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SiC-Whisker
SW800
ST100
Finishing for hardened steel and cast iron General machining for hardened steel and cast iron Fine finishing for hardened steel and cast iron Fine finishing for hardened steel and cast iron in high speed
Al2O3+TiC(N)
TiN Coating
TC100 TC300
CERAMIC
TiC+Al2O3
SD200
Turning & Milling for ductile cast iron in finish
Al2O3+ZrO2
SZ200 SZ300
Medium cutting for cast iron Medium cutting for high hardness cast iron
Roughing and interrupted cutting for cast iron Roughing and heavy interrupted cutting for cast iron General machining for cast iron Roughing for hard material in high speed Roughing for hard material with interrupted in high speed General machining for high temperature alloy and inconel (Dry) General machining for high temperature alloy and inconel (Wet)
Si3N4
GRADE INFORMATION
TX510
Finishing and boring for steel Finishing and boring for carbon steel and alloy steel General machining and bearing for steel General application for milling
CERMET
TiCN
TX910
TiN Coated on TX510 grade TiN Coated on TX515 grade TiN Coated on TX520 grade TiN Coated on TX530 grade
TiN Coating
SBN1000 SBN2000
Medium and finishing for cast iron Continuous cutting for hardened steel Moderately interrupted turning and finishing milling for steel Heavy interrupted cutting of hardened steel Solid PCBN for cast iron
PCBN
PCBN/PCD
SPD1000
Machining for extremely abrasive materials (plastic composites) General machining for aluminum alloys and copper Machining for aluminum alloys(>11% Si) and sintered carbide
PCD
SPD2000 SPD3000
GRADE INFORMATION
Turning & Milling
Application Range
High PCBN, PCD Ceramic
Cutting Speed
Carbide
Mechanical Properties
2200 2100 2000 Hardness (HV) 1900 1800 1700 1600 1500 3 4 5 6 7 8 Al2O3 + ZrO2 Cermet Si3N4 Al2O3 + SiC Al2O3 + TiC(N)
GRADE INFORMATION
Turning & Milling
7
CERAMIC
Ssangyong Ceramics take pride in its outstanding wear resistance and thermal shock resistance with high speed cutting. Pure raw materials give stability and fine microstructure to the products. Through HIP process, shaped bodies are completely condensed so that the finished goods are strong and resistant against fracture and wear.
Improved work efficiency by increasing cutting speed on extremely higher than carbide inserts. Longer tool life through excellent wear resistance Precise cutting and superior surface roughness
Excellent flank & notch wear in Al2O3+SiC High Speed Steel, High Crom Steel in medium or low speed cutting Roughing and Medium cutting with heavy interruption Nickel Base Alloys, Cobalt Base Alloys in High speed cutting Roughing and Finishing with continuous or light interruption Universal grade for machining cast iron and hardened steel A basic choice for machining hardened steel and alloy steel Fine finishing for hardened steel and cast iron Fine finishing for hardened steel and cast iron in high speed Finishing for hardened steel and cast iron Tougher
Whisker
Harder Tougher
Tougher alternative to ST300 High thermal shock resistance Al2O3+TiC Excellent wear resistance Al2O3+TiCN Alternative to PCBN fine microstructure Al2O3+TiCN Excellent wear and thermal shock resistance Al2O3+TiCN Wear resistance improved TiN coated Excellent wear resistance TiN coated High thermal shock resistance Usable with coolant TiC+Al2O3 Toughened by zirconia High chemical stability Al2O3+ZrO2 Harder alternative to SZ200 Al2O3+ZrO2 Good toughness and thermal shock resistance Well balanced wear resistance and toughness Si3N4 Tougher alternative to SN400 Thermal shock resistance and good toughness Si3N4 Excellent wear resistance in high speed cutting Si3N4
Al2O3 Series
Finishing for hardened steel and cast iron Machining ductile cast iron Finishing for ductile cast iron and hard materials Finishing, semi-finishing of cast iron and steel
ZrO2 Series
Finishing, semi-finishing of cast iron and steel First choice for roughing with interrupted cuts Roll turning and milling of cast iron and steel Roughing and high speed cutting with interruption First choice for roughing of cast iron High speed machining with interrupted cuts
Si3N4 Series
Harder alternative to SN400 Improved wear resistance at high cutting speed High speed roughing for cast iron Si3N4 Excellent wear resistance in interrupted cutting Si3N4 Advanced grade with SiAlON contained superior edge strength SiAlon Excellent thermal shock resistance and thermal conductivity SiAlon Roughing for hard material with interruption and high speed Great performance against notch wear High speed roughing of high temperature alloys and inconel Tough machining in heat resistance Super alloy (HRSA)
Harder Harder
Tougher
GRADE INFORMATION
Turning & Milling
Physical Properties
Grade
SW400 SW800 ST100 ST300 ST500 ST700 TC100 TC300 SD200 SZ200 SZ300 SN26 SN300 SN400 SN500 SN600 SN800 SN900
Composition
Al2O3+SiC Al2O3+SiC Al2O3+TiC Al2O3+TiCN Al2O3+TiCN Al2O3+TiCN ST100+TiN PVD ST300+TiN PVD TiC+Al2O3 Al2O3+ZrO2 Al2O3+ZrO2 Si3N4 Si3N4 Si3N4 Si3N4 Si3N4 Si3N4 Si3N4
Color
Green Green Black Black Black Black Gold Gold Black White Pink Black Gray Gray Gray Black Black Gray
Density (g/cm3)
3.8 3.7 4.20 4.40 4.30 4.40 4.20 4.40 4.60 4.00 4.10 3.30 3.20 3.20 3.20 3.20 3.20 3.22
Hardness (HV)
2,100 2,100 2,100 2,150 2,200 2,200 2,150 2,200 2,200 1,800 1,850 1,600 1,600 1,650 1,700 1,700 1,900 1,600
Toughness (MPam1/2)
7.0 7.0 4.00 4.50 4.50 4.50 4.00 4.50 4.50 4.50 4.50 5.00 6.00 6.00 6.00 6.50 6.00 5.00
SD200
SZ200 SZ300
SN800 SN900
SW400
SW800
Cast Iron
Chilled Cast Iron Ductile Cast Iron Mild Steel Carbon Steel Alloy Steel Forged Steel Heat Treated Steel
Steel
High Speed Steel High Manganese Steel Stainless Steel Heat Resistant Steel Super Alloy Steel Inconel
GRADE INFORMATION
Turning & Milling
9
Machining Type
Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Rough Finish Finish
Steel
SD200
Turning
SZ200 SZ300 SN26 SN300 SN400 SN500 SN600 SN800 SN900 SW400 SW800 SN26 SN300 SN400 SN500 SN600
Ni-Based Alloy Non-Ferrous Metal Inconel High temperature alloys Inconel Stellite Gray Cast Iron (FC) Ductile Cast Iron Alloy Steel High temperature alloys Inconel Stellite High temperature alloys Inconel
Milling
SN800 SN900 SW400 SW800
Rough
150 ~ 400
1~3
GRADE INFORMATION
Turning & Milling
CERMET
A matrix of TiCN with carbide as a metal binder, Ssangyong Cermets are tougher than ceramics and harder than tungsten carbides. It shows greater wear resistance than carbide and its cutting speed is also much higher than carbide. Cermet inserts give excellent surface finish and high-speed machining.
Four different grades for different workpiece and cutting condition. Ideal for high-speed finishing and milling of mild steel, carbon steel and alloy steel. Excellent performance in turning, grooving, boring, bearing and milling.
Excellent wear resistance Outstanding surface finish TiCN TiN coating Wear resistance and high mechanical strength TiCN TiN coating Excellent thermal conductivity and wear resistance TiCN TiN coating The toughest cermet grade TiCN TiN coating
The first choice for machining steel Turning, grooving, boring and bearing for steel
Physical Properties
Grade
TX510 TX515 TX520 TX530 TX910 TX915 TX920 TX930
Composition
TiCN TiCN TiCN TiCN TX510+TiN PVD TX515+TiN PVD TX520+TiN PVD TX530+TiN PVD
Color
Silver Silver Silver Silver Gold Gold Gold Gold
Density (g/cm3)
6.50 6.48 6.53 6.35 6.50 6.48 6.53 6.35
Hardness (HV)
93.50 93.00 92.50 91.00 98.50 98.00 97.50 96.00
Toughness (MPam1/2)
7.00 7.50 8.00 8.40 7.00 7.50 8.00 8.40
TX515/TX915
TX520/TX920
TX530/TX930
10
GRADE INFORMATION
Turning & Milling
11
Workpiece
Mild Steel, Carbon Steel, Alloy Steel Mild Steel, Carbon Steel, Alloy Steel Bearing Steel, General Steel Mild Steel, Carbon Steel, Alloy Steel
Machining Type
Finishing Finishing Medium Finishing Medium Medium Roughing
Turning
TX515/TX915 TX520/TX920
Milling
TX530/TX930
Choice of Chipbreaker
0.5 0.4 Feed (mm/rev) 0.3 0.2 0.1
Medium Cutting
SG
Finishing
SF
Semi-Finishing
SY
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
Depth (mm)
Chipbreaker Type
SF
Shape
Machining Type
Finishing
Characteristics
Sharp and narrow C/B Optimum for D=0.10~1.50, f=0.05~0.20 Specialized for shaft machining General performing C/B Optimum for D=0.30~2.50, f=0.10~0.30 Low carbon steel, pipe (STKM) machining Wider C/B design Optimum for D=1.00~5.00, f=0.20~0.50 Low carbon steel
SY
Semi-finishing
SG
Medium cutting
GRADE INFORMATION
Turning & Milling
PCBN / PCD
Ssangyong PCBN is an ultra hard cutting tool consisting of polycrystalline cubic boron nitride with metallic or ceramic binder. It is available both tip brazed and solid CBN. Ssangyong PCD is an ultra hard cutting tool consisting of polycrystalline diamond which is tip brazed to a carbide insert according to the various applications.
PCBN is for hardened ferrous material PCD is for non-ferrous material, wood and aluminum and copper alloys at extremely high speed Extremely hard and wear-resistant Dry or wet machining depending on the cutting condition
SBN1000
Ultra high hardness Its hardness is up to 3,900 Hv Content of CBN : 95% Machining for continuos cut of hardened steel Its hardness is up to 2,700 Hv Content of CBN : 50% Best combination of wear resistance and toughness Its hardness is up to 2,700 Hv Content of CBN : 60% Good resistance to crater and flank wear Its hardness is up to 2,900 Hv Content of CBN : 65% Extreme wear resistance Solid CBN Content of CBN : 93%
Harder Ultra cutting speed for cast iron from roughing to finishing Machining chilled cast irons and high chrome alloy steel
SBN2000
Precision finishing of hardened steel Recommeded to use for hard materials Bearing steel, forged steel and high speed steel
PCBN
SBN3000
Light interrupted cut of hardened steel General purpose of turning and milling for hardened steel
SBN4000
SBN5000
SPD1000
Machining of aluminum and wood Gives fine surface finish in turning operation
PCD
SPD2000
The first choice of PCD grades Turning operation of aluminum and copper alloy Machining aluminum alloy with lower percentage of Si Milling operation of aluminum alloy Machining ultra fine alloy and powder sintered metal cutting of composites
SPD3000
Harder
12
GRADE INFORMATION
Turning & Milling
13
SBN1000
SBN2000
PCBN
SBN3000
SBN4000
Turning
SBN5000
SPD3000
SBN1000
PCBN
Milling
PCD
SPD3000
Physical Properties
Grade
SBN1000 SBN2000 SBN3000 SBN4000 SBN5000
Hardness (HV)
3,900 2,700 2,700 2,900 3,900
Grade
SPD1000 SPD2000 SPD3000
Hardness (HV)
6,000 ~ 8,000 7,000 ~ 9,000 8,000 ~ 10,000
T U R N I N G
Page 24
Page 25
Page 26
Page 27
Page 28
Page 28
Page 29
CNMX .. RD
CCGX
CCGW
CPGN
DNGA
DNMA
DNGN
Page 29
Page 29
Page 30
Page 31
Page 32
Page 32
Page 33
DNGX
DNMX
DCGX
ENGN
RNGA
RNGN
RPGA
Page 34
Page 34
Page 34
Page 35
Page 36
Page 36
Page 37
RPGN
RPGX .. DP
RNGX .. DP
RBGN
RCGN
SNGA
SNMA
Page 37
Page 38
Page 38
Page 39
Page 39
Page 40
Page 40
SNGN
SNGX
SNMX
SNMX .. RD
SCGN
SCGX
SCGW
Page 41
Page 42
Page 42
Page 42
Page 43
Page 43
Page 43
SPGN
TNGA
TNGN
TCUN
TPGN
TPUN
VNGA
Page 44
Page 45
Page 46
Page 47
Page 48
Page 48
Page 49
VNGN
VNGX
WNGA
WNGX
CDH
F-Series
F-Series
Page 49
Page 50
Page 51
Page 51
Page 52
Page 53
Page 53
F-Series
F-Series
LNJ
SNGN3812R
RBGX
RCGX
RPGX
Page 54
Page 54
Page 55
Page 55
Page 56
Page 56
Page 57
14
Page 57
Page 58
Page 58
Page 59
Page 59
Page 60
Page 60
WFC
WRC
WFP
WRP
Page 61
Page 62
Page 63
Page 64
HNEN
LNE
OEGB
OPEN
SNCN
SNCN .. ENTN
SNGN .. ING
M I L L I N G
Page 65
Page 65
Page 66
Page 66
Page 67
Page 67
Page 67
SDCN
SDCN .. T
SDCW
SEAN
SEAN .. NW
SEAN .. T
SPCN .. T
Page 68
Page 68
Page 68
Page 69
Page 69
Page 69
Page 70
SPCW
SPEN
SPHX
SPKN
SPKN .. SP
TNCN
TEKN
Page 70
Page 70
Page 71
Page 71
Page 71
Page 72
Page 72
TPKN
CNGN .. AZ
SNCN .. ZZT
SNCN .. GZ
SNCN .. KZ
SCGN .. WZ
SCGN .. XZ
Page 72
Page 73
Page 74
Page 74
Page 74
Page 75
Page 75
SCGN .. ZZ
SCGN .. MZ
Page 75
Page 76
S P E C I A L
SVW
GVGN
SZT 5810
SNMX
SNGF
INGN
Page 77
Page 77
Page 78
Page 78
Page 79
Page 80
T U R N I N G
Page 82
Page 82
Page 82
Page 83
Page 83
Page 83
Page 84
SNMG .. SY
SNMG .. SG
TNMG .. SY
TNMG .. SG
VNMG .. SG
WNMG .. SY
WNMG .. SG
Page 84
Page 84
Page 85
Page 85
Page 85
Page 86
Page 86
CCMT
DCGW
CPGT
SPGT
TPGT
TPGT .. KC
TPGR
Page 87
Page 87
Page 87
Page 88
Page 88
Page 88
Page 89
SPMW
DNGG
SNGG
SNGL
TNGG
TNGG .. FS
TNGG .. F
Page 89
Page 90
Page 90
Page 90
Page 91
Page 91
Page 91
TNMG .. 2G
TNMG .. RM
Page 92
Page 92
SDCN
SDKN
SDEN
SDEW
SNK
SEHW
SEKN
M I L L I N G
Page 93
Page 93
Page 93
Page 94
Page 94
Page 94
Page 95
SEKN .. R
SPKN
TEKN
TPKN
YCE
XCET
Page 95
Page 95
Page 96
Page 96
Page 97
Page 97
S P E C I A L
16
BSN
BTN
INGN
SBAR
Page 98
Page 98
Page 98
Page 99
Page 102
Page 102
Page 102
Page 102
Page 103
Page 103
Page 103
Page 103
TCGW
TPGN
TPGB
TPGW
VNGA
VBGW
VCGW
SCGW .. FS
Page 104
Page 104
Page 104
Page 104
Page 105
Page 105
Page 105
Page 105
RCGX
RNGN
RPGN
CNGN
RNGN
SNGN
TNGN
Page 106
Page 106
Page 106
Page 107
Page 107
Page 107
Page 107
CNGA
CCGW
CPGW
DNGA
DCGW
SNGA
SNGN
SCGW
P C D
Page 108 Page 108 Page 108 Page 108 Page 109 Page 109 Page 109 Page 109
SPGN
SPGW
TNGA
TBGW
TCGW
TPGN
TPGB
TPGW
Page 110
Page 110
Page 110
Page 110
Page 111
Page 111
Page 111
Page 112
TPGT
VNGA
VBGW
VCGW
Page 112
Page 112
Page 112
Page 113
CNGA
CCGW
DCGW
SNGA
SCGW
DNGA
TNGA
TPGW
M I N I T I P
Page 114
Page 114
Page 114
Page 114
Page 115
Page 115
Page 115
Page 115
VNGA
VBGW
SFE .. 1C
SFE .. 2C
SBE .. 1C
SBE .. 2C
Page 116
Page 116
Page 117
Page 117
Page 118
Page 118
IDENTIFICATION SYSTEM
Turning & Milling
ISO ASA
1 Shape
TURNING MILLING
S S S
1
B
N N P
2
C
G G K
3
D
Other Clearance Angles Requiring Descriptions
N N N
4
E
2 Clearance Angle
W 3 Tolerance
d(mm)
0.025 0.025 0.025 0.013 0.025 0.013 * * * * * *
m(mm)
0.005 0.013 0.025 0.005 0.025 0.013 0.005 0.013 0.025 * * *
s(mm)
0.025 0.025 0.025 0.025 0.130 0.025 0.025 0.025 0.025 0.127 0.127 0.025
IC (mm)
5.56 6.35 7.94 9.52 12.70 15.87 19.05 25.40
d(mm) M, N
0.05 0.05 0.05 0.05 0.08 0.10 0.10 -
4 Type
J
Special design
18
IDENTIFICATION SYSTEM
Turning & Milling
19
12 04 08 E040 4 3 2 4 3 E
5 6 7 8 9
5 Cutting Edge Length
Diameter of inscribed circle
3.969 4.762 5.556 6.350 7.938 9.525 12.700 15.875 19.050 22.225 25.400 31.750
D
10
ISO
T
11
R
12
6 Thickness
(mm)
Sharp 0.2 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2
7 Nose-Radius
ISO
00 02 04 08 12 16 20 24 28 32
9 Land Angle
11 Edge
Sharp
12 Cutting Direction R
A D E F P
45 60 75 85 90
Honed
IDENTIFICATION SYSTEM
Turning & Milling
8 Chamfer Specification
1 Mono chamfer
width
degree
Insert Tip
honing
ISO
Honing (m)
0 : No Honing 1 : 10 2 : 20 3 : 30
2 Double chamfer
width 2nd chamfer width
Insert Tip
honing
ISO
1st Chamfer Degree ( )
Honing (m)
0 : No Honing 1 : 10 2 : 20 3 : 30 5 : 50
W : 10 X : 15
A : 0.1530 B : 0.4525
20