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a.
b.
c.
d.
UT
RT
DPI
MPI
16.
The hardest part of a multi-pass welded joint, assuming no post
weld heat treatment has have taken place is :
a. The HAZ of the cap
b. The HAZ of the root
c. The root
d. The cap
17.
Is it permissible to allow a single pass butt weld to cool down
between weld passes?
a. It should be up to the welding inspector
b. No the weld must be kept hot at all time
c. It depends on the welder
d. It depends on the specification requirements
18.
The usual method of assessing the sensitivity and density of a
radiograph is by mean
a. Densitometer and dosimeter
b. Penetrameter and a densitometer
c. IQI and a dosimeter
d. IQI and fluxmeter
19.
In the submerged arc welding process, the use of excessive high
voltages would result in?
a. Insufficient flux melting
b. Excessive flux melting
c. Slag removal difficulties
d. Excessive spatter
20.
Which of the following welding process uses a resistive heating
system to achieve weld metal deposition
a. NMA
b. Resistant spot welding
c. Electro-slag
d. Friction welding
21.
Welding a steel plate with a CE of 0.45 would require preheating to?
a. Prevent the formation of sulphides
b. Prevent hardening in the HAZ
c. Prevent the formation of carbides
d. To reduce the amount of current required
22.
What does the 70 represent on an E70 10 AWS A5.1 classified
electrode?
a. 70 n//mm2 min UTS
b. 70 joules min impact strength
c. 70,000 P.S.I min yield strength
d. 70,000 PSI min UTS
23.
Basic electrode provided in a standard packaging
a. Should be baked as to manufactures recommendations prior to
used.
b. The backing conditions depend upon the welder
3
c. Are recommended for use where porosity free welds are required
d. Are only suitable for welding in the flat, vertical, and down hand
position
24.
Cellulose electrodes have which of the following properties?
a. Viscous slag, large volumes of shielding gas and UTS values above
90,000 PSI
b. Large volumes of shielding gas, hydrogen contents>15 ml per 100g
of weld metal deposited and should be never baked
c. Large volumes of shielding gas, high spatter contents and hydrogen
levels < 15 ml per 100g of weld metal deposited
d. High spatter contents ,high deposition and large volumes of gas
shield
25.
From the following electrode coding E50 4 B 160 20 H5, the
compulsory part is:
a. E50 4 b 160 20 h5
b. B 160 20 h5
c. E50 4 B
d. None of the above
26.
24. You are to oversee the arc welding of some machined fittings and that they
are cadmium plated. What would you do in this situation/
a. Permit the welding to proceed
b. Permit the welding to proceed with fume extraction
c. Stop the operation at once
d. Advise the welders to drink milk then proceed
25. On a single V butt weld, the distance through the center of the weld from
root to face is called:
a. Reinforcement
b. Penetration
c. Throat thickness
d. None of the above
26. Which of the following flame types would you expect to be used for the
cutting of mild steel?
a. Carburising flame
b. Oxidizing flame
c. Reducing flame
d. Neutral flame
27. The need for the pre-heat for steel will increase if :
a. The material thickness reduces
b. Faster welding speeds
c. The use of the larger welding electrode
d. All of the above
28. The main reason for toe blending on certain welded steel components is :
a. Corrosion considerations
b. Fatigue life
c. Appearance
d. All of the above
29. Which of the following welding process require a drooping characteristic
power source
a. TIG and MMA
b. MIG/MAG and MMA
c. TIG and saw
d. All of the above
30. When considering the MIG/MAG welding process which of the following
metal transfer modes would be the best suited to the welding of thick plates
over 25 mm, flat welding position
a. Dip transfer
b. Pulse transfer
c. Spray transfer
d. Globular transfer
MSR-WI-1
1. which of the following butt-weld preparations is usually the
susceptible to lack of sidewall fusion during the metal arc process ?
a. a double-u butt
b. a single-V butt
c. a double V butt
d. it is normally a defect associated with the MMA welding process
most
11. which of the following welding processes / technique is likely to be used for
the repair welding of localized porosity in a butt weld
a. MMA, PG position
b. Mechanised MAG
c. Submerged arc
d. All of the above
e. None of the above
12. . which of the following welds would be considered in a situation where
two plate are to be joined that overlap ( assume no external assess )
a. a fillet weld
b. a single bevel butt weld
c. a plug weld
d. a single U butt weld
13. in the MMA welding process, . which of the following is most likely to be
caused by a welder with a poor technique ?
a. deep weld craters/ crater cracks
b. copper inclusions
c. hydrogen cracks
d. all of the above
14. root concavity is caused by :
a. excessive back purge pressure and entrapped gas
b. excessive back purge pressure and very high heat inputs
c. excessive root grinding and a slow travel speed
d. excessive root grinding and excessive back purge pressure
15.when inspecting a critical component, the toes of a weld must be :
a. always ground flush
b. must always overlap at least 1.5 mm onto the parent material;
c. must always be inspected using a crack detection method ( MPI, DPI )
d. none of the above can be selected- specification requirements
16. when carrying out visual inspection, the specification makes no mention of
the requirements for visual inspection, in this situation what should you do /
a. carry out normal visual inspection
b. seek advice from higher authority
c. carry out no visual inspection
d. re- write the requirements of the specification
17. under most circumstances, which of the following do you consider to be
duties of a welding inspector
a. the supervision of welders
b. procedure writing
c. qualifying welder
d. all of the above
18. which of the following is most likely to cause a burn through
a. root gap too small
b. travel speed too fast
c. root face too small
d. all of the above
19. in an arc welding process, which of the following is the correct term used
for the amount of weld metal deposited per minute ?
10
a. filling rate
b. deposition rate
c. weld deposition
d. weld duty cycle
20. what is the term given for the area of a welder joint just outside the weld
metal that has undergone micro structural change ?
a. heat affected zone
b. the weld zone
c. fusion zone
d. all of the above terms may be used
21. when carrying out visual inspection, which defect (s) is likely to be
missed ?
a. linear misalignment
b. cap undercut
c. porosity
d. lack of fusion ( inter run )
22. cold lapping is another term for :
a. lack of fusion at the toe of a weld
b. lack fusion between weld metal and weld metal
c. undercut at the toe of a weld
d. both a and b
23. incomplete root penetration is most likely due to :
a. welding speed too slow
b. welding current too high
c. root gap too small
d. electrode diameter too small
24. crater crack is are caused mainly by :
a. excessively fast welding speeds
b. improper electrode angle
c. hot shrinkage
d. improper joint design
25. on a single-V butt weld, the distance through the center of the weld from
root to face is called :
a. reinforcement
b. penetration
c. throat thickness
d. none of the above
26. the throat thickness of a inch fillet weld is ?
a. 27.5mm
b. 24mm
c. 13.5mm
d. 12.5mm
27. the need for pre-heat for steel will increase if :
a. the material thickness reduces
b. faster welding speeds
c. the use of a larger welding electrode
d. all of the above
11
b. toughness
c. elongation
d. penetration
7. which of the following steel types would give rise to the formation of
porosity when autogenously weld with an arc welding process
a. fully killed steel
b. semi killed steel
c. rimming steel
d. balanced steel
8. which of the following elements, which may be added to steel. Has the
greatest affect on creep strength
a. tungsten
b. manganese
c. carbon
d. molybdenum
9. the HAZ associated with a fusion weld
a. can not be avoided
b. usually has the highest tensile strength
c. is usually martensitic
d. both a and b
e. all of the above
10. what four criteria are necessary to produce hydrogen induced cold
cracking ?
a. hydrogen, moisture, martensitic grain structure and heat
b. hydrogen, poor weld profiles, tem above 200 oC and a slow cooling
rate
c. hydrogen, a grain structure susceptible to cracking, strees and a tem
below 200oC .
d. hydrogen, existing weld defects, stress and a grain structure
susceptible to cracking.
11. a carbon equivalent (CE) of 0.5% :
a. is high for carbon manganese steel and may require a preheat over
100oc.
b. is generally significant for carbon for manganese steels and is
certainly not to be taken into consideration for preheat tem.
c. Is high for carbon manganese steels and may require a preheat tem
over 300oc as to avoid cracking
d. Is calculated from the heat input formula.
e. Is calculated from the heat input formula
12. in a martensitic grain structure what would you expect to increase ?
a. ductility
b. hardness
c. toughness
d. all of the above
13. what do you understand by the term minimum interpass tem ?
a. min post weld heat treatment applied to a weld
b. min stress relief tem
13
c. the lowest tem allowed during welding and between weld passes
d. the lowest tem to be used during preheat
14. which of the following heat treatments on steel cools down in air from the
austenite region ?
a. normalizing
b. annealing
c. tempering
d. stress relieving
15. what is the purpose of microscopic exam of a weld ?
a. to determine the number and type of defects present
b. to determine the grain size
c. to determine the strength of the weld
d. both a and b
e. all of the above
16. which of the following units could a tensile specimen be measured in?
a. pounds per square inch
b. Newton per square inches
c. Joules
d. Both a and b
17. assuming that the welding process, material thickness, carbon equivalent
and the welding parameters to be the same, which of the following joint types
would normally require the highest preheat tem
a. edge joint
b. lap joint
c. butt joint (single-V)
d. tee joint (fillet welded)
18. austenitic stainless steels are more susceptible to distortion when
compared to ferritic steels this is because :
a. high coefficient, low thermal conductivity
b. high coefficient, high thermal conductivity
c. low coefficient, high thermal conductivity
d. low coefficient, low thermal conductivity
19. which of the following will most likely require the preheat tem to be
increase ?
a. an increase in travel speed
b. a reduction in a material thickness
c. an increase in electrode diameter
d. none of the above
20. which of the following properties may be applicable to a carbon steel weld
(CE 0.48 ) welded without preheat ?
a. narrow heat affected zone and hardness value in excess of 400 HV
b. broad heat affected zone and hardness value in excess of 400 HV
c. a very tough and a narrow heat affected zone
d. narrow heat affected zone and low hardness values
21. which of the following materials is considered to be the easiest to weld ?
a. mild steel
b. medium carbon steel
c. martensitic stainless steel
14
d. forging steel
22. which of the following NDT method would be best suited for the detection
of surface breaking defects on an austenitic stainless steel pipe
a. MPI
b. UT
c. DPI
d. All of the above can be used
23. which of the following butt weld preparations would be considered for a
mechanized welding process
a. single-V butt, root gap 2.5 mm ( welded from on side only )
b. double-V butt welded both sides, root gap 2.0mm
c. single-U butt backing
d. none of the above can be used for mechanized welding
24. which is the correct heat input for the following parameters, amps 350,
volts 32 and the travel speed 310 mm/minute (MMA welding process) ?
a. 2.16kj/mm
b. 0.036 kj/mm
c. 2160kj/mm
d. 3.6kj/mm
25. assuming that the applicable specification makes no mention of arc
strikes, what would you expect to do as a welding inspector if arc strikes were
found on a component made of a high tenstile strength material
a. have the welder re-qualified
b. ignore them
c. have the area checked for possible cracking
d. cut out the entire weld where the arc strikes exist
26. a multipass MMA butt weld made on a carbon steel consists of 5 passes
deposited using a 6mm diameter electrode. A 12-pass weld made on the same
joint deposited using a 4mm diameter electrode on the same material will have
:
a. a lower heat input and a higher degree of a grain refinement
b. a lower heat input and a coarse grain structure
c. a lower amount of distortion and a higher degree of a grain refinement
d. a higher amount of distortion and a lower degree of a grain refinement
27. what is the purpose of a tensile test ?
a. to measure ultimate tensile strength
b. to measure the elongation of a material
c. to measure the yield strength of a material.
d. All of the above
28. which of the following mechanical tests can be used to give a quantitative
measurement of weld zone ductility ?
a. tensile test
b. bend test
c. charpy V notch test
d. all of the above
29. which of the following are reasons for applying preheat ?
a. the removal of residual stress
b. to aid slow cooling and reduce the carbon content
15
15. you see a welder using an oxy-acetylene flame with a long feathered inner
cone. What would be the effect of this on a carbon steel.
r. the weld could be hard and brittle
a. the weld metal could be too soft
b. there will be no effect on the weld
c. the weld will have undercut
16. a welder qualification test is to verify
s. the skill of the welder
a. the quality of the materials
b. the non-destructive test procedures
c. the manufacturing methods
17 a fabricating procedure calls for fillet welds to be blended in by grinding.
This is to influence :
a. HAZ cracking
t. Fatigue life
b. Residual stress
c. Yield strength
18. bend test specimens have been taken from a 25mm thick carbon steel butt
weld. Which would show lack of inter-run fusion :
u. side bend
a. root bend
b. face bend
c. guided bend
19. lamellar tearing has occurred in a steel fabrication. BEFORE welding could
it have been found by :
a. X-ray exam
b. Dye penetrant
c. Ultrasonic inspection
v. It would not have been found by any inspection method
20. you are to oversee the arc welding of some machined fittings and find they
are cadmium plated. Would you :
a. permit to proceed
b. permit to proce4ed with fume extraction
w. stop the operation at once
c. advise the welder to drink milk and proceed
MCQ 004
1. Movement of the arc by magnetic forces in MMA welding is termed
:
a. arc deviation
b. arc misalignment
x. arc blow
c. arc eye
2. a metallurgical problem most associated with submerged arc welding is :
a. hydrogen cracking in the HAZ
y. solidification cracking in the weld metal
b. hydrogen cracking in the weld metal
c. lamellar tearing in the weld metal
3. oxy pressure and nozzle size would influence what in flame cutting :
18
b. BS 499
c. BS 4870
d. None of the above
2. a code of practice for visual inspection should cover the following
a. before, during and after welding activities
b. before welding activities only
c. after welding activities only
d. none of the above
3. incomplete root penetration in a butt joint could be caused by :
a. excessive root face width
b. excessive root gap size
c. low current setting
d. both a and c
4. incomplete root fusion would certainly be caused by
a. linear misalignment
b. incorrect tilt angle
c. differing root face widths
d. all of the above
5. when visually inspecting a completed single vee butt weld cap you would
certainly assess
a. cap height
b. toe blend
c. weld width
d. a, b and c
6. you notice a very veed ripple shape. This is most likely caused by :
a. poor consumable choice
b. welding position
c. excessive travel speed
d. all of the above
7. toe blending is important as it may affect
a. corrosion
b. fatigue life
c. overlap type defects
d. all of the above
8. slag inclusions would occur with
a. manual metal arc
b. metal inert gas
c. submerged arc welding
d. both a and c
9. undercut is principally caused by
a. excessive amps
b. excessive volts
c. excessive travel speed
d. all of the above
10. undercut is normally assessed by
a. its depth
b. its length
c. its blending
d. all of the above
21
a. poor access
b. loss of gas shield
c. dirty materials
d. all of the above
21. cracks in welds may be due to
a. solidification problems
b. hydrogen problems
c. excessive stresses
d. all of the above
22. a weave technique may give rise to
a. better profiles
b. improved toe blending
c. improved ripple shape
d. all of the above
23. with reference to a root penetration bead, you could certainly assess
a. root fusion and penetration
b. root concavity
c. burn through
d. all of the above
24. a fatigue failure is characteristic by the appearance of the fracture surface.
It would be :
a. rough and torn
b. chevron like
c. smooth
d. none of the above
25. stray arcing may be regarded as a serious defect. This is because :
a. it may reduce the thickness dimension of a component
b. it may cause liquation cracks
c. it may cause hard zones
d. all of the above
26. overlap in welds could be influenced by
a. poor welding technique
b. welding process
c. welding position
d. all of the above
27. flame cut preparations may, during welding, increase the likelihood of
a. cracking
b. misalignment problems
c. inclusions
d. all of the above
28. macroscopic exam requires any specimen to be inspected
a. once, after etching
b. twice, before and after etching
c. using a microscope
d. none of the above
29. which of the following may be classed as a more serious defect
a. slag inclusions
b. fusion defects (interun)
c. fusion defects (surface )
23
d. porosity
30. a code of practice is :
a. a standard for workmanship only
b. a set of rules for manufacturing a specific product
c. levels of acceptability of a weldment
d. none of the above
END OF COURSE MULTI CHOICE PAPER (MCQ.002)
1.
2.
3. What two functions in arc welding must be in equilibrium to enable a stable
arc to be established?
a. Arc voltage
b. Current
c. Wire-electrode feed rate
d. Metal burn- off rate
4. In MMA welding, what parameter is used for the control of penetration into
the base material
a. Voltage
b. Welding speed
c. Iron powders in coating
d. Current
5. In the welding of a butt joint made from one side, which of the following
controls the profile of the root bead?
a. Root face
b. Bevel angle
c. Root gap
d. None of the above
6. What type of power source characteristic is require for manual welding?
a. Constant voltage
b. Flat characteristic
c. Drooping characteristic
d. Motor generator
7. Which one of the following destructive tests wo8ld indicated the toughness
of weld metal HAZ
a. Marco
b. Nick break
c. Hardness
d. Charpy Vee Notch
8. Degreasing components are essential for quality welding but some agents
may
a. Cause corrosion problem
b. Give off phosgene gas
c. Leave residues
d. All of the above
24
9. Which of the following chemical elements has the greater effect on the
harden ability of a steel plate/
a. Molybdenum
b. Chromium
c. Titanium
d. Carbon
10. In mag/co2 welding, which parameters give the greatest control of weld
appearance during dip transfer or short circuiting welding?
a. Wire stick-out length
b. Amperage
c. Wire feed speed
d. Inductance
11. In MMA welding, the slag produced can be varied to suit the welding
position; which type of slag would be required for welding in the HV position?
a. Fluid
b. Viscous
c. None of the above
d. Semi fluid
12. The weld metal deposit of manual metal arc electrodes achieves its
mechanical strength through?
a. The core wire
b. The flux coating
c. Iron powders with the flux coating
13. What constituent is needed in a coating of an electrode to prevent the
formation of porosity in welding of a rimming steel?
a. Iron powders
b. Calcium fluoride
c. Silicon
d. Calcium carbonate
14. Welds made with high heat inputs show a reduction in one of the following
properties?
a. Ductility
b. Toughness
c. Fatigue strength
d. Mechanical strength
15. In the welding of austenitic pipe work, the bore is usually purged with
Argon to ?
a. Prevent formation of porosity in the weld
b. Prevent burn-through in the root run
c. Prevent oxidation of the root beat
d. Eliminate the formation of H2
16. In x-ray work, the quality of the radiographic negative is assessed by the ?
a. Density of the film
b. IQI indicator
c. KVA available
d. Stand-off distance
17. A steel described as qt will have improved tensile properties because it
has?
a. Had control of chemical composition
25
b. Been heat-treated
c. Been quality tested
d. Been vacuum melted
18. Which one of the following type of steels would give rise to the formation
of porosity when autogenously welded with an arc process?
a. Fully killed steel
b. Semi killed steel
c. Rimming steel
d. Fine grained steel
19. In submerged arc welding, the use of excessively high voltage would result
in?
a. Insufficient flux melting
b. Excessive flux melting
c. Slag removal difficulties
d. Spatter
20. The use of cellulose electrodes is often made when welding the root pass
of pipes in the field. This is because?
a. Hydrogen control is needed
b. Iron powders in the electrode
d. Higher arc voltage can be obtained
e. Shorter arc length can be achieved
21. In the welding of austenitic stainless steels, the electrode and the plate
material can be purchased with low carbon contents. The season for this is to
prevent?
a. Cracking the HAZ
b. The formation of chromium carbides
c. Cracking the weld metal
d. Distortion
22. Submerged arc fluxes can be supplied in two forms; these are?
a. Sintered and agitated
b. Agitated and fused
c. Crushed and agglomerated
d. Fused and agglomerated
23. In the steel which has improved creep properties at elevated tem, which
one of the following elements helps in this improvement?
a. Tungsten
b. Manganese
c. Molybdenum
d. Carbon
24.Welding a steel plate of a CE of .45 would require preheating to ?
a. Prevent the formation of sulphides
b. Prevent hardening in the HAZ
c. Prevent the formation of carbides
d. To improve mechanical properties in the weld
25. Which of the following processes uses the KEYHOLING system of fusion?
a. Friction welding
b. Diffusion bonding
26
a. arc deviation
b. arc misalignment
c. arc blow
d. stray arc
4. a crack type most associated with the submerged arc welding process is :
a. hydrogen cracking in the HAZ
b. solidification cracking
c. lamellar tearing
d. fatigue cracking
5. which of the following processes joints metals plastically
a. friction welding
b. resistance welding
c. arc welding
d. plasma welding
e. all of the above
6. what type of power source characteristic is required for a manual process ?
a. constant voltage
b. flat characteristic
c. drooping characteristic
d. none of the above
7. which of the following electrodes and current type may be used for the TIG
welding of nickel and its alloys ?
a. cerium electrode, DC ve
b. zirconium electrode, AC
c. thorium electrode, DC + ve
d. all of the above may be used
8. what are the possible results of having a heat input to low ?
a. an increase in hardness, lower yield strength and lack of fusion
b. a reduction in toughness , hydrogen entrapment and an increase in
hardness
c. entrapped hydrogen, an increase in hardness and lack of fusion
d. entrapped hydrogen, a reduction in carbon content and lack of fusion
9. the main reason for using a back purge when welding 18-8 stainless steel
with the TIG welding process is to :
a. improve positional welding
b. prevent the possibility of porosity
c. prevent excessive root penetration
d. prevent the formation of a dense oxide layer forming in the root
10. the possible effects of having a travel speed too fast :
a. low toughness, slag inclusions and cap undercut
b. high toughness, slag inclusions and a narrow thin weld bead
c. high hardness, excessive deposition and cold laps
d. low toughness, poor fusion and slag inclusions
11. if arc blow exists when welding with the MMA welding process, this can be
best reduced or eliminated by :
a. a change from AC to DC current
b. a change from DC to AC current
28
c. a change from DC + ve to DC ve
d. a change from DC - ve to DC + ve
12. when welding a double- V butt weld with the submerged arc welding
process the presence of center line porosity may be due to :
a. damp flux
b. contamination on the weld preparations
c. incorrect flux depth
d. all of the above
13. the inclusion of an inductance in the welding circuit when using MIG/MAG
welding process is to ;
a. control the rate of patter in the dip transfer mode
b. it enables the welder to weld in position with the spray transfer mode
c. it allow for thicker fillet wires to be used ( 2.6-3.6 mm diameter )
d. it allow full control over droplet size in the spray transfer mode
14. an undesirable property of aluminum oxide residue, when welding is that it
:
a. decrease weld pool fluidity
b. require more heat to melt it when compared to aluminum
c. cause the welder to travel to quickly
d. the presence of the oxide makes aluminum impossible to weld
15. which of the following welding process is most likely to be used for the
welding of a small diameter stainless steel pipe, 6mm wall thickness ?
a. GTAW
b. SMAW
c. GMAW
d. Submerged arc welding
16. when considering the tungsten arc welding process what is the purpose of
the down-slope (slope-out ) control
a. ensure good penetration
b. to prevent arc striking on the parent material
c. to help prevent the formation of crater pipe and possible cracking
d. to help prevent tungsten inclusions during welding
17. when considering thermal cutting local hardening can be reduced by :
a. increasing the cutting speed
b. the use of propane as a fuel gas
c. pre-heating the material to be cut
d. all of the above
18. in a semi-automatic welding process, which of the following shielding
gas/gas mixtures would normally give the deepest penetration on steel ?
a. 100 % argon
b. 100% co2
c. 75% argon + 25 % CO2
d. all of the above give the same depth in penetration
19. in MMA welding process, which of the following statements are false ?
a. an arc gap, which remains almost constant even if as usual the welder
varies the position of the electrode
b. a voltage, which remains almost constant even if as usual the welder,
varies the arc gap
29
b.
the welder is responsible for travel speed only; arc gap is kept
constant by the welding plant
c. both travel speed and arc gap is controlled by the welding plate
d. all of the above
28. what is purpose of a rectifier in a welding sates electrical circuit ?
a. to keep the arc stable when using low current settings
b. to convert AC current to DC current
c. to convert DC current to AC current
d. to initiate the arc at start up
29. when calibrating a mechanized MAG welding plant, which of the following
applies (WSF = wire feed speed) ?
a. check WFS, current, volts and wire diameter
b. check WFS , joint set up, gas flow rate and WFS
c. check gas flow rate, stick out length, WFS and current
d. all of the above
30. the main usage of the arc air process is :
a. the cutting of weld preparation
b. the removal of defective welds
c. for the cutting of non-ferrous materials only
d. for the cutting of ferrous materials only
35
6. When using Gas Metal Arc Welding ( GMAW ) process, straight argon may be
successfully used as a shielded gas when welding the following
a. steel or aluminum
b. Aluminum
c. Straight argon is never used
d. Steel
7. The primary advantage of a 75% Ar,25% co2 gas mixture over pure co2 in
the FCAW process is :
a. increase in welding speeds
b. very significant reduction in weld spatter
c. increase the heat input
d. decrease in welding speeds
8. A cause of inadequate penetration could :
a. Incorrect joint preparation
b. Incorrect joint design
c. Incorrect welding technique
d. All of the answer provided are possible cause
9. which of the following is not a method of increasing the hardness of a
steel ?
a. heat treatment
b. casting
c. mechanical deformation
d. introducing alloying elements
10. welding changes the properties of solid steel through ;
a. mechanical changes caused by rolling
b. changing the final appearance of the steel
c. heating and cooling cycles associated with the welding arc and weld
metal deposit
d. metallurgical effects as a results of micrographs
11. tension test results are used :
a. soundness of the materials being tested
b. to select material for engineering applications
c. fracture toughness of the materials being tested
d. fatigue capability of the material being tested
12. which of the following may contribute to the formation of porosity in the
weld deposit :
a. all of the answer provided is a contributing factor
b. low welding current
c. contamination of the weld joint surfaces
d. use of contaminated electrodes
13. When using the GMAW process for the welding of aluminium, the liner
should made of :
a. Nylon
b. Graphite
c. Steel
d. A liner should not be used
14. When preparing bend test specimens it is important to :
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