Heat Balance input data sheet (With Indonesia+SCCL coal) Date 13/4/2013 Variable Variable name Value unit

a1 a2 a3 a4 a5 a6 a7 a8 a9 a10 a11 a12 a13 a14 a15 a16 a17 a18 a19 a20 a21 a22 Notes Datum / Refernce temperature Kiln feed rate Kiln feed temp NCV of coal** Heat of formation Moisture in Kiln Feed Preheater exhaust gas tempeature Efficiecy of Top stage cyclone Cooler Exhaust gas volume Cooler Exhaust gas temp Cooling air temperature Clinker temp at cooler inlet Clinker production (a2/a16) Total Cooling air volume Cooler radiation loss Kiln feed to clinker factor Fuel rate Preheater exhaust gas volume Clinker temp at cooler outlet Dust concentration In ph gas Moisture in coal dust Coal dust temperature 0 208 83 5500 411 0.1 315 91 0.88 258 34.5 1350 130 1.91 5.40 1.60 18.40 1.4 168 0.04 2.5 57
Deg C TPH Deg C Kcal/kg coal Kcal/kg clinker % by wt Deg C % Nm3/kg cl Deg C Deg C Deg C TPH Nm3/kg cl Kcal/kg cl TPH Nm3/kg cl Deg C Kg/Nm3 % Deg C

These values are to be entered by the user These values are to be calculated from other cells

Output sheet I Kiln heat balance (With Indonesia+SCCL coal) Heat input (in Kcal /Kg of clinker )

Parameter
From kiln feed From cooling air From fuel Coal dust sensible heat Total heat input Heat output (in Kcal /Kg of clinker ) Parameter Heat of formation Kiln feed moisture evoparation Coal dust moisture evoparation Heat through PH exhaust gas Heat through dust entrained in PH exhaust gas Heat through Cooler Vent air Heat through Clinker Radiation & Convection heat loss Total heat output b1 b2 b3 b4 b5

Name

value
28.62 20.43 730.76 2.35 782.15

Name c1 c2 c3 c4 c5 c6 c7 c8 c9

value 410.53 0.86 1.91 158.76 4.50 70.84 31.75 103.00 782.15

Formula
a2 * 0.2155 * (a3 - a1) / a13 a14 * 0.311 * (a11 - a1) b5 - (b1+b2+b4) a17 * 0.291 * (a22 - a1) c10

%
3.66 2.61 93.43 0.30 99.70

Formula a5 a16 * a6 * 540 / 100 a17 * a21 * 540 / ( 100 * a13) a18 * 0.36 * (a7 - a1) a18 * a20 * 0.232 * (a7 - a1) a9 * 0.317 * (a10- a1) (a19 - a1) * 0.189 kiln radiation + preheater + cooler

% 52.49 0.11 0.24 20.30 0.58 9.06 4.06 13.17 100

Cooler efficiency SET I

Parameter
Heat input (in Kcal /Kg of clinker ) From clinker From cooling air Total heat input Heat output (in Kcal /Kg of clinker ) Heat through Cooler Vent air Heat through Clinker Radiation & Convection heat loss Cooler Recuperation efficiency Heat through secondary and tertiary air Total heat output

Name

value

d1 d2 d1+d2

368.96 20.49 389.45

e1 e2 e3 e4 e5 e1+..+e5

70.84 31.75 5.40 72.27 281.46 389.45

Formula
% (a12- a1) * 0.2733 a14 * 0.311 * (a11 - a1)

94.74 5.26 100.00

a9 * 0.317 * (a10- a1) (a19 - a1) * 0.189

18.19 8.15 1.39 72.27 100.00