Thermatile Technical Brochure

I n s u l a t e d Pa n e l s
CI/SfB (47) Nh2 April 2006
Thermatile System
Kingspan Insulated Facade Systems
Building to the Power of

Insurer Approved System
Tile Colour: Rose
Offers increased visual options and design flexibility
Introduction Product Data Model Specifications Construction Details

4 8 18 23 24 25 26 27
Panel Dimensions Drip Detail External Corner Detail Eaves Detail Parapet Detail Verge Detail Thermatile to Curtain Wall Head Detail Thermatile to Curtain Wall Sill Abutment Detail Thermatile to Curtain Wall Jamb Abutment Detail Door Head Detail Door Jamb Abutment Detail Internal Corner Detail Recessed Window Sill Detail Recessed Window Head Detail Stepped AWP Jamb Abutment Detail Stepped Masonry Jamb Abutment Detail
29 30 31 32 33 34 35 36
38 39
Construction Details
Model Specifications
37
Product Data
28
Introduction
System Accreditations:
Certified to LPS 1181 EXT-B Insurer Approved System Passed CWCT standard test method for rainscreens Passed BSEN 13830 : 2003 for air permeability, wind & static water Independently structurally tested and certified by BRE as fit for purpose, including high rise construction, anywhere in UK and Ireland Independently tested and approved for durability to ASTMD951 (water) and IEC68-2-32 (salt mist)
Tile Colour: Flame
System Benefits:
Fully guaranteed system Offers design flexibility High performance thermal insulation built-In Easily integrates with other components Cost effective Fast and simple installation Eliminates the need for wet trades on sites Easily used to "Dress" elevations to secure inner city planning approvals Acoustically efficient Full technical support offered by Kingspan Full installation training and on-site support available 100% performance over the life of the building Fully compliant with Building Regulations and Standards Accelerates internal fit-out, facilitating earlier project handover and increased income stream Suitable for a variety of applications Commercial, Retail, Education, Healthcare, Student Accommodation, etc Suitable for refurbishment projects
4
Kingspan Therma Kingspan, the market tile is leader supplied indirectly Insulated by Kingspan. Roof and Wall Panel Systems is advancing facade technology by introducing a The complete system consists of our insurer approved unique system that offers designers all the benefits of constructing with insulated panels, but also offers increased insulated panel, support brackets other tiles fixings, visual flexibility with the use of and ceramic in as a tile hanging type application. well as the ceramic tiles. The system can easily integrate with other elements such as doors, windows, apertures, Kingspan Increasing Visual Options Creating Unique Architecture brick/stonework and glazing. Kingspan Thermatile is a completely unique facade system. Design and aesthetics make architecture distinct or even It is an innovative and modern method of construction. unique. However, a basic requirement for a successful long The system offers designers all the benefits of constructing term solution, is practical, weather resistant and low with insulated panels, but importantly also offers increased maintenance materials. The range of architectural ceramic visual options and flexibility with the use tiles offered in the Kingspan Thermatile system has been of ceramic tiles in a tile hanging type application. developed to meet the highest design and functional standards. The range is wide, offering diverse design Architects all over the world, especially in mainland Europe, possibilities whilst high quality raw materials and have recognised the aesthetic appeal and design flexibility of manufacturing know-how ensure product longevity. ceramic tiles. The natural beauty and symmetry of the tiles lies in the precise and clean lines achieved without overlapping. The stark contrast of the joint and the smooth tile, enhance the visual allure of the facade. It is as a result of this feature that landmark buildings can now be easily created using the Kingspan Thermatile system.
Introduction
Tile Colour: Flame
Application
The KS1000 TT Thermatile Wall and Facade system is secret fixed with the insulated panels laid vertically. Suitable for all building applications except where there are low temperature internal conditions.
KS1000 TT
1000mm cover width Core thickness
Core Thickness (mm) Weight kg/m2 0.63/0.4 steel
45 36.5
70* 37.5
80** 37.9
* This panel thickness complies with Building Regulations Part L2A (England & Wales) ** This panel thickness complies with Building (Scotland) Regulations Section 6 Weights include tiles and accessories
Product Tolerance
Length Width Thickness End Squareness Flatness (per metre) -5mm -2mm -2mm -3mm -2mm +5mm +2mm +2mm +3mm +2mm
Available Lengths
Standard lengths 1.8 to 12 metres. Panels less than 1.8m long can be supplied and are subject to an extra charge. These panels cannot be end lapped.
Product Data : Panel
Materials - Steel
Substrate ZA255 Galvalloy hot-dip zinc-aluminium alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214 : 1995, Grade Fe E220G with a Z275 zinc coating. Standard external sheet thickness 0.63mm, standard internal sheet thickness 0.4mm. Other thicknesses can be supplied to special order. Coatings - External Weather Sheet Plastisol: 200 micron thick high performance coating applied to the weatherside of the panel. Designed to achieve high levels of durability and colour stability, is highly resistant to damage in transit and on-site. Reverse side of sheet coated with a light grey polyester coating. Coatings - Internal Liner Sheet Lining Enamel: 15 micron thick coating developed for use for the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. HPS200 Plastisol: 200 micron thick coating used in areas where there is high internal humidity, or a corrosive environment. Stelvetite Food & Hygiene Safe: This is a 120 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of cold stores, food processing buildings and other hygiene applications. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in either plain or stucco embossed finish.
Tile Colour: Flame
Performance
Thermal Insulation
Panel Thickness (mm) 45 70 80
2
U value W/m2K 0.44 0.35* 0.30*
Insulation Core
Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).
Available in LPCB approved certified product range, please contact Kingspan Technical Design Bureau.
U -Thermal transmittance W/m K * U-Value calculated in accordance with the method required by the Building Regulations Part L2A (England & Wales) and Building (Scotland) Regulations Section 6 (0.35 U-Value not suitable for Scotland).
Seals
Factory Applied Side Joint Seal All side joints have a factory applied seal fitted into the groove to automatically seal the joint between panels.
Biological Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Steel and aluminium outer and inner facings have Class 1 surface spread of flame to BS 476: Part 7: 1987, and are Class 0, as defined by Building Regulations. KS1000 TT is available with LPCB certification, with steel facings. Firewall specifications to provide fire resistance ratings to BS 476: Part 22: 1987 are available on request from Kingspan Technical Design Bureau or visit our web site at www.kingspanpanels.com Acoustics KS1000 TT panels comply with Building Regulations Part E for non-domestic buildings. For residential, domestic, education and healthcare building applications, BB93 and HTM 2045 solutions, consult Kingspan Technical Design Bureau. All KS1000 TT panels have a single figure weighted sound reduction Rw = 25dB.
Sound Reduction Index (SRI) Tested Frequency Hz SRI dB (minimum of) 125 20.1 250 21.1 500 24.6 1k 24.9 2k 29.6 4k 38.0
Quality & Durability

Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO 9001: 2000 standard, ensuring long term reliability and service life.
Guarantees & Warranties

Kingspans Total Guarantee will provide external coating and product warranties and guarantees on an individual project basis.
Packing
Panel Core Thickness No. panel/pack (max.)
45 18
70 12
80 11
Building Regulations & Standards Kingspan insulated roof and wall systems conform to the following Building Regulations and Standards (Non-domestic buildings): i) Approved Document A: Structure (England & Wales) ii) Approved Document B: Fire (England & Wales) iii) Approved Document E: Resistance to the Passage of Sound (England & Wales) iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales) v) Building (Scotland) Regulations section 2: Fire vi Building (Scotland) Regulations section 5: Noise vii) Building (Scotland) Regulations section 6: Energy viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)
Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Alternatively, steel containers can be used. Special loading charges apply.
Delivery
All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client.
Site Installation Procedure

Site assembly instructions are available from the Kingspan Technical Design Bureau.
Product Data : Panel
Standard Packing Kingspan wall panels are stacked horizontally (with weather sheet upward). Removable hot melt adhesive is laid between each panel. The top, bottom, sides and ends are protected with polystyrene and timber packing and the entire pack is wrapped in polythene. The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm.
Structural
Unfactored Load/Span Table (use calculated design windload values unfactored)
SPAN CONDITION Core Thickness (mm ) 45 70 80 Load Type 2.0 Pressure Suction Pressure Suction Pressure Suction 45 70 80 Pressure Suction Pressure Suction Pressure Suction 2.32 2.32 3.73 3.36 4.27 3.46 1.90 1.76 3.06 2.88 3.54 3.34 2.2 1.96 1.96 3.39 2.78 3.88 2.86 1.71 1.60 2.76 2.60 3.19 2.86 2.4 1.66 1.66 3.10 2.33 3.56 2.40 1.57 1.46 2.51 2.33 2.90 2.40 Uniformly Distributed Loads (kN/m2) Span L in Metres 2.6 2.8 3.0 3.2 3.4 1.42 1.42 2.69 2.00 3.24 2.05 1.44 1.35 2.30 1.99 2.66 2.05 1.22 1.22 2.35 1.71 2.84 1.76 1.33 1.25 2.13 1.71 2.45 1.76 1.05 1.05 2.06 1.49 2.50 1.54 1.24 1.14 1.96 1.49 2.28 1.54 0.92 0.92 1.82 1.31 2.22 1.35 1.16 1.00 1.85 1.31 2.13 1.35 0.80 0.80 1.61 1.16 1.97 1.20 1.10 0.89 1.74 1.16 2.00 1.20
3.6 0.70 0.70 1.43 1.04 1.75 1.07 1.03 0.79 1.64 1.04 1.88 1.07
3.8 0.62 0.62 1.27 0.93 1.57 0.96 0.96 0.71 1.45 0.93 1.78 0.96
4.0 0.55 0.55 1.14 0.84 1.41 0.86 0.87 0.64 1.29 0.84 1.69 0.86
SINGLE SPAN Outer Sheet 0.63mm steel Inner Sheet 0.4mm steel L DOUBLE SPAN Outer Sheet 0.63mm steel Inner Sheet 0.4mm steel L L
Notes: 1. Values have been calculated using the limit state method described in the European Recommendations for the Design of Sandwich Panels (ECCS document No.115 2001), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in the Building Design Section. The Table is for dark coloured panels. The following deflection limits have been used: Pressure loading Suction loading
L L
5. 6.
For intermediate values linear interpolation may be used. The standard fastener pattern is shown in the construction details. A minimum of two fasteners per panel per rail are required. The allowable suction load can be calculated using the procedure shown in the design example under Structural Performance in the Building Design Section. The allowable steelwork tolerance between bearing planes of adjacent sheeting rails is 5mm. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.
7. 8.
3. 4.
/150 /150
Tile Colour: Ash
10
Tile Colour: Flame
11
Product Data : Tile
Tile - Colours
Typical Specification: Natural unglazed extruded, ceramic facade tiles 15mm thick 25kg/m3 Tile Colour:
1. Coral
2. Rose
3. Flame
4. Chestnut
5. Ash
6. Slate
Please note: illustrated colours are indicative only and subject to printing tolerances.
12
Tile - Module Sizes

400 x 200mm, smooth
500 x 250mm, smooth
500 x 280mm, smooth
600 x 250mm, smooth
600 x 280mm, smooth
& Ireland Module Size 400 x 200mm Work size m2 pieces* M2 kg Net area/piece 1 Coral 2 Rose 3 Flame 4 Chestnut 5 Ash 6 Slate
* Facade area inclusive of joint
Module Size 500 x 250mm 492 x 254 x 15mm 8.0m2 25/m2 0.12m2 1-35025U 2-35025U 3-35025U 4-35025U 5-35025U 6-35025U
Module Size 500 x 280mm 492 x 284 x 15mm 7.14/m2 24.7/m2 0.13m2 1-35028U 2-35028U 3-35028U 4-35028U 5-35028U 6-35028U
Module Size 600 x 250 mm 592 x 254 x 15mm 6.67/m2 25.5/m2 0.14m2 1-36025U 2-36025U 3-36025U 4-36025U 5-36025U 6-36025U
Module Size 600 x 280 mm 592 x 284 x 15mm 5.95/m2 25.4/m2 0.16m2 1-36028U 2-36028U 3-36028U 4-36028U 5-36028U 6-36028U
392 x 204 x 15mm 12.5/m2 24.6/m2 0.08m2 1-34020U 2-34020U 3-34020U 4-34020U 5-34020U 6-34020U
Please note that a combination of modules are likely to be needed on an individual project due to windows/door heights/levels etc. 13
Product Data : Tile
Tile Colour: Ash
Tile Colour: Rose
Tile Colour: Slate
14
Tile Colour: Rose
4 1
1. Starter Support Rail (Ref: KS TT A 41)
These support rails are installed at the top and bottom of tile elevation and at openings to carry the ceramic tiles.
2. Intermediate Support Rail (Ref: KS TT A 40)

The support rails are installed between tile rows to carry the ceramic tiles.
3. Connection Piece (Ref: KS TT A 42)

Butt-Strap connection between aluminium support rails.
4. Compression Spring (Ref: KS TT A 43)

These compression springs are installed at the edges of the ceramic tiles. They prevent the tiles from moving and provide vertical spaces.
5. KS TT A Lok Rail Fasteners (Ref: KS TT A FL6)

These are used at 500mm centres through a 8mm pre-drilled hole into the face of the panel.
6. PVC Sealant Tape (Ref: KS TT A SVG25)

Single sided self-adhesive PVC sealant tape which is applied between the aluminium support rails and panel face.
15
Product Data : Ancillary
Accessories
Reference No.: KS TT A 40 Description: Intermediate aluminium support rail 2995mm long Application: Installed between panel rows to carry tiles. Set out distance is tile module. Reference No.: KS TT A 41 Description: Upper /lower aluminium support rail 2995mm long Application: Installed at top and bottom of tile elevation (and openings) to carry tiles. Set out distance is tile module deduct 49mm. Reference No.: KS TT A 42 Description: Connection piece Application: "Butt-strap" connection between aluminium support rails (supplied in 50 piece boxes). Reference No.: KS TT A 43 Description: Pressure clip/tile spacer Application: Prevents tiles moving and vertically spaces tiles (supplied in 200 piece boxes). Reference No.: KS TT A 29 Description: Gauge rod (special jig) for support rails Application: To set out 200mm tile rails from front Minimum 3 sets (of 3 jigs) required 3 sets supplied FOC per 600m2. Reference No.: KS TT A 44 Description: End pressure clip/tile spacer Application: Prevents end tiles moving (supplied in 200 piece boxes). Similar to KS TT A 43 but without spacer legs. Reference No.: KS TT A 26 Description: Gauge rod (special jig) for support rails Application: To set out 280mm tile rails from front. Reference No.: KS TT A 39 Description: Gauge rod (special jig) for support rails Application: To set out 250mm tile rails from front.
KS TT A 40
KS TT A 41
KS TT A 42
KS TT A 43
KS TT A 29
16
Reference No.: KS TT A 305-01 Description: Mounting tool Application: Used to "click" tiles onto rails Minimum 2 required. 2 supplied FOC per 600m2. Reference No.: KS TT A FL6 Description: KS TT A Lok rail fastener Application: Used at 500mm centres through 8mm pre-drilled hole into panel face (supplied in 100s). Reference No.: KS TT A Tool Description: KS TT A Lok fastener fixing tool used to retain Application: KS TT A Lok whilst installing Minimum 2 required. 2 supplied FOC per 600m2. Reference No.: KS TT A SVG25 Description: Single sided self-adhesive PVC sealant tape Application: Applied between aluminium rails and panels (supplied in 25 lin m rolls). Above accessories are "over and above" the standard flashings, fixings, sealants used for usual panel projects. The KS1000 TT insulated panel is fixed vertically to avoid joints coinciding with KS TT A 40 and KS TT A 41 tile support rails. The secondary steel framing system supporting the KS1000 TT panel and tile system needs to be designed to accept the dead loads of the complete system as well as the usual live loads. Please note that single elevations of tiles should be ordered in a "single batch" to avoid shading problems. To avoid shortages of tiles due to site breakages from damage / cutting we recommend 3% spares are ordered.
KS TT A 305-01
KS TT A FL6
KS TT A Tool
KS TT A SVG25
17
Product Data : Ancillary
KS1000 TT - Thermatile Insulated Facade System Vertically Laid

Standard (Non-corrosive) Internal and External Environments
Ref No: 1/5.77/LPS-B
Application
The following specification is for the KS1000 TT - Thermatile Insulated Facade system laid vertically ready to receive Kingspans unglazed ceramic tiles on buildings with an internal humidity class is 1 to 4, as defined in BS EN ISO 13788: 2002. KS1000 TT Thermatile panels are Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade B.
Fasteners
Primary All primary fasteners must be self tapping, self drilling screws, manufactured from austenitic Grade 304 stainless steel, and fitted with a 16mm diameter bonded non-ferrous washer. All fasteners to be located through the tongue (male) section of the panel minimum of two per panel per support. To comply with the requirements of BS6399: Part 2: 1997, it may be necessary to provide additional fixings through the male section, in areas of high local suction. Through Fix Where panels have their male sections removed on site, they must be face fixed with a similar type of fastener. The fasteners must be covered by a flashing to maintain the concealed fix appearance. Secondary Flashings to be stitched at 450mm centres (maximum) with carbon steel stitching screws, complete with 14mm diameter bonded non-ferrous washers and colour matched low profiled heads. Tile Rail Fasteners Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed through pre-drilled 8mm diameter holes in external face of insulated KS1000 TT panel with KS TT A FL6 fasteners at maximum 500mm centres. Fasteners General Note Recommended fasteners are available from SFS Intec Limited, Ejot UK Limited, Mage Fasteners Limited, or Ash and Lacy Building Systems Ltd.
Materials & Coatings

External Weather Sheet Substrate to be 0.63mm thick Z275 hot-dip zinc coated steel to BS EN10147: 1992. External coating to be nominal 200 microns thick Plastisol. Colour Goosewing Grey. Reverse to have a light grey polyester coating. Insulation Core To consist of 70mm (England & Wales) or 80mm (Scotland) thick, closed cell, with zero ozone depletion (zero ODP) polyisocyanurate (PIR) insulation. The auto-adhesive properties of the core bond the external and internal sheets together, and control the panel thickness achieved during manufacture. Internal Liner Sheet Substrate to be 0.4mm thick hot-dip zinc coated Steel to BS EN10147: 1992. Internal coating to be Lining Enamel, nominal 15 microns thick. Colour - White. Reverse to have a light grey polyester coating.
Performance
Thermal Insulation The panel must have a thermal transmittance (U value) of 0.35 W/m2K (England & Wales) or 0.30 W/m2K (Scotland) calculated using the method required by the Building Regulations Part L2. Manufacturers 25 year thermal warranty required. Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS476: Part 6: 1989 and Part 7: 1987. The product has passed all the requirements of LPS 1181: Issue 3, wall lining test. Air Leakage Overall air leakage for complete envelope less than 10m3/hr/m2 at 50Pa.
Seals
Vertical Panel Joints To be a tongue (male) and groove (female) type of joint with a factory applied weather seal located within the groove (female) section. Junctions Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar, fire rated gun applied canister urethane insulation. Internal face of panel to be air sealed along the full length by an unbroken 6mm diameter bead of gun-grade sealant Scapa Tape, Ref: 0100 or similar.
18
Tile Colour: Coral
Accessories Tile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to have one side self-adhesive 25kg/m3 PVC foam strip applied prior to installation. Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44) between facade tiles to prevent movement of tiles once installed. Facade Tile: Kingspan unglazed ceramic tile system. Flashings All external flashings to be made from 0.63mm thick coated to the same specification as the outer sheet of adjacent panels. Colour Standard or alternatively, 0.9mm polyester powder coated aluminium to resemble colouring of external tile face. All flashings to be weather sealed at laps and along the full length by an unbroken bead of 4mm diameter butyl rubber sealant tape, Class A, Ref: NFRC TB36. All flashings to have butt straps and sealed with two unbroken runs of 9mm wide x 3mm thick butyl rubber sealant tape, Class A, Ref: NFRC TB36. AWP fillers to be installed and bedded on silicone sealant, Scapa Tapes Ref: 0004 or similar, at the horizontal joint location with bridging silicone seal applied between AWP filler and supporting structure. All internal flashings to be made from 0.4mm thick steel substrate, to the same specification as the inner sheet, Colour - White. All internal flashings to be air sealed at laps and along the full length by an unbroken bead of 6mm diameter butyl sealant tape, Class A, Ref: NFRC TB36. End laps to be air sealed with PVC backed butyl rubber tape, Scapa Tapes Ref: Vapourflex or similar, or gun-grade sealant Scapa Tapes Ref: 0100 or similar. Panel Lengths Exact lengths to be determined by the cladding contractor from the steelwork drawing, but typically using 6000mm lengths.
Tile Colour: Ash
Insulated Panel Identification & Labelling When the roofing and /or the wall cladding to this building is completed, a label identifying the composition of the insulated panels is to be fitted. This label illustrates the type of Insulated panels fitted, to assist Insurers, Fire Officers, Owners and Occupiers identify the envelope composition. It is a recommendation of the Kingspan Product Guarantee that the insulated panel identification label, which will have a specific project registration number, is installed in an agreed location. The project architect, cladding subcontractor or owner should locate or instruct the location of these labels in an appropriate and accessible location on the building. Safety The contractor is to determine and use a safe method of working throughout the installation and construction period, which complies with HSE & CDM requirements.
Construction Requirements
Steelwork Tolerance The steel frame must be made and assembled to an accuracy of 5mm between fixing planes of adjacent sheeting rails. Secondary Steel Support Frame The secondary steel framing system to be designed to accept dead weight of panel, plus tiles, as well as the usual life loads. Installation All fasteners and seals to be of correct specification and installed as indicated on the project construction drawings. Site cut panels must provide accurate, true lines with no distortion, panels to be cut with powered reciprocating type saw and all exposed site cut panels to be treated with a suitable edge protection lacquer. Cut openings for outlets, vents, flues etc. to be the minimum size necessary. Remove all swarf and any foreign matter immediately from the external surface of panels. Panels must be assembled so that joint widths are consistent and 19 parallel.

H43 - Metal Composite Panel Cladding/Covering To be read with Preliminaries/General Conditions.
Type of Cladding System

127A - Metal Composite Panel Wall Cladding to Walls Drawing reference(s): _________ Supports: Cold rolled rail system designed to suit total cladding system dead load as well as imposed loads Bearing width: Min 50mm. Manufacturer and reference: Kingspan Limited, vertically laid Thermatile system for standard internal and external environments and Loss Prevention Certification Board certified to LPS 1181 Grade B. Test Results: LPS 1181, Issue 3, wall lining tests: Passed all requirements. Panels: Profile reference: KS1000 TT/Zero ODP Insulated Wall Panel. External facings: Material: S220GD+ZA hot-dip zinc/aluminium coated steel to BS EN10214: 1992. Thickness: 0.63mm Finish/Colour: 200 micron Plastisol, colour Goosewing Grey. Internal facings: Material: Hot-dip zinc coated steel to BS EN 10147. Thickness: 0.4mm Finish/Colour: Lining enamel, colour White. Core insulation: Zero ODP formulation Panel thickness: 70mm. Male/female panel joint sealant: Factory applied weather seal set in rebate. Kingspan AWP filler and neutral cure silicone seal, Scapa Tapes Ref: 0004 or similar, site applied at the end of each panel where flashings pass over the joint. Neutral cure silicone seal, Scapa Tapes Ref: 0004 or similar, to male joints. Fasteners: As determined by clause 220E Number and location: For panels: As determined by clause 197A, but with each panel fixed to each support using not less than two fasteners located through tongue section, as recommended by cladding manufacturer. Tile rail fasteners: Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed through pre-drilled 8mm diameter holes in external face of insulated KS1000 TT panel with KS TT A FL6 fasteners at maximum 500mm centres. Thermal Transmittance (U Value) calculated using the method required by the Building Regulations Part L2 (England & Wales): 0.35 W/m2K. Manufacturers 25 year thermal warranty required. Air leakage rate of 10m3/hr/m2 at 50 Pa. Other requirements: Internal face of panel to be air sealed along the full length by an unbroken 6mm diameter bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar.
Accessories: Tile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to have one side self-adhesive 25kg/m3 PVC foam strip applied prior to installation. Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44) between facade tiles to prevent movement of tiles once installed. Facade Tile: Kingspan unglazed ceramic tile system 197A - Attachment Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist wind loads calculated in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Basic wind speed (Vb): ___ m/s Altitude factor (Sa): ___ Direction factor (Sd): ___ Seasonal factor (Ss): 1 Probability factor (Sp): 1 Terrain and building factor (Sb): ___ External and internal size effect factors (Ca): 1 External pressure coefficients (Cpe): As determined from BS 6399: Part 2, clauses 2.4 and 2.5. Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, clause 2.6. Dominant opening: _________ Determine the quantity of cladding fasteners recommended by the cladding manufacturer to resist shear loads produced by cladding system. 220E - Fasteners: Recommended manufacturer: One of the following: SFS Intec Limited, tel. 0113 208 5500 Ejot UK Limited, tel. 01977 687 040 Mage Fasteners Limited, tel. 01451 822 777 Ash and Lacy Building Systems Limited, tel. 0121 525 1444 Panel fasteners: Self drilling, self tapping screws with bonded washers. Type(s), size(s) and drilling capacity: As recommended by fastener manufacturer to suit type and thickness of supports, and thickness of cladding panels. Screw material: Grade 304 austenitic stainless steel. Washer material: Grade 304 austenitic stainless steel. Washer size: 16mm diameter. Heads: Not coloured. Fasteners for vertical joint flashings/trims: As panel fasteners. Flashing fasteners: Stitching screws with bonded washers. Screw/washer material: As panel fasteners. Washer size: 14mm diameter. Heads: With low profiled heads to match colour of the flashing.
20
275 - Continuity Thermal Insulation Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar fire rated gun applied canister urethane insulation. Placement: Secure and continuous with cladding/ covering insulation. 310A - Purpose Made Cold Formed Metal Accessories External KS1000 TT Panel: Drawing reference(s): _________ Material/finish: As external face of cladding. Thickness: 0.63mm Colour: To match external face of cladding. Workmanship as section Z11. Fixing: Stitch to external face of panels at 450mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 4mm diameter butyl rubber sealant, Class A, Ref: NFRC TB36, site applied between flashing and panel. 310B - Purpose Made Cold Formed Metal Accessories External Ceramic Tile: Drawing reference(s): _________ Material/finish: Polyester powder coated aluminium. Thickness: 0.9mm Colour: To resemble external face of tiles. Workmanship as section Z11. Fixing: Stitch to external face of panels at 450mm centres using secondary fasteners as specified for the cladding.
311A - Purpose Made Cold Formed Metal Accessories Internal Drawing reference(s): _________ Material/finish: As internal face of cladding. Thickness: 0.4mm Colour: White. Workmanship as section Z11. Fixing: Stitch to internal face of panels at max. 450mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 6mm diameter butyl rubber sealant, Class A, Ref: NFRC TB36, site applied between flashing and panel. End laps to be air sealed with Scapa Tapes Vapourflex or similar, or gun-grade sealant. 580A - Insulated Panel IdentificAtion & Labelling When the roofing and /or the wall cladding to this building is completed, a label identifying the composition of the insulated panels is to be fitted. This label illustrates the type of Insulated panels fitted, to assist Insurers, Fire Officers, Owners and Occupiers identify the envelope composition. It is a recommendation of the Kingspan Product Guarantee that the insulated panel identification label, which will have a specific project registration number, is installed in an agreed location. The project architect, cladding subcontractor or owner should locate or instruct the location of these labels in an appropriate and accessible location on the building.
Tile Colour: Ash
21

Detail 1 - Vertical Panel Joint
KS1000 TT insulated wall panel vertically laid
Detail 3 - Drip Detail

KS1000 TT - Thermatile insulated wall panel vertically laid 20mm x 3mm selfadhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile tile support rail (Ref: KS TT A 40) Air seal - 6mm bead of gun-grade sealant Air seal - Gun-grade sealant at male joint
Horizontal support rail
20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres Thermatile tile
Thermatile facade unit Thermatile starter support rail (Ref: KS TT A 41) Drip flashing
Pattern B (Single/Double Fasteners)
22
Tile Colour: Rose
23
Panel Dimensions
996mm for 1000mm Module External weather sheet
Internal liner sheet
Panel thickness
996mm for 1000mm Module
17 20 20 10 10 0.75 Factory applied weather seal
Fixing line
24
Panel thickness 1.0
20
46
33.33
33.33
33.33 15
Available Panel Thicknesses
Note:
Above dimensions are theoretical, actual dimensions will vary due to manufacturing tolerances.
Exactly precise dimensions must always be measured from actual samples
Insulation Core 45 70 80
All dimensions in millimetres.
Drip Detail
35mm
KS1000 TT - Thermatile insulated wall panel vertically laid 20 x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile tile support rail (Ref: KS TT A 40)
Air seal - 6mm bead of gun-grade sealant Air seal - gun-grade sealant at male joint
Thermatile facade unit
Thermatile starter support rail (Ref: KS TT A 41) Drip flashing Air seal - Continuous bead of gun-grade sealant Closure flashing with lap joints air sealed - Vapourflex sealant applied at joints 80mm thick PIR board insulation with Alfasbond FR canister applied insulation used to fill gaps, if required Packer to rail to support dead load of facade system Optional internal closure flashing to mask insulation from view Column face
Building Regulations Part L2 Thermal Data fmin = 0.41 = 0.52 W/mK

The appropriate value for the brickwork, blockwork or concrete must be added to the above value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values.
Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer.
25
External Corner Detail
Thermatile tile support rail (Ref: KS TT A 40) Thermatile facade unit
20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS1000 TT Thermatile insulated wall panel vertically laid
Cleader angle by steel sub-contractor with Air seal - Vapourflex sealant applied at joints
Air seal - 6mm bead of gun-grade sealant
KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6)
Corner flashing stitched at 400mm maximum centres Flat headed fasteners at 500mm maximum centres Site cut panel to suit
External corner flashing with butt straps End pressure clip/tile spacer (Ref: KS TT A 44)
4mm butyl rubber sealant
Alfasbond FR canister applied insulation

The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values.
26
Eaves Detail
Joint filler bed in Scapa Tapes, Ref: 0100 grade non-curing mastic liner side joint locally sealed with Scapa Tapes, Ref: 0100 grade non-curing mastic Alfasbond FR canister applied insulation to fill any gaps and to maintain continuity of insulation
Air seal - Gun-grade sealant to male joint Gutter and brackets by others Kingspan KS500/1000 ZIP Insulated Standing Seam Roof System External corner flashing with butt straps 4mm butyl sealant AWP filler sealed top and bottom with gun-grade sealant Air seal - Bead of gun-grade sealant Air seal - Bead of gun-grade sealant
Thermatile starter support rail (Ref: KS TT A 41) Thermatile tile support rail (Ref: KS TT A 40) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS1000 TT - Thermatile insulated panel vertically laid

27
Parapet Detail
Parapet flashing with 150mm sealed butt straps 6mm bead of gun-grade sealant Air seal - Gun-grade sealant to male joint AWP filler sealed top and bottom with gun-grade sealant 80mm thick PIR insulation board
Parapet rail air seal - Vapourflex tape to rail joints
4mm butyl sealant
KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6)
Air seal Gun-grade sealant Profiled filler sealed top and bottom with gun-grade sealant
Thermatile starter support rail (Ref: KS TT A 41)
Thermatile tile support rail (Ref: KS TT A 40)
KS1000 RW/LPC insulated wall panel vertically laid
Air seal - 6mm butyl rubber sealant 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25)
KS1000 TT - Thermatile insulated wall panel vertically laid

28
Verge Detail
Verge Flashing with 150mm sealed butt straps 20mm x 3mm butyl rubber sealant
Air seal - 8mm butyl rubber sealant AWP filler sealed top and bottom with gun-grade sealant Cleader angle by steel sub-contractor with air seal - Vapourflex sealant applied at joints
Kingspan KS500/1000 ZIP insulated standing seam roof system 4mm butyl sealant 20 x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25)
KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile starter support rail (Ref: KS TT A 41) Air seal - Gun-grade sealant to male joint Thermatile tile support rail (Ref: KS TT A 40) Purlin
KS1000 TT Thermatile insulated wall panel vertically laid

29
Thermatile to Curtain Wall Head Detail
Air seal - Gun-grade sealant
20mm x 3mm Self adhesive PVC sealant tape (Ref: KS TT A SVG25)
KS TT A Lok fasteners (Ref: KS TT A FL6)
Trim flashing sealed into glazing pocket
Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation
Airtight membrane with air sealed overlapped joints
Curtain wall by others

30
Thermatile to Curtain Wall Sill Abutment Detail
Airtight membrane with air sealed overlapped joints
Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation
KS TT A Lok fasteners (Ref: KS TT A FL6)
20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25)

31
Thermatile to Curtain Wall Jamb Abutment Detail
Air seal - 4mm butyl rubber sealant
Airtight membrane with air sealed overlapped joints Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation
Site cut panel to suit
Thermatile tile support rail (Ref: KS TT A 40) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile facade unit
Flat headed fastener at 500mm maximum centres
Trim flashing sealed into glazing pocket End pressure clip/tile spacer (Ref: KS TT A 44)

32
Door Head Detail
Air seal - Bridging seal to male joint gun-grade sealant
Thermatile facade unit Air seal - 6mm bead of gun-grade sealant Thermatile starter support rail (Ref: KS TT A 41)
Optional - Internal head flashing
Pressure clip/tile spacer (Ref: KS TT A 43)
4mm butyl rubber sealant
PIR insulation board
Door head flashing
Internal head flashing (optional) with no connection to external soffit flashing
External soffit flashing with no connection to internal flashing
Ferrules used to fix door
25mm thick PIR board insulation
Door and frame by others fixed to steel support frame

33
Door Jamb Abutment Detail
Air seal - 4mm butyl rubber sealant KS1000 TT - Thermatile insulated wall panel vertically laid
20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) Door and frame by others fixed to steel support frame
Site cut panels to suit Flat headed fastener at 500mm maximum centres 4mm butyl rubber sealant Trim flashing sealed into glazing pocket KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) End pressure clip/tile spacer (Ref: KS TT A 44)
Thermatile support rail (Ref: KS TT A 40)

34
Internal Corner Detail
Air seal - 4mm butyl rubber sealant
Site cut panel to suit
Internal closure flashing
Insulated support panel 4mm butyl rubber sealant Trim flashing Thermatile facade unit KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Insulated support panel

35
Recessed Window Sill Detail
Window and frame by others fixed to steel support frame
20mm x 3mm selfadhesive PVC sealant tape (Ref: KS TT A SVG25)
25mm thick PIR board insulation
KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) KS1000 TT - Thermatile insulated wall panel vertically laid
Thermatile starter support rail (Ref: KS TT A 41) Thermatile facade unit

36
Recessed Window Head Detail
Optional - Internal head flashing
Air seal - Bridging seal to male joint gun-grade sealant
Galvanised door head
PIR insulation board 4mm butyl rubber sealant Internal head flashing (optional) with no connection to external soffit flashing Door head flashing External soffit flashing with no connection to internal flashing 25mm thick PIR board insulation Ferrules used to fix door
Window and frame by others fixed to steel support frame
Building Regulations Part L2 Thermal Data fmin = 0.51 = 0.62W/mK

37
Stepped AWP Jamb Abutment Detail

Thermatile support rail (Ref: KS TT A 40) 2No main panel fasteners per joint
KS1000 TT Thermatile insulated wall panel vertically laid 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile facade unit Trim flashing
End pressure clip/tile spacer (Ref: KS TT A 44)
38
Stepped Masonry Jamb Abutment Detail

Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Site cut panel to suit Closure flashing with 100mm air sealed overlapped joints Air seal - 4mm butyl rubber sealant KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) KS1000 TT - Thermatile insulated wall panel vertically laid Air seal Continuous bead of gun-grade sealant Polyethylene backing rod with silicone sealant by others
Thermatile tile support rail (Ref: KS TT A 40) Thermatile facade unit 4mm butyl rubber sealant Trim flashing End pressure clip/tile spacer (Ref: KS TT A 44)
Flat headed fastener at 500mm maximum centres

39
Kingspan Insulated Roof, Wall & Facade Systems

Roof Systems
KS1000 RW Trapezoidal KS1000 SF Secret Fix KS1000 TS Tile Support KS500/1000 ZIP KingZIP KS1000 LP Lo-pitch
KS1000 CR Curved
KS1000 RT Roof Tile
KS1000 XD LongSpan X-dek
Wall & Facade Systems

KS600, 900 & 1000 Optimo KS600, 900 & 1000 MR Micro-Rib KS600, 900 & 1000 EB Euro-Box KS600, 900 & 1000 FL-S Flat (Stucco) KS1000 TT Thermatile Tile Hanging System
KS600, 900 & 1000 MM Mini-Micro
KS600, 900 & 1000 CX Convex
KS600, 900 & 1000 WV Wave
KS600, 900 & 1000 LS LongSpan
KS1000 RW Trapezoidal
Kingspan Limited
UK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: info@kingspanpanels.com Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: sales.ire@kingspanpanels.com Details for the following countries; Australia, Belgium, Czech Republic, Germany, Hungary, Netherlands, New Zealand, Poland, Romania, Slovakia can be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

Thermatile Technical Brochure

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Thermatile Technical Brochure

Transféré par

Droits d'auteur :

Formats disponibles

I n s u l a t e d Pa n e l s

CI/SfB (47) Nh2 April 2006

Building to the Power of

Tile Colour: Rose

Offers increased visual options and design flexibility

Introduction Product Data Model Specifications Construction Details

Tile Colour: Flame

Core Thickness (mm) Weight kg/m2 0.63/0.4 steel

Product Data : Panel

Tile Colour: Flame

U value W/m2K 0.44 0.35* 0.30*

Quality & Durability

Guarantees & Warranties

Panel Core Thickness No. panel/pack (max.)

Site Installation Procedure

Product Data : Panel

Tile Colour: Ash

Tile Colour: Flame

Product Data : Tile

Tile - Module Sizes

500 x 250mm, smooth

500 x 280mm, smooth

600 x 250mm, smooth

600 x 280mm, smooth

Product Data : Tile

Tile Colour: Ash

Tile Colour: Rose

Tile Colour: Slate

Tile Colour: Rose

2. Intermediate Support Rail (Ref: KS TT A 40)

3. Connection Piece (Ref: KS TT A 42)

4. Compression Spring (Ref: KS TT A 43)

5. KS TT A Lok Rail Fasteners (Ref: KS TT A FL6)

6. PVC Sealant Tape (Ref: KS TT A SVG25)

Product Data : Ancillary

Product Data : Ancillary

KS1000 TT - Thermatile Insulated Facade System Vertically Laid

Ref No: 1/5.77/LPS-B

Materials & Coatings

Tile Colour: Coral

Tile Colour: Ash

KS1000 TT - Thermatile Insulated Facade System Vertically Laid

Ref No: 1/5.77/LPS-B

Type of Cladding System

Tile Colour: Ash

KS1000 TT - Thermatile Insulated Facade System Vertically Laid

Ref No: 1/5.77/LPS-B

Detail 3 - Drip Detail

Horizontal support rail

Pattern B (Single/Double Fasteners)

Tile Colour: Rose

996mm for 1000mm Module External weather sheet

Internal liner sheet

996mm for 1000mm Module

17 20 20 10 10 0.75 Factory applied weather seal

Available Panel Thicknesses

Exactly precise dimensions must always be measured from actual samples

All dimensions in millimetres.

Thermatile facade unit

Building Regulations Part L2 Thermal Data fmin = 0.41 = 0.52 W/mK

External Corner Detail

Thermatile tile support rail (Ref: KS TT A 40) Thermatile facade unit

Air seal - 6mm bead of gun-grade sealant

KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6)