COMPOSITE BRIDGE DESIGN CALCULATION

PROJECT :

KILANG LPG PLANT MBP - BBWM BEKASI PROJECT

General Information :
Dimension :
Lane width
Number of girder each lane
Space between girder c/c
Span of girder
Bridge class
Lane Load

q
P

Truck Load

W=
V=

:
:

:
:
:
:
:

3.6 m
3
unit
1.2 m
18 m
AASHTO load clasification HS20-44
2
Lane
3.05 m (Free space)
for moment calculation
for shear calculation

960 kg/m'
8250 kg
12000 kg
3600
4200

+
~

14400
9000

=
mm

18000 kg

4200

Material Grade :
- Concrete
:
K- Steel
:
fy' :
- Reinforcement steel :

0,1W

0,4W

0,4W

1830

610
3050

0,1W

0,4W

0,4W

610

350 fc' :
240 Mpa
fy :

28 Mpa
390 Mpa

c :
s :

2400
7850

kg/m3
kg/m3

Area contact surface (A) = 1/4 R mm2

2,5.A
A/2,5

Detail Design :
A). Reinforcement Concrete Slab

> Wheel Presure, P:

7200 kg
Reinforcement perpendicular with trafic (without impact)
1830
Moment :

MH* = (S+0,6/10)xP

Moment at continous plate :

Wearing surface , t :

--->

MH=0,8xMH*

5 cm =

--->

0.05

Moment effect wearing surface, Mws = 1/10.q.l

Moment, DL (plate , t=

20 cm) , Mp=1/10.qc.l2
--->

Impact effect, I = 15/(L+38) 30%

S:
D

16

1.8
-

1.8

0.38

Combination Load 3-10 page 28, AASHTO

Mu = [M.M+H(H+I)]

--->
--->

200

Mu/(fy.z)
As :
---> 623.41 mm2
Concrete cover :
Use :
D 16 200 ---> 1005.71 OK
Use reinforcement at perpendicular with trafic, along bridge width.
67%

Divider use : 120/S 67%

---> 9.E-01 --->
Asdiv:
417.68 mm2
Use :
D 13 200 ---> 663.93 OK
Use reinforcement at the bottom of slab.

33%

13

13

Temperature shrinkage reinforcement at top of slab should be use

Minimum plate width :

a). Simple plate
b). Continous plate

89%

tmin = 1,2.(S+3)/30

0.19

tmin = (S+3)/30

0.16

(ACI 7.12)

12.47

mm Use :

13

300

Check punching shear :

Wheel preasure P
:
Vu = [L.(L+I)]
--->

7200 kg
32,825.52

Wheel contact area A :

kg

100800
mm2
502.00 mm
200.80 mm

2,5.A :
A/2,5 :

Lane directon

502

200.80

65

Punching area size :

201

65

160
1.91

30

130

mm

1,926

502

{ 4}

65

632

65

d :
c :
b0 :

Punching shear strength, Vc :

2 fc ' b 0

12
Vc :
384093.42 N
38.4
Ton
> 21.6 Ton OK

331

B). GIRDER
LL distribution, qH:
3.05
P=

960

kg/m'

960

LL point load, for :

Moment, PH =
8250
Shear, PH =
12000
DL distribution load, qM : (

480

Impact factor (I) = 15/(L+38)

Maximum Moment (Mu) : [M.M + L.(H+I)]

1.8

1.8

1.8

70

)x

+
---->
---->

1.8

0.27

=1,3*(1*((1/8)*AD96*K10^2)+1
/8)*AD90*K10^2)+
((1/4)*AD93*K10))*1,27)

S:

1.8

1.8

---->
---->

175,797.5
175.8

Maximum Shear Force (Vu) : [v.V + L.(H+I)]

1,3*(1*((1/8)*AD99*K13^2)+1,
)*AD93*K13^2)+
((1/4)*AD96*K13))*1,27)
45,168.0
45.2

---->
---->
---->

>

Truck Load

4200

4200
9000

Distribution factor (FD) : S/1,7

---->

1.06

Moment truck effect, MT :

MT
1800 kg

7200 kg

7200

2.4

1.8

7.2

7.2

2.4

7.2

x ### +

1.8

0.5

Shear truck effect, VT :

kg
VT

7.2

Moment and shear :

M u = [ M M H H I FD ]

---->

209.94

t.m

Used

V u =1,3 [ [1,0 1 /286018 ] 1, 671, 2713 , 710 31,6 ]

---->

51.62

ton

Used

Composite girder width :

> 1/8 x L
> 1/2 x gap
> 6 x Plate thickness

---->
---->
---->

2.25 m
0.9 m
1.2 m

each side
each side
each side

4.5

---->

1.80

Used

Shape analyze :
1800

a
F fy = 180*a*0.85 fc'
200

230
Try profile :
IWF : 700.300.13.24
F=
235.5 cm2

h
A

a = Ffy/180.0,85fc'

--->

F fy
Positive moment bMn must be check with :

B
For : h/tw = 50.15

bf /2
L
h
p , p , b p : b=0 . 85 M n
tf
tw
iy

50
b =

0.85

1700/fyt = ###
Mn = F fy(A/2+20-a/2)

---->

273.58

t-m

Md=Mn

---->

232.54

t-m

>

Mu =

209.94 t-m

OK

Shear Calculation :
The shear calculation for symetric profil single or doubel without stiffener with (h/tw) 260 are : Vd = v Vn
where :
v =
0.9
and for (h/tw) 1100/fyw ----> Vn = 0.6 fyw.Aw
where :
Aw = d.tw
So for profile : IWF 700.300.13.24
Aw :
9100 mm2
h/tw = 50.15
~

50
Vn = 0.6 fyw.Aw

1100/fyt =

71

---->

131.04 ton

Vd = Vn

---->

4.50

117.94

OK

Vu =

51.62

> Summary : Use profile IWF 700.300.13.24

m (typical)

Slab Thickness :

200 mm

WF25
0

WF25
0

WF25
0

WF25
0

WF25
0

WF25
0

WF25
0

WF25
0

WF25
0

IWF 700.300.13.24

WF25
0

WF25
0

WF25
0

IWF 700.300.13.24

IWF 700.300.13.24

Need to be added shear connector use shear connector Nail type diameter 20 mm with 125 mm length.

300 mm

out impact)
1728

kg-m/m'

1382.4

kg-m/m'

--->

70

kg/m2

--->

### kg-m/m'

--->

### kg/m2

0.38

Use

0.3

4,133
kg-m/m'
4.13E+07 N.mm
Concrete cover :

30 mm

, along bridge width.

89%

Use

67%

f slab should be use 2%

--->

###

OK

---->

566.6

kg/m'

---->

4,868.9 kg/m'

---->

7,082.0 kg/m'

---->

990.0

kg/m'

,3*(1*((1/8)*AD96*K10^2)+1,67*(((1
*AD90*K10^2)+
4)*AD93*K10))*1,27)

kg/m'
Ton/m'

*(1*((1/8)*AD99*K13^2)+1,67*(((1/8
D93*K13^2)+
4)*AD96*K13))*1,27)
kg/m'
Ton/m'

---->

54.00

T.m

---->

13.70

T.m

13.19

cm

M n from plastis strees

composite shape.

WF25
0

WF25
0

IWF 700.300.13.24

Joint

OutputCase
Text

CaseType
Text

U1
Text

U2 U3 R1
Kgf Kgf Kgf

1 DEAD
1 LIVE
1 RAIN
1 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

2 DEAD
2 LIVE
2 RAIN
2 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

3 DEAD
3 LIVE
3 RAIN
3 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

4 DEAD
4 LIVE
4 RAIN
4 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

11 DEAD
11 LIVE
11 RAIN
11 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

12 DEAD
12 LIVE
12 RAIN
12 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

13 DEAD
13 LIVE
13 RAIN
13 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

14 DEAD
14 LIVE
14 RAIN
14 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

15 DEAD
15 LIVE
15 RAIN
15 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

16 DEAD
16 LIVE
16 RAIN
16 FINISH

LinStatic
LinStatic
LinStatic
LinStatic

0
0
0
0

0
0
0
0

5374.94
0
162
810
6346.94
5374.94
0
162
810
6346.94
9356.96
6357.23
324
1620
17658.19
9356.96
9842.77
324
1620
21143.73
9356.96
6357.23
324
1620
17658.19
9356.96
9842.77
324
1620
21143.73
9356.96
6357.23
324
1620
17658.19
9356.96
9842.77
324
1620
21143.73
5374.94
0
162
810
6346.94
5374.94
0
162
810
6346.94

R2
Kgf-m

Pile Cap
kg

Kgf-m
0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

0
0
0
0

Pressure
(q) 7,2T

Pile bearing capacity bor pile d

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

12000

11520

43000

Total of Pile
So for pile should be use 2 pile each girder foundation
Total pile use :
20

Pile bearing capacity bor pile dia. 30cm

kg/unit
Unit Pile

0.69

0.69

0.96

1.04

0.96

1.04

0.96

1.04

0.69

0.69

Total of Pile
13
use 2 pile each girder foundation
Units