
PIN - terminal (w/o wire)
44-9631
CONNECTOR (3 pin, w/ seal)
33-2393
SEAL
10
44-9536
WEDGE
11
44-9545
WEDGE
12
44-9544
RECEPTACLE (3 pin)
13
44-8935
14
33-2394
SEAL
15
44-8936
WEDGE
16
44-8918
WEDGE
17
44-8915
RECEPTACLE (4 pin)
18
44-8920
CONNECTOR (6 pin, w/ seal)
19
33-2395
SEAL
20
44-8921
WEDGE
21
44-8917
WEDGE
22
44-8914
CONNECTOR (6 pin)
23
44-9903
24
33-2396
SEAL
25
44-9902
WEDGE
26
44-9901
WEDGE
27
44-9900
RECEPTACLE (8 pin)
28
44-9600
29
33-2397
SEAL
30
44-9601
WEDGE
31
44-9905
WEDGE
32
44-9904
RECEPTACLE (12 pin)
33
41-2323
PLUG - assembly (w/ 6 in wires)
34
41-2322
RECEPTACLE - assembly (w/ 6 in wires)
35
41-2325
36
41-2324
37
41-2327
38
41-2326
39
44-9602
PIN - sealing
A/R
40
44-9906
TAB - mounting (for all connectors except the 8 pin connector)
A/R
152
112D9
153
Revised
3/21/06
Revised
3/21/06
REF
PART#
DESCRIPTION
112D9
QTY
41
44-9907
TAB - mounting (for 8 pin connector only)
42
204-703
KIT - crimper (w/ terminals)
204-1038
TOOL - crimper
TOOL - wedge remover
204-799
154
A/R
104E9
HARNESS GROUP (SB-III SR MP IV)
HARNESS GROUP
(SB-III SR MP IV)
104E9
4/4/95
155
Revised
4/4/95
Revised
4/4/95
REF
1
2
HARNESS GROUP (SB-III SR MP IV)
PART#
DESCRIPTION
104E9
QTY
44-8873
HARNESS - sensor (before 12/93)
41-588
HARNESS - sensor (after 11/93)
41-743
44-8540
CONNECTOR (14 pin, male)

CLAMP - cable
TERMINAL (male)
44-8878
HARNESS - evaporator (before 12/93)
41-587
HARNESS - evaporator (after 11/93)
44-9585
44-9587
44-9586
44-5622
44-5630
PLUG (3 pin, female)

TERMINAL (female)
WEDGE
CONNECTOR (6 pin, female)
TERMINAL (female)
10
44-8875
HARNESS - signal (before 12/93)
41-590
HARNESS - signal (after 11/93)
11
41-744
12
44-8540
13
44-9585
14
44-9587
15
44-9586
16
44-9631
17
44-9536
CONNECTOR (14 pin, male)

TERMINAL (male)
TERMINAL (female)
WEDGE (2 pin connector)
WEDGE (3 pin connector)
18
44-9544
RECEPTACLE (3 pin, male)
19
44-9591
PIN - terminal (male)
44-8779
1
1
6
3
1
6
15
5
16
5
2
2
2
12
20
44-9545
WEDGE (3 pin receptacle)
21
44-9589
22
44-9590
WEDGE - terminal
156
104E10
HARNESS GROUP (SB-III MP IV)
HARNESS GROUP
(SB-III MP IV)
104E10
4/19/96
157
Revised
4/19/96
Revised
4/19/96
REF
HARNESS GROUP (SB-III MP IV)
PART#
DESCRIPTION
104E10
QTY
41-1168
HARNESS - main
44-9585
44-9586
44-9587
44-8858
44-9240
44-5814
44-5630
13
44-5219
14
44-5719
15
44-5631

WEDGE (2 terminal plug)
TERMINAL (16 gauge, female)
CONNECTOR - relay board (18 pin)
CONNECTOR - relay board (4 pin, female)
TERMINAL (14-16 gauge, female)
CONNECTOR - relay board (2 pin, female)
TERMINAL (2, 14-16 gauge, female)
CONNECTOR - circuit breaker (6 pin, female)
TERMINAL (14-16 gauge, male)
TERMINAL (10 gauge, male)
TERMINAL (female)
16
44-9589
17
44-9590
WEDGE - terminal
18
44-9591
PIN - terminal (male, 16 gauge)
44-9542
9
44-5219
10
44-5942
11
44-5600
12
44-5139
44-9543
158
5
10
1
18
1
3
3
1
2
1
5
1
1
1
1
10
102A3
CONTROL BOX ASSEMBLY (SR MP IV)
CONTROL BOX
ASSEMBLY (SR
MP IV)
102A3
3/4/98
159
Revised
3/4/98
Revised
3/4/98
REF
PART#
DESCRIPTION
102A3
QTY
98-4602
BOX - control
91-3354
PANEL - circuit breaker
55-3842
SCREW - panel
55-2964
LOCKWASHER
55-2001
FLATWASHER
91-3355
NAMEPLATE - panel
91-3713
NAMEPLATE - panel mod
44-5169
SWITCH - emergency
44-1659
SWITCH - reset
44-1556
RESISTOR
44-9234
BREAKER - circuit (15 amp, CB1)
44-9233
BREAKER - circuit (40 amp, CB2)
44-9235
BREAKER - circuit (1.5 amp, processor)
44-5622
CONNECTOR (6 pin)
10
44-5814
CONNECTOR (4 pin)
11
44-5719
CONNECTOR (8 pin)
12
91-3356
PANEL - relay board
55-4953
NUT - panel
55-2086
FLATWASHER
44-9468
BOARD - pc (see 126A11)
55-2977
SCREW - board
55-2998
LOCKWASHER
14
91-1277
RETAINER - harness connector
55-3044
RIVET - retainer
15
44-9111
RELAY - mini
16
44-9524
FUSE (3.5 amp)
17
44-8873
HARNESS - signal
18
41-743
13
19
44-5620
CONNECTOR (14 pin)

CLAMP - cable
PIN
CONNECTOR
20
NSS
DOOR - control box (see 102A4)
21
44-9851
HARNESS - interface
22
41-745
44-9240
CONNECTOR (37 pin)

CLAMP - cable
PIN - plug
CONNECTOR (30 pin)
TERMINAL
24
41-588
HARNESS - sensor
25
41-744
CONNECTOR (19 pin)

PIN
44-8779
44-8540
55-7148
44-8540
23
44-8857
44-8540
160
1
7
1
1
28
1
28
15
102A3
161
Revised
3/4/98
Revised
3/4/98
REF
PART#
DESCRIPTION
102A3
QTY
26
44-8877
HARNESS - switch
27
44-7929
28
44-7793
29
44-7932
30
44-5030
31
44-5827
32
44-5219
SWITCH - on/off (Cycle Sentry)

SWITCH - defrost
SWITCH - preheat/start
33
41-1168
HARNESS - main
34
44-8858
1
1
1
1
1
35
44-5600
36
44-5219
37
44-5814
CONNECTOR (18 pin)

TERMINAL
38
44-8878
HARNESS - evaporator
39
44-5622
40
91-3856
PLATE - guard
55-4560
NUT
55-2001
FLATWASHER
91-3359
BRACKET - shunt
55-3021
SCREW - bracket
55-1800
LOCKWASHER
55-2086
FLATWASHER
44-9241
SHUNT
55-3031
SCREW - shunt
55-3006
WASHER - shoulder
55-2001
FLATWASHER
55-2964
LOCKWASHER
44-9240
41
42
18
1
1
1
55-2965
NUT
44-9589
RECEPTACLE
44-9587
PIN
44-9590
WEDGE
44
91-3360
NAMEPLATE
45
91-3361
PLATE - guard (switch)
46
91-3455
COVER
55-1329
SCREW - plate
43
47
33-2233
GASKET - plate
48
44-9410
BREAKER - circuit (modulation valve, optional)
162
102A4
CONTROL BOX COVER (SB-III SR, BEFORE 12/93)
CONTROL BOX
COVER (SB-III SR,
BEFORE 12/93)
102A4
1/23/04
163
Revised
1/23/04
Revised
1/23/04
REF
1
CONTROL BOX COVER (SB-III SR, BEFORE 12/93)
PART#
102A4
DESCRIPTION
QTY
45-1600
CONTROLLER - microprocessor
845-1600
CONTROLLER - microprocessor (remanufactured)
45-1601
CONTROLLER - microprocessor (w/ communications capability)
845-1601
CONTROLLER - microprocessor (remanufactured)
91-4819
91-9805
FACEPLATE/OVERLAY (uP-IV)
FACEPLATE/OVERLAY (uP-IV+)
40-714
KIT - eprom chip (V310)
55-4580
SCREW - controller
204-723
TESTER - microprocessor
204-622
WRIST STRAP - electrostatic
204-736
TOOL - IC removal/insertion
55-6772
WASHER - split
91-3363
DOOR - control box
55-3028
WASHER - sealing
55-6352
SCREW - door
33-2894
GASKET - bezel
91-9303
BEZEL
91-9216
LATCH - door
10
33-2216
GASKET - door
11
91-3369
NAMEPLATE - switch
12
91-3362
NAMEPLATE - relay
13
99-7900
ROD - hinge
203-392
SEALER - antiseize
55-3473
PIN - hinge
203-393
SEALER - thread
14
A/R
2
A/R
164
103C8
COMMUNICATIONS OPTIONS (BEFORE 2/95)
COMMUNICATIONS OPTIONS
(BEFORE 2/95)
103C8
2/19/98
165
Revised
2/19/98
Revised
2/19/98
REF
COMMUNICATIONS OPTIONS (BEFORE 2/95)
PART#
103C8
DESCRIPTION
QTY
44-9325
HARNESS - communications (before 2/95)
44-8334
44-8329
STRAIN - relief
RECEPTACLE (6 pin)
PIN - sealing
TERMINAL
BRACKET - box
SCREW - receptacle
LOCKWASHER
NUT
CAP - dust
BOX - junction
SCREW - box
LOCKWASHER
GRIP - cable
PLATE - connector
SCREW - plate
SCREW - connector
LOCKWASHER
NUT
COVER - connector
SCREW - cover
CONNECTOR (9 pin)
CLAMP - connector
TERMINAL
845-1601
CONTROLLER - microprocessor (MP IV+, w/ datalogger &

satelite communications capability, NAD)
91-6191
FACEPLATE
91-3517
BRACKET - box
55-145
SCREW - bracket (hex head)
55-3542
SCREW - bracket (truss head)
55-366
LOCKWASHER
55-411
FLATWASHER
55-6863
INSERT - threaded
44-9602
44-9340
4
91-3517
55-3143
55-4248
55-2953
44-8333
99-7646
55-2995
55-1511
44-9341
10
91-6189
55-103
11
44-9327
55-3143
55-4284
55-2953
12
91-3516
55-103
13
41-746
44-8538
44-9343
14
15
166
1
3
3
1
4
4
4
1
1
4
4
1
1
2
1
2
2
2
1
4
1
1
8
103A10
REMOTE LIGHT BOX KIT (40-465)
REMOTE LIGHT
BOX KIT (40-465)
103A10
9/14/98
167
Revised
9/14/98
Revised
9/14/98
REF
REMOTE LIGHT BOX KIT (40-465)
PART#
DESCRIPTION
103A10
QTY
40-465
KIT - remote light box
91-567
91-1516
91-564
91-3536
91-565
91-566
44-9339
44-6462
44-7054
10
33-428
11
44-5718
12
44-5620
14
44-3711
15
55-3443
BRACKET - box
BOX - light
NAMEPLATE - TK
NAMEPLATE - symbol
LENS - color
INSERT - window
HARNESS - indicator light
SOCKET - light
TERMINAL
GROMMET
CONNECTOR (8 pin)
CONNECTOR (2 pin)
TERMINAL
CLAMP - harness
SCREW - clamp
FLATWASHER
BANDWRAP - harness
BULB - light
SCREW - box
16
41-1279
MODULE - temperature out of range light
44-6453
13
55-549
55-3555
55-2001
55-2330
NOTE:
Used on: SB-III SR MP IV; Super-II SR; RMN-II MP IV
168
1
1
1
1
1
1
7
14
1
1
1
10
A/R
A/R
A/R
A/R
7
7
1
70E1
PRESSURE DIFFERENTIAL
70E1
5/16/06
169
Revised
5/16/06
Revised
5/16/06
REF
1
PART#
DESCRIPTION
70E1
QTY
44-6545
SWITCH - air pressure (0.9 wc)
44-3474
66-6997
44-7157
55-5292
NUT
55-431
FLATWASHER
99-8573
BRACKET - air pressure switch
55-145
SCREW - bracket
55-366
LOCKWASHER
55-411
FLATWASHER
99-1142
HOSE (clear, 25 ft)
A/R
99-1143
HOSE (black, 25 ft)
A/R
33-986
GROMMET
99-1275
PROBE - air switch
55-3136
RIVET - probe
170
84D14
ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91)
ALTERNATOR
GROUP (PRESTOLITE, BEFORE 3/
91)
84D14
1/13/03
171
Revised
1/13/03
Revised
1/13/03
REF
1
ALTERNATOR GROUP (PRESTOLITE, BEFORE 3/91)
PART#
84D14
DESCRIPTION
QTY
41-2195
ALTERNATOR (37 amp, model EA, see 78A9, model 8MR)
41-2200
ALTERNATOR (65 amp, model 8MR)
77-762
PULLEY - alternator (30s)
77-1598
PULLEY - alternator (50s)
77-2749
PULLEY - alternator (TCS)
99-8556
BRACKET - alternator
55-2769
FLATWASHER
55-365
LOCKWASHER
55-5410
SCREW - alternator
55-2769
WASHER - special
55-421
LOCKWASHER
55-5758
SCREW - adjusting
10
99-8552
ARM - alternator adjusting
11
55-5759
BOLT - arm
12
55-5022
SCREW - bracket
13
55-790
LOCKWASHER
14
55-371
FLATWASHER
15
99-9899
16
55-4613
FLATWASHER
17
55-4621
NUT
18
44-9274
HARNESS - ground
19
55-7197
SPACER - alternator
20
44-9299
HARNESS
NOTE:
Units built after 3-91 see 96A7.
172
78A9
ALTERNATOR ASSEMBLY (37 AMP)
ALTERNATOR
ASSEMBLY (37
AMP)
78A9
6/8/98
173
Revised
6/8/98
Revised
6/8/98
REF
ALTERNATOR ASSEMBLY (37 AMP)
PART#
DESCRIPTION
78A9
QTY
44-9750
ALTERNATOR (model EA, 37 amp, see note)
55-2042
55-4766
NUT - fan
LOCKWASHER
Not Used
44-2286
44-7323
44-7315
77-1728
55-5909
55-1600
10
44-7351
11
77-672
12
44-4139
13
44-7353
14
77-1062
15
44-7316
16
55-5905
17
55-3230
18
44-7928
19
55-5908
FAN
SPACER - fan
HOUSING - front
BEARING (front)
SCREW - bearing retainer
KEY
ROTOR
BEARING (rear)
SLIP RING
STATOR
RETAINER - bearing
HOUSING - rear
BOLT - thru
SCREW - brush
REGULATOR - voltage
NUT
LOCKWASHER
FLATWASHER
SCREW - thread cutting
BRUSH
DIODE - bridge rectifier
DIODE - field
SCREW - thread cutting
STRAP - A/C tap
STRAP - D+
GASKET - housing
COVER - housing
55-5911
55-5335
20
55-5325
21
44-7320
22
44-9756
23
44-7255
24
55-2274
25
44-7321
26
44-7319
27
33-1781
28
44-7257
NOTE:
ALTERNATOR (44-9750) has been replaced with Alternator (41-2195).
174
1
1
1
3
1
1
1
1
1
1
1
1
2
1
9
9
9
8
1
1
1
3
1
1
1
1
144C4
ALTERNATOR (37 AMP PRESTOLITE 8MR2170F)
ALTERNATOR (37
AMP PRESTOLITE
8MR2170F)
144C4
2/28/06
175
Revised
2/28/06
Revised
2/28/06
REF
ALTERNATOR (37 AMP PRESTOLITE 8MR2170F)
PART#
DESCRIPTION
144C4
QTY
41-2195
ALTERNATOR (37 amp, w/ pulley)
55-8695
55-8696
44-2286
41-1729
41-2345
77-2488
77-2399
41-2335
77-2489
10
41-2343
11
41-2342
12
41-2338
13
41-2337
14
41-1736
15
55-8701
16
77-1062
17
41-2339
18
55-8698
19
55-8699
20
41-1736
21
55-8700
22
55-8701
23
55-8702
24
41-1738
25
55-8703
26
41-1739
27
55-8704
28
33-2851
29
41-1740
30
55-8705
31
55-8982
32
55-8983
NUT - pulley
LOCKWASHER
FAN (clockwise rotation)
SPACER
HOUSING - front
BEARING (front)
RETAINER - front bearing
ROTOR - assembly
BEARING - ring
PULLEY
STATOR - assembly
RECTIFIER - positive
RECTIFIER - negative
WASHER - insulating
WASHER - insulating
O-RING
HOUSING - rear
SLEEVE
SLEEVE
WASHER - insulating
FLATWASHER
FLATWASHER
NUT
CAPACITOR
NUT
BRUSH
SCREW - brush
GASKET - regulator
REGULATOR
SCREW
KEY
BOLT - thru
176
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
5
1
2
1
2
1
1
2
1
4
96A7
ALTERNATOR GROUP
ALTERNATOR
GROUP
96A7
5/17/04
177
Revised
5/17/04
Revised
5/17/04
REF
1
ALTERNATOR GROUP
PART#
DESCRIPTION
96A7
QTY
41-5458
ALTERNATOR (37 amp, see 101A3)
844-9571
ALTERNATOR (remanufactured)
41-5457
ALTERNATOR (65 amp, see 101A4)
844-9572
55-6961
SPACER - alternator
77-2022
PULLEY - alternator
91-9771
55-2038
FLATWASHER
55-365
LOCKWASHER
55-6572
SCREW - alternator pivot (10 mm)
55-2769
WASHER - special
55-421
LOCKWASHER
55-5758
SCREW - adjusting
10
99-8552
ARM - alternator adjusting
11
55-5759
BOLT - arm
12
55-5022
SCREW - bracket
13
55-790
LOCKWASHER
14
55-371
FLATWASHER
15
91-3527
16
55-371
FLATWASHER
17
55-4621
NUT
18
44-8235
HARNESS - ground
19
55-7120
NUT
20
55-6961
SPACER
21
44-9041
HARNESS
178
101A3
ALTERNATOR (37 AMP)
ALTERNATOR (37
AMP)
101A3
3/20/06
179
Revised
3/20/06
Revised
3/20/06
REF
ALTERNATOR (37 AMP)
PART#
DESCRIPTION
101A3
QTY
41-5458
ALTERNATOR (Bosch, 37 amp, see note)
844-9571
44-9147
55-7106
44-9146
55-7101
PART SET - rotor

WASHER - pulley
FAN
SCREW
SCREW - thru
LOCKWASHER
FLATWASHER
HOUSING - drive end
BEARING (drive end)
ROTOR
BEARING - slip ring end
RING
STATOR
SCREW
SET - terminal hardware (battery connection)
RECTIFIER
SET - terminal hardware (field connection)
HOUSING - opposite drive end
NUT
REGULATOR & BRUSH
BRUSH - set
SCREW
CAPACITOR
SCREW
55-7103
5
55-7099
55-7100
44-9138
77-2047
44-9139
10
77-2048
11
44-9142
12
44-9144
13
55-7098
14
55-7108
15
44-9141
16
55-7107
17
44-9140
18
55-7104
19
44-9143
44-9714
20
55-7102
21
44-9145
22
55-7105
NOTE:
1
1
3
1
6
6
1
1
1
1
1
1
3
1
1
1
1
2
1
1
2
1
1
The Bosch alternator (41-5458) has been replaced with the TK alternator (41-6780), see grid 208F4.
180
208F4
ALTERNATOR (37 AMP)
ALTERNATOR (37
AMP)
208F4
5/23/06
181
Revised
5/23/06
Revised
5/23/06
REF
1
ALTERNATOR (37 AMP)
PART#
51-1255
NUT
WASHER
FAN
SCREW - housing
SCREW - flange
HOUSING - front
BEARING - fan end (front)
FLANGE - bearing
ROTOR
STATOR
RECTIFIER
BEARING - rear
SPACER - bearing
NUT
INSULATOR
FLATWASHER
LOCKWASHER
NUT
NUT
NUT
NUT
LOCKWASHER
FLATWASHER
HOUSING - rear
BRUSH - set (incl holder)
SCREW - brush
CAPACITOR
NUT
LOCKWASHER
41-6867
51-1272
51-1311
41-6886
77-2852
41-6869
41-6875
41-6872
10
41-6870
11
77-2853
77-2851
51-947
51-1261
51-1265
51-1263
51-1264
51-1266
51-1257
55-1260
55-1256
55-1258
14
41-6866
15
41-6884
16
51-1312
17
41-6871
18
51-1260
51-1259
NOTE:
QTY
ALTERNATOR (TK, 37 amp)
13
DESCRIPTION
41-6780
51-1254
12
208F4
The TK alternator (41-6780) replaces the Bosch alternator (41-5458), see grid 101A3.
182
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
101A4
ALTERNATOR (65 AMP)
ALTERNATOR (65
AMP)
101A4
3/20/06
183
Revised
3/20/06
Revised
3/20/06
REF
ALTERNATOR (65 AMP)
PART#
DESCRIPTION
101A4
QTY
41-5457
ALTERNATOR (Bosch, 65 amp, see note)
844-9572
44-9148
55-7106
44-9150
55-7101
PART SET - rotor

WASHER - pulley
FAN (see note)
SCREW
SCREW - thru
LOCKWASHER
FLATWASHER
HOUSING - drive end
BEARING (drive end)
ROTOR
BEARING - slip ring end
RING
STATOR
SCREW
SET - terminal hardware (battery connection)
RECTIFIER
SET - terminal hardware (field connection)
HOUSING - opposite drive end
NUT
REGULATOR & BRUSH
BRUSH - set
SCREW
CAPACITOR
SCREW
55-7103
5
55-7099
55-7100
44-9138
77-2047
44-9139
10
77-2048
11
44-9142
12
44-9149
13
55-7098
14
55-7108
15
44-9141
16
55-7107
17
44-9140
18
55-7104
19
44-9143
44-9714
20
55-7102
21
44-9145
22
55-7105
1
1
3
1
6
6
1
1
1
1
1
1
3
1
1
1
1
2
1
1
2
1
1
NOTE:
Be sure the fan on the replacement alternator matches the original fan that was installed in the unit, if
in doubt, use the original fan or order P/N 77-2855 FAN - bi-directional
NOTE:
The Bosch alternator (41-5457) has been repalced with the TK alternator (41-6781), see grid 208F5.
184
208F5
ALTERNATOR (65 AMP)
ALTERNATOR (65
AMP)
208F5
3/20/06
185
Revised
3/20/06
Revised
3/20/06
REF
1
ALTERNATOR (65 AMP)
PART#
51-1255
NUT
WASHER
FAN
SCREW - housing
SCREW - flange
HOUSING - front
BEARING - fan end (front)
FLANGE - bearing
ROTOR
STATOR
RECTIFIER
BEARING - rear
SPACER - bearing
NUT
INSULATOR
FLATWASHER
LOCKWASHER
NUT
NUT
NUT
NUT
LOCKWASHER
FLATWASHER
HOUSING - rear
BRUSH - set (incl holder)
SCREW - brush
CAPACITOR
NUT
LOCKWASHER
41-6867
51-1272
51-1311
41-6886
77-2852
41-6869
41-6876
41-6873
10
41-6888
11
77-2853
77-2851
51-947
51-1261
51-1265
51-1263
51-1264
51-1266
51-1257
55-1260
55-1256
55-1258
14
41-6866
15
41-6884
16
51-1312
17
41-6871
18
51-1260
51-1259
NOTE:
QTY
ALTERNATOR (TK, 65 amp)
13
DESCRIPTION
41-6781
51-1254
12
208F5
The TK alternator (41-6781) replaces the Bosch alternator (41-5457), see grid 101A4.
186
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
89F14
BATTERY GROUP
BATTERY GROUP
89F14
3/2/99
187
Revised
3/2/99
Revised
3/2/99
REF
1
BATTERY GROUP
PART#
DESCRIPTION
89F14
QTY
44-8311
CABLE - battery (starter)
44-7051
BOOT - battery cable cover
44-8310
CABLE - battery (ground)
99-9312
STRAP - battery holddown
99-4482
ROD - battery holddown
55-411
FLATWASHER
55-4118
NUT - rod
99-7947
TUBE - drain
55-2242
LOCKNUT (steel)
55-7318
LOCKNUT (plastic)
91-8740
TRAY - battery
91-2501
BRACKET & FUSELINK
55-3000
10
55-3006
11
55-2001
12
55-2996
13
55-2965
14
44-8244
SCREW - terminal
WASHER - insulating
FLATWASHER
LOCKWASHER
NUT
FUSE LINK
55-1049
SCREW - bracket
55-1511
LOCKWASHER
55-431
FLATWASHER
188
4
6
4
4
1
38B2
BATTERY BOX ASSEMBLY (DOMESTIC)
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
10/13/04
189
Revised
10/13/04
Revised
10/13/04
REF
BATTERY BOX ASSEMBLY (DOMESTIC)
PART#
DESCRIPTION
38B2
QTY
45-897
BOX - battery (does not include battery)
98-2011
98-1957
99-5716
BOX - battery
COVER - battery box
ROD - battery holddown (13.5 lg)
99-7170
ROD - battery holddown (11.25 lg)
91-1344
55-371
55-2542
33-1371
55-4974
55-3018
10
55-2993
11
55-2086
ANGLE - battery holddown

FLATWASHER
NUT
GROMMET
NUT - captive
SCREW - cover
LOCKWASHER
FLATWASHER
12
203-339
BATTERY (480 CCA)
203-340
BATTERY (625 CCA)
99-4490
NAMEPLATE - Warning
99-5714
NAMEPLATE - Corrosive
99-5715
NAMEPLATE - recommended batteries
190
1
2
2
2
2
4
4
4
4
131F4
BATTERY BOX ASSEMBLY (STAINLESS STEEL)
BATTERY BOX
ASSEMBLY
(STAINLESS
STEEL)
131F4
3/16/04
191
Revised
3/16/04
Revised
3/16/04
REF
BATTERY BOX ASSEMBLY (STAINLESS STEEL)
PART#
DESCRIPTION
131F4
QTY
45-1300
BOX - battery
98-2981
98-2980
55-3018
55-1800
55-2086
55-3059
33-1371
99-8946
55-2958
10
55-4954
11
99-8947
HOUSING - battery
COVER - battery box
SCREW - cover
LOCKWASHER
FLATWASHER
NUT - captive
GROMMET
ROD - battery holddown
FLATWASHER
NUT
BRACKET - battery holddown
192
1
4
4
4
4
1
2
2
2
1
121E14
DOOR SWITCH KIT (OPTION 092197)
DOOR SWITCH KIT

(OPTION 092197)
121E14
2/14/06
193
Revised
2/14/06
Revised
2/14/06
REF
1
DOOR SWITCH KIT (OPTION 092197)
PART#
121E14
DESCRIPTION
QTY
41-684
HARNESS - door switch (for connectors see 112D9, before 1/

97)
41-2289
HARNESS - door switch (1/97 thru 9/01)
41-1798
HARNESS - door switch (9/01 & after)
41-2301
HARNESS - door switch (RMN-II MP IV)
44-6032
41-895
SOCKET - relay
RELAY - mini
55-3015
SCREW - socket
55-2001
FLATWASHER
41-685
HARNESS - door switch (for connectors see 112D9)
55-2272
CLAMP - harness
30
55-5640
SCREW - clamp
30
40-907
KIT - door switch
SCREW - switch (1.0 in)

SCREW - switch (0.75 in)
FLATWASHER
55-8421
51-1321
55-2001
194
2
4
102A14
CONDENSER COVERS, DOORS & GRILLE
CONDENSER
COVERS, DOORS
& GRILLE
102A14
1/30/03
195
Revised
1/30/03
Revised
1/30/03
REF
1
PART#
DESCRIPTION
102A14
QTY
98-2747
COVER - top
99-7279
NAMEPLATE - Thermo King
55-3027
SCREW (#10-32 x 5/8)
55-2964
LOCKWASHER
55-2001
FLATWASHER
55-3098
SCREW (1/4-20 x 3/4)
55-2086
FLATWASHER
55-4953
NUT (1/4)
55-2969
SCREW (5/16-18 x 1)
55-2904
WASHER - special
55-2958
FLATWASHER
55-2959
LOCKWASHER
55-4954
NUT (5/16-18)
98-5283
DOOR - top
91-5205
NAMEPLATE - TK Logo
55-3018
SCREW (1/4-20 x 5/8)
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-4953
NUT
99-9185
LATCH - door (center, roadside)
99-8095
LATCH - door (center, curbside)
99-8120
SLEEVE - latch
99-8096
STRIKE - latch
55-3462
SCREW - latch
55-2086
FLATWASHER
55-4953
NUT
99-8098
BRACKET - door (center)
99-8121
SPACER - door bracket
55-2977
SCREW - bracket
55-2945
WASHER - special
55-4953
NUT
99-8097
BRACKET - door (center)
55-1587
SCREW - bracket
55-2086
FLATWASHER
55-1800
LOCKWASHER
98-5288
PANEL - grille (ss)
98-5561
PANEL - grille (painted)
99-8022
HINGE (curbside)
10
99-8021
HINGE (roadside)
55-2995
SCREW - hinge
55-2001
FLATWASHER
55-4560
NUT - strip
196
102A14
197
Revised
1/30/03
Revised
1/30/03
REF
PART#
DESCRIPTION
102A14
QTY
11
98-2748
PANEL (curbside)
12
91-3547
TRIM - panel
55-2991
SCREW - cover
55-2001
FLATWASHER
55-2964
LOCKWASHER
55-3493
NUT - captive
55-3018
SCREW
55-2086
FLATWASHER
55-4953
NUT
99-8499
NUTSTRIP
98-3030
DOOR (curbside)
13
14
99-6377
STRIP - bumper
15
99-8104
HINGE - door (front)
16
99-8304
HINGE - door (front)
55-3018
SCREW - hinge
55-1800
LOCKWASHER
55-2086
FLATWASHER
99-8689
HINGE - panel (curbside)
55-3033
SCREW - hinge
17
18
19
55-2959
LOCKWASHER
55-2958
FLATWASHER
99-8100
PIN - pivot (lower door)
55-5601
PIN - cotter
99-8258
SLEEVE - latch
98-3031
DOOR (roadside)
99-6377
STRIP - bumper
20
Not Used
21
77-1555
BEARING - damper
22
99-6565
BEARING - latch ends
55-1587
SCREW - bearing
55-2086
FLATWASHER
55-4953
LOCKNUT
16
23
Not Used
24
99-8103
PLATE - strike
55-1587
SCREW
55-2086
FLATWASHER
55-4953
NUT
99-8499
NUTSTRIP
98-4077
FRAME - condenser (SB-III SR MP IV)
98-3234
LINER - evaporator
99-7947
TUBE - drain
98-3625
BAND - center
25
26
198
102A14
199
Revised
1/30/03
Revised
1/30/03
REF
27
28
29
30
PART#
DESCRIPTION
102A14
QTY
98-2814
STRIP - accent
55-2988
RIVET - strip
55-2979
SCREW - band
55-1800
LOCKWASHER
55-2086
FLATWASHER
99-8138
NUTSTRIP
55-4954
NUT
55-2958
FLATWASHER
99-7993
TUBE - power pack (rear)
55-161
SCREW - tube
55-4892
FLATWASHER
55-5620
WASHER
55-5621
NUT
33-1435
GROMMET - bumper
99-9428
GROMMET - bumper (w/ rivet)
55-5861
RIVET - grommet
99-9428
GROMMET - bumper (adhesive type)
33-1804
GROMMET - bumper
91-2498
STRAP - door
31
Not Used
32
99-8119
PLATE - cover lockdown
33
99-8255
NUTSTRIP
34
99-8887
BRACKET - bearing
35
99-8593
ROD - door support (center)
36
99-8578
CLIP - support rod (door)
37
99-8576
HINGE - support rod (door)
38
99-8577
SPACER - hinge (support rod)
55-1587
SCREW - spacer
55-2086
FLATWASHER
55-4953
NUT
55-5856
PIN - spring
55-2086
FLATWASHER
40
98-5319
SCREEN - top
41
99-8466
SUPPORT - screen (top)
55-3561
SCREW - support
42
99-8886
BRACKET - door (curbside)
43
99-8094
ROD - door support (center)
44
99-9280
BRACKET - door latch
45
99-2230
HOSE - drain (preformed)
46
66-1273
VALVE - check
47
99-8029
HINGE - door (w/o pin)
48
98-4091
PANEL (roadside)
39
200
102A14
201
Revised
1/30/03
Revised
1/30/03
REF
PART#
DESCRIPTION
102A14
QTY
55-2977
SCREW - panel
55-1800
LOCKWASHER
55-2086
FLATWASHER
91-1149
HINGE - grille
91-1150
50
33-2918
GASKET - sill
51
91-2494
LATCH - door (see Parts Bulletin 1128)
52
91-2495
SPRING - latch (cw)
53
91-2496
SPRING - latch (ccw)
54
99-8021
HINGE - panel
55-2991
SCREW - hinge
55-2001
FLATWASHER
55-4560
NUT
55
98-4653
PANEL - bottom
56
55-7977
PLUG - bottom
57
55-4953
NUT - panel
58
55-4742
WASHER - special
59
99-214
T-BOLT - unit mounting
A/R
55-3686
NUT
A/R
55-2038
FLATWASHER
A/R
55-5234
WASHER - special
A/R
91-8800
BRACKET - hinge (welded to frame)
49
60
202
123D4
CONDENSER & EVAPORATOR COVERS
CONDENSER &
EVAPORATOR
COVERS
123D4
9/14/01
203
Revised
9/14/01
Revised
9/14/01
REF
1
PART#
123D4
DESCRIPTION
QTY
98-3739
FRAME - condenser (SB-III 30, SB-III 30 TC-2 & TC-3)
98-3740
FRAME - condenser (SB-III 50, SB-III 50 TC-2)
98-4301
FRAME - condenser (SB-III 30 + SB-III SR DE-2 & DE-3)
98-4871
FRAME - condenser (SB-III 30 TC-2 & TC-3)
98-4077
FRAME - condenser (SB-III SR MP IV)
98-4575
FRAME - condenser (SB-III SE EEC)
98-3487
FRAME - condenser (SB-III 50 TC EEC)
98-4606
FRAME - condenser (Magnum Whisper, SB-III S, SB-III S SR)
98-5149
FRAME - condenser (SB-III 30 + 50 SLE EEC)
98-5148
FRAME - condenser (SB-III 50 MAX+, SR+ & Whisper TCI)
98-5171
FRAME - condenser (SB-III SR+ MAX+ & King of the Road,

before 5/96)
98-5277
FRAME - condenser (SB-III 50 DE-3)
98-5473
FRAME - condenser (Whisper DE, after 4/96)
98-5171
FRAME - condenser (SB-III SR+, Whisper, Multi-Temp, Grocery, Whisper & Whisper 25K after 4/96)
Not Used
91-1149
HINGE - grille
91-1150
98-4653
PANEL - bottom
55-4953
NUT - panel
55-2945
WASHER - special
55-7977
PLUG - bottom
91-2659
BRACKET - harness
55-1329
SCREW - bracket
33-2918
GASKET - sill
10
98-3234
LINER - evaporator
11
99-7947
TUBE - drain
12
99-2230
12
11-3305
13
66-1273
VALVE - check
14
91-912
WASHER - insulating (rectangle)
11-3305
91-6842
WASHER - insulating (round)
A/R
15
99-7945
WASHER - insulating
A/R
16
91-739
COVER - blower (EEC)
55-3018
SCREW - cover
A/R
2
55-1800
LOCKWASHER
55-2086
FLATWASHER
55-3085
NUT - captive
55-7489
INSERT - threaded
17
98-3294
COVER - engine housing (EEC)
18
98-3295
COVER - belts (EEC)
204
123D4
205
Revised
9/14/01
Revised
9/14/01
REF
PART#
DESCRIPTION
123D4
QTY
55-3136
RIVET - cover
19
91-9965
INSULATION - suction tube
20
91-9966
21
91-9967
206
114B1
DOORS & PANELS (ABS PLASTIC)
DOORS & PANELS

(ABS PLASTIC)
114B1
5/16/06
207
Revised
5/16/06
Revised
5/16/06
REF
PART#
DESCRIPTION
114B1
QTY
98-4480
DOOR - curbside
91-5236
HINGE - door (curbside, top)
92-1133
HINGE - door (roadside, top)
55-3018
SCREW - hinge
16
55-2086
FLATWASHER
16
99-8689
55-2959
LOCKWASHER
55-2958
FLATWASHER
99-8100
PIN - pivot (lower door)
55-5601
PIN - cotter
99-8258
SLEEVE - latch
98-5401
DOOR - roadside
91-9621
LATCH - door
77-1555
BEARING - latch (center)
99-6565
BEARING - latch (ends)
55-2957
SCREW - bearing
55-2086
FLATWASHER
55-4953
NUT
99-8103
PLATE - strike
55-1587
SCREW
55-2086
FLATWASHER
55-4953
NUT
99-8499
NUTSTRIP
33-2437
GROMMET - bumper
55-3035
RIVET - grommet
12
91-5223
STRAP - door
13
99-8887
BRACKET - door (roadside)
14
99-8886
BRACKET - door (curbside)
15
91-5224
HINGE - door (w/o pin)
16
91-2496
SPRING - latch (ccw, bottom)
17
91-2495
SPRING - latch (cw, top)
18
91-1149
HINGE - curbside (welded to frame)
55-2995
SCREW - hinge
55-2001
FLATWASHER
55-4560
NUT - strip
10
11
14
19
98-4488
PANEL - curbside (30s & SR)
20
98-4479
COVER - control box (roadside)
21
91-5232
PANEL - gauge
22
91-5233
PLATE - bushing
23
91-5234
PLATE - door hinge
24
92-1130
HINGE (lower)
25
91-6959
HINGE (top)
208
114B1
209
Revised
5/16/06
Revised
5/16/06
REF
PART#
DESCRIPTION
114B1
QTY
26
91-5226
HINGE (bottom)
27
91-5227
PLATE (bottom)
28
91-5228
PLATE (top)
55-3018
SCREW - hinge plates (hh)
55-3017
SCREW - hinge plates (flat head)
55-2086
FLATWASHER
29
91-5229
PLATE (top)
30
91-5230
PLATE (bottom)
31
91-5231
PLATE (holddown)
32
91-5221
NUTSTRIP - panel
33
91-5222
NUTSTRIP - panel
55-3035
RIVET - nutstrip
34
98-4478
PANEL - curbside (50s)
35
98-4487
PANEL - roadside (SR units)
36
91-5295
HINGE - lower
37
91-5296
PLATE - bottom
38
33-2633
GROMMET - bumper (before 6/99)
55-857
SCREW - grommet
55-406
FLATWASHER
55-5077
NUT
39
91-7109
COVER - latch handle
40
98-3625
BAND - center
55-2979
SCREW - board
55-1800
LOCKWASHER
55-2086
FLATWASHER
55-4953
NUT (1/4-20)
55-4954
NUT (5/16)
55-2958
FLATWASHER
41
91-188
LATCH - secondary
42
90-306
BRACKET - hinge (welded to frame)
43
92-186
BRACKET - hinge (adjustable, 11/99 & after)
55-3502
SCREW - bracket
55-2959
LOCKWASHER
55-2958
FLATWASHER
44
91-5225
HINGE - panel (top)
45
91-1150
HINGE (roadside)
210
128G3
BULKHEAD (SB-III)
BULKHEAD (SB-III)
128G3
7/23/02
211
Revised
7/23/02
Revised
7/23/02
REF
BULKHEAD (SB-III)
PART#
DESCRIPTION
128G3
QTY
98-4863
PANEL - bottom
98-4864
PANEL - top
55-8426
SCREW - panel (thread cutting, #10-32)
A/R
A/R
55-8706
SCREW - panel (thread cutting, 1/4-14)
91-6974
CHANNEL
98-4865
SCREEN - bulkhead
91-6592
BRACKET - pallet stop
55-8427
SCREW - bracket
98-4866
MEMBER (side)
55-8428
SCREW - member
98-4867
MEMBER (center)
55-8429
SCREW - member
6
7
212
16
100E2
EVAPORATOR COMPONENTS (BEFORE 12/93)
EVAPORATOR
COMPONENTS
(BEFORE 12/93)
100E2
9/10/97
213
Revised
9/10/97
Revised
9/10/97
REF
1
PART#
DESCRIPTION
100E2
QTY
98-2738
55-2979
SCREW - housing
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-3059
NUT - captive
98-2737
PANEL - housing
55-2977
SCREW - panel
55-1800
LOCKWASHER
55-2086
FLATWASHER
99-7962
55-1587
SCREW - member
55-1800
LOCKWASHER
55-2086
FLATWASHER
55-3059
NUT - captive
98-3894
PANEL - damper
55-5972
SCREW - panel
55-3045
LOCKWASHER - dome
55-3059
NUT - captive
44-2823
SOLENOID
99-3095
COVER - solenoid
44-7096
HARNESS - ground
44-2756
DIODE
99-5404
BOLTSTRIP
55-2086
FLATWASHER
55-4953
NUT
91-1193
ROD - damper
55-1533
NUT - rod
55-1800
LOCKWASHER
99-7996
SHAFT - damper
55-3404
SCREW - shaft
55-2201
FLATWASHER
55-2202
LOCKWASHER
55-2990
NUT
10
55-2086
FLATWASHER
11
55-3537
PIN - cotter
12
99-6565
BEARING - damper
13
55-2129
SCREW - bearing
55-2086
FLATWASHER
55-4953
NUT
98-3182
BLADE - damper
33-1598
STRIP - rubber (damper blade)
99-317
SPRING - damper
14
15
214
100E2
215
Revised
9/10/97
Revised
9/10/97
REF
PART#
DESCRIPTION
100E2
QTY
16
99-8562
STRIP (rubber)
17
99-7997
BRACKET - evaporator coil
55-2963
SCREW (5/16-18 x 3/4)
55-3490
SCREW (5/16-18 x 1-1/4)
55-2958
FLATWASHER
55-2959
LOCKWASHER
55-4954
NUT
55-3059
NUT - captive (1/4-20)
99-7998
ANGLE - evaporator coil
55-2969
SCREW - angle
55-2958
FLATWASHER
55-4954
NUT
98-3863
COVER - evaporator coil
55-5972
SCREW - cover
12
55-3045
LOCKWASHER - dome
12
99-8089
55-2963
SCREW - angle
55-2958
FLATWASHER
55-4954
NUT
18
19
20
21
22
91-2502
PANEL - air block
55-2977
SCREW - panel
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-3059
NUT - captive
99-8572
PLATE - cover
55-5972
SCREW - plate
55-3045
LOCKWASHER - dome
55-3059
NUT - captive
23
33-2918
GASKET - sill
24
99-8124
BRACKET - thermo bulb
55-547
CLAMP - bulb (3/8 dia)
55-2240
55-2991
SCREW - bracket & clamp
55-2001
FLATWASHER
55-4560
NUT
91-3599
STOP - damper
55-3031
SCREW - stop
55-2964
LOCKWASHER
55-2001
FLATWASHER
99-8820
STOP - damper
55-3027
SCREW - stop
55-5676
WASHER - special
25
26
216
100E2
217
Revised
9/10/97
Revised
9/10/97
REF
PART#
DESCRIPTION
100E2
QTY
55-4526
NUT - captive
27
55-5675
SPACER
28
55-5929
SPACER - solenoid rod
29
99-9423
CHANNEL - drain pan
30
91-6902
BRACE - evaporator cover
218
119F12
EVAPORATOR COMPONENTS (11/93 & AFTER)
EVAPORATOR
COMPONENTS
(11/93 & AFTER)
119F12
12/7/01
219
Revised
12/7/01
Revised
12/7/01
REF
1
PART#
DESCRIPTION
119F12
QTY
98-2738
55-1587
SCREW - housing
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-3059
NUT - captive
98-2737
PANEL - housing
55-2979
SCREW - panel
55-3045
LOCKWASHER - dome
99-7962
55-1587
SCREW - member
55-1800
LOCKWASHER
55-2086
FLATWASHER
55-3059
NUT - captive
98-4603
PANEL - damper
98-4901
PANEL - damper (SB-III TG VI, after 3/94)
55-4503
SCREW - panel
55-3045
LOCKWASHER - dome
55-3059
NUT - captive
44-2823
SOLENOID
91-3095
BOOT - solenoid
44-9590
HARNESS - ground
55-2957
SCREW
55-2001
FLATWASHER
55-4953
NUT
91-5811
LINK - damper
55-3027
SCREW - link
55-2001
FLATWASHER
91-5804
SHAFT - damper
55-3031
SCREW - shaft
55-2001
FLATWASHER
55-2964
LOCKWASHER
10
55-2665
NUT
11
99-6565
BEARING - damper
12
55-3098
SCREW - bearing
55-2086
FLATWASHER
55-4953
NUT
13
98-4599
BLADE - damper
14
33-1598
STRIP - rubber (damper blade)
15
99-317
SPRING - damper
16
99-8562
STRIP (rubber)
17
98-3741
BRACKET - evaporator coil
55-2963
SCREW (5/16-18 x 3/4)
220
119F12
221
Revised
12/7/01
Revised
12/7/01
REF
18
19
20
21
PART#
DESCRIPTION
119F12
QTY
55-3089
SCREW (5/16-18 x 1-1/2)
55-2958
FLATWASHER
55-2959
LOCKWASHER
55-4954
NUT
55-3059
NUT - captive (1/4-20)
99-7998
55-2969
SCREW - angle
55-2958
FLATWASHER
55-4954
NUT
98-3863
COVER - evaporator coil
55-5972
SCREW - cover
12
55-3045
LOCKWASHER - dome
12
99-8089
55-2963
SCREW - angle
55-2958
FLATWASHER
55-4954
NUT
91-7114
PANEL - air block
55-2977
SCREW - panel
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-3059
NUT - captive
99-8572
PLATE - cover
55-5972
SCREW - plate
55-3045
LOCKWASHER - dome
55-3059
NUT - captive
23
33-2918
GASKET - sill
24
99-8124
BRACKET - thermo bulb
55-548
55-548
55-2995
SCREW - bracket/clamp
55-2001
FLATWASHER
55-4560
NUT
91-3599
STOP - damper
55-3031
SCREW - stop
55-2964
LOCKWASHER
55-2001
FLATWASHER
99-8820
STOP - damper
55-3027
SCREW - stop
55-5676
WASHER - special
55-4526
NUT - captive
27
99-837
SPACER
28
55-5929
SPACER - solenoid rod
22
25
26
222
119F12
223
Revised
12/7/01
Revised
12/7/01
REF
PART#
DESCRIPTION
119F12
QTY
29
99-9423
CHANNEL - drain pan
30
91-6902
BRACE - evaporator cover
31
33-1793
STRIP - sealing
32
91-7113
BOLTSTRIP - solenoid (after 12/94)
224
72E13
CONDENSER SHUTTER ASSEMBLY (OPTION 048030)
CONDENSER
SHUTTER ASSEMBLY (OPTION
048030)
72E13
4/6/05
225
Revised
4/6/05
Revised
4/6/05
REF
PART#
DESCRIPTION
72E13
QTY
98-2953
SHUTTER - assembly
98-2956
55-1587
SUPPORT - right
SCREW - support
FLATWASHER
LOCKWASHER
NUT
SUPPORT - top
RIVET - support
SHAFT - damper
SCREW
FLATWASHER
LOCKWASHER
NUT
BEARING - damper
SCREW - bearing
FLATWASHER
LOCKWASHER
NUT
SUPPORT - left
BLADE - damper
SCREW - blade
LOCKWASHER
NUT
SUPPORT - bottom
SCREW - rod
FLATWASHER
LOCKWASHER
NUT
ROD - pivot (left)
ROD - pivot (right)
SCREW
FLATWASHER
LOCKWASHER
NUT
ROD - end
NUT - rod end
ROD - link
55-2086
55-1800
55-1801
3
99-8867
55-2270
99-5990
55-3000
55-2001
55-2964
55-2965
91-3905
55-3099
55-2001
55-2964
55-2965
98-2955
98-2954
55-1508
55-415
55-3519
99-8871
55-2977
55-2086
55-1800
55-1801
10
99-8869
11
99-8870
55-3000
55-2001
55-2964
55-2965
12
11-4929
13
55-1533
14
99-8868
226
8
8
8
8
1
2
2
4
4
4
4
4
8
8
8
8
1
2
2
2
2
1
3
3
3
3
1
1
4
4
4
4
3
2
1
72E13
227
Revised
4/6/05
Revised
4/6/05
REF
PART#
15
11-5348
16
99-317
17
99-8872
18
55-546
DESCRIPTION
72E13
QTY
1
55-2641
SPRING - pivot
SPRING - damper blade
CABLE
CLAMP - mounting cable
SCREW - mounting clamp
FLATWASHER
LOCKWASHER
NUT
FLATWASHER
55-2681
SCREW - shutter
20
303-694
GROMMET
21
99-8873
BRACKET - control
55-2681
SCREW - shutter
55-3121
SCREW - mounting pivot
55-4953
NUT
23
99-5667
CONTROL - shutter
24
99-5668
ELEMENT - control
25
55-2977
SCREW
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-1801
NUT
55-3000
55-2001
55-2964
55-2965
19
22
228
2
1
1
1
1
1
1
6
84E3
FRESH AIR EXCHANGE GROUP (OPTION 048233)
FRESH AIR
EXCHANGE
GROUP (OPTION
048233)
84E3
1/4/00
229
Revised
1/4/00
Revised
1/4/00
REF
1
FRESH AIR EXCHANGE GROUP (OPTION 048233)
PART#
DESCRIPTION
84E3
QTY
98-2952
GRILLE - curbside (stainless steel)
98-3464
GRILLE - curbside (painted)
98-4998
GRILLE - curbside (LdB option)
Not Used
99-8863
ADAPTER - hose (45)
55-2864
RIVET - adapter
55-1636
CLAMP - hose
91-5467
PANEL - air exchange
99-5892
SHAFT
99-5890
SPRING
99-5885
NAMEPLATE - panel
99-5887
CHANNEL
55-4442
PIN - channel
10
33-1389
GASKET
11
99-5889
WASHER (nylon)
12
99-5884
PLATE
13
99-8866
NAMEPLATE - air exchange
14
99-5888
KNOB
55-4711
SCREW - set
99-5891
HANDLE - knob
55-3000
SCREW - handle
55-2001
FLATWASHER
55-4560
NUT
91-676
TUBE - hose
55-2864
RIVET - tube
17
98-949
HOSE - flexible (25 ft)
18
55-6212
CLAMP - support
55-736
SCREW - clamp
55-5292
NUT
15
16
A/R
1
230
97G2
Revised
4/6/05
NAMEPLATES
NAMEPLATES
97G2
4/6/05
231
Revised
4/6/05
REF
NAMEPLATES
PART#
DESCRIPTION
97G2
QTY
99-7279
NAMEPLATE - Thermo King (black letters)
99-7273
NAMEPLATE - Thermo King (white letters)
91-4077
NAMEPLATE - Smart Reefer (black letters)
91-2658
NAMEPLATE - Smart Reefer (white letters)
91-5205
NAMEPLATE - TK Logo
91-6203
NAMEPLATE - SB-III SR+ (black letters)
91-6204
NAMEPLATE - SB-III SR+ (white letters)
99-8582
NAMEPLATE - Caution, Belt Torque
91-1609
NAMEPLATE - SB-III SR (black letters)
10
91-2707
NAMEPLATE - SB-III SR (white letters)
11
99-6105
NAMEPLATE - Caution, Belt Drive
12
99-8421
NAMEPLATE - Caution, High Voltage
13
99-9856
NAMEPLATE - Caution, High Voltage (multi-language)
14
91-7171
NAMEPLATE - California Proposition
15
99-3247
NAMEPLATE - R502
16
91-5887
NAMEPLATE - Compressor Oil 67-404
17
91-5879
NAMEPLATE - R403B
18
91-5882
NAMEPLATE - R404A
19
99-3064
NAMEPLATE - Caution, Fan
20
92-324
21
91-5883
NAMEPLATE - Refrigerant R403B
22
91-5886
NAMEPLATE - Refrigerant R404A
23
99-6737
NAMEPLATE - Caution
24
99-8025
NAMEPLATE - Caution, Cycle Sentry
25
Not Used
26
99-9524
NAMEPLATE - Oil Filter
27
99-8583
NAMEPLATE - Clean Filter Screen
28
91-1994
NAMEPLATE - Low Speed Defrost
29
91-354
NAMEPLATE - Closed
30
92-605
NAMEPLATE - Alarm Codes
31
91-8225
NAMEPLATE - TK Operating Instructions
32
92-863
NAMEPLATE - Ingersoll Rand
33
91-8222
NAMEPLATE - Bleed Fuel System
232
67C2
FUEL TANKS (30 & 50 GALLON)
FUEL TANKS (30 &

50 GALLON)
67C2
4/6/05
233
Revised
4/6/05
Revised
4/6/05
REF
1
2
PART#
DESCRIPTION
67C2
QTY
12-457
TANK - fuel (30 gallon)
12-458
TANK - fuel (50 gallon)
11-2501
55-2313
11-2655
11-5339
55-5617
GAUGE - fuel
DIAL - fuel gauge
O-RING
ADAPTER - gauge
CAP - fuel tank (non-vented)
GASKET - cap
CAP - fuel tank
CAP - fuel (locking)
CAP - fuel tank
FITTING
LINE
PLUG - fuse
VENT - ball check
90-115
KIT - fuel tank (replaced with 90-126)
A/R
202-113
BAND - fuel tank
A/R
99-6161
10
99-6083
11
99-6085
55-5097
CHANNEL
BRACKET
PLATE
SCREW - bracket (3/8-24 x 1-1/4)
NUT (3/8-24)
SCREW - band (1/2-13 x 1-1/2)
NUT (1/2-13)
FLATWASHER (1.38 od)
FLATWASHER (1.00 od)
90-122
KIT - fuel tank (replaced with 90-126)
12
98-2815
13
91-348
14
98-2687
15
55-1670
55-3054
HANGER - fuel tank

BRACKET - fuel tank
STRAP - fuel tank
SCREW - strap (1/2-13 x 1-3/4)
FLATWASHER (1/2)
NUT (1/2-13)
SCREW - bracket (3/8-24 x 1-1/4)
NUT
11-5450
33-726
11-5725
3
11-5946
33-381
11-7984
11-8053
99-5865
55-197
55-3054
55-2252
55-3686
55-5270
55-5270
55-3686
16
55-197
1
1
1
1
1
1
1
1
1
2
1
1
2
6
6
18
18
10
10
14
6
A/R
2
8
2
8
12
12
8
8
90-126
KIT - fuel tank (30 & 50 gal)
A/R
17
98-2817
18
99-8271
CHANNEL
PLATE - washer (0.10 thk)
234
67C2
235
Revised
4/6/05
Revised
4/6/05
REF
PART#
19
99-8272
20
98-2815
21
55-4794
DESCRIPTION
67C2
QTY
4
25
98-2687
26
99-1596
PLATE - backing
HANGER - fuel tank
SCREW - bracket (1/2-13 x 2)
NUT (1/2-13)
FLATWASHER (1/2)
BRACKET - fuel tank
SCREW - bracket (3/8-24 x 3/4)
FLATWASHER (3/8)
NUT (3/8-24)
STRAP - fuel tank
NAMEPLATE - Diesel Fuel Only
27
11-4370
CONNECTOR - hose fitting (1/4)
28
10-243
29
11-4841
NUT (1/4)
30
11-4367
31
11-8982
FITTING (3/8)
32
10-242
33
11-4941
NUT (3/8)
34
11-4372
55-3686
55-5431
22
99-8273
23
99-8264
24
55-791
55-402
55-3054
236
2
8
12
20
8
8
12
40
12
2
1
124E13
FUEL TANK (22 IN DIAMETER)
FUEL TANK (22 IN

DIAMETER)
124E13
8/4/04
237
Revised
8/4/04
Revised
8/4/04
REF
1
PART#
124E13
DESCRIPTION
QTY
12-650
TANK - fuel (50 gallon, aluminum)
12-696
TANK - fuel (50 gallon, aluminum, anti-siphon option 048602)
12-769
TANK - fuel (50 gallon, heat chamber, arctic option 048675)
12-497
TANK - fuel (30 gallon, aluminum, option 048601)
12-753
TANK - fuel (50 gallon, polished aluminum, King of the Road)
12-843
TANK - fuel (75 gallon, aluminum)
11-2501
11-7984
11-9134
11-2655
55-5617
GAUGE - fuel
DIAL - fuel gauge
ADAPTER - gauge
CAP - fuel
DRAIN
TUBE - pickup
VENT
90-126
KIT - fuel tank
98-2815
99-8264
98-2687
10
55-4794
11
55-5431
12
55-3686
13
55-791
14
55-402
15
55-3054
16
99-8272
17
98-2817
18
99-8273
19
99-8271
HANGER - fuel tank

BRACKET - hanger
STRAP & TEE - assembly
SCREW (1/2-13 x 2)
FLATWASHER (1/2)
NUT (1/2-13)
SCREW (3/8-24 x 1-3/4)
FLATWASHER (3/8)
NUT (3/8-24)
PLATE - locking
CHANNEL
PLATE - washer
20
99-1596
NAMEPLATE - Diesel Fuel Only
21
99-9701
STRIP - chafing (67 in lg)
22
91-696
STRIP - chafing (18 in lg)
23
11-4370
CONNECTOR - hose fitting (1/4)
24
10-243
25
11-4841
NUT (1/4)
26
11-4367
27
11-8982
FITTING (3/8)
28
10-242
29
11-4941
NUT (3/8)
30
11-4372
31
11-9741
COVER - fuel tank
32
33-3878
GASKET - cover
11-5450
11-6269
238
1
1
1
1
2
1
8
2
8
20
12
12
20
12
4
2
8
2
124E13
239
Revised
8/4/04
Revised
8/4/04
REF
PART#
DESCRIPTION
124E13
QTY
55-1510
SCREW - cover
55-1511
FLATWASHER
55-431
LOCKWASHER
240
75A7
INTEGRAL FUEL TANK (25 GALLON)
INTEGRAL FUEL
TANK (25 GALLON)
75A7
5/15/97
241
Revised
5/15/97
Revised
5/15/97
REF
PART#
DESCRIPTION
75A7
QTY
12-504
TANK - fuel
55-5617
11-6315
55-5338
99-9266
33-1723
VENT - ball check

TUBE - fuel feed
PLUG - pipe (1/2 npt)
PLATE - cover
SCREW - plate
GASKET - cover plate
11-6316
GAUGE - fuel
91-874
PIPE - filler (fuel tank)
55-5660
SCREW - pipe
33-1713
GROMMET
11-5946
55-643
2
1
1
4
1
CAP - fuel tank (non-vented)
33-381
GASKET - cap
10
55-3686
NUT
11
99-9265
CHANNEL - tank (top)
12
11-5351
HOSE - fuel return
13
11-4372
HOSE - fuel (3/8 od x 35 ft lg)
14
55-1241
CLAMP - hose
15
11-4941
NUT - hose (3/8)
16
55-5730
ADAPTER - hose (battery box)
17
55-547
CLAMP - hose
55-2681
SCREW - clamp
10-242
KIT - fuel line (3/8)
19
11-4959
ELBOW (3/8)
20
55-466
ELBOW (1/4)
21
99-8386
HOSE - battery box
22
55-1636
CLAMP - hose (3 in dia)
55-2688
CLAMP - hose (4 in dia)
11-5990
HOSE - filler fuel
11-6317
HOSE - filler fuel (has a swedge end to fit new style tank)
24
55-5732
SCREW - tank (4.5 lg)
25
55-5731
SCREW - tank (12.0 lg)
26
55-2038
FLATWASHER
27
99-9965
BRACKET (curbside)
99-9964
BRACKET (roadside)
55-5609
SCREW - tank to bracket
55-365
LOCKWASHER
91-875
HOSE - fuel vent
55-3741
CLAMP - hose
29
55-3286
TEE - hose
30
55-6289
NIPPLE - fuel
18
23
28
242
1
A/R
75A7
243
Revised
5/15/97
Revised
5/15/97
REF
31
PART#
DESCRIPTION
75A7
QTY
91-876
BRACKET - gauge
55-1587
SCREW - bracket
55-2086
FLATWASHER
55-1800
LOCKWASHER
55-1801
NUT
244
INDEX NUMERICAL BY PART NUMBER

101-256
101-264
101-281
101-320
10-242
10-243
102-490
102-491
10-253
102-647
102-649
102-650
10-266
10-276
102-821
10-297
10-305
10-310
10-340
10-342
10-345
10-363
107-275
107-299
11-1886
11-2501
11-2536
11-2655
11-2670
11-2755
11-2757
11-2760
11-2770
11-2800
11-2801
11-2808
11-2854
11-2886
11-2923
11-2929
11-2930
11-3305
11-3326
11-3346
11-3368
11-3369
11-3370
11-3385
11-3452
11-3458
11-3631
11-3975
11-4048
11-4050
11-4078
11-4256
11-4367
11-4370
INDEX - 1
44, 46, 56
8, 12
60
60
56, 60, 62, 66, 236, 238,
242
56, 60, 66, 236, 238
108
108
56
84, 102, 104
120
82, 104, 114
16, 20, 88
14
84, 102, 104
62
16, 24, 36, 46
8
14
60
70
10
84
82
102
234, 238
78
234, 238
78
8
8
38
38
34
34
38
38
106, 118, 124, 128
38
24
38
204
78
70
8, 14
8
14
8
44
40
78
78
24, 36
24
34
98
56, 60, 236, 238
236, 238
11-4372
11-4380
11-4381
11-4414
11-4579
11-4641
11-4677
11-475
11-4841
11-4874
11-4929
11-4941
11-4959
11-4989
11-5285
11-5320
11-5322
11-5339
11-5348
11-5351
11-5406
11-5437
11-5450
11-5465
11-5513
11-5562
11-5666
11-5681
11-5725
11-5738
11-5739
11-5775
11-5776
11-5777
11-5778
11-5779
11-5782
11-5783
11-5784
11-5785
11-5788
11-5789
11-5790
11-5793
11-5794
11-5795
11-5796
11-5797
11-5798
11-5805
11-5806
11-5807
11-5808
11-5809
11-5810
11-5811
11-5824
56, 60, 62, 66, 236, 238,

242
56
56
24, 30
78
32
70
108, 114, 120
56, 60, 66, 236, 238
64
226
56, 60, 62, 66, 236, 238,
242
58, 62, 242
32, 66
62
60
74
234
228
242
70
66
234, 238
88
110
78
74
74
234
72
70
18, 20, 82, 84
14
14
14
14
14
14
14
8
8
10
8
10
10
8
8
36
36
40
16, 20
16, 20
16, 20
16, 20
16, 20
18, 20
16
11-5825
11-5826
11-5827
11-5828
11-5829
11-5830
11-5833
11-5837
11-5838
11-5840
11-5841
11-5842
11-5844
11-5845
11-5847
11-5848
11-5849
11-5850
11-5851
11-5852
11-5853
11-5854
11-5855
11-5856
11-5857
11-5859
11-5860
11-5861
11-5862
11-5863
11-5864
11-5866
11-5867
11-5868
11-5869
11-5871
11-5872
11-5873
11-5874
11-5875
11-5876
11-5877
11-5878
11-5879
11-5881
11-5882
11-5883
11-5887
11-5889
11-5890
11-5894
11-5895
11-5899
11-5900
11-5901
11-5902
11-5903
11-5904
11-5907
16,
16,
16,
16,
16,
16,
18,
18,
18,
24
36
24
36
36
24
24
24
24
24
24
24
24
24
34
36
42
42
42,
42
26
26
44
44
44
44
44
44
44
44
36
44
28
28
46
46
46
46
38
38
38
38
38
36
16
16
16
16
16
70
20
20
20
20
20
20
20
82, 84
20
70

11-5908
11-5909
11-5910
11-5911
11-5913
11-5914
11-5915
11-5916
11-5917
11-5919
11-5926
11-5932
11-5934
11-5946
11-5954
11-5981
11-5990
11-6004
11-6017
11-6220
11-6222
11-6269
11-6285
11-6315
11-6316
11-6317
11-6321
11-6338
11-6496
11-6499
11-6540
11-6648
11-6649
11-6650
11-6651
11-6837
11-6842
11-6843
11-6844
11-6861
11-6862
11-6863
11-6873
11-6987
11-7081
11-7263
11-7264
11-7292
11-7400
11-7433
11-7434
11-7435
11-7481
11-7486
11-7499
11-7500
11-7523
11-7659
11-7663
70
70
70
66
46
46
46, 56
46
46, 56
26, 30
56
42, 70
78
234, 242
8
56
242
74
40
78
78
238
56
242
242
242
56
66
56
56
38
46
46
46
46
60, 66
8
8
8
60
60
76, 92, 94
16, 20
38
10
56
56
70
78
60
56
56, 60
56
32, 66
38
36, 38, 56
16, 20
78
46
11-7664
11-7691
11-7702
11-7757
11-7763
11-7777
11-7778
11-7828
11-7984
11-7997
11-8002
11-8053
11-8082
11-8083
11-8084
11-8085
11-8448
11-8846
11-8850
11-8852
11-8982
11-9001
11-9015
11-9016
11-9017
11-9099
11-9100
11-9101
11-9134
11-9245
11-9262
11-9342
11-9356
11-9529
11-9530
11-9558
11-9577
11-9579
11-9580
11-9591
11-9627
11-9741
11-9914
12-313
12-383
12-437
12-439
12-448
12-457
12-458
12-497
12-504
12-538
12-542
12-547
12-621
12-650
12-659
12-696
46, 56
62
70
78
78
128
14
78
234, 238
16, 20
16, 20
234
16
16
16
16
16
24
14
16, 20
236, 238
116, 122
60
60
60
34, 66
34, 66
66
238
60
78
60
42
70
70
16, 18, 20
16, 20
16, 20
16, 20
18, 20
10
238
14
74
70
14
80
80
234
234
238
242
62
32, 66
70
140
238
74
238
12-753
12-769
12-776
12-777
12-779
12-795
12-843
13-500
13-650
20-161
202-113
203-278
203-339
203-340
203-346
203-385
203-392
203-393
203-513
204-1008
204-1038
204-475
204-542
204-593
204-622
204-703
204-723
204-736
204-799
204-972
22-1004
22-1005
22-1006
22-1007
22-1027
22-1028
22-1100
22-1101
22-1149
22-1160
22-123
22-1246
22-306
22-350
22-552
22-555
22-568
22-611
22-625
22-639
22-653
22-655
22-656
22-663
22-671
22-720
22-723
22-734
238
238
20
70
18, 20
140
238
16, 20
44
144
234
76, 92, 94
190
190
112
62
164
60, 116, 122, 128, 134,
144, 146, 164
102, 118, 124
130
154
76, 92, 94
50
50
164
154
164
164
154
102, 104
108, 114, 120
108, 114, 120
108, 114, 120
108, 114, 120
84
84, 104
82, 118, 124
84
112, 114, 120
110, 114, 120
108, 114, 120
108, 114, 120
108, 116, 122
108, 116, 122
112
110, 116, 122
112, 118, 124
110, 116, 122
110, 124
108, 114, 120
110, 118, 124
82, 108, 114, 120
108, 116, 122
110, 114, 120
118, 124
104
80, 102, 104
80, 102, 104
INDEX - 2

22-735
22-740
22-747
22-755
22-759
22-784
22-787
22-789
22-850
22-990
23-123
23-129
30-171
30-243
30-262
303-694
33-1009
33-1015
33-110
33-1124
33-1175
33-1221
33-1223
33-123
33-1371
33-1389
33-143
33-1435
33-144
33-1461
33-1549
33-1598
33-1605
33-1627
33-1628
33-1629
33-1630
33-1631
33-1634
33-1635
33-1636
33-1638
33-1640
33-1641
33-1642
33-1643
33-1645
33-1646
33-1649
33-1650
33-1651
33-1652
33-1653
33-1655
33-1656
33-1657
INDEX - 3
98, 102
128
116, 122
82, 102, 104
104
110, 116, 122
112, 118, 124
108, 116, 122
108, 114, 120
108, 116, 122
108
108, 114, 120
130
112, 118, 124, 126
10, 14, 24, 26, 30, 32,
34, 36, 42, 44, 48
228
76, 92, 94
96, 136
126
130
110, 114, 120, 126
102, 104, 108, 118, 124,
126, 128
108, 110, 114, 120, 126,
144
128
190, 192
230
128
200
32, 66
128
110, 114, 120, 126
214, 220
140
14, 30
14, 30
14, 30
14, 30
14, 30
8, 30
8
8, 30
30, 36
36
30, 36
30, 32
30, 32
30, 34
30, 42
26, 30
26, 30
30, 46
38
38
30, 32
30, 44
30, 44
33-1664
33-1667
33-1668
33-1713
33-1723
33-1781
33-1793
33-1804
33-1885
33-1886
33-2017
33-2019
33-2095
33-2113
33-2115
33-2120
33-2134
33-2170
33-2205
33-2216
33-2233
33-230
33-235
33-239
33-2392
33-2393
33-2394
33-2395
33-2396
33-2397
33-2419
33-2437
33-2513
33-2515
33-2552
33-2633
33-2757
33-2805
33-2851
33-288
33-2880
33-2881
33-2894
33-2918
33-2956
33-2965
33-3004
33-3007
33-3101
33-3169
33-3202
33-3213
33-3320
33-3390
33-350
33-3538
33-3797
78
33-381
46
33-3877
33-3878
46, 56
242
33-408
242
33-428
33-487
174
224
33-566
200
33-631
33-646
56
56
33-653
38
33-656
33-672
110, 116, 122, 126
110, 114, 116, 120, 122, 33-713
126
33-726
33-727
74
138
33-768
82, 102, 104
33-796
33-822
76, 92, 94
30, 36
33-828
112, 116, 122, 126
33-872
33-962
164
162
33-982
98, 102, 104
33-986
40-335
126
110, 114, 120, 126
40-465
152
40-714
40-871
152
152
40-907
152
41-1168
41-1279
152
152
41-1353
134, 136
41-1354
41-1356
208
110, 118, 124, 126
41-1357
112, 116, 122, 126
41-1359
41-1360
108, 116, 122, 126
210
41-1521
10
41-1525
98, 102, 104, 110, 118, 41-1729
124, 126
41-1736
176
41-1738
41-1739
36
8, 30
41-1740
30
41-1798
41-2194
164
202, 204, 216, 222
41-2195
130
41-2200
41-2289
32, 66
84, 104
41-2301
102, 104
41-2322
41-2323
102, 104
30, 42
41-2324
10, 30
41-2325
41-2326
48
46
41-2327
10
41-2335
41-2337
102, 104
130
41-2338
126
41-2339
234, 242
66, 150
238
108, 116, 122, 126, 128
168
70
14, 138
32
34
10, 30
34
110, 116, 122, 126
30, 36
234
144
102, 104
30, 36
108, 116, 122, 126
78
76, 94
132
92
170
10
168
164
148
194
150, 158, 162
168
54
54
54
54
54
54
148
96
176
176
176
176
176
194
88
88, 172, 176
172
194
194
152
152
152
152
152
152
176
176
176
176

41-2342
41-2343
41-2345
41-2648
41-2794
41-3318
41-377
41-402
41-4021
41-447
41-4487
41-5457
41-5458
41-587
41-588
41-590
41-6780
41-6781
41-684
41-685
41-686
41-6866
41-6867
41-6869
41-687
41-6870
41-6871
41-6872
41-6873
41-6875
41-6876
41-6884
41-6886
41-6888
41-740
41-743
41-744
41-745
41-746
41-895
44-1556
44-1659
44-2286
44-2756
44-2823
44-3018
44-3474
44-3711
44-4066
44-4139
44-4774
44-5030
44-5139
44-5169
44-5175
44-5219
44-5600
44-5620
44-5622
176
176
176
148
50
50
66
150
148
148
50
178, 184
88, 148, 178, 180
156
156, 160
156
182
186
194
194
148
182, 186
182, 186
182, 186
148
182
182, 186
182
186
182
186
182, 186
182, 186
186
148
156, 160
156, 160
160
166
194
160
160
174, 176
64, 96, 148, 214
148, 214, 220
148
148, 170
168
42
174
66, 148
162
158
160
100
150, 158, 162
158, 162
150, 160, 168
156, 160, 162
44-5630
44-5631
44-5718
44-5719
44-5814
44-5827
44-5835
44-5836
44-5837
44-5942
44-6019
44-6032
44-6413
44-6422
44-6424
44-6453
44-6462
44-6534
44-6545
44-6601
44-6602
44-6671
44-6674
44-6676
44-6677
44-6678
44-6679
44-6680
44-6681
44-6727
44-6728
44-6880
44-6881
44-7016
44-7019
44-7051
44-7054
44-7096
44-7157
44-7255
44-7257
44-7311
44-7315
44-7316
44-7319
44-7320
44-7321
44-7323
44-7351
44-7353
44-7401
44-7402
44-7530
44-7620
44-7671
44-7672
44-7793
44-7828
44-7928
156, 158
158
168
150, 158, 160
158, 160, 162
162
148, 150
150
150
158
148
194
52
52
52
150, 168
168
70, 148
170
50, 148
50, 148
52
52
52, 54
52, 54
52, 54
50, 52, 54
52, 54
52, 54
46, 150
46
42
64
52
52
148, 188
168
214
170
174
174
52
174
174
174
174
174
174
174
174
52
52, 54
150
150
50
46
162
148
174
44-7929
44-7932
44-8198
44-8235
44-8244
44-8310
44-8311
44-8329
44-8333
44-8334
44-8538
44-8540
44-8779
44-8857
44-8858
44-8873
44-8875
44-8877
44-8878
44-8883
44-8886
44-8914
44-8915
44-8917
44-8918
44-8920
44-8921
44-8935
44-8936
44-9041
44-9111
44-9138
44-9139
44-9140
44-9141
44-9142
44-9143
44-9144
44-9145
44-9146
44-9147
44-9148
44-9149
44-9150
44-9181
44-9233
44-9234
44-9235
44-9240
44-9241
44-9274
44-9298
44-9299
44-9325
44-9327
44-9336
44-9337
44-9339
44-9340
162
162
64
178
150, 188
148, 188
148, 188
166
166
166
166
156, 160
156, 160
160
158, 162
148, 156, 160
148, 156
162
148, 156, 162
68, 150
148
152
152
152
152
152
152
152
152
178
160
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180
180, 184
180
180
184
184
184
64, 148
160
160
160
158, 160, 162
162
172
148
172
166
166
150
148
168
166
INDEX - 4

44-9341
44-9343
44-9408
44-9410
44-9468
44-9524
44-9536
44-9542
44-9543
44-9544
44-9545
44-9585
44-9586
44-9587
44-9589
44-9590
44-9591
44-9600
44-9601
44-9602
44-9631
44-9700
44-9701
44-9714
44-9750
44-9756
44-9851
44-9900
44-9901
44-9902
44-9903
44-9904
44-9905
44-9906
44-9907
45-1229
45-1285
45-1300
45-1360
45-1600
45-1601
45-1993
45-897
51-115
51-1254
51-1255
51-1257
51-1259
51-1260
51-1261
51-1263
51-1264
51-1265
51-1266
51-1272
51-1311
51-1312
INDEX - 5
166
51-1321
166
51-192
51-642
148
162
51-817
160
51-869
51-947
160
152, 156
55-101
158
55-103
55-1049
158
152, 156
55-1230
152, 156
55-1241
55-1256
152, 156, 158
152, 156, 158
55-1258
152, 156, 158, 162
55-1260
66, 148, 152, 156, 158, 55-129
162
55-1329
66, 152, 156, 158, 162, 55-139
55-140
220
66, 152, 156, 158
55-1409
152
55-141
55-1417
152
152, 166
55-1418
152, 156
55-144
55-145
152
152
55-1469
180, 184
55-1487
55-1508
174
174
55-1510
160
55-1511
55-1521
152
152
55-1525
152
55-153
55-1533
152
152
55-1567
152
55-1587
152
154
55-1592
52
55-1600
55-161
52
192
55-1633
50
55-1636
55-165
164
164
55-1670
28, 50, 54, 148
55-172
55-1800
190
108, 114, 120
182, 186
182, 186
182, 186
55-1801
182, 186
55-183
55-1922
182, 186
182, 186
55-1933
182, 186
55-1952
55-1953
182, 186
182, 186
55-197
182, 186
55-1983
55-1993
182, 186
182, 186
55-2001
182, 186
194
136
36
20
18, 82, 84
182, 186
56, 62
166
74, 188
96, 144
242
182, 186
182, 186
182, 186
86
74, 162, 204
74
60
108, 114, 120
78
112, 116, 122
80, 102, 106
88
70, 140, 166, 170
144
80, 144
226
240
96, 144, 166, 188, 240
62, 70
80
86
64, 214, 226
36
86, 88, 196, 198, 200,
208, 214, 220, 226, 244
70, 78
174
200
66
78, 230, 242
110, 116, 122
234
86
64, 86, 88, 100, 142,
162, 192, 196, 198, 200,
202, 204, 210, 214, 216,
220, 222, 226, 228, 244
226, 228, 244
110, 116, 122
56
16, 20, 88
24
38
234
102, 104, 116, 122
144
70, 142, 160, 162, 168,
188, 194, 196, 198, 202,
55-2030
55-2038
55-2042
55-2086
55-2113
55-2122
55-2129
55-214
55-2201
55-2202
55-2208
55-2240
55-2242
55-2252
55-2270
55-2272
55-2274
55-229
55-2306
55-2313
55-2330
55-2332
55-2381
55-2391
55-2405
55-2408
55-2423
55-2424
55-2430
55-2433
55-2443
55-2446
55-2447
55-2450
55-2454
55-2462
55-2464
55-2519
55-2536
55-2537
55-2539
55-2542
55-2641
55-2665
55-2681
55-2688
55-2699
55-2752
55-2762
55-2769
55-2796
55-285
55-2864
55-289
208, 216, 220, 222, 226,

228, 230
24
88, 178, 202, 242
174
86, 142, 160, 162, 190,
192, 196, 198, 200, 202,
204, 208, 210, 214, 216,
220, 222, 226, 228, 244
24
108, 114, 120
214
96
148, 214
214
38
98, 216
188
88, 234
226
194
174
66
102, 104
234
62, 168
78
102, 104
14, 42
8
44
28
28
8, 44
8, 10, 26, 36, 42
24, 28
24
24
24
42
36
40
80
98, 100, 142
56, 62
70
190
228
220
228, 242
242
64
102, 106
64
172, 178
70
80
230
80, 144

55-2904
55-291
55-2945
55-2953
55-2957
55-2958
55-2959
55-2963
55-2964
55-2965
55-2969
55-2977
55-2979
55-2988
55-2990
55-2991
55-2993
55-2995
55-2996
55-2998
55-3000
55-3006
55-3015
55-3017
55-3018
55-3021
55-3027
55-3028
55-3031
55-3033
55-3035
55-3044
55-3045
55-3049
55-3054
55-3059
55-3065
55-308
55-3085
55-3089
55-3095
55-3098
55-3099
55-312
55-3121
55-3136
55-3143
55-3230
55-3281
55-3286
55-329
55-3344
196
58, 62, 64, 66, 110, 116,
122
196, 204
166
208, 220
86, 98, 192, 196, 198,
200, 208, 210, 216, 222
86, 196, 198, 208, 210,
216, 222
216, 220, 222
160, 162, 196, 198, 216,
220, 222, 226, 228
162, 188, 226, 228
86, 128, 142, 196, 216,
222
86, 160, 196, 202, 214,
216, 222, 226, 228
200, 210, 214, 220
200
214
198, 202, 216
190
166, 196, 208, 222
70, 188
160
188, 226, 228, 230
68, 162, 188
194
210
190, 192, 196, 198, 204,
208, 210
162
142, 196, 216, 220, 222
164
162, 216, 220, 222
198
208, 210
160
86, 214, 216, 220, 222
140
234, 236, 238
192, 214, 216, 220, 222
96, 142
102, 104
86, 140, 204
222
86
196, 220
226
90
228
170, 206
166
96, 174
60
242
74, 118, 124
100
55-3350
55-3364
55-3401
55-3402
55-3404
55-3443
55-3454
55-3462
55-3473
55-3490
55-3493
55-3502
55-3519
55-3527
55-3529
55-3531
55-3537
55-3542
55-3555
55-3561
55-365
55-366
55-3686
55-371
55-3741
55-375
55-3800
55-381
55-3842
55-3843
55-402
55-405
55-406
55-411
55-4118
55-414
55-4145
55-415
55-421
55-4210
55-4211
55-4213
55-4248
55-4266
55-4284
55-431
55-4316
55-433
55-4442
55-4496
76, 92, 94
78, 102, 104, 110
42, 70
70
214
168
24
142, 196
164
216
198
210
226
34
10
32
214
166
168
200
88, 172, 178, 242
58, 60, 62, 64, 66, 68,
70, 96, 110, 116, 122,
140, 146, 166, 170
202, 234, 236, 238, 242
76, 78, 86, 88, 90, 92,
94, 128, 134, 136, 138,
140, 172, 178, 190
242
74, 80, 86, 88, 144
148
126
160
140
56, 60, 66, 74, 80, 86,
88, 134, 136, 144, 236,
238
86, 140
210
58, 60, 62, 64, 68, 70,
138, 140, 146, 166, 170,
188
62, 138, 142, 188
96
8
226
74, 88, 172, 178
110, 114, 120
110, 116, 122
108, 114, 120
166
80
166
64, 74, 98, 102, 106,
140, 144, 170, 188, 240
82
56
230
66
55-4503
55-4507
55-451
55-4513
55-4515
55-4526
55-4560
55-457
55-4580
55-459
55-4608
55-4613
55-4621
55-4625
55-466
55-4711
55-4720
55-4742
55-4747
55-475
55-4766
55-4767
55-4794
55-4892
55-4899
55-4953
55-4954
55-4963
55-4967
55-4974
55-4979
55-4983
55-4998
55-5006
55-5022
55-5062
55-5077
55-5078
55-5094
55-5097
55-5234
55-5250
55-5251
55-5270
55-529
55-5292
55-5325
55-533
55-5335
55-5338
55-5356
55-5363
55-5364
220
148
80
18, 20
66
218, 222
70, 140, 142, 162, 196,
202, 208, 216, 222, 230
76, 88, 94
164
144
66
150, 172
172, 178
78
242
230
108, 114, 120
90, 202
78
70
174
80
236, 238
200
74
160, 196, 198, 200, 202,
204, 208, 210, 214, 220,
228
98, 192, 196, 200, 210,
216, 222
80
74, 78, 134, 136, 138,
140
70, 140, 190
78
72
64
80
172, 178
108, 114, 120
210
56, 60, 66, 74, 88, 134,
136, 144
70
234
202
16, 20
16, 20
234
66, 74, 88
74, 98, 144, 170, 230
174
76, 92, 94
174
242
98
52, 54
52
INDEX - 6

55-538
55-5410
55-5411
55-5417
55-5424
55-5431
55-5451
55-5452
55-5453
55-5454
55-5455
55-5457
55-5458
55-5459
55-546
55-5460
55-5461
55-5462
55-5463
55-5464
55-5465
55-5466
55-5467
55-5469
55-547
55-5474
55-5475
55-548
55-5481
55-5482
55-5483
55-5484
55-5485
55-5486
55-5488
55-5489
55-549
55-5491
55-5492
55-5493
55-5495
55-5496
55-5497
55-5498
55-5499
55-5500
55-5502
55-5503
55-5504
55-5508
55-5509
55-5510
55-5512
55-5513
55-5515
55-5516
55-5519
55-5520
55-5522
INDEX - 7
60, 62, 68, 86, 140, 146

172
78, 88
80
70
236, 238
14
14, 44
10, 14, 26, 36
14, 26
14, 42
14
14
8
96, 228
8
10
10
8
8
8
8
8
36
216, 242
36
36
222
8
32
32
32
32
32
26, 40, 64
18, 20
60, 168
36
24
24
24
34
34
34
36
26, 36, 44
42
42
42
44
44
44
28
28
28
28
46
46
46
55-5524
55-5525
55-5555
55-5556
55-5557
55-5558
55-5559
55-5568
55-5576
55-5578
55-5579
55-5583
55-5584
55-5585
55-5586
55-5587
55-5588
55-5592
55-5594
55-5601
55-5606
55-5607
55-5609
55-5617
55-5620
55-5621
55-5640
55-5660
55-5664
55-5672
55-5675
55-5676
55-5695
55-5730
55-5731
55-5732
55-5749
55-5758
55-5759
55-581
55-585
55-5856
55-5861
55-5905
55-5908
55-5909
55-5911
55-5920
55-5929
55-5930
55-5955
55-5961
55-5962
55-5972
55-6016
55-6020
55-605
55-6132
55-6162
38
38
52
52, 54
46
46
36
46
80
8, 80
78
46
46
46
46
46, 56
46, 56
66
80
198, 208
88
146
242
234, 238, 242
200
200
194
242
142
128
218
216, 222
78
242
242
242
80
172, 178
172, 178
134, 136
128
200
200
174
174
174
174
98, 102, 106
218, 222
134
66
56
56
214, 216, 222
66
100, 142
64
78
144
55-621
55-6210
55-6212
55-6213
55-6220
55-6289
55-6352
55-6369
55-6376
55-6377
55-6381
55-6389
55-6396
55-6411
55-6416
55-6418
55-643
55-6434
55-6436
55-6437
55-6544
55-6545
55-6572
55-6750
55-6751
55-6752
55-6772
55-6776
55-6804
55-6805
55-6806
55-681
55-6822
55-6823
55-6837
55-6838
55-6839
55-6844
55-6863
55-6944
55-6945
55-6951
55-6961
55-7098
55-7099
55-7100
55-7101
55-7102
55-7103
55-7104
55-7105
55-7106
55-7107
55-7108
55-7119
55-7120
55-7137
55-7148
55-7197
130
138
230
46
86
242
164
66
8, 82, 84
8, 82, 84
44
32
138
70
76, 92, 94
76, 92, 94
242
96, 100
98
98
142
60
178
108, 116, 122
110, 116, 122
110, 114, 120
164
102
102, 104, 110, 116, 122
108, 116, 122
110, 116, 122
110, 116, 122
102, 104
112, 124
138
138
138
98
166
36, 42, 46
36, 46
26, 46
178
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
180, 184
144
178
56
160
172

55-7198
55-7213
55-731
55-7318
55-7333
55-736
55-7369
55-7398
55-7489
55-790
55-791
55-7977
55-8421
55-8422
55-8426
55-8427
55-8428
55-8429
55-8459
55-857
55-8609
55-8610
55-8683
55-8684
55-8695
55-8696
55-8698
55-8699
55-8700
55-8701
55-8702
55-8703
55-8704
55-8705
55-8706
55-8786
55-895
55-8950
55-8951
55-896
55-8974
55-8982
55-8983
55-9024
55-9031
55-9032
55-9092
55-9106
55-9215
55-9216
55-9253
55-9331
55-9332
55-9760
55-9932
68, 146
128
142
188
144
230
14
62
204
8, 10, 26, 36, 42, 64, 70,
86, 90, 142, 150, 172,
178
236, 238
202, 204
194
54
212
212
212
212
14
210
130
130
14
14
176
176
176
176
176
176
176
176
176
176
212
96
108, 114, 116, 120, 122,
126
138
138
102, 104, 110, 112, 116,
118, 122, 124, 126, 128
86
176
176
82, 102
84
84, 104
84
118, 124, 128
138
138
14
46
10
112, 114, 120
18, 20
60-147
60-156
60-158
60-163
60-244
60-298
60-301
61-3015
61-3597
61-600
61-809
66-116
66-1273
66-129
66-1388
66-157
66-176
66-1889
66-2296
66-2299
66-3015
66-343
66-3612
66-3613
66-3644
66-3650
66-3653
66-3654
66-3655
66-3656
66-4204
66-4223
66-4346
66-4729
66-4900
66-4907
66-4917
66-4987
66-5313
66-5318
66-5320
66-5321
66-5325
66-5327
66-5328
66-5330
66-5331
66-5352
66-5353
66-5354
66-5355
66-5374
66-5387
66-5388
66-5389
66-5390
66-5391
66-5392
66-5498
130
130
132
130
130
128
130
130
130
96, 138
146
128
200, 204
98, 102, 104
128
128
128
130
102, 104
134, 136
102, 104
134, 136
128
128
132
100
132
132
132
132
130
96
98, 146
138
138
96, 146
144
98
98
98, 102, 104
96
98
96
98
96
96, 146
96
96
96
98, 146
98
100, 150
98
98
96
100
100
100
96
66-5501
66-5642
66-5721
66-5784
66-5816
66-5828
66-5833
66-5834
66-5856
66-5857
66-5908
66-5932
66-5933
66-5936
66-5958
66-5959
66-6023
66-6024
66-6067
66-6190
66-6191
66-6565
66-6827
66-6921
66-6922
66-6923
66-6924
66-6997
66-7000
66-7132
66-7326
66-7392
66-7472
66-7490
66-7636
66-7658
66-7789
66-8804
66-8805
66-8928
66-9257
66-9378
66-9394
66-9618
66-9918
67-1070
67-1179
67-1195
67-1415
67-1543
67-404
67-728
67-874
67-912
67-914
67-916
67-991
70-135
70-194
96
144
96
98
100
96
96
96
100
100
96
104
104
98, 102, 104, 128
128
128
96
98
96
98
98
144
134, 136
144
144
144
144
170
100
146
98
96, 136
98
144
148
146
100, 148
130
130
128
134, 136
100
146
98
136
98
96, 134
98
140
136
112, 118
140
140
96, 140
70
100
100
92
84
INDEX - 8

70-206
70-208
77-1062
77-1070
77-1345
77-1346
77-1369
77-1530
77-1555
77-1577
77-1578
77-1579
77-1580
77-1581
77-1591
77-1592
77-1598
77-1665
77-167
77-169
77-1728
77-1835
77-1836
77-2022
77-2047
77-2048
77-2208
77-2306
77-2331
77-2390
77-2397
77-2399
77-2488
77-2489
77-2498
77-2504
77-2505
77-2509
77-2613
77-2614
77-2749
77-2760
77-2851
77-2852
77-2853
77-2856
77-672
77-762
78-1013
78-593
78-595
78-603
78-629
78-676
78-706
78-751
78-929
8101-257
8101-281
INDEX - 9
18, 82, 84
20
174, 176
76, 92, 94
88
88
88
86
198, 208
52, 54
52, 54
52, 54
52, 54
52
16, 88
86
172
88
108
108, 114, 120
174
86
86
88, 178
180, 184
180, 184
86
114, 120
54
18, 20
88
176
176
176
82
82
84
84
76, 94
92
172
18, 20, 82, 84
182, 186
182, 186
182, 186
82, 84
174
88, 172
76, 86
94
86
88
88
86
86, 92
88
88
8
60
8102-650
8102-821
811-9356
81-293
813-650
822-633
822-663
844-9571
844-9572
845-1263
845-1285
845-1600
845-1601
90-115
90-122
90-126
90-306
91-1149
91-1150
91-1182
91-1190
91-1193
91-1199
91-1203
91-1277
91-1344
91-1407
91-1409
91-1410
91-1411
91-1434
91-1435
91-1437
91-1480
91-1516
91-1609
91-1748
91-1749
91-1750
91-1779
91-1782
91-188
91-1994
91-2494
91-2495
91-2496
91-2498
91-2501
91-2502
91-2619
91-2658
91-2659
91-2689
91-2707
91-3095
91-3354
91-3355
91-3356
91-3359
82, 104, 114

84, 102, 104
42
70
44
120
110, 114
178, 180
178, 184
50, 52
52
164
164, 166
234
234
234, 238
210
202, 204, 208
202, 204, 210
74
140
214
90
92
160
190
80
80
80
80
96
66
66
80
168
232
98, 142
100
142
142
68
210
232
202
202, 208
202, 208
200
188
216
80
232
204
100, 142
232
64, 220
160
160
160
162
91-3360
91-3361
91-3362
91-3363
91-3369
91-3454
91-3455
91-348
91-3516
91-3517
91-3527
91-3536
91-354
91-3547
91-3599
91-371
91-3713
91-372
91-373
91-3856
91-387
91-3889
91-3905
91-4077
91-4134
91-445
91-4452
91-4819
91-5205
91-5221
91-5222
91-5223
91-5224
91-5225
91-5226
91-5227
91-5228
91-5229
91-5230
91-5231
91-5232
91-5233
91-5234
91-5236
91-5295
91-5296
91-5467
91-5572
91-5592
91-5630
91-564
91-565
91-566
91-5667
91-567
91-5804
91-5811
91-5879
91-5882
162
162
164
164
164
100, 146
162
234
166
166
178
168
232
198
216, 222
134, 136
160
96, 142
96, 142
162
60
138
226
232
102, 104
96, 142
144
164
196, 232
210
210
208
208
210
210
210
210
210
210
210
208
208
208
208
210
210
230
88
66, 144
118, 124
168
168
168
142
168
220
220
232
232

91-5883
91-5886
91-5887
91-6189
91-6191
91-6203
91-6204
91-630
91-6449
91-6592
91-676
91-6842
91-6902
91-6959
91-696
91-6974
91-7109
91-7113
91-7114
91-7171
91-736
91-739
91-7482
91-758
91-7709
91-812
91-8222
91-8225
91-8732
91-874
91-8740
91-875
91-876
91-8800
91-8845
91-912
91-9135
91-9216
91-9303
91-938
91-9621
91-9771
91-9805
91-9858
91-9965
91-9966
91-9967
92-1130
92-1133
92-1152
92-186
92-2475
92-2747
92-324
92-407
92-4303
92-4304
92-605
92-863
232
232
232
166
166
232
232
138, 142
100, 142
212
230
204
218, 224
208
238
212
210
224
222
232
78
204
76
60
80
134
232
232
60
242
188
242
244
202
60
204
98, 102, 106
164
164
78
208
178
164
118, 124
206
206
206
208
208
80
210
142
60
232
80
76
92
232
232
98-1957
98-2011
98-2687
98-2732
98-2737
98-2738
98-2747
98-2748
98-2804
98-2814
98-2815
98-2817
98-2952
98-2953
98-2954
98-2955
98-2956
98-2980
98-2981
98-3030
98-3031
98-3182
98-3234
98-3294
98-3295
98-3464
98-3487
98-3625
98-3739
98-3740
98-3741
98-3863
98-3894
98-4077
98-4091
98-4301
98-4478
98-4479
98-4480
98-4487
98-4488
98-4575
98-4599
98-4602
98-4603
98-4606
98-4653
98-4863
98-4864
98-4865
98-4866
98-4867
98-4871
98-4901
98-4998
98-5090
98-5148
98-5149
98-5171
190
190
234, 236, 238
86
86, 214, 220
86, 214, 220
196
198
86, 140
200
234, 236, 238
234, 238
230
226
226
226
226
192
192
198
198
214
198, 204
204
204
230
204
198, 210
204
204
220
216, 222
214
198, 204
200
204
210
208
208
210
208
204
220
160
220
204
202, 204
212
212
212
212
212
204
220
230
80
204
204
204
98-5277
98-5283
98-5288
98-5319
98-5401
98-5473
98-5561
98-796
98-949
99-1142
99-1143
99-1275
99-1433
99-1514
99-1596
99-1617
99-1655
99-214
99-2221
99-2230
99-2901
99-2902
99-3060
99-3064
99-3095
99-317
99-3247
99-3264
99-3889
99-4231
99-4353
99-4482
99-4490
99-4848
99-4849
99-5404
99-5667
99-5668
99-5714
99-5715
99-5716
99-5865
99-5884
99-5885
99-5887
99-5888
99-5889
99-5890
99-5891
99-5892
99-5990
99-6083
99-6085
99-6105
99-6161
99-6377
99-6384
99-6400
99-6545
204
196
196
200
208
204
196
70
230
170
170
170
80
74
236, 238
96, 138
70
202
100, 142
200, 204
92
92
96
232
214
214, 220, 228
232
76, 94
74
92
90
188
190
110, 116, 122
110, 116, 122
214
228
228
190
190
190
234
230
230
230
230
230
230
230
230
226
234
234
232
234
198
130
64
118, 124
INDEX - 10

99-6565
99-6737
99-7170
99-7273
99-7279
99-7646
99-7900
99-7939
99-7940
99-7945
99-7947
99-7962
99-7978
99-7979
99-798
99-7980
99-7989
99-7991
99-7992
99-7993
99-7996
99-7997
99-7998
99-8001
99-8021
99-8022
99-8025
99-8029
99-8089
99-8094
99-8095
99-8096
99-8097
99-8098
99-8100
99-8103
99-8104
99-8119
99-8120
99-8121
99-8124
99-8135
99-8138
99-8228
99-8255
99-8258
99-8260
99-8264
99-8267
99-8268
99-8271
99-8272
99-8273
99-8304
99-837
99-8386
99-8421
99-8466
99-8473
198, 208, 214, 220

232
190
232
196, 232
166
164
94
94
204
188, 198, 204
86, 214, 220
76, 94
76, 94
80
76, 94
88
140
78
200
214
216
216, 222
98
196, 202
196
232
200
216, 222
200
196
196
196
196
198, 208
198, 208
198
200
196
196
216, 222
88
200
88
200
198, 208
72
236, 238
140
74, 140
234, 238
236, 238
236, 238
198
222
242
232
200
64
INDEX - 11
99-8499
99-8552
99-8553
99-8554
99-8555
99-8556
99-8562
99-8572
99-8573
99-8576
99-8577
99-8578
99-8582
99-8583
99-8593
99-8686
99-8689
99-8820
99-8863
99-8866
99-8867
99-8868
99-8869
99-8870
99-8871
99-8872
99-8873
99-8886
99-8887
99-8946
99-8947
99-9185
99-9265
99-9266
99-9280
99-9312
99-9423
99-9428
99-9524
99-9591
99-9701
99-9856
99-9899
99-9964
99-9965
198,
172,
64
64
64
172
140,
216,
170
200
200
200
232
232
200
78
198,
216,
230
230
226
226
226
226
226
228
228
200,
200,
192
192
196
242
242
200
188
218,
200
232
62
238
232
172
242
242
208
178
216, 220
222
208
222
208
208
224
INDEX - 12
INDEX ALPHABETICAL BY DESCRIPTION

A
ADAPTER 38, 56, 128, 144, 146
ADAPTER - compression 50
ADAPTER - flare 98
ADAPTER - fuel block 56
ADAPTER - gauge 234, 238
ADAPTER - hose 62, 78, 230, 242
ADAPTER - water 8
ADAPTER - water outlet 70
ALTERNATOR 88, 148, 172, 174,
176, 178, 180, 182, 184,
186
ANGLE - battery holddown 190
ANGLE - evaporator coil 216, 222
ANGLE - snubber 80
ARM - alternator adjusting 172, 178
ARM - idler adjusting 88
ARM - rocker 24
ARMATURE 52, 54
B
BALL 134, 136
BALL - valve 34
BAND - center 198, 210
BAND - fuel tank 234
BANDWRAP 62, 78
BANDWRAP - harness 168
BASE - fuel filter 56
BASE - oil 32, 66
BATTERY 190
BEARING 42, 54, 108, 174, 176, 180,
184
BEARING - ball 52, 114, 120
BEARING - damper 198, 214, 220,
226
BEARING - fan end 182, 186
BEARING - idler 36
BEARING - latch 208
BEARING - latch ends 198
BEARING - rear 182, 186
BEARING - ring 176
BEARING - roller 76, 92, 94
BEARING - slip ring end 180, 184
BEARING SET 108, 114, 120
BEARING SET - camshaft 8
BEARING SET - connecting rod 16,
20, 108, 114, 120
BEARING SET - crankshaft 16, 20
BEARING SET - thrust 18, 20
BELT - alternator 88
BELT - engine to idler 88
BELT - fan 88
BEZEL 164
BLADE - damper 214, 220, 226
BLOCK - fuel 56
BOARD - pc 160
BODY 128
BODY - compressor 108, 114, 120
BODY - oil filter mounting 34
INDEX - 1
BOLT - arm 172, 178

BOLT - bearing cap 8
BOLT - breather 8
BOLT - connecting rod 16, 20, 108,
114, 120
BOLT - cover 8, 32
BOLT - cylinder head 14
BOLT - engine bracket 80
BOLT - exhaust manifold 26
BOLT - eye 38, 46, 56, 64
BOLT - filter body 34
BOLT - intake manifold 26
BOLT - manifold 64
BOLT - oil base 80
BOLT - oil pan 32
BOLT - oil pump 40
BOLT - pipe 36
BOLT - plate 10
BOLT - reamer 8
BOLT - rear plate 8
BOLT - solenoid 52
BOLT - starter 28
BOLT - thermistor 148, 150
BOLT - thru 52, 174, 176
BOLTSTRIP 64, 80, 138, 142, 214
BOLTSTRIP - bracket 134
BOLTSTRIP - solenoid 224
BOLTSTRIP - top 64
BOOT 64
BOOT - battery cable 148
BOOT - battery cable cover 188
BOOT - rpm sensor 150
BOOT - solenoid 220
BOSS - pulley 16, 88
BOX - battery 190, 192
BOX - control 160
BOX - junction 166
BOX - light 168
BRACE - evaporator cover 218, 224
BRACKET 110, 134, 144, 234, 242
BRACKET - air pressure switch 170
BRACKET - alternator 172, 178
BRACKET - battery holddown 192
BRACKET - bearing 200
BRACKET - box 166, 168
BRACKET - control 228
BRACKET - discharge 102
BRACKET - discharge tube 98, 106
BRACKET - door 196, 200, 208
BRACKET - door latch 200
BRACKET - dry air cleaner 78
BRACKET - engine 80
BRACKET - evaporator coil 216, 220
BRACKET - fuel filter 60
BRACKET - fuel line 60
BRACKET - fuel tank 234, 236
BRACKET - gauge 100, 146, 244
BRACKET - hanger 238
BRACKET - harness 204
BRACKET - heat exchanger 100, 142

BRACKET - hinge 202, 210
BRACKET - holder 44
BRACKET - hose 66
BRACKET - hose connector 142
BRACKET - hose support 66, 72
BRACKET - injection pump 46
BRACKET - oil bath air cleaner 78
BRACKET - oil filter 144
BRACKET - pallet stop 212
BRACKET - rocker shaft 24
BRACKET - screen 116, 122
BRACKET - shunt 162
BRACKET - snubber 80
BRACKET - solenoid 64, 100
BRACKET - support 66
BRACKET - tank 136
BRACKET - thermo bulb 216, 222
BRACKET - tube 142
BRACKET & FUSELINK 188
BREAKER - circuit 160, 162
BREATHER - air 8
BRUSH 52, 174, 176
BRUSH - set 180, 182, 184, 186
BRUSH & HOLDER - assembly 54
BULB - light 168
BUSHING 70, 82, 84
BUSHING - connecting rod 16, 20, 108
BUSHING - coupling 18, 20, 82, 84
BUSHING - lower 46
BUSHING - piston pin 114, 120
BUSHING - rod 16
BUSHING - upper 46
C
CABLE 228
CABLE - battery 148, 188
CAM - pump 36
CAMSHAFT 24
CAP 76, 92, 94, 128, 130
CAP - bottom 130
CAP - breather 8
CAP - check valve 132
CAP - dust 166
CAP - flare 102, 104
CAP - fuel 234, 238
CAP - fuel tank 234, 242
CAP - hose 66
CAP - housing bearing 76, 94
CAP - nozzle 44
CAP - radiator 70
CAP - top 130
CAP - valve 102, 104, 116, 122, 128,
134, 136
CAPACITOR 176, 180, 182, 184, 186
CASE - gear 36, 54
CENTER - injection pump gear 46
CENTER - pulley 42
CHANNEL 212, 230, 234, 238

CHANNEL - drain pan 218, 224
CHANNEL - idler 88
CHANNEL - tank 242
CLAMP 78, 100, 110, 142
CLAMP - air cleaner 78
CLAMP - bulb 216, 222
CLAMP - cable 156, 160
CLAMP - connector 166
CLAMP - defrost tube 98
CLAMP - dehydrator 96
CLAMP - drier 138
CLAMP - element 56
CLAMP - fuel line 70
CLAMP - harness 168, 194
CLAMP - hose 42, 44, 62, 66, 70, 78,
230, 242
CLAMP - mounting cable 228
CLAMP - muffler 74
CLAMP - oil bath air cleaner 78
CLAMP - screen 116, 122
CLAMP - suction 142
CLAMP - suction tube 142
CLAMP - support 230
CLAMP - tube 60, 96, 98, 100, 142,
144
CLAMP - U 74
CLEANER - air 78
CLIP 130
CLIP - pipe 44
CLIP - solenoid rod 64
CLIP - support rod 200
CLUTCH 82, 84
COIL 96, 148
COIL - condenser 96, 140
COIL - evaporator 100
COIL - field 52, 54
COIL - radiator 70, 140
COIL - valve 100
COLLAR - thrust 36
COMPRESSOR 98
COMPRESSOR - X430 82, 84, 102,
104, 108, 114, 120
CONNECTOR 148, 150, 152, 156,
160, 162, 166, 168
CONNECTOR - breather hose 78
CONNECTOR - circuit breaker 158
CONNECTOR - fuel inlet 46, 56
CONNECTOR - fuel return 56
CONNECTOR - fuel return/outlet 46
CONNECTOR - gauge 96, 146
CONNECTOR - glow plug 50, 148
CONNECTOR - hose 66, 70, 78
CONNECTOR - hose fitting 236, 238
CONNECTOR - relay board 158
CONNECTOR - remote light 150, 158
CONTROL - shutter 228
CONTROLLER - microprocessor 164,
166
CORE - valve 128
COUPLING 84, 144

COUPLING - compressor drive 82
COUPLING - oil pan 66
COVER 14, 162
COVER - access 140
COVER - battery box 190, 192
COVER - belts 204
COVER - blower 204
COVER - camshaft 10
COVER - connector 166
COVER - control box 208
COVER - drive 82
COVER - drive end 84, 102, 104
COVER - engine housing 204
COVER - evaporator coil 216, 222
COVER - fuel tank 238
COVER - housing 174
COVER - housing bearing 88
COVER - latch handle 210
COVER - oil pan 32
COVER - pump 110, 116, 122
COVER - rear 52, 54
COVER - rear cylinder head 14
COVER - solenoid 214
COVER - timing 36
COVER - top 196
COVER - valve 14
CRANKSHAFT 16, 18, 20, 82, 84,
108, 114, 120
CUP 78
CUP - inner 78
ELBOW - oil pressure sensor 66

ELBOW - test port 102, 104
ELEMENT 8
ELEMENT - control 228
ELEMENT - fuel filter 56
ELEMENT - power 100
ELEMENT - water separator 56
ENGINE 8
EXTENSION 74
DEHYDRATOR 96, 138

DIAL - fuel gauge 234, 238
DIODE 96, 148, 214
DIODE - assembly 64
DIODE - bridge rectifier 174
DIODE - field 174
DIODE - silicone 148
DIODE - solenoid 148
DIPSTICK 32, 66
DOOR 198
DOOR - control box 160, 164
DOOR - curbside 208
DOOR - roadside 208
DOOR - top 196
DRAIN 238
DRAIN COCK - coolant 70
DUCT - water 10
FACEPLATE 166
FACEPLATE/OVERLAY 164
FAN 174, 176, 180, 182, 184, 186
FAN - condenser 86
FANSHAFT - assembly 86, 92
FILTER 130
FILTER - air cleaner 78
FILTER - bypass 66
FILTER - fuel 60
FILTER - oil 34, 66, 144
FILTER - screen 38
FITTING 56, 60, 62, 66, 234, 236, 238
FITTING - air restriction indicator 78
FITTING - banjo 38
FITTING - barb 70
FITTING - elbow 56
FITTING - hose 60
FITTING - saddle 96
FLANGE - bearing 182, 186
FLANGE - compressor 80, 102, 104
FLATWASHER 28, 46, 58, 60, 62, 64,
66, 68, 70, 74, 76, 78,
80, 86, 88, 90, 92, 94,
98, 102, 104, 106, 112,
114, 116, 118, 120, 122,
124, 128, 130, 134, 136,
138, 140, 142, 144, 146,
148, 150, 160, 162, 166,
168, 170, 172, 174, 176,
178, 180, 182, 184, 186,
188, 190, 192, 194, 196,
198, 200, 202, 204, 208,
210, 214, 216, 220, 222,
226, 228, 230, 234, 236,
238, 240, 242, 244
FLYWHEEL 18, 20, 82, 84
FRAME - condenser 198, 204
FUSE 160
FUSE LINK 150, 188
ELBOW 56, 62, 70, 98, 242

ELBOW - air intake 78
ELBOW - exhaust 74
ELBOW - fuel heater 58
ELBOW - hose 60
ELBOW - oil bath air cleaner 78
ELBOW - oil drain 66
GASKET 10, 14, 32, 38, 66, 98, 130,

132, 230
GASKET - bezel 164
GASKET - brass cap 102, 104
GASKET - breather 8
GASKET - cap 234, 242
GASKET - compressor cylinder head
INDEX - 2

108
GASKET - connector 46, 56
GASKET - cover 14, 30, 32, 36, 102,
104, 238
GASKET - cover plate 242
GASKET - cup 78
GASKET - cylinder head 14, 30, 116,
122, 126
GASKET - dipstick 32
GASKET - door 164
GASKET - drive end 118, 124
GASKET - drive plate 110, 126
GASKET - elbow 78
GASKET - end plate 128
GASKET - exhaust manifold 26, 30
GASKET - eye bolt 38
GASKET - flange 74
GASKET - flare 102, 104
GASKET - front plate 10, 30
GASKET - housing 30, 42, 174
GASKET - injection pump 48
GASKET - intake 26
GASKET - intake manifold 30
GASKET - joint 36
GASKET - manifold 110, 118, 124, 126
GASKET - nozzle 30, 44
GASKET - oil breather 30
GASKET - oil breather cap 30
GASKET - oil fill tube & cover 30
GASKET - oil pump 110
GASKET - oil sump 112, 116, 122, 126
GASKET - piston housing 128
GASKET - plastic cap 102, 104
GASKET - plate 162
GASKET - plug 10, 30
GASKET - pump end 114, 120
GASKET - pump housing 126
GASKET - regulator 176
GASKET - sill 202, 204, 216, 222
GASKET - switch 66, 150
GASKET - thermostat housing 70
GASKET - valve 102, 104
GASKET - valve cover 14, 30
GASKET SET 10, 14, 24, 26, 30, 32,
34, 36, 42, 44, 48
GAUGE - compound 96, 146
GAUGE - compression tester 50
GAUGE - fuel 234, 238, 242
GEAR - pinion 40
GEAR - ring 18, 20
GEAR CASE 52
GEAR SET - camshaft 16, 24
GEAR SET - crankshaft 16, 20
GEAR SET - idler 36, 46
GLOW PLUG 50, 148
GREASE 76, 92, 94
GRILLE - curbside 230
GRIP - cable 166
GROMMET 168, 170, 190, 192, 228,
INDEX - 3
242
GROMMET - bumper 200, 208, 210
GROMMET - hose 56
GUIDE 38
GUIDE - belt 90
GUIDE - intake & exhaust 14
HOSE - indicator 78
HOSE - oil bath air cleaner 78
HOSE - oil drain 66
HOSE - overflow 70
HOSE - throttling 98
HOUSING 92
HOUSING - battery 192
H
HOUSING - bearing idler 76, 94
HOUSING - drive end 180, 184
HANDLE - knob 230
HANGER - engine 28
HOUSING - evaporator blower 86,
214, 220
HANGER - fuel heater 56, 62
HANGER - fuel tank 234, 236, 238
HOUSING - flywheel 80
HARNESS 172, 178
HOUSING - front 174, 176, 182, 186
HARNESS - air switch 148
HOUSING - idler shaft 76, 86
HARNESS - alternator 150
HOUSING - oil pump 110, 114, 120
HARNESS - communications 166
HOUSING - opposite drive end 180,
184
HARNESS - door switch 194
HARNESS - evaporator 148, 156, 162 HOUSING - piston 128
HARNESS - fuel injection solenoid 46 HOUSING - pump 110, 114, 120
HARNESS - ground 172, 178, 214,
HOUSING - rear 174, 176, 182, 186
HOUSING - thermostat 42
220
HARNESS - indicator light 168
HOUSING - valve 128
HARNESS - interface 160
HUB - fan 86
HARNESS - low speed start 42
I
HARNESS - main 150, 158, 162
IDLER - assembly 94
HARNESS - sensor 148, 156, 160
HARNESS - signal 148, 156, 160
IMPELLER 42
HARNESS - switch 162
INDICATOR - air restrictor 78
HEAD - cylinder 14, 108, 116, 122
INDICATOR - liquid 134, 136
HEAD - fuel filter 60
INJECTOR - nozzle 44
HEAD - piston 110, 114, 120
INSERT 146
HEAD - unloader 110, 124
INSERT - threaded 68, 166, 204
HEAT EXCHANGER 100
INSERT - window 168
HEATER - frost plug 10
INSULATION - suction tube 206
HEATER - fuel 62
INSULATOR 182, 186
HINGE 196, 208, 210
K
HINGE - curbside 208
KEY 76, 82, 84, 88, 94, 112, 174, 176
HINGE - door 198, 200, 208
HINGE - grille 202, 204
KEY - camshaft 24
HINGE - lower 210
KEY - compressor 102, 104
HINGE - panel 198, 202, 204, 208, 210 KEY - crankshaft 16, 18, 20
HINGE - support rod 200
KEY - shaft 114, 120
HOLDER - brush 52
KEY - woodruff 20, 88
HOSE 56, 60, 62, 66, 70, 98, 170,
KIT - acid test 112
KIT - bolt 16, 20, 88
236, 238
HOSE - accumulator tank 70, 72
KIT - brush 54
HOSE - battery box 242
KIT - bushing 18, 20, 82, 84
HOSE - breather 78
KIT - check valve 60
HOSE - bypass 42, 70
KIT - check valve repair 132
HOSE - drain 200, 204
KIT - clutch repair 84
HOSE - dry air cleaner 78
KIT - compressor oil filter 144
HOSE - engine to radiator 70
KIT - cover & o-ring 10
HOSE - exhaust 74
KIT - crimper 154
HOSE - expansion tank to radiator 70 KIT - door switch 194
HOSE - filler fuel 242
KIT - dust cover 52, 54
HOSE - flexible 230
KIT - eprom chip 164
HOSE - fuel 44, 242
KIT - fanshaft repair 92
HOSE - fuel return 44, 242
KIT - fuel heater 56, 62
HOSE - fuel vent 242
KIT - fuel line 62, 242

KIT - fuel tank 234, 238
KIT - gasket 112, 118, 124, 126
KIT - negative pressure valve 14
KIT - piston seal 130
KIT - piston & seal 130
KIT - remote light box 168
KIT - repair, bellows 128
KIT - sensor 148
KIT - sleeve & eyelet 56, 60, 66, 236,
238
KIT - starter relay 50
KIT - tank, expansion 70
KIT - valve repair 130
KNOB 230
232
NAMEPLATE - Caution 232
NAMEPLATE - Caution, Belt Drive 232
NAMEPLATE - Caution, Belt Torque
232
NAMEPLATE - Caution, Cycle Sentry
232
NAMEPLATE - Caution, Fan 232
NAMEPLATE - Caution, High Voltage
232
NAMEPLATE - Clean Filter Screen 232
NAMEPLATE - Closed 232
NAMEPLATE - Compressor Oil 203513 232
L
232
LATCH - door 164, 196, 202, 208
NAMEPLATE - Corrosive 190
LATCH - secondary 210
NAMEPLATE - Diesel Fuel Only 236,
238
LENS - color 168
LEVER - shift 54
NAMEPLATE - Ingersoll Rand 232
LEVER - throttle 46
NAMEPLATE - Low Speed Defrost 232
LINE 234
NAMEPLATE - Oil Filter 232
LINER - evaporator 198, 204
NAMEPLATE - panel 160, 230
LINK - damper 220
NAMEPLATE - panel mod 160
LOCK - valve 24
NAMEPLATE - R403B 232
LOCKNUT 188, 198
NAMEPLATE - R404A 232
LOCKWASHER 8, 10, 14, 26, 28, 36, NAMEPLATE - R502 232
42, 44, 46, 56, 58, 60,
NAMEPLATE - recommended
62, 64, 66, 68, 70, 74,
batteries 190
NAMEPLATE - Refrigerant R403B 232
78, 80, 86, 88, 90, 96,
100, 110, 116, 122, 140, NAMEPLATE - Refrigerant R404A 232
142, 144, 146, 148, 150, NAMEPLATE - relay 164
160, 162, 166, 170, 172, NAMEPLATE - SB-III SR 232
174, 176, 178, 180, 182, NAMEPLATE - SB-III SR+ 232
184, 186, 188, 190, 192, NAMEPLATE - Smart Reefer 232
196, 198, 200, 202, 204, NAMEPLATE - switch 164
208, 210, 214, 216, 220, NAMEPLATE - symbol 168
222, 226, 228, 240, 242, NAMEPLATE - Thermo King 196, 232
NAMEPLATE - TK 168
244
LOCKWASHER - dome 214, 216, 220, NAMEPLATE - TK Logo 196, 232
222
NAMEPLATE - TK Operating
Instructions 232
M
NAMEPLATE - Warning 190
MANIFOLD - discharge 98, 102, 104
NIPPLE 70
MANIFOLD - exhaust 26
NIPPLE - fuel 242
MANIFOLD - intake 26
NOZZLE 44
MEMBER 212
NOZZLE - injection 44
MEMBER - housing 86, 214, 220
NUT 10, 16, 20, 46, 56, 58, 60, 62, 64,
66, 70, 74, 78, 80, 86,
MODULE - temperature out of range
88, 98, 102, 106, 108,
light 168
MOUNT - vibration 80
110, 114, 116, 120, 122,
134, 136, 138, 140, 142,
MUFFLER 74
144, 162, 166, 170, 172,
N
174, 176, 178, 180, 182,
NAMEPLATE 162
184, 186, 188, 190, 192,
196, 198, 200, 202, 208,
NAMEPLATE - air exchange 230
NAMEPLATE - Alarm Codes 232
210, 214, 216, 220, 222,
226, 228, 230, 234, 236,
NAMEPLATE - Bleed Fuel System 232
238, 242, 244
NAMEPLATE - California Proposition
NUT - adjusting 128

NUT - bracket 78, 80, 144
NUT - breather 8
NUT - captive 70, 86, 140, 190, 192,
198, 204, 214, 216, 218,
220, 222
NUT - case 36
NUT - fan 174
NUT - filter base 56
NUT - fitting 56
NUT - flare 98, 146
NUT - guard 90
NUT - holder 44
NUT - hose 56, 60, 62, 66, 242
NUT - housing 42
NUT - injection pump 46
NUT - manifold 26
NUT - panel 160, 202, 204
NUT - pulley 176
NUT - pump 36, 42
NUT - reamer bolt 8
NUT - rod 188, 214
NUT - rod end 226
NUT - starter 28
NUT - strip 196, 208
NUT - valve 96
NUT - valve adjust 24
NUT - valve cover 14
NUTPLATE - idler 88
NUTSTRIP 198, 200, 208
NUTSTRIP - panel 210
O
OIL - compressor 102, 112, 118, 124
ORIFICE - evaporator inlet 86
O-RING 14, 34, 36, 38, 42, 66, 76, 92,
94, 96, 108, 110, 112,
114, 116, 118, 120, 122,
124, 128, 130, 136, 138,
144, 176, 234
O-RING - adapter 128
O-RING - body to block 34
O-RING - camshaft cover 10
O-RING - case 36
O-RING - cylinder head screw 126
O-RING - cylinder sleeve 126
O-RING - dust seal 126
O-RING - fuel pump 30
O-RING - gear case 30, 36
O-RING - gear cover 30
O-RING - indicator 134, 136
O-RING - injection pump 30, 46
O-RING - nozzle 30, 44
O-RING - oil filter 30
O-RING - oil galley 126
O-RING - oil pickup tube 126
O-RING - oil pipe 30
O-RING - oil pump 126
O-RING - oil pump cover 126
INDEX - 4

O-RING - oil pump plug 126
O-RING - regulator 126
O-RING - sight glass 126
O-RING - solenoid 46
O-RING - throttling valve 126
O-RING - tube 32
O-RING - valve 34, 98, 102, 104
O-RING - valve to compressor 128
O-RING - water pump 30
P
PANEL 198, 200
PANEL - air block 216, 222
PANEL - air exchange 230
PANEL - bottom 202, 204, 212
PANEL - circuit breaker 160
PANEL - curbside 208, 210
PANEL - damper 214, 220
PANEL - gauge 208
PANEL - grille 196
PANEL - housing 86, 214, 220
PANEL - relay board 160
PANEL - roadside 210
PANEL - top 212
PART SET - rotor 180, 184
PIN 38, 160, 162
PIN - channel 230
PIN - cotter 64, 128, 198, 208, 214
PIN - dowel 8, 18, 20, 80, 82, 84, 108,
110, 114, 116, 120, 122
PIN - gear case 10
PIN - hinge 164
PIN - oil pan 10
PIN - pinion gear 40
PIN - piston 16, 20, 108, 114, 120
PIN - pivot 198, 208
PIN - plug 160
PIN - rear plate 8
PIN - sealing 152, 166
PIN - spring 200
PIN - terminal 66, 152, 156, 158
PINION - clutch assembly 52, 54
PIPE - bypass 42
PIPE - filler 242
PIPE - injection 44
PIPE - oil 36
PIPE - oil pump 40
PISTON 16, 20, 38, 108, 114, 120,
128, 130
PLATE 138, 210, 230, 234
PLATE - air indicator 78
PLATE - backing 236
PLATE - baffle 14
PLATE - bellows 128
PLATE - bottom 210
PLATE - bushing 208
PLATE - connector 166
PLATE - cover 102, 104, 118, 124,
216, 222, 242
INDEX - 5
PLATE - cover lockdown 200

PLATE - crankshaft cover 118, 124
PLATE - cylinder block 8, 10
PLATE - door hinge 208
PLATE - guard 162
PLATE - locking 238
PLATE - snubber 80
PLATE - strike 198, 208
PLATE - suction inlet 118, 124
PLATE - thrust 24
PLATE - valve 108, 116, 122
PLATE - washer 234, 236, 238
PLUG 34, 38, 42, 72, 108, 110, 114,
120, 152, 156, 158
PLUG - assembly 152
PLUG - bottom 202, 204
PLUG - cover 14
PLUG - end 24
PLUG - frost 8, 14
PLUG - frost, head 14
PLUG - fuse 234
PLUG - housing 42
PLUG - magnetic 116, 122
PLUG - oil drain 32, 110
PLUG - oil fill 108, 116, 122
PLUG - oil gallery 8, 10
PLUG - oil metering 108, 114, 120
PLUG - oil pan 32
PLUG - oil pump cover 110, 114, 120
PLUG - pipe 56, 78, 102, 104, 242
PLUG - water drain 10
PLUG - water sensor 56
PLUNGER 64
PROBE - air switch 170
PULLEY 88, 176
PULLEY - alternator 88, 172, 178
PULLEY - damper 18, 20
PULLEY - fan 86
PULLEY - fan drive 88
PULLEY - idler 86
PULLEY - water pump 88
PUMP - fuel 36, 38, 56, 60
PUMP - injection 44, 46, 56, 60
PUMP - oil 40, 110, 114, 120
PUMP - priming 38
PUMP - water 42
RELAY - mini 160, 194

RELAY - replacement 50
RESISTOR 160
RETAINER - bearing 52, 54, 174
RETAINER - front bearing 176
RETAINER - harness connector 160
RETAINER - spring 24
RING 90, 180, 184
RING - retaining 114, 120
RING - snap 16, 20, 24, 38, 108
RING - wear 18, 20
RING SET 16, 20
RIVET 108
RIVET - adapter 230
RIVET - counterweight 114, 120
RIVET - cover 206
RIVET - grommet 200, 208
RIVET - nutstrip 210
RIVET - probe 170
RIVET - retainer 160
RIVET - strip 200
RIVET - support 226
RIVET - tube 230
ROD - battery holddown 188, 190, 192
ROD - connecting 16, 20, 108, 114,
120
ROD - damper 214
ROD - door support 200
ROD - end 226
ROD - hinge 164
ROD - link 226
ROD - pivot 226
ROD - push 24
ROD - solenoid 64
ROLLER 38
ROTOR 174, 180, 182, 184, 186
ROTOR - assembly 176
SCREEN - bulkhead 212

SCREEN - filter 100
SCREEN - oil pickup 110, 116, 122
SCREEN - suction 108, 116, 122
SCREEN - top 200
SCREW 14, 62, 70, 86, 88, 108, 110,
116, 122, 130, 142, 176,
180, 184, 196, 198, 208,
R
216, 220, 222, 226, 228,
RECEPTACLE 66, 148, 152, 156, 158,
238
162, 166
SCREW - adjust 46
RECEPTACLE - assembly 152
SCREW - adjusting 172, 178
RECTIFIER 180, 182, 184, 186
SCREW - alternator 172
RECTIFIER - negative 176
SCREW - alternator pivot 178
RECTIFIER - positive 176
SCREW - angle 216, 222
REED - piston 110, 114, 120
SCREW - arm 88
REGULATOR 116, 122, 176
SCREW - band 78, 200, 234
REGULATOR - oil pressure 110
SCREW - bearing 198, 208, 214, 220,
226
REGULATOR - voltage 174
REGULATOR & BRUSH 180, 184
SCREW - bearing retainer 174

SCREW - blade 226
SCREW - board 160, 210
SCREW - box 166, 168
SCREW - bracket 46, 60, 64, 116, 122,
144, 146, 162, 166, 170,
172, 178, 188, 196, 204,
210, 212, 234, 236, 244
SCREW - bracket to engine 80
SCREW - bracket & clamp 216
SCREW - bracket/clamp 222
SCREW - brush 174, 176, 182, 186
SCREW - brush holder 52, 54
SCREW - cap 76, 92, 94
SCREW - case to cylinder block 36
SCREW - channel 88
SCREW - clamp 44, 60, 96, 100, 138,
142, 144, 168, 194, 230,
242
SCREW - clutch 84
SCREW - collar 36
SCREW - condenser & radiator 140
SCREW - connector 166
SCREW - controller 164
SCREW - coupling 82, 84
SCREW - cover 14, 36, 110, 140, 166,
190, 192, 198, 204, 216,
222, 240
SCREW - cover to housing 116, 122
SCREW - cylinder head 112, 124
SCREW - discharge valve 102, 104
SCREW - door 164
SCREW - elbow 68, 78
SCREW - eye 36
SCREW - fanshaft 86
SCREW - flange 74, 102, 104, 182,
186
SCREW - flywheel 18, 20
SCREW - gear 24, 46
SCREW - grommet 210
SCREW - handle 230
SCREW - hanger 28, 56
SCREW - hinge 196, 198, 202, 208
SCREW - hinge plates 210
SCREW - housing 42, 118, 124, 128,
182, 186, 214, 220
SCREW - idler shaft 36
SCREW - latch 196
SCREW - link 220
SCREW - manifold 102, 104
SCREW - member 212, 214, 220
SCREW - mount 80
SCREW - mounting clamp 228
SCREW - mounting pivot 228
SCREW - muffler 74
SCREW - nozzle 44
SCREW - oil base 32, 66
SCREW - oil plug 76, 92, 94
SCREW - oil sump 112, 116, 122
SCREW - panel 160, 202, 212, 214,
216, 220, 222

SCREW - pipe 242
SCREW - plate 24, 78, 80, 118, 124,
128, 162, 166, 216, 222,
242
SCREW - plug 56
SCREW - pulley 86
SCREW - pump 42, 116, 122
SCREW - receptacle 166
SCREW - retainer 52, 54
SCREW - rocker arm 24
SCREW - rocker arm & valve cover 24
SCREW - rod 226
SCREW - set 42, 230
SCREW - shaft 214, 220
SCREW - shield 74, 140
SCREW - shunt 162
SCREW - shutter 228
SCREW - socket 194
SCREW - solenoid 54, 96
SCREW - spacer 200
SCREW - spinning 140
SCREW - stop 216, 222
SCREW - strap 234
SCREW - support 66, 200, 226
SCREW - switch 148, 194
SCREW - tank 242
SCREW - tank to bracket 242
SCREW - terminal 188
SCREW - thread cutting 174
SCREW - thru 54, 180, 184
SCREW - tube 66, 74, 200
SCREW - valve 14, 96
SCREW - valve adjust 24
SCREW - valve & cover 102, 104
SEAL 42, 82, 84, 150, 152
SEAL - bellows 82, 84
SEAL - coil 140
SEAL - crankshaft 36, 118, 124
SEAL - front 32
SEAL - oil 8, 30, 76, 92, 94, 102, 104
SEAL - piston 130
SEAL - rear 32
SEAL - valve stem 24, 30
SEALER - antiseize 144, 164
SEALER - thread 60, 62, 116, 122,
128, 134, 146, 164
SEAT 130
SEAT - spring 24
SEAT - valve 14, 132
SENSOR - coolant level 70
SENSOR - engine coolant temperature
148
SENSOR - oil pressure transducer 68,
150
SENSOR - radiator 148
SENSOR - rpm 148
SENSOR - temperature 148
SET - gasket 46
SET - terminal hardware 180, 184

SHAFT 36, 52, 54, 230
SHAFT - damper 214, 220, 226
SHAFT - fan 92
SHAFT - idler 36
SHAFT - idler pulley 76, 94
SHAFT - oil pump 112, 114, 120
SHAFT - rocker arm 24
SHAFT - water bleed 60
SHIELD - air block 140
SHIELD - condenser coil 140
SHIELD - heat 140
SHIELD - manifold 74
SHIFT LEVER - assembly 52
SHIM 76, 92, 94
SHORT BLOCK - assembly 8, 12
SHOULDER 138
SHUNT 162
SHUTTER - assembly 226
SIGHT GLASS 108, 116, 122
SLEEVE 56, 74, 108, 176
SLEEVE - cylinder 10, 116, 122
SLEEVE - latch 196, 198, 208
SLEEVE - repair 76, 92, 94
SLIP RING 174
SOCKET - light 168
SOCKET - relay 194
SOLENOID 52, 54, 64, 214, 220
SOLENOID - defrost 148
SOLENOID - engine 148
SOLENOID - starter 50
SPACER 56, 80, 82, 84, 142, 176,
178, 218, 222
SPACER - alternator 172, 178
SPACER - bearing 182, 186
SPACER - clamp 100
SPACER - connector 46
SPACER - door bracket 196
SPACER - exhaust 26, 30
SPACER - fan 174
SPACER - hinge 200
SPACER - pulley 88
SPACER - snubber 80
SPACER - solenoid 96
SPACER - solenoid rod 218, 222
SPEEDI SLEEVE - front seal 18, 20
SPINNING - condenser 86, 140
SPRING 34, 38, 132, 230
SPRING - bellows 128
SPRING - brush 52, 54
SPRING - damper 214, 220
SPRING - damper blade 228
SPRING - hose clamp 68
SPRING - latch 202, 208
SPRING - piston 128, 130
SPRING - pivot 228
SPRING - rocker arms 24
SPRING - throttle return 46
SPRING - valve 24
INDEX - 6

SPUD - fuel filter 60
STARTER 28, 50, 52, 54, 148
STATOR 174, 180, 182, 184, 186
STATOR - assembly 176
STEM 130
STOP - damper 216, 222
STOPPER - assembly 52, 54
STRAIN - relief 166
STRAP - A/C tap 174
STRAP - battery holddown 188
STRAP - door 200, 208
STRAP - D+ 174
STRAP - fuel tank 234, 236
STRAP - ground 64
STRAP & TEE - assembly 238
STRIKE - latch 196
STRIP 100, 142, 216, 220
STRIP - accent 200
STRIP - bumper 198
STRIP - chafing 238
STRIP - rubber 214, 220
STRIP - sealing 140, 224
STUD 36, 80
STUD - bracket 144
STUD - breather 8
STUD - exhaust manifold 14, 26
STUD - filter 144
STUD - fuel 36
STUD - gear case 10
STUD - holder 44
STUD - housing 42
STUD - intake manifold 14, 26
STUD - nozzle 14
STUD - thermostat housing 14
SUMP - oil 112, 116, 122
SUPPORT - bottom 226
SUPPORT - filter 66
SUPPORT - left 226
SUPPORT - right 226
SUPPORT - screen 200
SUPPORT - top 226
SWITCH - air pressure 148, 170
SWITCH - defrost 162
SWITCH - emergency 160
SWITCH - high pressure 148
SWITCH - oil level 66, 150
SWITCH - oil pressure 66, 148
SWITCH - on/off 162
SWITCH - preheat/start 162
SWITCH - reset 160
SWITCH - temperature 148
SWITCH - water temperature 42, 148
T
TAB - mounting 152, 154
TANK - accumulator 70, 98
TANK - expansion 70
TANK - fuel 234, 238, 242
TANK - receiver 96, 134, 136
INDEX - 7
TAPPET 24, 38
T-BOLT - unit mounting 202
TEE 66, 96, 98, 100, 146
TEE - hose 242
TEE - tube 98
TERMINAL 150, 156, 158, 160, 162,
166, 168
TERMINAL - pin 152
TERMINAL - socket 152
TESTER - microprocessor 164
THERMOSTAT 70
THROWER 42
TOOL - 3-way valve 130
TOOL - crimper 154
TOOL - IC removal/insertion 164
TOOL - keyway alignment 102, 104
TOOL - wedge remover 154
TRAY - battery 188
TRIM - panel 198
TUBE 98, 134, 136
TUBE - 3-way to condenser 96
TUBE - 3-way to solenoid 96
TUBE - 3-way valve to tee 96
TUBE - accumulator balance 98
TUBE - check valve to tee 96
TUBE - coil to exchanger 100
TUBE - coil to valve 96
TUBE - compressor to filter 144
TUBE - defrost 98
TUBE - defrost to distributor 98
TUBE - discharge 98
TUBE - drain 188, 198, 204
TUBE - drier to exchanger 96
TUBE - equalizer 100
TUBE - exchanger to accumulator 98
TUBE - exhaust 74
TUBE - fan shaft housing 76, 94
TUBE - filter to compressor 144
TUBE - fuel feed 242
TUBE - hose 230
TUBE - hose to solenoid 98
TUBE - hose to tee 98, 146
TUBE - oil fill 32, 66
TUBE - pickup 238
TUBE - power pack 200
TUBE - radiator 62
TUBE - radiator bleed 70
TUBE - receiver to drier 96
TUBE - solenoid 96
TUBE - tee to defrost 96
TUBE - tee to gauge 96, 146
TUBE - tee to tee 100
TUBE - valve 96
TUBE - valve inlet 100
TUBE - valve outlet 100
TUBE - valve to exchanger 100
TUBE - valve to tank 96
TUBE - vibrasorber to 3-way 98
U
U-BOLT 98, 102, 106
U-CLAMP - muffler 74
V
VALVE 38, 102, 106, 110, 118, 124,
144
VALVE - 3-way 96, 130
VALVE - assembly 128
VALVE - bleed 46, 56
VALVE - breather 14
VALVE - check 60, 96, 110, 112, 118,
124, 132, 144, 200, 204
VALVE - discharge 98, 102, 104
VALVE - exhaust 24
VALVE - expansion 100
VALVE - intake 24
VALVE - modulation 148
VALVE - pilot solenoid 96, 148
VALVE - regulator 100
VALVE - relief 34, 96, 136
VALVE - solenoid 46, 100, 150
VALVE - suction 98, 102, 104
VALVE - tee 116, 122
VALVE - throttling 98, 102, 104, 128
VENT 238
VENT - air 76, 92, 94
VENT - ball check 234, 242
VIBRASORBER - discharge 98
VIBRASORBER - suction 98
W
WASHER 24, 36, 38, 44, 46, 56, 74,
88, 90, 102, 134, 136,
182, 186, 200, 230
WASHER - adjusting 128
WASHER - bolt 80
WASHER - bracket 106
WASHER - camshaft gear 24
WASHER - compressor 108, 110
WASHER - compressor seal 126
WASHER - dome 86, 140
WASHER - flywheel 18, 20
WASHER - hose 56
WASHER - insulating 68, 176, 188,
204
WASHER - manifold 26
WASHER - oil fill 126
WASHER - oil pump 126
WASHER - pulley 180, 184
WASHER - sealing 102, 104, 110, 116,
122, 164
WASHER - shoulder 162
WASHER - special 80, 134, 136, 172,
178, 196, 202, 204, 216,
222
WASHER - split 164
WEDGE 66, 152, 156, 158, 162
WEDGE - terminal 156, 158

WHEEL - blower 86
WRIST STRAP - electrostatic 164
INDEX - 8

Sb-III SR MP IV W-Di 2.2 Engine (40423-2-Pm Rev 10)

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Sb-III SR MP IV W-Di 2.2 Engine (40423-2-Pm Rev 10)

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SB-III SR MP IV

w/di 2.2 Engine

Monday, July 24, 2006)

Copyright1992 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (July 24, 2006)

Assemblies and Subassemblies

When parts are indented in the description list, they are

GRID NO. 67D6

PANEL - assy, switch

For example: the switch panel nameplate (99-6280) is

The following abbreviations appear in parts manuals

pcb . . . . . . . . . printed circuit

SB-III SR MP IV w/di 2.2 Engine

SB-III SR MP IV REFERENCE SHEET. . . . . . . . . . . . . . . . . . . . . . . . .2U89. . . . . . . . . . . . . . . . . . . . . .5

SB-III SR MP IV w/di 2.2 Engine

CONTROL BOX ASSEMBLY (SR MP IV) . . . . . . . . . . . . . . . . . . . . . . .102A3 . . . . . . . . . . . . . . . . . . .159

SB-III SR MP IV w/di 2.2 Engine

SB-III SR MP IV REFERENCE SHEET

SB-III SR MP IV REFERENCE SHEET

Oil Bath Air Cleaner

Fresh Air Exchange

External Battery Box

Compressor Oil Filter

Frost Plug Heater

Threaded Battery Cables

Door Switch Kit

Integral Fuel Tank

Fuel Tank Kit - 30/50 Gallon 22 Inch Diameter

Fuel Tank Kit - 75/120 Gallon 22 Inch Diameter

CYLINDER BLOCK GROUP (di 2.2)

CYLINDER BLOCK GROUP (di 2.2)

SHORT BLOCK - assembly

PLUG - frost (18 mm)

CYLINDER BLOCK GROUP (di 2.2)

CYLINDER BLOCK GROUP (di 2.2)

HEATER - frost plug

GASKET SET (see 80A6)

SHORT BLOCK ASSEMBLY (se 2.2)

SHORT BLOCK ASSEMBLY (se 2.2)

CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines

CYLINDER HEAD GROUP (di 2.2 & se 2.2, Engines

GUIDE - intake & exhaust

STUD - intake manifold

BOLT - cylinder head (before 2/96)

BOLT - cylinder head (2/96 & after)

COVER - rear cylinder head

STUD - exhaust manifold

GASKET - cylinder head

STUD - thermostat housing (before 1/92)

COVER - valve (before 2/96)

COVER - valve (2/96 & after)

GASKET - valve cover

NUT - valve cover

GASKET - valve cover

VALVE - breather (2/96 & after)

KIT - negative pressure valve

PLUG - frost, head (incl 3, 4 & 7)

GASKET SET (see 107G3)

CRANKSHAFT GROUP (di 2.2 & se 2.2)

CRANKSHAFT GROUP (di 2.2 & se 2.2)

PISTON (std, incl rings, pin & snap ring)

PISTON (std, EPA se 2.2 engines, S/N E0001 & after)