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Substation Design can be broken down into the following parts Planning Engineering Construction Operation
PlanningPlanning -General
General planning Philosophy Substation Voltage Range MVA Location How many square miles per substation Indoor or out door Insulation type Air, SF6 SCADA Controlled Reliability expected/ what types of customers will it serve Economics- How much is a customer willing to pay for his electric?
Substation Design is not independent from the rest of the T & D system Has to interface with the transmission system power levels and voltage Has to be compatible with the distribution equipment and design philosophy.
Substation Voltage
Usually determined already. From past history and now what voltages are available. Usually these voltages are transmission type voltages: 115,138,230,345,500,765kV etc. Or Subtransmission type voltages 23,25,34.5,46,69kV etc. Distribution voltages 4, 12.47,13.8,23,25,34.5kV
Planning
Perhaps the most critical as it will determine need, location, how it is connected to the distribution and transmission system, etc. Lets look at the planning steps
Substation Size
How big is your standard design going to be. I.E. how much load do you want to serve off of this substation. Will it be 10MVA, 20MVA, 30MVA, 40MVA etc. This will depend on the area to be served and the type of customers to be served, and reliability you want to achieve
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SCADA
Is SCADA required? Many substation do not have SCADA and many do. It depends on what level reliability is expected of the substation.
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X 1
Fault
For a fault breaker 1 and breaker 2 clear. During the time the line is de energized switch X and Y open. Breakers 1 and 2 close. If the fault is still there Breaker 1 opens and stays open. Switch Y detects voltage so it closes. Substation B is restored. This is called a Sectionalizing Station
X 1
Fault
In this station design Switch X is closed and switch Y is open under normal conditions. For a fault between switch X and Breaker 1. Breaker 1 opens Breaker 1 may try to close to see if the fault is still there if so it will open and stay open then Switch X opens as the line is de energized and Switch Y closes restoring restoring substation B This is called a Transfer Station
We use only sectionalizing stations on the transmission system We use both sectionalizing and transfer stations on the Sub transmission system as a transfer station is cheaper. Substation C is less reliable as it has only one feed in a transfer scheme. Transmission system looped lines are also more reliable as they have overhead shield wires above the phase wires which intercept lightning strokes.
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Planning -Transformer
Transformer bank configuration 3 single Phase or 1 three phase High side connection (Delta or Wye) Low side Connection (Delta or Wye) Ratings (OA, FA, FA) Voltage regulation Fault Current Protection Maintenance
Conductor a. Calculating impedance b. Ampacity c. Underground type d. Fault current calculations e. Connected kVA f. Voltage Transformers a. 2 bushings b. 1 bushing c. 1 phase & 3 phase d. Polarity e. Delta vs Wye
f. Construction g. Tank Heating h. Ferro resonance I. Grounding banks J. Ungrounded Wye problems k. Different types of connections and the advantages/disadvantages of each l. Economic evaluations m. Standards
Need Standards
To have cost effective designs there needs to be a standard configuration that is done for every substation. For this to happen you need to have Standards. A. Engineering Standards B. Construction Standards C. Material Specification D. Operation and Maintenance Standards E. Control Standards
Voltage regulators and LTC. a. Vars and Power equations b. Vector diagrams c. Regulator construction d. Regulator connections e. Line drop compensation f. Loss evaluation g. Standards
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Capacitors a. Construction b. Where to put c. Current limiting fuses d. Capacitor switching e. Back to back capacitor switching f. Loss evaluation g. Series capacitors
Power quality and the distribution line a. PQ disturbance categories b. Harmonics c. Cause of sags d. Motor drives and customer equipment e. Grounding Distributed generation
Circuit protection a. Breakers versus reclosers b. Construction c. Fault current calculations d. Minimum fault currents e. Overloads f. Fuses g. Inrush h. Asymmetry and X/R I. Standards
Over voltage protection a. Sizing arresters b. Insulation Coordination c. Separation distance d. Arrester connections e. Arresters for PQ f. Shielding of wires g. Mechanism of lightning
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Large hi tech generators(52% efficient) can still beat everything else, even when T&D costs are added. But utilities are stuck with sunk costs of older units.
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Lower voltage and split path.The fundamental rule of power system layout
Every time voltage is reduced the pathway is split. Idea is to keep splitting power into smaller and smaller units as it is moved nearer the customer, all the while keeping it at a voltage level that is most economical for that amount of power being moved.
The way it has happened over the years is that you started at utilization voltage then you started to have problems as the lines became longer so you looked at the cost of building another generator verses raising the voltage and the economics associated with that.
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Transmission levels 1.1MV 115kV Reliability problems are usually on the distribution system
A network- many paths between any two points Provides voltage stability, and dispatch ability functions, as well as power delivery Power from any generator can be moved anywhere.
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substations
Lower voltage to the primary distribution level, and split power routing amoung feeders Typically, power system configuration changes from transmission network to radial feeders here.
Sometimes all equipment including lateral service transformer secondary is identified as the service level
Although different voltages, common operating character: an outage must be repaired to restore service. Quite common designation in Europe
At some utilities, system is operated as three levels distinguished by different operating/outage characteristics.
Grid: relatively small number of circuits, complicated electrical behavior, outages do not necessarily cause interruptions, repairs are very involved. Distribution: High number of circuits, radial simple electrical behavior, outages cause interruptions, restoration is usually by switching or repair. Service: very high number of circuits, radial, simple electrical behavior, outages always cause interruptions, restoration requires repairs, repairs are generally quick and easy.
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Now as you interconnect generators together you have to match frequencies so you now have systems in the US that are operating at 60 hertz and systems in Europe that are operating at 50 Hertz. If you were building a power system today you may consider again DC as you now have power electronics to do voltage conversions or you may consider AC systems operating in the 100s of hertz as transformer size would be reduced. Airplanes use 400 Hz systems
50 hertz/ 60 hetz
The original power systems started out as DC. As you varied the voltage or speed of the generator you increased or decreased the power. However you were limited to the distance traveled before voltage drop became a problem. Therefore, you had to increase the size of the wire or put additional generators along the way. You could not change voltage levels as transformers do not work with DC. Voltage levels at the point of utilization in customers house were about 100 volts in the US. But do to voltage drop voltages were supplied 10 % higher at about 110volts.
Why 3 phase
Why do we use 3 phase instead of 2 phase 4 phase, etc. Well three phase originated from the fact that generators were originally single phase. But for an induction motor to operate you needed more than one phase to give you a rotating field. If you put a winding on the generator at 90 degrees to the original winding you can get 2 phase. The same size generator can be used and you get 1.414 the amount of power out. You need three wires to take the power out of the machine. If you put three windings on the generator you can get 1.5 the amount of power out of the machine without increasing the size(of course the prime mover has to be sized accordingly) and you can take the power out with 3 wires.
Because you could not distribute power very far with DC at 110 volts, AC became an attractive alternative. There were many articles about the effect of using AC as it was felt at the time it was very deadly. The reason AC was so attractive was because you can transform it from one voltage level to another using transformers. AC requires the use of synchronous generators and these generators must work at a constant speed. Transformers could be built to operate at about 25 Hz. And motor speeds could be matched to give motion to the prime mover at about 1500 RPMs. But with 25Hz you had objectionable light flicker. In the US they were building engines that operate at about 1800RPMs and in Europe they were building engines that operated at 1500RPMs. So if you build a 4 pole generator you get 50 and 60 hertz respectively.
If you go to 4 phase you get 1.53 times the power out and you need 4 wires. If you go to infinitely many phase you get 1.57 times the power out and you need infinitely many wires. So it appears that the best choice is either two or 3 phase as you have 3 wires, but with 3 phase your get 1.5 the amount of power out of a generator so 3 phase became the number of phases we use.
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Feeder 1 Substation
Feeder 2
A wise old engineer once told me that 1. 80% of the problems experienced are cause by moisture. 2. 15% of the problems experienced are caused by a bad ground 3. The remaining problems are cause by exotic stuff such as ferroresonance, tank heating etc.
Network Distribution
Many types, all expensive compared to radial Capacity cost is actually less than for radial Protection and control cost is much greater than for radial Usually installed for reliability issues Most popular type is secondary network.
Service Areas
Usually are designed to correspond to each distribution circuit as it leaves the substation
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Thus the planners goal is not to optimize any one level, but to optimize the combination of levels levels The whole system
The way one level is designed impacts the electrical and economic performance of the other levels connected to it. In many cases, interactions with the other levels are the most important aspect of the design!! Planners goal is to design the best combination of levels: the best system!!
If the substation has a larger area each will have a larger load to serve
Need larger more expensive substations But fewer will be needed
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Impact of Distribution
Fewer, larger substations means that feeders must move power farther. Requires higher voltage May require more feeders May require reinforced feeders This is often then a major expense
This concept is the key to the design of low cost, workable T&D systems
In order to determine what is the best transmission system voltage to use you need to do a couple of cases: Price 138kV using 4/0 wire and 954kCM wire and determine the load it can carry: Price 230kV using 4/0 wire and 954kCM wire and determine the load it can carry. Price the cost of a 230 to 12.5kV substation 12/16/20MVA and 18/24/30MVA substation. Price the cost of 138kV to 12.5kV Substation using the same loading. Do all four cases again for 34.5kV distribution. Price the cost of 12.5 kV distribution using 336kCM wire and then with 795kCM wire Price the cost of 34.5kV distribution using 336kCM wire and then with 795kCM wire. Determine how much MVA each will carry.
The point:
The economics and electrical behavior of the substation, of the feeder, and of the transmission levels need to be added together to determine cost and performance as a whole. This is what planners must concentrate on.
System Approach
Important points are: - interactions of levels means costs and performance depend on all levels, not any one. -Operating interaction is often more important in optimal design than actual economic performance at that level -the goal is to design the best overall system taking into account all levels
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Need to determine the appropriate information for the distribution planning engineer to use
Standards Group 1. Determine the equipment that is going to be used. 2. Make a construction standard to install the equipment. 3. Determine the cost for construction. 4. Determine the special engineering requirements for the most economical system.
What is Reliability?
Reliability analysis involves quantitative measures of system performance regarding interruption of services, through historical data analysis and theoretical predictions
Need to have a Financial Planning Group to develop a consistent way to evaluate projects
A computer program is the usual method to do the evaluation and the group provides the financial parameters to put into the program
Why Bother?
The purpose of reliability engineering is to maintain service quality standards with limited capital investments How much is reliability worth? -repair and emergency crew expense -loss of revenue -public image -loss of customers
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Types of interruptions
Instantaneous: An interruption restored immediately by completely automatic equipment. It is caused by a momentary fault that produces no reaction from protective equipment. According to IEEE 1250-1995 it is .5 to 30 cycles in duration
Momentary: An interruption restored by automatic operation of protection equipment. From 30 cycles to 2 seconds
Customers react differently to frequency and duration of interruptions. To some customers, a short (2 second) interruption is nearly as serious as a longer one: computers, robotic control, synchronous motors. To others short interruptions create few problems
Temporary: An interruption restored with supervisory control usually between 2 seconds and 2 minutes Sustained: Any interruption that is not instantaneous, momentary, or temporary. Normally more than 2 minutes. Usually involves manual switching and/or repair work
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CAIFI
CAIFI: Customer Average Interruption Frequency Index-The average number of interruptions per customer during a period(month,year) This is the total number of customer interruptions divided by the total number of customers who had at least one interruption during the period.
Reliability Indices
MAIFI
Combine frequency, duration, and other factors into a single value, a measure of reliability on the system. There are lots of them SAIDI: System Average Interruption Duration Index The average total duration of interruptions per customer during a period (month, year) This is the total number of interruption minutes divided by the number of customers. SAIFI: System Average Interruption Frequency Index The average number of interruptions per customer during a period(month, year) This is the total number of customer interruptions divided by the number of customers.
MAIFI: Momentary Average Interruption Frequency Index-The average number momentary interruptions per customer during a period(month, year) This is the total number of customer interruptions divided by the total number of customers. This is a necessary index because momentary interruptions are not counted among interruptions by many utilities.
CAIDI
CAIDI: Customer Average Interruption Duration Index- The average total duration of interruptions per customer that had an interruption during a period (month, year) This is the total number of interruption minutes divided by the number or customers who had at least one interruption during the period.
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Variations in definitions
Interruption length. Most utilities dont report interruptions below some minimum duration. This is because they have no way of knowing what happened and to which customers. Customer- Some utilities report master metered customers as one customer, others estimate the impact on a household Start time- Some utilities estimate interruption duration as starting when the outage occurred, others when the interruption was reported to dispatching
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Operate it well
Normally Closed
Open Loop
Most typical European design Outage in this example drops to of the customers Still requires 2 times capacity, but protection is simple Switching restores some service.
Normally closed Normally closed Normally open
cost
reliability
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Normally closed
Normally closed
Adding more switching zones generally does not improve reliability greatly
Dividing each feeder up into five switchable zones, instead of three will not improve reliability greatly. May make it more difficult to switch It will reduce cost as neighboring sections need less contingency margin to pick up load. They are picking up 1/5 of the feeder instead of 1/3
know what equipment can take during contingencies. 2. Automated switching(verses manual) is faster, more flexible and can do more involved switching
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Remote Switching
Fast, cuts outage duration, but not frequency of the outage May include resetting protection for a new configuration
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Reactive Flow is commomly called VARs (Volt Amperes Reactive) and it is unwanted VARS take up capacity on the line as shown the line has to be able to carry current equivalent to 6MW(6MVA), but is only delivering 4.8MW because of the VAR Flow VARs create voltage drop- so they use up economic reach
+ V I
-P -Q
+P -Q V Reference Voltage
the study of VARs and VAR correction is the VAR flow diagram, which is a profile of the VAR flow on the feeder
Here a
5 4
MVAR
3 2 1 0
-P +Q
+P +Q
3 mile long feeder trunk has a uniform VAR load of 2MVAR per mile. The diagram shows VAR flow at all points along the feeder Voltage Drop
Also shown is the voltage
1 2 Miles
5 4 3 2 1 0
drop along the feeder(not uniform because real load and conductor size are not all uniform.
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The Capacitor can be moved until the amount of MVARMVAR-miles gained and lost from any farther movement is the same
This occurs for the 3000KVAR bank when it reaches a location at 2.25 miles from the source. At this point the MVAR-miles on the feeder are at a minimum. Voltage drop will be even better.
5 4 3 2
CAP bank
Here a 3000 kVAR shunt capacitor bank has been installed at a point 1.5 miles out of the feeder It satisfies all the VAR demand needs after it. Impact on VAR flow is as shown. The substation is cut in half and there is a point of zero VAR flow just before the capacitor location.
3 2 1 0
0
5 4 3 2 1 0
1 0
-the VAR-miles of flow in the unshaded area are removed and the VAR-miles of flow shaded yellow are added. -the capacitor feeds some of its VARs back toward the substation -In total, VAR-miles of flow are reduced.
0
5 4 3 2 1 0
of the capacitor to 4500kVAR, the VAR-miles shown in the unshaded area are removed and those in the shaded yellow area are added
The result again
5 4 3 2 1 0
2 1 0
This is an improvement, because the total VARVAR -miles of flow have been reduced substantially
6 5
The reduction is equivalent to the unshaded area -This represents VAR-miles of flow that no longer exist. -Voltage drop is improved.
4 3 2 1 0
0
5 4 3 2 1 0
1 No cap
With cap
5
4 3 2
Voltage Drop
1 0
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However, modeling loading as a continuous distribution adds little error, but the wrong distribution along the trunk adds considerable error. At the left is a more representative loading distribution which represents a large trunk feeder serving a triangular area of uniform area VAR load.
5 4 3 2 1 0
Inspection of such graphs, or algebraic manipulation that accomplishes the same can establish that for a feeder uniformly loaded with a VAR load of Q, the optimal size for each of N equally sized capacitors is: Size of each of N banks=2Q/(2N+1) at evenly spaced locations L=n*2l/(2N+1) where n=1,2,.,N l = length of feeder
When distribution is not longer uniform, the best capacitor location is not longer given by the 2/3s rule. Here, a capacitor equal to 87% of the feeder VAR load located 2.25 miles out is about optimum for the triangular area loading.
5 4 3 2 1 0
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Many feeders have express portionsportions- they have no load on their initial length
Shown here is the distribution of VAR-miles for a feeder with a 1.66 mile express portion then with 6MVAR loading evenly spread along the remaining 1.33 miles. Optimum reduction in VAR miles is from a capacitor equal to 100% of the VAR loading located 77% of the way out the feeder
5 4 3 2 1 0
5 4 3 2 1 0
In cases where an express feeder trunk is used, the best single capacitor bank application is usually the bank size equal to the VAR load of the feeder, located at the halfway point of the VAR load in the loaded section. The best two capacitor solution is banks equal to the VAR load located at and on the loaded portion length.(this is assumed to be uniform loaded) Any large VAR load should be corrected at its location. In most cases a large or special load will create a very large VAR load at one point on the circuit. Analysis using graphical methods will show the best strategy for minimizing the impact is to install a capacitor equal to its VAR load at its location(ie cancel the VARS at their source)
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Using more capacitors generally improves the results(and increases the cost of the capacitors)
Expected reduction in MVAR-mile flow from the application of the generalized 2/3s rule as a function of the number of capacitors in % # of Caps. % Reduction in MVAR-miles flow on a trunk A uniformly loaded trunk
1 2 3 4 5 6 66 80 86 89 91 93
A typical Feeder
77 87 93 95 96 97
P.F. at the substation after the application of the caps With one Capacitor
99 97 95 91 87 80
C. Corrected with 2/3s rule 2 caps 2400kVAR at 1.2 and 2.4 mile
Line impedance. Both the response of a feeder to changes in VAR flow and the importance of reducing VAR flow vary depending on the impedance of various line segments, whereas the approximate method essentially treats all portions of the feeder as equivalently important. Discontinuous Load. Actual kW and kVAR load on a feeder is discontinuous, whereas we represented it as continuous. Detailed analysis of capacitor interaction for each specific feeder, taking in all the above, is necessary to optimize capacitor application. Usually, application involves so many variables and is so complex and complicated that computer analysis is necessary to produce any improvement over intelligent application of the generalized rule described.
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Switched Capacitors
Many times, all or some of the capacitor banks on a feeder will be switchedconnected some of the time and disconnected some of the time. The reason is that the VAR load changes over time and thus the need for the capacitors to change.
During periods of Low VAR Demand, leaving Capacitors connected to the feeder increases VARVAR -mile flow
Peak Conditions Here three capacitors minimize VAR-miles at peak(top), but during minimum load time, creates a tremendous VAR flow back towards the substation(bottom)
5 4 3 2 1 0
1 2 3 Minimum Conditions
5 4 3 2 1 0
If VAR-miles were reduced to zero on a feeder then there would be no voltage drop from the reactive component of the impedance
1.0 .8 .6 .4 .2 0
70% 100%
Mid
In that case, voltage drop like losses depends only on R and big conductor would have a longer reach Power Factor correction impacts larger conductors more than small ones because its impedance is mostly X not R
MVAR
Overboosting Voltage
In some cases when the VAR load is quite low, shunt capacitors can boost voltage above permitted levels, in such cases, they must be switched off when the load is low. The voltage boost at the end of the feeder, due to a capacitor, can be estimated as
Voltage rise(120volt scale)=.12(CkVA*X)/KV**2 Where X is the line reactance to the capacitor location and CkVA is the capacitors capacity. For example, 4000 kVAR at three miles on a 12.47kV feeder with X=.63, would boost voltage about 6.31volts
Summary
VAR flow on feeders uses capacity and shortens the economic reach VARs can be reduced by the installation of shunt capacitors The generalized two thirds rule permits analysis and understanding of VAR flow and corrective issues Power Factor can be corrected at best to about 90% on average, which improves voltage drop(economic reach) of conductors.
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