Académique Documents
Professionnel Documents
Culture Documents
CODE: 00ZSF2040TM/E
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 [ 3 ] OPTIONS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 [ 4 ] COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 [ 5 ] PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 [ 6 ] DEVELOPING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 [ 7 ] PAPER FEED UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 [ 8 ] TRANSPORT/FUSING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [ 9 ] HIGH VOLTAGE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [10] OPTICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 [11] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 [12] FUNCTIONS OF PPC COMMUNICATION SYSTEM (OPTION) . . . . . 12-1
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
SHARP CORPORATION
CONTENTS
[ 1 ] PRODUCT OUTLINE
1. 2. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Target users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Major features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Compact body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Serviceability and functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) High copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-1 1-1
4.
System outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-2 2-2 2-2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-4 2-4 2-4 2-4 2-5
[ 2 ] PRODUCT SPECIFICATIONS
1.
Basic specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Copy method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Kinds of originals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Copy speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) First copy time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) Warmup time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Multicopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Magnification ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) Paper feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Developing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (12) Charge method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13) Transfer method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14) Separation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15) Fusing method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (16) Cleaning method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17) Light source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18) Blanking areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19) Automatic duplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20) Paper receiving tray and finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21) Additional features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22) Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24) Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25) Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. 3.
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-1 3-1 3-2 3-2
[ 3 ] OPTIONS SPECIFICATIONS
1. 2. 3. 4. 5.
[ 4 ] COMPONENT IDENTIFICATION
1. 2. 3. 4. 5. 6. 7. 8. 9.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
External view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Internal view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Clutches, solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Board list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Duplex copy tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Desk unit (SF-D23) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-1 5-1 5-1 5-2 5-3 5-3 5-4 5-5 5-5 5-6
Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Image forming process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Photoconductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Types of photoconductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Characteristics of photoconductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SF-2040 basic process and structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Details of image forming process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Relationship between the OPC drum and light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Transition of photoconductor surface potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Photoconductor drum sensitivity correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Process control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
3.
[ 6 ] DEVELOPING UNIT
1.
Basic theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (1) Two-component developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (2) Two-component magnetic brush development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 (3) Developing bias voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. 3.
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 (1) Manual paper feed operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 (2) Cassette paper feed operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
[ 8 ] TRANSPORT/FUSING SECTION
1. 2.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Basic composition and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 (1) Transport section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 (2) Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-1 8-1 8-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Main (charging) corona High voltage transformer (MHVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Transfer corona High voltage transformer (THVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Separation corona High voltage transformer (SHVG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
II
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-1 10-1 10-1 10-1 10-1 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2 10-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Basic composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Original table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Copy lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Mirror1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Lens (Fixed focus lens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Lens home position sensor (LHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) No. 4, No. 5 mirror base home position sensor (MBHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Lens base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Lens slide shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Lens drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) Mirror base C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Mirror base C (No. 4, No. 5 mirrors) drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (12) Mirror motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (13) Mirror home position sensor (MHPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14) Mirror base B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15) Copy lamp unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (16) Thermal fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17) Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18) Exposure adjusting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (19) Mirror base drive wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20) Mirror base (No. 4, No. 5) drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21) Lens drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22) AE sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23) Blank lamp operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. 4.
Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Optical system dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 (1) Setting the reference value for optical system correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 (2) Dirt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Main circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 (1) CPU (IC116) HB/570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 (2) I/O (IC118) TE7750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 (3) RAM (IC119) X28C64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10 (4) Decoder (IC141, IC135) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 (5) Start/stop control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13 (6) Heater lamp control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14 (7) Driver circuit (Solenoid, magnetic clutch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 (8) Stepping motor drive circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 (9) AE (Auto Exposure) sensor circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 (10) Toner supply motor drive circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 Operation circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <Key circuit> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Key detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16 11-16 11-16 11-16 11-18
3.
<Display circuit> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19 (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19 (2) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-19
III
4.
LCD display circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) CPU (IC222) PD78213G-AB8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) LCD controller (IC305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC power circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Noise filter circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Rush current limiting circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Rectifying/smoothing circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4) Invertor circuit (Forward-convertor system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) Rectifying/smoothing circuit in the secondary side (24V, 38V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) Control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Overcurrent protection circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) Series regulator circuit (20V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Chopper regulator circuit (10V, 5V system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) FW system output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Over voltage protection circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11-20 11-20 11-20 11-22 11-22 11-23 11-24 11-24 11-24 11-25 11-25 11-25 11-26 11-26 11-26 11-26 11-26 11-27
5.
6.
Desk circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-33 (1) Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-33 (2) Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 (1) Functions of System A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 (1) Functions and applications of System B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Communication interface PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
IV
3. Major features
(1) Compact body
Use of a front loading paper cassette.
2. Target users
Average copy volume: 12,000 ~ 15,000 copies/month
(4) Options
Refer to the system outline below.
4. System outline
20-bin sorter (SF-S15) Reversing automatic document feeder (SF-A55)
Cassette (SF-IC11)
Card counter (SF-EA11) Auditor (SF-EA12) Counter commander (SF-EA13) Personal counter (SF-71A/71B)
11
Option: Original loading capacity: Original size: Original replace speed: Weight of original: Mixed paper feed mode:
NOTE: Copy speeds indicated in Enlargement and Reduction modes are the slowest speeds in the respective mode.
About 3.1 seconds from upper cassette About 100 seconds (With pre-heat feature) Misfeed recovery time: 8 seconds, provided the machine is in the standard condition in 60 seconds after opening the door.
(7) Multicopy
999 sheets
21
AB series: 4R+4E; 200, 141, 122, 115, 100, 86, 81, 70, 50% Inch series: 4R+4E; 200, 141, 129, 121, 100, 95, 77, 64, 50% 50 to 200% (1% increments)
Slit exposure and moving optical system (fixed original table) AB series: Inch series: A3 to A6R Ledger Invoice
AB series
Paper entry Upper cassette (Option) Paper size B5/B5R A4/A4R/B4/A3 Paper weight 56 ~ 80g/m2 15 ~ 21 lbs. Size selection Selection by way of guide replacement by the service engineer Selection by way of guide replacement by the service engineer Side, front Front, drawer in the same body (ADU compatibility available) By way of front, inner cassette
Lower cassette
A5/B5/B5R A4/A4R/B4/A3
56 ~ 80g/m2 15 ~ 21 lbs.
Inch series
Paper entry Upper cassette (Option) Paper feed size Letter/Letter R/ Legal/Ledger Paper weight 56 ~ 80g/m2 15 ~ 21 lbs. Size selection Selection by way of guide replacement by the service engineer Selection by way of guide replacement by the service engineer Side, front Front, drawer in the same body (ADU compatibility available) By way of front, inner cassette
Lower cassette
56 ~ 80g/m2 15 ~ 21 lbs.
Initial setting
Japan Copier upper cassette Copier lower cassette Option cassette module Multi-stage desk (1st stage) Multi-stage desk (2nd stage) Multi-stage desk (3rd stage) LCD desk (1st stage) LCD desk (2nd stage) Inner cassette * B5R A3 A4 B4 A3 A3 Outside Japan (Inch) Ledger Legal Letter R Letter Ledger Outside Japan (AB) A3 A4 A4R A4 A3 Remark * When shipping, the domestic (Japan/Oversea agents) paper feed module is attached. SF-CM11 (SF-D22 (Japan only))
Manual feed
Paper size: AB series: Inch series: Multifeed mode: Single feed mode: A3 to A6R Ledger Invoice (Min. width: 100mm, Min. length: 139.7mm) 56 to 80 g/m2 (15 to 21 Ibs) 52 to 128 g/m2 (14 to 34 Ibs) (A4 size or under, if above 105 g/m2 or 28 Ibs) Standard, Sharp designated paper, OHP Available: Ledger, Legal, Letter, Letter (R), invoice Available: A3, B4, A4, A4R, A5
Paper weight:
22
(11) Developing method (12) Charge method (13) Transfer method (14) Separation method (15) Fusing method (16) Cleaning method (17) Light source (18) Blanking areas
() DC Corotron method
Blade method
Halogen lamp
4mm from the lead edge 4mm at maximum during the actual (1:1) copy mode
(SF-DM11) Copier upper module slot AB series: A3, B4, A4, A4R, B5, B5R, A5 Inch series: Ledger, Legal, Letter, Letter R 50 sheets (below A4 or letter sizes) or 30 sheets (above B4 or Legal size) 56 to 80 g/m2 (15 to 21 Ibs) 250 sheets With option in use Sorted bin capacity Non-sorted bin capacity 50 sheets 100 sheets 50 sheets (50 sheets, if stapler used) 250 sheets 35 sheets (A4 or Less)
Capacity of paper receive tray Finishing Finisher function 20-bin sorter (SF-S15) 21-bin stapler sorter (SF-S53)
23
Availability of feature F F Margin shift DPCM F Edge erase F Trimming Masking Cover insertion Job memory Auditor Message display Key operator program Communication Process control Auto start Auto tray switching Priority selection of tray Vendor F F F F F F F F F F F F F Overseas: Available when RADF is used. Inhibited when mixed paper feed/ Overseas: Available when RADF is used. 9mm shift (S S), with adjustment function Enlarge not permitted. Combination with the duplex function allowed. 7 to 12mm wide depending on the size. Equivalent to SF2022/2027. Area input is allowed up to 2 areas. (Japan only) Area input is allowed up to 2 areas. (Japan only) Selection of cover/rear or cover/both Recordable up to 9 jobs Allowes up to 50 departments.
APS: AMS:
Auto paper selection Auto magnification ratio selection DPCM: Dual page copy mode
Bi-directional. Option I/F PWB (available from service parts.) From the energy save mode.
Voltage: Frequency:
100V, 110V, 120V, 127V, 220V, 240V 50/60Hz, universal 1.5KW, maximum, with options used
WxDxH (mm) Occupied area (W x D in mm) Weight: Main body Paper feed module: Original cover:
633 x 650 x 567 (at the top of the table glass) 633x 650 x 607 (at the top of the original cover) 1205 x 650 (with the paper receive tray and manual feed bypass open About 71.2Kg 3.9Kg 1.5Kg
24
(25) Accessories
Destination Drum Developer (Black) Toner cartridge Original cover Paper exit tray 1*1 Original table Toner collection container Operation manual Japanese Exclusive English English/French F F (4 pcs.) One is installed when shipping. GG: German BG: None F Japanese Japanese English English English English/French GG: German BG: None GG: German BG: None English English English English English/French/Spanish depending on the destination. English, partly Spanish English, partly Spanish Exclusive English English English/French/ Arabic Typical example English/ Spanish Typical example Japan Installed when shipping. F F Standard provision SEC Installed when shipping. Option SECL Installed when shipping. Option SEEG Separately packed. Option F SUK Separately packed. Option SCA Installed when shipping. Option AB agent Partly packed. Standard provision Inch agent Partly packed.
F (Part)
SEL = English/French packed together. SEEG (BG) = Treated in a kit. Other printed matters: Delivery/installation report (Japan/SEEG), SCA warranty, Warranty registration (SUK), Maintenance card, Counter contract 2 (Japan)
*1
2. Consumables
SF-2040 supply system (SEC)
No. 1 2 3 4 Drum Developer (Black) Toner (Black) Upper heat roller kit Name OPC drum Developer Toner cartridge Upper heat roller Fusing separation pawl (Upper) Fusing gear Lower heat roller Fusing separation pawl (Lower) Cleaner blade Charging plate unit Drum separation pawl unit Cleaner blade Upper cleaning roller Lower cleaning roller Cartridge Content 1 160K Life (850g) 10 80K ( 10) (600g) 10 16.5K ( 10) 1 4 1 1 2 1 1 1 160K Product name SF-240DR SF-240MD1 SF-240MT1 SF-222UH Package 10 1 1 5 (SF-240ND1) 10 = SF-240MD1 (SF-240NT1) 10 = SF-240MT1 For replacement of the fusing separation pawl (80K life) at every 80K, use one which is treated as a service part. For replacement of the fusing separation pawl (80K life) at every 80K, use one which is treated as a service part. Products are shipped from out division. Treated as parts in SEC. (222BL) 10 = 222CB For reception of order, SF-222CB is used. (240RU) 10 = 235CR2 For reception of order, SF-235CR2 is used. (235RU) 10 = 235CR2 For reception of order, SF-235CR2 is used. Common to the cartridge for SD-2075/3075. (SD-SC20) 5 = SD-LS20 Remark
160K
SF-240LH
80K
SF-235KA1
7 8 9 10
Cleaner blade Upper cleaning roller Lower cleaning roller Staple cartridge
1 1 1 10
* For toner collection container (4 pcs./80K), screen grid (80K), charger wire (80K), ozone filter (80K), toner reception seal (160K), and DV seal (160K), use service parts. For charging plate unit (120K) and drum separation pawl unit(120K), service parts are also available.
160K
A3SF240KB
Staple cartridge
5,000 times 5
A3SDLS20
10
25
SF-240KB
Staple cartridge
SD-LS20
10
160K
A3SF240KB
Staple cartridge
5,000 times 5
A3SDLS20
10
160K
A3SF240KB
Staple cartridge
5,000 times 5
A3SDLS20
10
26
3. Environmental requirements
Conditions required for proper operation of the machine, as well as assurance of copy quality, the following are requested. 1 Standard conditions Recommended temperature range at 20 to 25 Centigrade (68 to 77 degrees F) and humidity range at 65 5%RH. 2 Operating conditions
Humidity
80% 60%
Temperature
3 Shipping conditions
Humidity
90%
60%
Temperature
Temperature
27
Function
2. SF-S15
Name No. of bins Paper collection Capacity per bin Allowable paper size/weight for collating Power source Dimensions Weight 20-bin sorter 20 bins Copy face up Max. 50 sheets (100 sheets: Top bin) Max. A3, Min.: B5 (Min. A6 for non-sort) 2 Non-sort: 52 128g/m , 2 Sort/Grouping: 56 80g/m Supplied from the copier. 500mm (W) 520mm (D) 957mm (H) About 13kg
3. SF-S53
Name No. of bins Paper collection Capacity per bin Allowable paper size/weight for collating No. of sheets for stapling Power source Dimensions Weight Staple sorter 20 bins Copy face up Max. 50 sheets (250 sheets: Top bin) Max.: A3, Min.: B5 (Non-sort: Min. A5), 2 Non-sort: 52 128g/m , 2 Sort/staple sort/grouping: 56 89g/m 50 sheets (80g/m ) Supplied from the copier. 475mm (W) 597mm (D) 995mm (H) About 42.1kg
2
31
4. SF-D23
Name Paper size and capacity Paper weight Paper transport system Power source Dimensions Weight 2-cassette paper feed desk 550 sheets of A3, B4, A4, or B5 for each cassette 56 80g/m
2
Roller transport (center reference) Supplied from the copier. 600mm (W) 625mm (D) 451mm (H) About 32kg
5. SF-DM11
Name Paper size Paper weight Capacity Power source Weight Duplex module A3 B5 56 80g/m
2
A3/B4: 30 sheets, A4/B5: 50 sheets Supplied from the copier. About 6kg
6. SF-CM11
Cassette module
Equivalent to the upper cassette of the copier body. The optional 2-cassette paper feed desk can be attached.
7. SF-IC11
Inner cassette
Personal counter
999
99
9. Other counters
Card-type department counter (SF-EA11) Password-system department counter (SF-EA12) Counter commander (SF-EA13)
10
11
12
13
14
15
16
1 4 7 F I L
Document holder Operation panel Manual feed tray paper guides Power switch Front cover Side cover
2 5 8 G J
Exit tray Document glass Manual feed tray Duplex module or 500-sheet paper drawer (optional) Toner collecting container cover
3 6 9 H K
Document cover (optional) Paper clip tray Exit area cover Lower paper tray Handles
41
16
17
18
18
20
21
22
23
M P S
N Q T
O R
42
2. Operation panel
10
11
12
PROGRAM
READY TO COPY.
INFORMATION
P
INTERRUPT
ORIGINAL 8 x 11
SORTER ORIGINAL TO COPY 0 0 1
AUTO IMAGE
COPY RATIO
SORT
100%
ZOOM
8 x11R
CLEAR ALL
0 3 6
1 4 8 C
2 5
CA
EX PO SU RE
0 8 x 11
1 00x17
AUTO
STAPLE SORT 1 1 0 0
START
100%
GROUP
PRE-COUNT ORIGINALS
EX PO SU RE
AUTO MANUAL PHOTO
LIGHT
DARK
TRAY SELECT
AUDIT CLEAR
0/
16
13 14 15
18 20 17 19
22
21 23 24 25 26 27
29 28
30
31 32
1 4 7 F I L O R U X [
COVERS key and indicator DUAL PAGE COPY key and indicator INFORMATION key and indicator PROGRAM ( P ) key
2 5 8 G J M P S V Y \
ERASE key and indicator AUTO IMAGE key SCROLL DISPLAY keys INTERRUPT key and indicator ORIGINAL TO COPY key and indicators Enlargement ( EXPOSURE display LIGHT key TRAY SELECT key AUDIT CLEAR ( 0/ ) key ) key
3 6 9 H K N Q T W Z
MARGIN SHIFT key and indicator Message display COPY quantity display LCD contrast control ZOOM keys 100% key EXPOSURE key DARK key Original size display Clear ( C ) key
COPY RATIO display AUTO PAPER SELECT display Paper size display 10-key pad CLEAR ALL ( CA ) key
43
3. Internal view
10
12
27 26 13 30 29 28 31 32 25 34 35 36 24 33 37 38 23 22 40 21 20 19 18 17 16 14 15 39
1 4 7 F I L O R U X [ ^ a d
#2 mirror Copy lamp Blank lamps #5 mirror Resist roller Separation corona Suction unit Lower heat roller Upper separator pawl Delivery select gate Counter manual feed roller Upper paper feed roller Lower paper feed roller Lower cleaning roller
2 5 8 G J M P S V Y \ _ b
#3 mirror Lens unit #6 mirror Transfer corona Drum separator pawl Suction belts Heater lamp Upper cleaning roller Manual feed takeup roller Transport roller (upper) Upper paper feed reverse roller Lower paper feed reverse roller
3 6 9 H K N Q T W Z ] c
#1 mirror Main corona unit #4 mirror Developing tank Drum Cleaner unit Upper heat roller Lower separator pawl Fuser thermistor Manual feed paper feed roller Transport roller (lower) Upper paper takeup roller Lower paper takeup roller
44
4. Clutches, solenoids
10
5 3
Signal name
Name Upper cassette paper feed solenoid Lower cassette paper feed solenoid Upper cassette paper feed clutch Lower cassette paper feed clutch Manual paper feed solenoid Transport roller clutch (fast) Resist roller clutch Paper separation solenoid Duplex copy gate solenoid
Function For tensioning takeup roller For tensioning takeup roller For actuating paper feed roller For actuating paper feed roller For tensioning takeup roller For actuating transport roller (fast) For actuating resist roller For actuating paper separation solenoid For actuating duplex copy gate
1 2 3 4 5 7 8 9 F
45
5. Sensors
5 6 7 8 9 10
11 20
21
2 12
1
13
14
15
16 17 18 19
Signal name
Type Microswitch Transmssive photosensor See-saw switch Transmissive photosensor Microswitch Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Microswitch Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor Transmissive photosensor
Name Cover switch, (left) Paper exit sensor AC power switch Mirror home position sensor Cover switch, (front) Lens home position sensor Paper separation sensor Original cover switch Paper transport sensor Mirror home position sensor Paper transport sensor-1 Manual feed paper sensor Full waste toner sensor Upper cassette liftup sensor Upper cassette paper sensor Doorswitch (right) Paper transport sensor Lower cassette liftup sensor Lower cassette paper sensor Manual tray paper length sensor Manual tray paper length sensor (Inch series only) On when closed
Output
1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q
CSWL POD P-SW MHPS CSWF LHPS PSD OCSW PPD2 MBHPS PPD1 PED1 TFD LUD1 PED2 CSWR PID LUD2 PED3 PLS1 PLS2
Low when paper passes over High when scanner at home postion On when closed Low when lens at home postion High when paper passes over Low when cover is open Low when paper passes over Low when mirror at home position Low when paper passes over Low when paper passes over Low when full waste toner detected Low when lift plate detected Low when paper detected On when closed High when paper passes over Low when lift plate detected Low when paper detected Low when detected Low when detected
46
6. Motors
10
11 3
Signal name
Name Main motor Mirror motor Lens motor #4/5 mirror base motor Toner motor Upper cassette liftup motor Lower cassette liftup motor Cooling fan motor Ventilation fan motor Suction fan motor DV fan motor
Type DC, brushless DC, brushless DC, stepping DC, stepping DC, synchronous DC, brush DC, brush DC, brushless DC, brushless DC, brushless DC, brushless
Function Driving copier and ADU option Driving optical system mirror bases A and B Driving optical lens Driving optical mirror base C Supplying toner Lifting upper paper feed cassette baseplate Lifting lower paper feed cassette baseplate Cooling optical system Ventilating fuser area Ventilating process unit area aid in paper transport Ventilation around the developing unit
1 2 3 4 5 6 7 8 9 F G
47
7. Board list
10
12
11
4 9 14 8
15 13
17
16
Name
Type Japan/Export Common Japan/Export, 100V/200V Common Japan Japan Common Common Common 100V/200V series Common Common Common Japan/Export Japan/Export Common Common
Function Primary control of copier functions Display Supplying AC power Controlling blank lamps Sensing original size Sensing original size Automatic exposure sensor Sensing cassette paper size Driving paper cassette bottom plate liftup Supplying DC power Supplying process unit high voltage and developing bias voltage Driving discharge lamps Process sensor sensitivity adjustment Paper size detection (Japan, portrait only) LCD display drive/control LCD power invertor circuit LCD light intensity adjustment
1 2 3 4 5 6 7 8 9 F G H I J K L M
Main PWB Operation PWB AC PWB Blank lamp PWB Original sensing light emitting PWB Original sensor light receive PWB AE PWB Cassette paper size PWB Liftup motor PWB DC power supply unit High voltage transformer Discharge lamp Process control VR PWB Manual feed paper size sensor PWB LCD control PWB LCD invertor PWB LCD volume PWB
48
11
12
10
Signal name
Type Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor Transimissive photosensor DC stepping motor DC stepping motor Magnetic clutch Magnetic clutch Magnetic clutch Duplex copy tray load driving
Name ADU rear plate home position sensor ADU paper transport sensor-1 ADU alignment plate home position sensor ADU paper transport sensor-2 ADU tray sensor ADU paper entry sensor ADU rear plate motor ADU alignment plate motor ADU paper feed clutch ADU counter roller clutch ADU clutch Diode PWB
Output Low when at home position High when paper passes over Low when over home position High when paper detected High when paper detected High when paper detected
1 2 3 4 5 6 7 8 9 F G H
APHPS2 DPPD1 APHPS1 DPPD2 DTPID DPFD PAM2 PAM1 DPFC DRRC DDC ADUPWB
49
12 11
16
17 13
18 1
10
9 3 8
4 7 5 2 6
19
22
23
21
15 20
14
4 10
1 2 3 4 5 6 7 8 9 F G H I J K
DLPD3
DLPD2 DDOP DLUD1 LMS1 DPOD1 DLPD1 DLUD2 LMS2 DPOD2 E2CLK E1CLK
Paper pass sensor 1 Side open/close sensor Level sensor 1 Limit sensor 1 Resist sensor 1 Paper pass sensor 0 Level sensor 2 Limit sensor 2 Resist sensor 2 Elevator motor 2 clock sensor Elevator motor 1 clock sensor
Reflection type sensor Photo interrupter Photo interrupter Photo interrupter Photo interrupter Reflection type sensor Photo interrupter Photo interrupter Photo interrupter Photo interrupter Photo interrupter
B. Electromagnetic clutches
Signal name Name Pick up roller clutch 2 Pick up roller clutch 1 Separation clutch Resist clutch Type Electromagnetic clutch lectromagnetic clutch Electromagnetic clutch Electromagnetic clutch Function/operation Links/releases the transport motor drive and the pick roller 2. Links/releases the transport motor drive and the pick roller 1. Links/releases the transport motor drive and the separation roller. Links/releases the transport motor drive and the resist roller. Contact/output Links the drive when ON. Links the drive when ON. Links the drive when ON. Links the drive when ON.
L M N O
C. Motors
Signal name Name Elevator motor 1 Elevator motor 2 Transport motor Control PWB DC motor DC motor DC brushless motor Type Function/operation Drives the lifting mechanism of cassette 1 paper bundle. Drives the lifting mechanism of cassette 2 paper bundle. Drives the whole mechanism of paper transport.
P Q R S
4 11
Dark area
HV
Dark area
Light
CTL
CGL Base
Theory of photoconduction
Charging
Inorganic photoconductor
Cleaning 6
Photoconductor
Exposure
Development
Organic photoconductor
Organic photoconductor(OPC)
Discharge 5
4
Transfer
1 Corona charges the photoconductor. 2 The photoconductor is exposed to light to form a static latent image. 3 Toner is attracted to the static latent image. 4 The toner on the drum is transferred onto the copy paper. 5 The charge remaining on the photoconductor surface (residual charge) is removed. 6 Toner remaining on the photoconductor (residual toner) is removed.
Photoconductive layer (zinc oxide layer) Intermediate layer Paper Base paper Back coating paper
(2) Photoconductor
While some materials conduct electricity, others do not. Materials, therefore, can be put into three categories of conductor, semiconductor, and insulator. Because these categories are conceptual, distinct classification is difficult. Generally, the following is applied. Material whose specific resistance is over 103cm is called insulator and under 103cm is called conductor. Those which exist between the two are normally called semiconductor does not. Conductors always have electrical conductivity, while a semiconductor does not. But, it may become a conductor under certain conditions. The photoconductor used by the copier is an insulator when not exposed to light, but its electrical resistance abates when exposed to light. When exposed to light, the photoconductor surface becomes conductive. Material having the property to become conductive in light (photo conductive phenomenon) is a photoconductor or photosemiconductor.
PET layer Micro space layer Photoconductive layer (CdS layer) Aluminum layer
51
Zn0
Photoconductor sensitivity Photoconductor strength
OPC 3 3
CdS 2 2
Se 1 1
[Acceptor potential]
The resistance in the dark area of the photoconductor decreases as the electric field increases among layers. As the electric field is formed to a higher value as the photoconductor is charged, the resistance in the related layer decreases and the rate of charge retained in the photoconductor is restricted. The potential of the photoconductor in this instance is called acceptor potential which is the important factor to determine the potential contrast. To avoid giving electrical distortion in the photoconductor, charge is normally made to a level slightly lower than the acceptor potential.
4 4
Photoconductor Several hundred Several ten Several ten Several hundred life cycles thousand cycles thousand cycles thousand cycles
Permits a variety of structures (drum, sheet, belt) Higher insulation in dark area (charge acceptability and retentivity) Permits a variety of molecular structure (allows a variety of molecular design) Light weight Stable against humidity and temperature Safety for environment (non-pollution, unrestrained disposal) Not strong in anti-wear property Not strong against light and ozone.
[Charge retentivity]
The time the static latent image is held by the photoconductor depends on the speed at which the potential decreases in the dark area. For this, measure the time the photoconductor potential abates to a half of the starting value in the dark area. This charge retentivity may cause a problem when the time from the exposure to the development is long. But, it may not be a problem with the machine where a series of operations from charge, exposure, and development are automated and time between processes is shorter.
[Residual potential]
When the charged photoconductor is exposed to light, the potential abruptly diminishes at first, then begins decay relatively slowly. The potential of the photoconductor where slow decay starts is called residual potential. Because a less residual potential produces a large potential contrast, low residual charge is preferable. The value of the residual potential affects largely the development of gradual tone.
[Fatigue] [Photo-sensitivity]
This is dependent on the attenuation speed of the potential when the photoconductor is exposed to light. If charge and exposure are repeated, the phenomenon called photoconductor fatigue occurs. In other words, it appears as an increase of the decay speed of the photoconductor potential or a decrease in the charge retentivity. Now, we have learned about the characteristics required for charging of the photoconductor. If charge is repeated from the corona unit in the actual operation, the corona wire is likely to be contaminated with dust, stain, and scattered toner, causing uneven corona charge. To avoid this, the corona wire needs to be cleaned well.
[Spectrum characteristics]
Wave length of the light differs by the kind of the photoconductor.
Spectrum sensitivity (relative value)
1.0
Amorphous silicon
0.8
0.6
Se:Te
0.4
OPC
0.2
400
500
600
700
800
Relationship between color and wave length Light having wave length of 380mm through 780mm can be recognized by human eyes, which is called visible light. Wave length shorter than that is called ultraviolet light and the longer than that is called infrared light. Figure below shows the relationship between the wave length of light and color.
Blue green Ultraviolet
350
Orange
Green
Yellow
Violet
Blue
Red
650 700 750
Infrared
800
400
450
500
550
600
52
The Scorotron method is used to evenly charge the photoconductor surface to the given potential in the charge process. The corona wire regularly used is now replaced with a new corona charge mechanism that employs the 0.1mm thick stainless steel saw tooth plate, in order to suppress ozone generated when the oxide molecule in air is ionized. Considering the service efficiency, the process separation mechanism is adopted. To prevent high voltage leakage by the loose corona charge unit, a one-touch stopper mechanism is adopted.
When the drum surface voltage is lower than the screen grid voltage, electric charges from the main corona pass through the screen grid to reach the drum surface and charge it until the drum surface voltage becomes equal to the grid voltage. When the drum surface voltage reaches almost the same level as the grid voltage, electric charges from the main corona flow through the electrode of the screen grid to the high voltage unit grid voltage output circuit, thus maintaining the drum surface voltage at the same level as the grid voltage.
Aluminum (Drum)
Dark area
Light area
Toner
N N
N S
-300V
STEP 4. Transfer
The visible image on the drum surface is transferred on to the copy paper. A negative charge of the transfer corona is applied to the rear surface of the copy paper to transfer the toner from the drum surface to the copy paper.
Toner
Paper guide
Copy paper
53
STEP 5. Separation
Though the copy paper and the drum are both negatively charged after transfer, the negative potential on the drum is higher than that on the copy paper, generating an attraction force between the drum and the copy paper. To remove the attraction force, AC corona is applied to the copy paper by the separation corona to raise the potential on the copy paper to the same level as the drum surface potential. The attraction force is eliminated and the copy paper is separated from the drum. If the paper is not separated from the drum, the separation pawl works to separate it mechanically.
Photo mode The photo mode is provided to make clear half-tone copy of the photo originals. In the photo mode, the grid voltage and the copy lamp voltage are lowered than in the standard copy mode (the copy density of the black background is lowered) to provide half tone graduations of the copy.
(Dark)
Normal copy mode
Copy density
Separation pawl
(Light) Original density (Dark) Gradation is increased to provide larger expression width of half tone.
Copy paper
STEP 6. Cleaning
Residual toner on the drum is collected by the cleaning blade.
Cleaner blade
Grid
CTL CGL
Residual toner
STEP 7. Discharge
The electrical resistance of the OPC layer is reduced by radiation from the discharge lamp over the drum to remove residual charges.
Discharge lamp
54
Residual potential
Cleaner Develop
OPC drum
Change the thickness of the carrier transport layer (CTL). By the developper. By the cleaner blade.
(NEW) (USED)
CTL CGL
CTL CGL
CLV
CLV + 2 counts
(Sim46-01)
CL(V) + (0.33V x 2)
Sim46
5K
10K
15K
20K
25K
70K
75K
80K
Drum counter
55
A. STD BA: Reference level when detecting the drum surface STD BA = BTS x 20 B. STD PA: Reference level when detecting the toner patch image STD PA = PTS x 20 In the density correction, the process conditions are determined STD PA so that the ratio of the reference levels set in the above STD BA may be maintained at constant. 3 Obtain the MC grid bias voltage from the reference level ratio.
STD PA STD BA
Process density sensor PWB Density detection level setting (VR2) High voltage PWB MC grid bias output (density correction) in each mode (Light quantity correction)
2 1
-560
-610
-660
Process control
1 Toner patch images are formed on the photoconductor surface under the three process conditions (MC grid bias voltage). At the first process control, a toner parch image is formed with the reference grid voltage 630V as the center and 50V. At the second or later process control, the MC grid bias voltage determined at the former process control is used as the center, and a toner patch is formed under the process condition of 50V to the center value. 2 Measure the three toner patch images formed in the above and the drum surface with the process density sensor to obtain the relations.
Surface 472V 2 440V 1 408V Bias Drum 1/2 rotation
1
In this machine, the absolute value of the output of the density sensor is not directly used for control calculation, but the ratio of the sensor output value (BA) on the drum surface and the sensor output (PA) of the toner patch image is used for control calculation. Though, therefore the light quantity of the reflection type sensor is varied by dirt or deterioration, the ratio (PA/PB) will not be affected by change in light quantity to provide stable control. The grid voltage value where the same density level as the reference level is obtained and displayed as GB ADJUST by SIM 44-9. 4 When the MC grid bias voltage is corrected by the process control, the corresponding light quantity is calculated to control the copy lamp. To correct the MC grid voltage, the delta value of the sensitivity level when the initially recorded reference grid voltage is 630V and the MC grid voltage where the same density is obtained in process control is fed back to the MC grid voltage of each mode.
Toner image
Surface
Toner image
Surface
Toner image 3
Surface
2/2 rotation
3/2 rotations
BV 2
3 3
PV 2
1
BVS: Sensor detection level on the photoconductor drum surface PVS: Sensor detection level with the toner patch image Obtain the above two levels from the calculation formula and record them as the reference values.
56
Drum marking
In this machine, a toner patch image is formed in the same position on the photoconductor drum surface to improve the accuracy of the process control. A marking is provided on the drum and the marking is sensed before forming a toner patch image. If the marking is not sensed, the machine stops its operation and indicates "F2-32" trouble. There are two drum markings (3 8 m).
3. Basic structure
Photoconductor drum: The 65mm ground plate of the OPC drum is on the rear frame side of the drum unit so that it contacts the drum locator pin. The non-image area is exposed by the light from the blank lamp to erase the positive potential outside the drum CTL. Use of the latch simplifies the lamp position adjustment. Eight bulbs cast light over the drum surface to erase the positive potential in CTL. A ventilation hole provided in the drum frame releases heat from bulbs. The cleaning blade removes the toner remaining on the drum surface. The blade always rests on the drum surface. The saw tooth corona charge method is used. Use of the screen grid maintains the even charge potential over the photoconductor surface. Using two separation pawl, the copy paper stuck over the drum surface is forced to separate from the drum surface. To enhance the toner transport efficiency, a transport pipe is used and toner backup is avoided by setting the waste toner transport path downward.
Blank lamp:
Discharge lamp:
R F
Cleaning mechanism:
Main corona:
57
2. Structure
No. 1
Name Developer mangetic roller Magnetic brush is formed with the carrier by the magnetic force. A plate employed to limit the height of the magnetic brush. Carrier within the developing unit is stirred to distribute the toner evenly. The toner fed from the toner hopper is supplied to the stirring unit. Used to detect the density of the toner contained in the developer.
3. Operation
When the power is turned on, the machine goes into the warmup mode and the main motor starts to run in 1.5 minutes. The developer unit is driven by the main motor via the main drive unit. Ratio of the carrier and the toner within the developing unit is monitored by the toner density sensor as a change in the magnetic transmission rate. The voltage is sent to the analog input line of the CPU on the main board. In the CPU, the input voltage level is monitored and the main motor and the toner motor are controlled until the optimum density is obtained. Then the toner is supplied, transported, and stirred.
MG roller
61
2. Basic configuration
1 2 3 4 5 21 20 19 18 17 16 15 14 13 12 6 11 7 10 9
Standard setting
SF-CM11
SF-D23
No.
Name Resist roller (PPD2) Paper transport sensor (LUD1) Lift upper limit sensor (PED1) Paper presence sensor Takeup roller (LUD2) Lift upper limit sensor (PED2) Paper presence sensor Takeup roller Counter paper feed roller Paper feed roller (PID) Paper entry sensor Paper transport roller Paper reversion roller Paper feed roller Paper transport roller (TFD) Full waste toner sensor (PEDMFT) Paper presence sensor Takeup roller Paper feed roller Paper reversion roller (PPD1) Paper transport sensor Synchronizes the copy paper with image by controlling the resist roller clutch (RRC). For control of the paper transport roller clutch (TRC). For control of the upper cassette liftup motor; a high on this line stops the motor. For detection of paper in the upper cassette; a low on this line shows that paper is present. The upper cassette paper takeup roller descends at the moment the paper feed solenoid turns on. For control of the lower cassette liftup motor; a high on this line stops the motor. For detection of paper in the lower cassette; a low on this line shows that paper is present. The lower cassette paper takeup roller descends at the moment the paper feed solenoid turns on. For prevention of double feed paper using the lower paper reversion roller. Lower cassette paper feed roller with an internal one-way clutch. Entry of paper from the lower cassette is sensed to turn off the paper feed solenoid. For transport of paper from the lower paper cassette. For prevention of double feed paper using the upper paper reversion roller. Upper cassette paper feed roller with an internal one-way clutch. Paper from the cassette is transported to the resist roller. A low on this line shows the full toner condition. For detection of manual feed paper; a low on this line shows the paper is present. Manual feed paper takeup roller Manual paper feed roller with one-way clutch For prevention of double feed paper using the lower paper reversion roller. For detection of paper from cassette and manual paper feed. 71
1 2 3 4 5 6 7 8 9 F G H I J K L M N O P Q
3. Basic operation
(1) Manual paper feed operation
1 When the manual feed is at rest, the manual paper feed solenoid (MPFS) is off and the manual feed stopper is closed with the takeup roller in the up position. Latches and clutches are in the position shown in the figure below.
Manual feed stopper Manual feed takeup roller Manual paper feed roller
3 When the pawl C of the manual feed clutch sleeve B7 is caught by the manual feed latch B7, the manual feed stopper goes down and the manual feed takeup roller goes up. At this moment, the transport roller is rotating.
Transfer paper
Transfer paper
A B
A B
Manual feed latch
ON
2 When the PRINT switch is pressed, the manual paper feed solenoid (MPFS) turns active, the manual feed latch A disengages from the manual feed clutch sleeve A, the manual feed roller and the manual feed takeup roller start rotating. Then the manual feed stopper opens and the manual feed takeup roller comes in close contact with the copy paper to start paper feed.
4 After the lead edge of the copy paper is detected by PPD2, the manual feed solenoid turns off after 0.2 second. Here, the pawl B of the clutch sleeve B7 is caught by the manual feed latch B7. This produces a buckle in the paper between the resist roller and the paper feed roller.
Manual feed takeup roller Manual feed stopper
Resist roller
Transfer paper
A B
Manual feed clutch sleeve A
OFF
Manual feed latch
A B
Manual feed latch A Manual feed solenoid
ON
72
5 In synchronization with rotation of the resist roller, the manual feed solenoid turns on for 0.08 seconds and the manual paper feed roller rotates. A misfeed caused by a lack of seizure of the resist roller is prevented. Here, the manual takeup roller is up.
The operations of the lower cassette are described below. 1 Liftup action When the power is turned on to the copier, the main circuit initiates to check every sensor. The liftup motor is turned on or off according to the state of the paper presence sensor (PED) and the liftup sensor, and it becomes ready to feed paper.
Power ON
Transfer paper
PED/LUD "ON" NO
Manual paper feed roller
YES
LUM ON
B
Manual feed latch A
CPFS2 turns on and the take-up roller presses the copy paper to start paper feed.
ON
6 The manual feed solenoid turns off, the pawl A of the manual feed clutch sleeve B7 is caught by the manual feed latch B7, the manual feed operation terminates. The copy paper is then sent to the transfer unit by way of the resist roller.
A B
Manual feed latch A
OFF
2 Paper feed operation When the PRINT switch is pressed, the cassette paper feed solenoid (CPFS2) and the cassette paper feed clutch (CPFC2) turn on. As the solenoid turns on, the paper takeup roller is forced down to make contact with paper. As the clutch turns on, the paper feed roller and the takeup roller start to rotate to pick up paper. The paper picked up passes over the paper entry sensor (PID) and sent to the paper transport roller area. The paper transport roller is driven with two kinds of clutches. Paper transport from the paper feed block to the resist roller is performed with the high speed clutch. The paper obstructed by the resist roller synchronizes with the optical unit and is transported to the process unit. Because the paper is transported at the same speed as the process unit rotation, the drive changes from the high speed clutch to the low speed clutch.
73
MM
SFM
2 Separation sensor (PSD) This is a transmission type sensor, and attached to the main body chassis. 3 Suction fan motor and ozone filer Ozone generated in the process high voltage section is absorbed through the filter.
RRC
PID
1. General
There are three kinds of coronas; the main corona, the transfer corona, and the separation corona. The main corona employs the scorotron system, where the drum surface is evenly charged with negative charges controlled by the screen grid between the corona and the drum. The transfer corona is used to transfer toner images from the drum to the copy paper. A high, negative voltage is applied to the rear side of the paper. The separation corona applies AC corona to the copy paper to eliminate potential difference with the drum to allow separation of the paper.
2. Basic composition
(1) Main (charging) corona High voltage transformer (MHVG)
(Electrode sheet front-rear balance difference: max. 8A) Grid voltage Standard mode Photo mode TSM mode 860V10V 610V10V 755V10V 300V Developing bias voltage
Transport belt
81
2. Basic composition
18 4 3 11 2 1 20 19 14 7 12
10
17
6 9 16 8 13
1 4 7 F I L O
Copy lamp No. 2 mirror No. 4 mirror Mirror base B unit Lens drive motor Mirror base home position sensor Automatic exposure sensor
2 5 8 G J M P
Reflector No. 3 mirror No. 5 mirror Copy lamp unit No. 4, No. 5 mirror base drive motor Lens home position sensor OC switch
3 6 9 H K N
No. 1 mirror Lens No. 6 mirror Mirror base C unit Mirror motor Mirror home position sensor
(3) Mirror
Six mirrors are used. No. 1 mirror is attached to lamp unit, mirror base A, No. 2 and No. 3 mirrors to mirror base B, No. 4 and No. 5 mirrors to mirror base C. Mirror bases A and B are scanned when copying. Mirror base C is used to change the distance between an original and the photoconductor in reduction or enlargement copy.
(4) Lens (Fixed focus lens) Construction: 1 group 3 lenses Brightness: F8.5 Focal distance: 195mm 1% (5) Lens home position sensor (LHPS)
This sensor is used to sense lens position. The output signal of this sensor serves as the basic signal to control the copy magnification ratio. 10 1
(17) Reflector
Light from the copy lamp is reflected by the reflector onto an original.
(22) AE sensor
The AE sensor senses the original density by the magnitude of light reflected from the original. The center area of about 100mm wide in the mirror base scan direction is the light measuring area. The elements are photo diodes.
10 2
3. Basic operation
(Relation between an original, the lenses, and images in each magnification ratio) Normal copy: The distance between the original surface set on the table glass and the lens is adjusted to the distance between the lens and the exposure surface of the photoconductor to make a normal copy.
Mirror base scan speed Lens and mirror positions are changed to adjust the magnification ratio.
Mirror scan speed is changed to adjust the magnification ratio. Drum rotating speed < Mirror scan speed
Enlargement
Original
Lens and mirror positions are changed to adjust the magnification ratio.
Enlargement: The lens approaches nearer the original compared from the normal copy and the distance between the original surface and the lens is shortened. No. 4 and No. 5 mirrors go far from the lens and the distance between the lens and the exposure surface of the photoconductor becomes greater. The distance between the original and the exposure surface of the photoconductor becomes greater than in the normal copy.
Reduction
(MAX. 83V)
80
70
VCL (Copy lamp application voltage)
60
50 (V)
Reduction: The lens approaches nearer the photoconductor compared from the normal copy, and the distance between the original surface and the lens becomes greater. The distance between the lens and the exposure surface of the photoconductor becomes shorter. No. 4, 5 mirror and the mirror base go far from the lens. The distance between the original and the exposure surface of the photoconductor becomes greater than in normal copy.
(MIN. 50.3V)
EX1
EX5
Perform simulation 46-01 to determine the copy lamp application voltages (Vcl) in EX1 and EX5. When the copy lamp application voltages in EX1.0 and EX5.0 are determined, the voltage difference between them is divided into nine. The application voltage of the copy lamp at each exposure level is determined by changing ON time duty of the copy lamp ON control signal.
Photo density copy mode The control method is the same as in the manual density copy mode. The image density is controlled by decreasing the grid bias voltage of the charging corona. To reproduce half tone image, however, ON time duty of the copy lamp ON signal is made shorter than in the manual density copy mode. (The application voltage is reduced.)
10 3
Table glass
CLV
Sim46
200
300
400
79.8K
80K
Obtain the average value from the four measurement values and use the average value as the reference value for correction.
Table glass
Table glass
2 Perform Simulation 46-1. (The previous data are cleared.) 3 After completion of Simulation 46-1, when performing the first mirror initialization, measure light quantity of the copy lamp.
50ms
300ms
CL
10 4
2 3
Operation PWB
LM CFM A
MBM
MBHPS
TFD
OCSW
MIRM
LHPS
1
CSWR
1 7 7
3 1 1 3 3 3 3 1 3
DV unit
TM
1 3
Auditor
Personal counter
1 3
11 1
Main circuit PWB CPU,I/O memory,driver
1 2 3 4 5 6
1 3
LUD1 UCSS
LUM1
1 3
CPFS1,CPFC1
3 3
DM PWB
Dehumidifier heater
1 A
Main switch
CL
+38V 3 1
HL
MM SFM
ADU unit
ID PWB
CPFS2,CPFC2
3 3 3
VR PWB
AC circuit PWB
+38V
DC power circuit
TRC RRC
1 1
AC power source
2. Main circuit
(1) CPU (IC116) HB/570
1 General
The CPU controls the loads of the main body, performs data transmission and reception through the connected optional controllers and the serial data line, and controls the whole system.
2 Features
The HB/570 is equipped with the freely programmable ISP (Intelligent Sub Processor). It is a single-chip micro-processor which performs high-speed execution of exclusive commands to strengthen the routine functions such as the timer function and the serial communication function. Major features
ISP (Built-in EPROM) SCI (Serial communication interface) PWM timer (Pulse wide modulation) A/D convertor Watch-dog timer I/O port 2KByte memory RAM
3 Pin arrangement
P57/ADTRG
P54/IOR0
P62/PW2
P61/PW1
P60/PW0
P64/RXD
P65/SCK
P63/TXD
P77/AN7
P76/AN6
P75/AN5
P74/AN4
P73/AN3
P72/AN2
P71/AN1
P90/PW3/IOF10
112 110 108 106 104 102 100 98 96 94 92 90 88 86 85 111 109 107 105 103 101 99 97 95 93 91 89 87 84
P70/AN0
P56/E
AVSS
P117
P116
P115
P114
P113
P112
P111
P110
VSS
VSS
AVCC
P91/PW4/IOF11
P92/PW5/IOF12
2
3
83
82
STBY
MD2
P93/IOF13
P94/IOF14 P95/IOF15 P96.IOF16 P97/IOF17
4
5 6 7 8
81
80 79 78 77
MD1
MD0 P17/LWR WR/HWR RD
VCC
P100/IOF20
9
10
76
75
AS
VCC
H8/570 HD6475708F
P101/IOF21
P102/IOF22 P103/IOF23 P104/IOF24 P105/IOF25
11
12 13 14 15
74
73 72 71 70
XTAL
EXTAL VSS NMI RES P10/ P11/BACK
JAPAN
P106/IOF26
P107/IOF27
16
17
69
68
P80/IOF00
P81/IOF01 P82/IOF02 P83/IOF03 P84/IOF04
18
19 20 21 22
67
66 65 64 63
P12/BREQ
P13/WAIT P53/A19 P52/A18 P51/A17
P85/IOF05
P86/IOF06
23
24
62
61
P50/A16
A15
P87/IOF07
VSS P120/D8 P121/D9
25
26 27
60
59 58
A14
A13 A12 A11
28 57 30 32 34 36 38 40 42 44 46 48 50 52 54 29 31 33 35 37 39 41 43 45 47 49 51 53 55 56
VCC
D0
D1
D2
D3
D4
D5
D6
VSS
D7
VSS
P122/D10
P123/D11
P124/D12
P125/D13
P126/D14
P127/D15
11 2
A10
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
P12/BREQ P13/WAIT
P10/ P11/BACK
RD WR/HWR
P17/LWR
D0 D1 D2 D3 D4 D5 D6 D7
AS
Port 1
Bus control
Data buffer
EXTAL
Data bus (Lower)
Clock oscillator
RAM 2K byte
Interruption controller
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A14 P50/A16 P51/A17 P52/A18 P53/A19 P54/IRQ0 P56/E P57/ADTRG
P60/PW0 P61/PW1 P62/PW2 P63/TXD P64/RXD P65/SCK AVcc AVss
3
Vcc
RWM timer 6
Port 12
P121/D9 P120/D8
Port 6
Port 5
H8/500 CPU
Address bus
Address buffer
Port 11
Port 10
Port 9
Port 8
P97/IOF17
P87/IOF07
P107/IOF27
11 3
Pin No. 57 58 59 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
Port A11 A12 A13 A14 A15 A16 A17 A18 A19 P13 P12 P11 RES NMI VSS EXTAL XTAL VCC AS RD WR P17 MD0 MD1 MD2 STBY AVCC P70 P71 P72 P73 P74 P75 P76 P77 AVSS VSS P57 P56 P54 P60 P61 P62 P63 P64 P65 VSS P110 P111 P112 P113 P114 P115 P116 P117
Signal name A11 A12 A13 A14 A15 A16 A17 A18 A19 R-DSR APHPS2 APHPS1 RESET POFA GND EXTAL XTAL VCC TP2074 RD WR U2 VSS MD1 MD2 STBY AVCC AN0 AN1 AN2 AN3 AN4 AN5 AN6 AN7 AVSS VSS SMDIR TP2072 TP2075 SMPWM MBHPS LHPS TXD RXD TP2078 VSS IN0 IN1 IN2 IN3 IN4 IN5 PPD1 PPD2
I/O
H/L Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal Address signal (Not used)
Specifications
IN IN IN IN IN IN IN L L L H
Data set ready signal from RIC ADU rear plate sense (L at HP) (Sensor pin, H at HP) ADU width sense (L at HP) (Sensor pin, H at HP) Reset state at LOW (0V). Low with stable power voltage. Power source (GND) Clock (8MHz) Clock (8MHz) Power source (5V) (NC)
OUT OUT IN IN IN IN IN IN IN IN IN IN IN IN IN IN
L L L H H H IN
ROM, RAM, I/O data read signal ROM. RAM, I/O data write signal U2 trouble cancel short signal Operation mode, control signal Operation mode, control signal Operation mode, control signal Hardware standby mode signal A/D convertor reference voltage Analog input signal (AE sensor) Analog input signal (Thermistor) Analog input signal (Manual feed paper width sense) Analog input signal (Toner concentration sensor) Analog input signal (NC) Analog input signal (Process control sensor) Analog input signal (Manual feed paper length sense) Analog input signal (Process control sensor) A/D convertor ground Power source (GND)
OUT
OUT IN IN OUT IN
H L L L L
Mirror motor speed control pulse No. 4/5 mirror home position sense signal (L at HP) Lens home position sense signal (L at HP) Serial data output to each slave CPU Serial data input from each slave CPU (NC) Power source (GND)
IN IN IN IN IN IN IN IN
L L
Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Switch detection strobe signal Paper transport sensor 1 Paper transport sensor 2
11 5
3 Pin arrangement
90 91 61 60
2 Features
8 bit parallel I/O ports (x 9 ports)
120 1 30
31
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
I/O I I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
Pin name VSS NC MS P10 P11 P12 P13 P14 P15 P16 P17 P40 P41 VDD VSS P42 P43 P44 P45 P46 P47 P20 P21 P22 P23 P24 P25 NC NC NC
Pin 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
Pin name VSS NC P26 P27 P50 P51 P52 P53 P54 P55 P56 P57 P30 VDD VSS P31 P32 P33 P34 P35 P36 P37 P70 P71 P72 P73 NC NC NC P74
Pin 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
Pin name VSS NC P75 P76 P77 P60 P61 P62 P63 P64 P65 P66 P67 VDD VSS P90 P91 P92 P93 P80 P81 P82 P83 P84 P85 P86 P87 NC NC NC
Pin 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120
I/O I/O I/O I/O I/O I I I I/O I/O I/O I/O I/O I/O I/O I/O I I I I I I I I
Pin name VSS NC P94 P95 P96 P97 RW0 RW1 RW2 D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A3 RD WR CS NC NC NC RESET
11 6
P10~P17
D0~D7
I/O Port
(2)
P20~P23 P24~P27
A0 A1 A2 A3
Address Decoder
P30~P37
Reset CS RD
WR Control Logic CWR (2)
P40~P47
I/O Port
P50~P53
(5)
P54~P57
R/W0
R/W1 R/W2 8
P60~P67
P70~P77
MS
Mode Selector
CWR (3)
P90~P97
11 7
H H H
OUT OUT
H H
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
H H H H H H H H H H H
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
H H H H H H H H H H H
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
H H H H H H H H H H H
OUT
Pin No. 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120
Port NC P75 P76 P77 P60 P61 P62 P63 P64 P65 P66 NC VDD VSS P90 P91 P92 P93 P80 P81 P82 P83 P84 P85 P86 P87 NC NC NC VSS NC P94 P95 P96 P97 PW0 RW1 RW2 D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A3 RD WR CS NC NC NC RESET
Signal name TP2039 LUM1 LUM2 PSPS W0 W1 W2 W3 W4 W5 W6 TP2038 VDD VSS DGS CFM SSEL CV-COUNT IDSEL1 R-RTS R-DTR SME DMSEL0 DMSEL1 DMSEL2 IDSEL0 TP2033 TP2032 TP33 GND TP2040 PDSEL0 PDSEL1 PDSEL2 DL GND (L) GND (L) GND (L) D0 D1 D2 D3 VDD VSS D4 D5 D6 D7 A0 A1 A2 A4 RD WR I/O CS TP2043 TP2041 TP2042 RESET
I/O OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
H/L H H H H H H H H H H
OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
H H H H
L H H H H
L L L H L L L
IN IN IN IN IN IN IN IN IN IN IN
L L L
IN
Specifications (NC) Lift up motor control signal (upper stage) Lift up motor control signal (lower stage) Paper separation solenoid control signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal Switch sense strobe signal (NC) Power source (5V) Power source (GND) Duplex gate solenoid control signal Cooling fan motor control signal OP.BL select signal Coin vendor count signal Image density sensor control signal RTS for RIC DTR for RIC Mirror motor enable signal (ON at L) Drum marking sensor control signal Drum marking sensor control signal Drum marking sensor control signal Image density sensor control signal (NC) (NC) (NC) Power source (GND) (NC) Original sense photo transistor select signal Original sense photo transistor select signal Original sense photo transistor select signal Discharge lamp control signal Read/write set signal Read/write set signal Read/write set signal Data signal Data signal Data signal Data signal Power source (5V) Power source (GND) Data signal Data signal Data signal Data signal Address signal Address signal Address signal Address signal Data read signal Data write signal Chip select signal (NC) (NC) (NC) Reset signal. Reset to initial state at LOW level
11 9
3 Pin arrangement
PLASTIC CERDIP FLAT PACK
NC 1 A13 2 A7 3
A6 4
28 27
26 NC 25 24 23
2 Features
Low power CMOS operating current: Max. 60mA All memory write time: Average 0.625sec
A5 5 A4 6 A3 7 A2 8 A1 9 A0 10 I/O0 11 I/O1 12
I/O2 13 VSS 14
AT28C64B
22
21 A10 20 19 18 17 16
15 I/O3
CE
OE
WE VCC VSS
Data signal
IN/OUT IN/OUT IN IN IN IN IN IN IN IN
RAM chip select signal. RAM is selected at LOW (0V). Address signal Read signal. RAM data are read into CPU at LOW level. Address signal Address signal Address signal
11 11
1Y0
1Y1 1Y2 1Y3 DATA OUTPUTS 2Y0 2Y1
(7)
Chip select signal is outputted with address data (A17, 18). IC135: Enable DTR L L L L L H L H Select ASEL0 ASEL1 L L H H A-DTR L H H H H L H H Output D-DTR S-DTR H H L H O-DTR H H H L
(14) SELECT 2A (13) INPUT 2B
(10)
(9)
2Y2
2Y3
3 Pin connection
SELECT ENABLE 2G 2A 2B 15 14 13 DATA OUTPUT 2Y0 12 2Y1 11 2Y2 10 2Y3 9
VCC
Data receive enable signal from the slave CPU is outputted by address selector (ASEL0, 1). A-DTR: D-DTR: S-DTR: O-DTR: IC141: Enable CLK L L SSEL L H Select GND L L Output CLK-BL H L Data send enable from RADF/ADF Data send enable from the desk unit Data send enable from the sorter unit Data send enable from the operation PWB unit
16
Y0
Y1
Y2 Y3
G
A B Y0 Y1 Y2 Y3
1G
ENABLE
1A
1B
1Y0
1Y1
1Y2
1Y3 GND
SELECT
DATA OUTPUT
With select signal (SSEL), clock signal is outputted to the driver IC in the blank lamp PWB. IC135: Enable TXD L L L L L H L H Select ASEL0 ASEL1 L L H H A-TXD L H H H H L H H Output D-TXD S-TXD H H L H O-TXD H H H L
4 Operations
When this is used as a decoder, if input 1A and 1B are specified with 2-bit binary codes, one of the outputs corresponding to the value becomes LOW and the other three outputs become HIGH. At that time, enable input E (15 pin, 1 pin) is kept at LOW. When E (15 pin, 1 pin) is HIGh, all outputs become HIGH regardless of DA and DB. 1G H L L L 1B X L H H 1A X L L H 1Y0 H L H H 1Y1 H H H H 1Y2 H H L H 1Y3 H H H L
With address selector (ASEL0, 1), the destination of the CPU output data is selected and the data are outputted.
11 12
2 Operation
+5V2
+10V1 +24V +10V1
+10V1
TP74 TP72
R121
2.2KJ
TP126
C182
R1 3 7 39KJ
R140
R13 4 910J
9
TP75 IC1 36 C 14
8 R128 300J
D1 1 6 1SS133
D115
22000PF
R123 91KJ 3 11 IC136D
POFA
R1 2 4
5.6KJ D117
Q107
1-6C
DTC1 14YK
C176
Q108 DTC114YK
13
1SS133 C129 3.3uF
1SS133
22000PF
150J C123
10
NJM2901
ZD106 HZ6A1
NJ M29 01
L-8
FW
1uF
R12 5 36KJ
12
C177
1000PF
R131
39KJ
3-3C +5 V2
-DCH
R130
300J
+5 V2
+10V1
R133
1.5KF
R132
R129 1.5KF
R171
R168
10KJ
22KJ
IC142B 7 5
6 TP31
15KF
NJM2903
R13 8 20KJ
4 5
12 IC136A
2 3
R1 27
10KJ
FWS
R1 7 0 10KJ
1-8C
R16 7 10KJ
+5V2
NJM2 901
R1 26 2.2KJ
7 6 NJM2901
10KJ
1.5KF
1000PF
R135
10KJ
IC136B 1
-RESET
1-6C,1-3D
C130
C1 7 9
22000PF
3.3uF
11 13
turned off, FW rises to open the collector and the emitter of Q108. C123 is charged through R137. IC136 8 pin voltage becomes higher than 9 pin (ZD106 5.2 ~ 5.5V) in about 30msec. As a result, 14 pin becomes low.
When IC136 14 pin becomes low, C129 is discharged and 11 pin voltage becomes about 0.8V which is lower than 10 pin (ZD106 5.2 ~ 5.5V). As a result, 13 pin (POFA) becomes low. E Operations at an instantaneous service interruption Since POFA signal is outputted by IC136, it may be erroneously output by discrepancy of resign times of 5V and 10V. To prevent against this, power voltages of 5V and 10V are monitored by R167, 168, 170, 171, and IC142.
FW
When the power is turned off, POFA should be driven low (0V) at the early stage. If it is driven low too early, however, the machine stops its operation even at an instantaneous service interruption (less than 30msec) which will not obstruct machine operation in normal cases. Therefore, off state of AC power for more than 30msec is judged as power OFF in this circuit and POFA is driven low.
POFA
<30ms
RESET 207.03ms DCH CPU, ROM, I/O and EEPROM operation start Data transmission between CPU and EEPROM Circuit operation stop
In normal operations, IC136 8 pin is at LOW level. At an instantaneous service interruption, FW becomes LOW to open the collector and the emitter of Q108, charging C123 through R137. So it takes more than 30msec for IC136 8 pin voltage to rise above the reference voltage (IC136 9 pin, 5.2V ~ 5.5V), and the machine does not stop at an instantaneous service interruption of 30msec or less. F Operations when the power voltage falls
C Operation at power on When the power is turned on, FW rises to turn on the collector
and the emitter of Q108 so that IC136 8 pin voltage becomes about 0.736V which is lower than 9 pin voltage (ZD106 5.2 ~ 5.5V). As a result, 14 pin is opened.
24V rises about 16msec after FW rising. C129 is charged through R123 and D115. IC133 5 pin voltage becomes higher than the reference voltage IC136 10 pin (ZD106 5.2 ~ 5.5V) in about 95msec so that 13 pin (POFA) becomes high.
When the AC power voltage falls below a certain level, the DC power voltage also falls though the DC power circuit is a regulator circuit. Therefore, 24V is monitored and when it falls to 19V, POFA is driven low (0V). (When it falls below 19V, IC136 11 pin voltage becomes lower than 10 pin reference voltage because of voltage division by R123 and R125. As a result, the output of comparator (IC136) becomes low.)
The CPU converts the analog voltage into digital signal level, compares it with the value set by test commands, turns on/off the heater lamp according to the level, and maintain the heat roller surface temperature at a constant level. When a paper jam occurs in the SF-2040, this control circuit operates for max. 3 min to shorten the jam recovery time (8 sec).
+10V Q106 DTA123YS IC124
R150 1KF
D114
R146 56KJ
TP53
4 5
12 IC137A
2 3 NJM2901
-FTH
3-5C
MA700
R152 10KF
R142 3.3KF
11 14
When the heat roller surface temperature is low, the thermistor resistance increases. When the surface temperature is high, the resistance decreases. The thermistor terminal voltage, therefore, increases when the heat roller surface temperature is low, and decreases when the temperature is high. The thermistor terminal voltage is inputted to the CPU analog port, and the CPU controls on/off of the heater lamp with the input voltage level.
[When the heat roller surface temperature is lower than the set temperature]
a. Since the thermistor pin voltage is higher than the set level, output signal HL from the CPU becomes HIGH. b. HL signal is passed through IC124, and Q106 to the solid state relay. When, therefore, HL signal is LOW, the internal triac turns on. c. When the internal traic turns on, a pulse is applied to the gate of the external triac to allow a current to flow from the power source through the heater lamp to the triac, thus lighting the heater lamp.
Stepping motor time chart
B +24V B
A B
A
[When the heat roller surface temperature is higher than the set temperature]
a. Since the thermistor pin voltage is lower than the set level, output signal HL from the CPU becomes low. b. HL becomes low, SSR is turned off, the external triac is turned off, and the heater lamp is turned off.
[Q106]
Q301 protects the heater lamp from lighting due to trouble in the harness of the heater lamp drive signal.
Drive signal A B A B
2 Operation
The driver circuit forms a Darlington circuit with two transistors to obtain a large drive current (load current) from a small input current (I/O output current). When the driver input voltage is HIGH (+5V), the transistor is turned on to flow a current in the arrow direction, operating the load. When the driver is turned on, the driver output pin voltage is 0V.
+24V
I/O Output
LOAD
11 15
H L L
L H L
100KF
+10V IC1B
6 5 + 7
+10V
R5
U1 BS500B
10KF
LM358
8 3 1 2 + 4 LM358
: High impedance
3. Operation circuit
General The operation circuit is composed of the key matrix circuit and the
display circuit.
Operation amplifier A performs I-V conversion of the original density level (minute current) from the sensor. Operation amplifiers B and C amplify the output of operation amplifier A to a suitable level for inputting to the CPU. The amplifying level is automatically set by selecting the AE gain signal (AEG0 ~ AEG2) outputted from the I/O chip when test command SIM 47 is executed. AE operation is performed by the software in the control PWB. When a reflected ray enters the sensor, a voltage corresponding to the light quantity is inputted to the CPU. The CPU compares the input voltage and the copy lamp application voltage and controls the copy lamp voltage so that the exposure level corresponds to the original density.
<Key circuit>
(1) Block diagram
OUT
IC LR3717M S0~S7,K0~K6
IC104 +5V2 1-4C 1-4C TMa TMb 2 9 1 5 R216 R228 47KJ 47KJ IN1 IN2 GND TA7291S 6 8 7 3 TMa TMb
Internal circuit
+5V 2 8 6 +24V +24V
The transmission system is PPM (Pulse Position Modulation) system using 15 bit data pulse signals. The PPM transmission makes distinction of pulse width as logic "1" or logic "0."
REG 7
TMa
M
Protection circuit (Heat insulated)
3 TMb
9 TMa TMb
5 GND
4Pin is NC.
11 16
Logic "1"
As shown above, when the pulse interval is T, the pulse is judged as logic "1," and when the pulse interval is T/2, it is judged as logic "0." Pulse signals of 15 bits are serially sent. PPM signal is judged from pulse interval "t" as shown below: When t < 0.4 m : When 0.4 ms < t < 1.6 ms : When 1.6 ms < t < 3.2 ms : When 3.2 ms < t : Abnormal "0" "1" Abnormal
When any abnormal signal enters the circuit, all the bits are cleared. Then the operation starts from the first bit again. When data of more than 16 bits (17 pulse or more) are inputted, it is judged as an abnormal signal and all the bits are cleared. Then the operation begins from the first bit again. The 15 bit data assignment is as shown below:
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 K
System adress
Data
Expansion
Judge Check
System address (Refer to *1.) C1, C2, C3, C4, C5 These data are set with the switches and assigned depending on the system. 56 channels and 2 bit expansion are available for sending commands for one system.
*1: System address This bit is set to prevent against malfunction in wireless communication with other devices (VTR, TV, etc.). For this time, communication is made through wires and there is no need to set this bit. Set to "0."
Data C6, C7, C8, C9, C10, C11 These data are assigned with the key input. Commands corresponding to C6 ~ C11 are as shown below:
C6 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
C7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
C8 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
C9 C10 C11 CH C6 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
C7 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1
C8 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1
C9 C10 C11 CH C6 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
C7 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
C8 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1
C9 C10 C11 CH C6 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 0 1 0 1 0 1 0 1 0 1 0
C7 1 1 0 0 1 1 0 0 1 1 0
C8 1 1 0 0 0 0 1 1 1 1 0
C9 C10 C11 CH 1 1 0 0 0 0 0 0 0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 46 47 48 49 50 51 52 53 54 55 56
11 17
Data expansion C12, C13 These are set with the switches and used to expand commands. Data judgment K (Refer to *2.) The last bit is for judgement of data transmission system. Date are transmitted as follows by using this bit.
*2: Data judgment The data are not reversed in this case. (a) Normal signals
0 0 0 0 0 1 0 1 0 1 0 0 1 0 0
When the data judgment bit is "0," normal signals are transmitted. When it is "1," the reverse signals of C0 ~ C14 and K are transmitted.
67.5ms 64ms 67.5ms 64ms (When f=455KHz) (When f=480KHz)
Normal signal
Reverse signal
Normal signal
As shown above, normal signals and reverse signals are repeated in series in a certain cycle. In the receiver side, judgment between normal and reverse signals is performed with the data judgement bit to form data properly.
Check bit C14 C14 is fixed to GND in the LSI and no pin is provided in the package.
S 7 S 6 S5 S4 S3 S 2 S 1 S 0 2 1 9 17 25 33 41 49 2 10 18 26 34 42 50 3 11 19 27 35 43 51 4 12 20 28 36 44 52 5 13 21 29 37 45 53 6 14 22 30 38 46 54 7 15 23 31 39 47 55 8 16 24 32 40 48 56 K0 K1 K2 K3 K4 K5 K6 6 7 8 9 11 12 13 25 26 C 12 C 13 1 3 0 3 5 3 4 3 3 3 2 31 14 15 16 17 18 C1 C2 C3 C4 C5
YDD
Key matrix
22
20
21 O SC O
24 OU T
CIIU OSCI
When command [3] is sent, for example, press the key at the intersection between K0 and S2. The 15 bit data at that time is as follows: [3] 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 System address bit Data bit
11 18
<Display circuit>
This circuit is controlled with the data signal and the control signal from the main control circuit.
LED
S IN
OUT
S OUT STROBE
VD
CLK LATCH
BEO
VD (+5V)
DATA
CLK
LATCH
VD (+5V) VD (+10V)
BEO
DC power circuit
8
5V
DATA CLK
Sout
Clock
Data signal
5V
LATCH
32 bit Latch
Latch signal
BEO
VD
Strobe signal
5V
Output LED 1
Driver GND
01 032
GND
2
3 4
51
52
Data signals (8 bit) sent from the main control PWB are shifted at the rising timing of the clock and retained at the resign timing of the latch signal. The retained data are outputted when STROBE signal becomes HIGH (5V), lighting the LED.
11 19
Main PWB
D0 ~ D7 A0 ~ A15 CS
Buffer
A0 ~ A12
Driver IC221
RD A0 ~ A19 D0 ~ D7
CS
Buffer
WR CS
IC210 IC211
MCLK
OP PWB
KEY IN
IC238 Latch
MD ~ MD15 VR201
PTH B PTH A
IC229 IC231
5VREM
Invertor
IC201 Q202
+10V
-19VREM
Q203 Q204
-19V
LCD unit
S CP1 CP2 D0 D1 D2 D3
Buffer IC223
2 Pin arrangement
P65/WR P66/WAIT/AN6 P67/REFRQ/AN7 P07 P06 P05 P04 P03 P02 P01 P00 P37/TO3 P36/TO2 P35/TO1 P34/TO0 P70/AN0
Copier main circuit Display data output Key input data input
CPU
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
LCD controller
LCD display
11 20
P50/A8 P47/AD7 P46/AD6 P45/AD5 P44/AD4 P43/AD3 P42/AD2 VSS P41/AD1 P40/AD0 ASTB P20/NMI P21/INTP0 P22/INTP1 P23/INTP2/CI P24/INTP3
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PD78213GC-AB8
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
P71/AN1 P72/AN2 P73/AN3 P74/AN4 P75/AN5 AVREF AVSS VDD EA P33/SO/SB0 P32/SCK P31/TXD P30/RXD P27/SI P26/INTP5 P25/INTP4 /ASCK
11 21
(3) ROM
1 General
A. B. C. D. Program ROM (IC307) Data ROM (IC308) G ROM (IC301) For storing graphic data. C.G ROM (IC302) For storing character data.
2 Pin arrangment
1 2 3 4 5 6 7 27C512 8 9 10 11 12 13 14
28 27 26 25 24 23 22 21 20 19 18 17 16 15
OUT OUT IN IN IN IN IN IN IN
Data signal GND (0V) Data signal ROM chip enable signal. When LOW, ROM data output enabled. Address signal Data output enable signal. When LOW, ROM data are sent to CPU. Address signal Address signal Address signal Address signal Address signal Power source 4 The LCD controller outputs the specified address of character and graphic data to be displayed. The CG-ROM outputs the data corresponding to the specified address through the data bus to the display unit. 5 The image data are transferred to the LCD unit. 6 The LCD contrast is controlled by the thermistor. (Refer to [1]-(5).) 7 Communication with the operation PWB is performed. (Refer to [3].) 8 Signals are sent from the main body through the LCD control PWB to the counter and the auditor.
(4) Operation
1 The CPU receives image data from the main body. (Key data and LED data are also transmitted.) 2 The received image data (corresponding to DATA-ROM address) are used to read character data (corresponding to CG-ROM address) and graphic data (corresponding to G-ROM address) in the DATA-ROM. CG-ROM --- Standard Kanji character storing ROM G-ROM ----- Graphic data storing ROM 3 The upper address and the lower address of CG-ROM and GROM corresponding to characters and graphic data respectively are written into two V-RAMs (image areas). 11 22
11 23
5. DC power circuit
The DC power circuit directly rectifies AC power. The AC power is switching-transformed by the DC/DC convertor circuit, and rectified and smoothed again to produce DC voltages. The block diagram is as shown below:
AC in
Rectifying/ smoothing
38V
Rectifying/ smoothing
24V
Control circuit
(PC701)
Overvoltage protection circuit
Chopper circuit
5V
(PC702)
Regurator circuit
-20V
Chopper circuit
10V 10V
FW circuit (PC703)
FW
(Circuit description)
(1) Noise filter circuit
The noise filter circuit of the DC power source is composed of L and C as shown below to reduce normal mode noises and common mode noises flowing through the AC line. The normal mode noises are generated in the AC line or the output line and reduced by L701. The common mode noises are noise voltages generated between the AC line and the ground (GND), and passed through C703 and C704 to the ground (GND).
L701
F701 C701 C704 C702
TR701
C703 GND
R703 R704
R705
D702
11 24
50A
14
509
40A
13
The solid line in the circuit diagram shows the path of a current flowing when the FET is turned on, and the dotted line shows the close loop of the snubber circuit which absorbs a counter electromotive force generated in the convertor transformer when turning off the FET.
Voltage between Q701 (Q702) gate and the power source (VGS)
Voltage between Q701 (Q702) drain and the power source (VDS)
40A
11
0A
50A
500
Fig. 4 Rush current
D717 L712
Fig. 5 Rectifying/smoothing circuit This circuit is the full-wave rectifying circuit which converts an AC voltage into a DC voltage. The solid line and the dotted line show the path of the charging current to the smoothing capacitors (C707, C708)
C728
L713
L714
R736 L715
B C727
C729 D722
L719
C730
C731
T701
FR701 3.3/135C
R703
D717
L712 R734
L717
C728 L713 L714 R736 L715
L718 PC702
+ C7071 -
+ C708 -
R706
C710
R707
D703
Q702 R713
L716 R737
Fig. 7 The high frequency pulses generated by the invertor circuit are dropped by the convertor transformer (T701) and rectified by the high frequency diode and smoothed by the choke coil (L719) and the electrolytic capacitor (C725 for 38V system or C731 and C732 for 24V system).
L717 C711
L718
R712
L704
L706
L707
R708
L705
C712
L708
L709
Fig. 6 Invertor circuit In the forward-convertor system, the FETs (Q701, Q702) connected in series to the convertor transformer (T701) perform switching operation and energy is supplied to the secondary side through the convertor transformer when turning on the power. A DC voltage of the rectifying/smoothing circuit is converted into switching pulses by the FET which is controlled by signals from the control circuit, and a high frequency power is supplied to the secondary side by the convertor transformer.
11 25
R738
C723 C724
C732
L711
R737
+ -
D721
To IC701
Fig. 8 Overcurrent protection circuit The negative $ line in the primary circuit is connected to the detecting resistor of the primary side current. When an overcurrent flows, it is detected by the resistor, which sends a signal to the control IC (IC701) to reduce the ON pulse width of the switching transistor, dropping the output voltage. In this circuit, the switching transistor is operated intermittently when an overcurrent flows.
The switching frequency is determined by the capacitor and resistor at 5 and 6 pins of IC 704 (IC705), and triangular waves of about 50KHz are generated. The output from the output voltage detecting circuit (5V system: R761, VR702, R762; and 10V system: R784, VR703, R785) and the reference voltage (5V) at 14 pin of IC704 (IC705) are inputted to the error amplifier in the IC, and ON/OFF period of output transistors TR1 and TR2 are controlled (PWM control) through the PWM comparator to drive the switching transistor, stabilizing the output voltage.
Fig. 11 Fig. 9 Series regulator circuit This circuit employs the dropper system, where the high frequency pulses from the choke coil (L723) in the 5V system chopper circuit are rectified by the diode (D728) and rectified by the electrolytic capacitor (C737) and the voltage is dropped to 20V by the three-terminal regulator (IC703), stabilizing the output voltage.
24V
Voltage waveform at point A
GND
0 T1
FW system output waveform
0V
T2
T1=0.65mS, T2=10mS
Fig. 17
Fig. 13
3.1V
0 T1=22S
Fig. 18
T1
270V
3.1V
0 T1 T2 T1=2.2S, T2=8.4S
Fig. 14
0 T1=22S
T1
Fig. 19
25V
3.2V
0 T1 T2 T1=6S, T2=22S
Fig. 15
0 T1=8.2S
Fig. 20
T1
39V
0 T1 T2 T1=7S, T2=22S
Fig. 16
11 27
A. 100V Series
R704 47[1W] R705 47[1W] T701 N-T00-710 D717 ESAD9203 L712 B01A + L714 B01A B L719 C-L00-269 + + D722 1SS178 R739 2.2K R741 2.2K C734 100P/50V R740 2.2K R742 2.2K R738 D721 220[1/4W] RD27ESAB2 PC701 R743 10K IC702 PC1093 PC702 D723 D724 D719 1SS178 C725 2200[PF] R734 22[3W] L713 B01A C727 R709 22K[3W] C728 1000P/1KV[HR] C709 0.1/400V L703 B01A + 1000P/1KV[HR] R707 27K[2W] D717 ESAD9202 Q702 2SK725 Q701 2SK725 L716 B01A R710 47[3W] C731 2200/35V[PF] D703 ERB3806 + R706 33K[3W] C710 470P/1KV[HR] L715 B01A R736 33[2W] C724 1000P /1KV[HR] D718 RD39EB7 C723 1000P/1KV[HR]
F702 250V/3A
C726 0.1/50V[RPE]
[L]
167VDC
L702 B01A
F703 125V/5A
C704 4700P[KC]
0.47[XE]
RET R744 22K R746 10[H] R747 33K VR701 1KB D727 RD6.2ESAB2 R749 4.7K[1/4W] C733 0.47[MP] R745 2.2K 1SS178 D725 1SS178 D726 PC703 R748 2.7K RD5.6ESAB2 RD13ESAB2 C D Q705 2SC1815 F704 250V/3A F705
R702
C703 4700P[KC]
R701 150K[1/2W]
D701 S15WB40
R713 10K[1/4W]
R711 10K[1/4W]
R714 22[1/4W]
L705
L707
D706 ERA1504
D704 ERA1504
D705 ERA1504
D711 RD30ESAB2
R720 27K[1W] 8 IC701 FA5314P 1 2 3 4 L710 TSL1110332KR17 D716 ERA9102 + C720 47[PF] D737 ERA9102 7 6 5
PC702 TLP621
C715 0.1[RPE]
C716
D708 RD6.2ESAB2 C717 0.1[RPE] R727 12K R728 2.2K C718 0.0068 D712 RD10EL1 D713 1SS178 + C719 47[PF] PC701 TLP621
D714 ERA9102
0.001 or 0.001[RPE]
R729 1K
11 28
R717 82[H] R718 100[H] L708 B01A L709 B01A R719 10K C713 0.047/400V
D707 ERA1504
C705 4700P[KC]
Fig.20 24VDC
R731 4.7[1/4W]
R721 27K[1W]
R730 4.7K
C712 1000P/1KV[HR]
R716 0.1/5W
L706 B01A
L704 B01A
R708 27[2W]
B01A
C711 1000P/1KV[HR]
C732 2200/35V[PF]
[N]
C707 1500/200V[LQC]
120VAC
C708 1500/200V [LQC]
C701 0.47[XE]
Fig.14
24V CN702-29,30 24V 125V/5A CN702-26,28 24V F706 CN702-22,24 250V/3A FW C735 CN702-16 0.1/50V [RPE] RET
Fig.17
R723 10K[1/4W]
Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.
C714 0.01
R722 2.7K
-25VDC
C737 220/35V[PF] R750 10K[1/4W] R751 10K[1/4W] IP701 ICPN25 L721 B01A D728 ERB9102 L722 PJ8T-8R2M B R773 100[1/4W] C736 470P/1KV[HR] + -
Fig.15
C Q706 2SA1541 L723 C-L00-268 R758 0.05/2W L724 L1000511 C744 1[MP] C742 1000/35V[PF] C743 0.1/50V[RPE] C750 680/10V[PF] R761 2.7K
5V R756 1.5K
R754 180[1W] C741 1000P/1KV[HR] C740 1500/35V[PF] + R759 100[H] R757 39K + + -
R755 180[1W]
D730 1SS178 C745 22/35V[PF] + R764 27K R763 1K R767 2.2K R766 10[H] R765 10K
PET
5VDC
R769 4.7K
R770 27K
C746 0.001 or
C747 0.022 L725 PJ8T-8R2M A R774 2.2K[1/4W] R776 4.7K[1/4W] R775 15[1/4W]
V749 22/35V[PF] -
R768 2.2K
0.001/50V[RPE]
Fig.18
IC704 MB3759M
10 11 12 13 14 15 16
+
R771 12K
R772 2.2K
Fig.16
Q708 2SJ176 L726 N-L00-046
R781 0.1/2W
R779 820
10V2 CN702-10 C756 4.7[MP] R784 2.7K C764 1000/16V[PF] VR703 1KB R783 1K R785 2.2K PET D734 R786 1SS178 6.8K
C751 1500[PF]
C754 1500/16V[PF]
+ R777 1.2K[1/4W]
R782 100[H]
+ -
C755 0.1/50V[RPF]
Q707 2SC1959
D731 1SS178
D732 ERC9102
5VDC
R789 10[H] R790 2.2K
RD5.6ESAB2 D735
1
R791 2.2K C758 0.022
10 11 12 13 14 15 16
Fig.19
R793 27K R792 4.7K C761 22[PF] C760 0.1 or 0.1/50V[RPE] R794 12K + -
CN701 NC
2 3 4
L NC N
JST B2P4-VH-B
Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors (
) are 50V unless otherwise specified. ) are 100V unless otherwise specified.
5V 5V 3 4 5V 5V 5 6 -20V 5V 7 8 -20V PET PET 9 10 10V2 PET 11 12 10V1 PET 13 14 PET PET 15 16 FW PET 17 18 38V PET 19 20 38V PET 21 22 24V PET 23 24 PET 25 26 24V PET 27 28 24V 29 30 24V HRS DF18-30DP-2.5DSA
5V
CN702 1 2
11 29
440V
3.1V
0 T1 T2 T1=2.8S, T2=8.4S
T1
Fig. 21 Fig. 26
0 T1=22S
25V
3.2V
0 T1 T2 T1=6S, T2=22S
Fig. 22
0 T1=8.2S
Fig. 27
T1
39V
0 T1 T2 T1=7S, T2=22S
Fig. 23
24V
0 T1 T2 T1=0.5mS, T2=10mS
Fig. 24
3.1V
0 T1=22S
Fig. 25
T1
11 30
B. 200V Series
R704 47[1W] T701 N-T00-717 D717 ESAD9203 L712 B01A + L714 B01A B L719 C-L00-269 + + D722 1SS178 R739 2.2K D719 1SS178 C725 2200[PF] R734 22[3W] L713 B01A C727 R709 47K[3W] C728 1000P/1KV[HR] C709 0.1/400V L703 B01A R706 56K[3W] 1000P/1KV[HR] D703 PG1C + R707 68K[2W] D717 ESAD9202 Q702 2SK1511 Q701 2SK1511 L716 B01A R710 68[5W] C731 2200/35V[PF] + C710 470P/1KV[HR] L715 B01A R736 33[2W] C724 1000P /1KV[HR] D718 RD39EB7 C723 1000P/1KV[HR]
R705 47[1W]
F702 250VT3.15AL
C726 0.1/50V[RPE]
[L]
297VDC
L702 B01A
F703 250VT5AL
C704 4700P[KC]
0.47[XE]
RET R744 22K R741 2.2K C734 100P/50V R740 2.2K R742 2.2K R738 D721 220[1/4W] RD27ESAB2 PC701 R743 10K IC702 PC1093 PC702 D723 D724 R746 10[H] R747 33K VR701 1KB F704 250VT3.15AL 250VT3.15AL D727 RD6.2ESAB2 C733 0.47[MP] PC703 R745 2.2K 1SS178 D725 1SS178 D726 R748 2.7K RD5.6ESAB2 RD13ESAB2 C D R749 4.7K[1/4W] Q705 2SC1815
R702
C703 4700P[KC]
R701 330K[1/2W]
D701 S15WB40 C706 3300P[KC] R713 10K[1/4W] R714 27[1/4W] C711 1000P/1KV[HR] C762 3300P[KC] L705 L707 R708 68K[2W] C712 1000P/1KV[HR] R715 0.1/5W L708 B01A L709 B01A L706 B01A L704 B01A B01A R737 33[3W] R711 10K[1/4W] B01A R712 27[1/4W] L717 B01A L718 B01A
C732 2200/35V[PF]
[N]
C707 390/400V[LQC]
D706 ERA1504
D704 ERA1504
D707 ERA1504
220VAC
C708 390/400V [LQC]
C701 0.47[XE]
Fig.21
24V F705 CN702-29,30 24V CN702-26,28 24V F706 CN702-22,24 250VT3.15AL FW C735 CN702-16 0.1/50V [RPE] RET
Fig.24
D705 ERA1504
D711 RD30ESAB2
R720 47K[1W] 8 IC701 FA5314P 1 2 3 4 L710 TSL1110332KR17 D716 ERA9102 + C720 47[PF] D737 ERA9102 7 6 5
PC702 PC111
C715 0.1[RPE]
C716
D708 RD13ESAB2 C717 0.1[RPE] R727 12K R728 2.2K C718 0.0082 D712 RD10EL1 D713 1SS178 + C719 47[PF] PC701 PC111
D714 ERA9102
0.001 or 0.001[RPE]
R729 1K
11 31
R717 56[H] R718 100[H] R719 10K C713 0.047/400V
C705 3300P[KC]
C763 3300P[KC]
Fig.27 24VDC
R731 4.7[1/4W]
R721 47K[1W]
R730 4.7K
R723 10K[1/4W]
Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.
C714 0.01
R722 2.7K
-25VDC
C737 220/35V[PF] R751 10K[1/4W] R750 10K[1/4W] IP701 ICPN25 L721 B01A D728 ERB9102 L722 PJ8T-8R2M B R773 100[1/4W] C736 470P/1KV[HR] + -
Fig.22
C Q706 2SA1541 L723 C-L00-268 R758 0.05/2W L724 L1000511 C744 1[MP] C742 1000/35V[PF] C743 0.1/50V[RPE] C750 680/10V[PF] R761 2.7K
5V R756 1.5K
R754 180[1W] C741 1000P/1KV[HR] C740 1500/35V[PF] + R759 100[H] R757 39K + + -
R755 180[1W]
D730 1SS178 C745 22/35V[PF] + R764 27K R763 1K R767 2.2K R766 10[H] R765 10K
5VDC
R769 4.7K
R770 27K
C747 0.022 L725 PJ8T-8R2M A R774 2.2K[1/4W] R776 4.7K[1/4W] R775 15[1/4W]
C746 0.001 or
V749 22/35V[PF] -
R768 2.2K
0.001/50V[RPE]
Fig.25
IC704 MB3759M
10 11 12 13 14 15 16
+
R771 12K
R772 2.2K
Fig.23
Q708 2SJ176 L726 N-L00-046
R781 0.1/2W
R779 820
10V2 CN702-10 C756 4.7[MP] R784 2.7K C764 1000/16V[PF] VR703 1KB R783 1K R785 2.2K PET D734 R786 1SS178 6.8K
C751 1500[PF]
C754 1500/16V[PF]
+ R777 1.2K[1/4W]
R782 100[H]
+ -
C755 0.1/50V[RPF]
Q707 2SC1959
D731 1SS178
D732 ERC9102
5VDC
R789 10[H] R790 2.2K
RD5.6ESAB2 D735
1
R791 2.2K C758 0.022
10 11 12 13 14 15 16
Fig.26
R793 27K R792 4.7K C761 22[PF] C760 0.1 or 0.1/50V[RPE] R794 12K + -
1 2 3 4
Resistors are 1/6W unless otherwise specified. Electrolytic capacitors ( The other capacitors ( ) are 50V unless otherwise specified. ) are 100V unless otherwise specified.
CN702 5V 1 2 5V 5V 3 4 5V 5V 5 6 -20V 5V 7 8 -20V PET PET 9 10 10V2 PET 11 12 10V1 PET 13 14 PET PET 15 16 FW PET 17 18 38V PET 19 20 38V PET 21 22 24V PET 23 24 PET 25 26 24V PET 27 28 24V 29 30 24V HRS DF1B-30DP-2.5DSA
11 32
SF-D23
LUM1
6. Desk circuit
Communication circuit
E1CLK
E2MOT
E2CLK Parallel in
Transport motor speed control signal input/output circuit
HMOT
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Oscillation circuit 12MHz Paper pass sensor input circuit Latch ROM Paper pass sensor clock output circuit Level sensor/limit sensor input circuit Resist sensor input/output circuit Size sensor input/output Clutch drive circuit
Left amount sensor input/output circuit
DPOD1
DPOD2
SIZESW
P2CL
RESTR
BLC
RESTF
RCL
Turns to H level when the paper lead edge is transported to the front of pickup roller 1. Turns to H level when the paper lead edge is transported to the back of pickup roller 1. Side cover open/close detection Cassette 1 paper height control Prevention against excessive height of cassette 1 paper Paper pass detection Turns to H level when the paper lead edge is transported to the front of separation roller. Cassette 2 paper height control Prevention against excessive height of cassette 2 paper Paper pass detection Elevator motor detection Elevator motor detection 2 1
DLPD2
Side open/close sensor Level sensor 1 Limit sensor 1 Resist sensor 1 Paper pass sensor 0
Photo interrupter Photo interrupter Photo interrupter Photo interrupter Reflection type sensor
Level sensor 2 Limit sensor 2 Resist sensor 2 Elevator sensor Elevator sensor motor motor 2 1 clock clock
Photo interrupter Photo interrupter Photo interrupter Photo interrupter Photo interrupter
B. Electromagnetic clutches
Signal name P2CL P1CL BCL RCL Name Pick 2 clutch Pick 1 clutch Separation clutch Resist clutch Type Electromagnetic clutch Electromagnetic clutch Electromagnetic clutch Electromagnetic clutch Function/operation Links/releases the transport motor drive and the pick roller 2. Links/releases the transport motor drive and the pick roller 1. Links/releases the transport motor drive and the separation roller. Links/releases the transport motor drive and the resist roller. Contact/output Links the drive when ON. Links the drive when ON. Links the drive when ON. Links the drive when ON.
C. Motors
Signal name E1MOT E2MOT HMOT Name Elevator motor 1 Elevator motor 2 Transport motor DC motor DC motor DC brushless motor Type Function/operation Drives the lifting mechanism of cassette 1 paper bundle. Drives the lifting mechanism of cassette 2 paper bundle. Drives the whole mechanism of paper transport.
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+5V DC5V
DLPD1-SIG
1 45K R15
DC5V
DLPD1-SIG
CN1.7
DC5V
DLPD1-SIG
DC5V
DLPD1-SIG
2 9 1 R18
R9
LED-A Interfeice PWB
CN1.9 CN2.1
11
10
74
P23
LED-A DLPD1
LED-A
LED-A
IC10.5
(b) Level sensor and limit sensor (DLUD1, 2 and LMS1, 2) input circuits
The bundle of sheets of paper is lifted up by the lift-up motor to make the paper height in the 3000-sheet LCC disk suitable for sheet feeding. Two photo interrupters serve as level sensors which detect the paper height. The limit sensors detect the upper limit of the height of the paper lifted up. The screen plate, located at the arm of the pick-up roller which comes in contact with the paper surface, operates synchronously with the up-and-down motion of the paper. The photo interrupters sense the position of the screen. The machine is equipped with two lift-up mechanisms, each of which has a level sensor and a limit sensor. The limit sensor not only sends the signal to the CPU but controls the stopping of the lift-up motor. (For details, see the explanation of the lift-up motor driving circuit.) Both the level sensor and limit sensor have almost the same circuit configuration. To illustrate their circuit, the level sensor 1 (DLUD1) will be described below. The photo interrupter consists of an LED and photo transistor (open collector output). The LED always emits light using the current limited by R1 inside the relay board. When the screen enters the slit in the interrupter, the infrared light emitted from the LED is shut out to turn the photo transistor off (output high impedance). At this time, the signal at DLUD1 is made at the high level (5 V) by R1 in the control board. With the screen coming out of the slit, the photo transistor turns on and the signal at DLUD1 becomes the low level (0 V), R5 is an input protection resistance of IC8.1 pin. IC8-1 shapes the waveform from the input signal. The shaping of the waveform is performed only at the level sensors 1 and 2. The signal at the limit sensors 1 and 2 enters from the protection resistance directly into the CPU.
+5V
+5V
CN-3
DLUD1-A DLUD1-SIG
CN3.1
DLUD1-A
CN1-7
DC5V
DLUD1-SIG
CN1.10
DC5V
DLUD1-SIG
10 7 1
R1 15K
R5 100 1 2 IC8.1 60
R1 CN-2
CN-1 DLUD1
CN3.2
CN3.3
SG
DLUD1-SIG
CN2.7
CN1.8 Interfeice PWB
CN2.7
CN1.1
P74
SG
SG
SG
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(c) Lift motor speed sensor (E1CLK, E2CLK), paper quantity sensor (RESTR, F), and side sensor (DDOP) input circuits
The lift motor speed sensor detects the rotation of the lift motor and consists of a slit disk and a photo interrupter. When the motor begins rotating, the sensor sends pulse signals. The paper quantity sensor detects the remaining quantity of paper inside the 3000-sheet LCC by checking the height of the lifter plate of the 3000-sheet LCC. It consists of a screen and a photo interrupter. The truth table of the paper quantity sensor is shown below. The side sensor detects the opening of the cover which is opened to remove a paper jam in the longitudinal sheet feed path. The speed sensor, paper quantity sensor and side sensor have the same circuit configuration as the limit sensor as shown in (b). Table 1 Remaining amount sensor Remaining quantity of sheets: 0 - 750 sheets RESTR, F Screen plate ON Signal level Lo (0 V) Remaining quantity of sheets: 750 - 1500 sheets Screen plate OFF Signal level Hi (5 V)
+5V
+5V
R69 15K
R25 390
4 P26 77 8
IC8.4
DC5V
CN8.4
LED-A
CN-3
6
5
DPOD1
SG
CN8.6
CN8.5
DPOD1
SG
CN-1
CN-2
DPOD1
GROUND
+5V
4 P67 20 6 IC6.2
47K R22
47K R23
1 2 3 4
+5V B5 A4 LETTER
5
9
P66
21
IC6.3
10
R16 10K
R17 10K
R21 10K
GROUND
GROUND GROUND
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+5V IC11 DC24V CN-1 CN-2 F/LSW Interfeice PWB Control PEB GROUND CN6.5 CN6.4 DC24V F/L_I/L DC24V F/L_I/L CN1.1 CN2.4 CN1.1 CN2.4 DC24V F/L_I/L 1 4 ZD2 12V R47 10K 14 PI
Q9
(g) 500-sheet cassette sensor, switch input circuit (UCSS1 4, LUD1, PED2, PFNUD) and input port expansion IC (IC11)
The paper size selector switches (UCSS1 4) detect the size of the paper fed from the 500-sheet cassette. The paper surface sensor (LUD1) is a photo interrupter which forms to signal to control the hopper motor until the paper surface is lifted to the sheet feed position. The sensor (PED2) is a photo interrupter which detects the presence of the paper. Both LUD1 and PED2 consist of a lever and a photo interrupter and are arranged in the 500-sheet cassette. The pull-up resistance establishes the logic of the signal. The serial resistance is used to protect IC11. These signals (excluding PFNUD), side sensor (SIDE), and disk opening and closing sensor (F/LSW) are incorporated into the input port of IC11. IC11 converts the entered parallel signal into the serial signal, and outputs it synchronously with CLK. CLK is outputted from the P32 of the CPU and incorporated into the CLK input terminal of IC11. IC10-4 matches the CLK logic. IC11 latches the parallel input signal at the fall at the S/L terminal and outputs each sensor signal serially from the Oh terminal by synchronizing with CLK. This serial signal is incorporated into the input terminal of the CPU where it is used for each sensor.
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Table 3 Logic Diagram Symbol HA+ HA Input HB+ HB HC+ HC UH VH Output WH UL VL WL Pin No. 18 17 16 15 14 13 7 8 9 12 11 10 1 H L L H L H L L H H L L 2 H L H L L H L L H L H L 3 L H H L L H H L L L H L 4 L H L L H L H L L L L H 5 L H L H H L L H L L L H 6 L L L H H L L H L H L L
+5V
IC8.6
IC13.1
+5V
1 2 R63 10K 3 4
P21
72
R62
1.0K
C8 1000pF
C9 1F
+ C10 10F
GROUND
GROUND
R19 4.7K
Q11 D1
2 1
DC24V E2MOT
CN6.2 CN6.1
CN-1 CN-2
+5V
P03
15 LMS1
R81 10K 2
1 IC6.1
GROUND
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(c) Pick-up clutch (P1CL, P2CL), break-up clutch (BCL), and resist clutch (RCL) driving circuits
The pick-up clutch transmits the power of the sheet feed motor (HMOT) to each roller. The pick-up clutch (P1CL, P2CL), break-up clutch and resist clutch (RCL) have the same type of circuit. The pick-up clutch 1 (P1CL) driving circuit is explained as an example. Q13 (TD62003) is a Darlington driver containing 7 circuits, one of which is used for driving. When the IC1-19 pin becomes a high level, the transistor at the Q13.4s output stage turns on and the IC13-13 pin becomes about 0 V, to supply current to the clutch to turn it on, thus transmitting the power from the sheet feed motor.
DC24V 2 P07
19 4 Q13.4 Interfeice PWB Control PEB 13 6 DC24V CN1.2 DC24V CN1.2 DC24V CN1.2 DC24V P1CL
P1CL
CN1.6
P1CL
CN1.6
P1CL
CN1.6
P1CL
C. Other circuits
(a) Reset circuit
The reset circuit generates the reset signal for the CPU, and consists of an IC5 and its peripheral circuit. IC5 integrates reset functions, such as power-on reset when the power is turned on, CPU reset when an abnormal drop of +5V occurs, and watch dog timer. When the power line (+5V) is at about 0.8 V after the power is turned on, IC5 begins to operate. The IC5-8 pin becomes a low level to reset the CPU and hold this state for a specified duration (about 100 ms) which is determined by C13s capacity after the power line reaches about 4.3 V. When the specified reset holding time has passed, the IC5-8 pin becomes a high level to release the reset, thus putting the CPU in action. When the power line drops to about 4.2 V, the IC5-8 pin becomes a low level to reset the CPU. This state is released at 100 ms after the power line reaches 4.3 V. The IC5-3 pin is a clock input terminal for the watch dog timer, into which regular pulse signals of 10 ms cycle are entered. If this signal stops due to a hung-up CPU or for any other reason, the IC5-8 pin becomes a low level a specified time later to reset the CPU. The clock watch time is set for about 100 ms based on the capacity of C13. It is also possible to hardware reset through the communication cable from the PPC. In this case, hardware resetting is achieved by putting the CN3.6 pin at a high level or opening it. IC9.1 and 2 are logical pairs, and IC13.3 is an open collector element which synthesizes the reset output and hardware reset signal for IC5.
RESET 7
P62 25
+5v R73 10K +5v R71 10K 3 CK D3 2 RKS VCC 5 C28 0.1F +5v
8 +5v
R35 10K I/F coble CN3.6 D-RES
*RES IC5 MB3773 4 1 CT GND 6 VREF VS 7 C13 1F C14 1000pF C12 1000pF
2
IC9.1
3
IC9.2
6
IC13.3
C3 0.022F
GROUND
GROUND
GROUND
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2. System A
ROM (1MB)
Telephone Line
RAM (32KB)
PPC
Count input SW SW
[Fig. 1] Block diagram In system A, the personal counter signal (count up pulse) output from the copier is sensed and counted up. The data are written into the RAM which is backed up by a battery. Since in internal RTC (Real Time Clock) is provided, the count data are transmitted (usually at night) through the telephone line to the host computer when the time set in the RAM is reached. System A can be used even with a low cost copier machine and a telephone line which has already been installed by the user, the communication is one way from the terminal to the host. (1) Functions of System A System A provides the following functions: (1) Meter reading by periodic transmission (2) Sense switch of start and end time of servicing
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3. System B
ROM (1MB)
Telephone Line
RAM (32KB)
Telephone RTC Power control PPC RS-232C Copier interface AC/DC AC adapter
SW SW
[Fig. 2] Block diagram System B is designed for medium class or high class copiers. Communication in system B is performed with the line specially provided for this system or by sharing the existing telephone line. When the special line is provided, the bi-directional communication is allowed, where either the host or the terminal can start communication. When the existing telephone line is used, communication is made only from the terminal similar to system A. The communication unit process and stores information sent from the copier every time copy is completed or a jam or a trouble occurs. The data are sent to the host computer when an access is made from the host computer. It is also possible to make an access to the host computer to transmit information by using trouble data transmission from the copier as a trigger. (1) Functions and applications of system B
Function 1 2 3 4 5 6 7 8 Automatic billing (meter reading) Automatic service call Jam history read Trouble history read Read/write of simulation data Supply parts stock control Machine status check Copy inhibition when PC/modem is not installed User F F F Service engineer F F F F Dealer F F F F F F F F Subsidiary F k k k k k k k
: Not applicable
F: Applicable
k: Applicable if required
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All the functions of system B are listed in the table below: Function 1 Automatic billing (meter reading) The counter value of each data listed in the right column can be automatically read through the telephone line, and also can be read by the periodic transmission started by the terminal. Total Maintenance Duplex Staple Counter by function ADF Tray 1 Tray 2 Trouble Jam in PPC body Manual feed tray counter Desk tray 1 counter Desk tray 2 counter Desk tray 3 counter DV counter Data content
DV counter (Black)
2 Automatic service call When a trouble occurs or in the case of maintenance, a trouble code and the status data immediately before occurrence of the trouble or the service code are automatically transmitted. For the trouble codes, refer to the Service Manual of the copier. For status data and service codes, refer to the column in the right.
At initializing after power ON or cancellation of simulation. Simulation No. input wait state. During execution of simulation . Status data Service call Key operator call Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state Maintenance
Developer replacement
Toner empty
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Function 3 Jam history read Data on sensor names and sensor positions, document size, paper size, and the paper feed unit when jams occurred can be read. Jam position code Desk
Data content Main body cassette Separation Paper exit Sorter Duplex ADF At initializing when power ON or after cancellation of simulation Simulation No. input wait state Status data During execution of simulation Trouble state Jam state Door open state Warm up state During copying Wait state Power OFF state
4 Trouble history read When a trouble occurs, the trouble code and the status code just before the occurrence can be read. For the trouble codes, refer to the Service Manual of the copier. For the status data just before the occurrence of the trouble, refer to the right column.
For the contents of data for simulation, refer to the Service Manual of the copier. Simulation data (set values, etc.) of each copier can be read and simulation can be executed. For the contents of simulations, refer to the Service manual of the copier.
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Function 6 Supply parts stock control Key op. call Information on the total copy quantity and toner empty state are sent from the copier to check supply parts history information every time copying is completed.
Data content
Toner empty
Total copy
Copy quantity
Duplex mode Duplex mode Duplex mode Duplex mode Duplex mode
S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D S to S S to D D to S D to D
OC
(R) ADF
Copy mode
RDH
CFF
UDH
7 Machine status check Machine status data listed in the right column can be checked. Status data
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At initializing when power ON or after cancellation of simulation Simulation No. input wait state During execution of simulation Trouble state Jam state Door open state Warm up state Copy state Wait state Power OFF state
Function As shown in the right, selection can be made between copy inhibition and copy enable. Copy inhibition (PF trouble) mode can be cancelled with simulation of the copier. When PC/modem is not installed or in case of communication trouble between PC/modem and the copier, selection between copy inhibition and copy enable can be made with the copier simulation. Copy enable/ Copy inhibition 8 Copy inhibition when PC/modem is not installed
Data content
Copy stop
4 Simulation 27-01 setting In case of communication trouble trouble code U7-00 is display (YES/NO) Factory setting: Display NO 5 Attach the rear cabinet.
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