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User Guide
Contents
Page
User Guide
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1
About this User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 Overview of the PSI Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1
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ii
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1
1.1
Introduction
About this User Guide
This document provides guidance to the piping/stress engineer on how to create and configure stress groups using the Pipe Stress Interface (PSI) application. It is assumed that the piping/stress engineer has a basic understanding of the PDMS software.
1.2
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Figure 2:1.
2. Select Utilities>Pipe Stress Interface from the main menu Figure 2:2.: Utilities pulldown menu.
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Figure 2:2.
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3. A Default Creation Zone form is now displayed Figure 2:3.: Default Creation Zone Form. Select a zone in which to create your Stress Groups from the form and select OK.
Figure 2:3.
If no zone is found, a new zone should be created with its purpose set to PSI; only zones with their purpose set to PSI will be displayed in the Default Creation Zone (PSI is the default selection for Stress Zones; this can be modified in the PSI defaults form). Note: A Stress Group is a PDMS pipe with a list of branches to be stressed. 4. The Pipe Stress Interface form is now displayed Figure 2:4.: Pipe Stress Interface Form.
Figure 2:4.
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3
3.1
Groups Tab
Creating a Stress Group
1. To create a new Stress Group, select the New Stress Group button on the Pipe Stress Interface forms Groups tab (Figure 2:4.: Pipe Stress Interface Form). A New Stress Group Name form is displayed (Figure 3:1.: New Stress Group Name Form); enter the name of your new stress group and select OK. To close the window without creating a new stress group select the Dismiss button.
Figure 3:1.
Note: Stress Group names containing slashes or periods are not valid and will cause later problems if used. 2. Once you have created a new Stress Group it will be displayed in the Existing Groups box (Figure 3:2.: Existing Groups Box) on the Pipe Stress Interface form and in the Design Explorer hierarchy if displayed.
Figure 3:2.
3.2
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greyed out and inactive. Note: The lowest level to add to a Stress Group is a branch; branches can be split if it is necessary to stress part of a branch. 2. Select the branches to include in the Stress Group by graphically selecting them using the left mouse button. Figure 3:3.: Branches included in the Stress Group shows the branches to include in a stress group have been selected in red. Note: This colour might vary depending upon your configuration settings.
Figure 3:3.
3. To remove a branch which you have selected, select it again and you will be prompted with a choice to remove the selected branch from the stress group. (Figure 3:4.: Remove Branch dialogue)
Figure 3:4.
4. Once you have finished selecting the branches to include in your stress group select the Esc (escape) key. The Pipe Stress Interface form will now become active.
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5. The branches that you selected to include in your stress group should now be listed in the Group Members box (Figure 3:5.: Group Members Box). Members can be added or removed from a group at any time by selecting the Add/Remove Members button or right clicking on a Stress Group to reveal a context menu and selecting Add CE or Remove CE. See Context Menus for more details.
Figure 3:5.
3.3
3.4
Find a Group
The Find Groups button allows you to determine what Stress Groups the current element belongs to. Graphically select a branch and select the Find Groups button and a form will be displayed that lists the Stress Groups that the branch belongs to.
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4
4.1
Display Tab
Graphics
The Graphics section (Figure 4:1.: Graphics section) on the Display Tab contains two radio buttons which can be toggled between; Main Nodes and Case Nodes and three check box options; Branches, Graphics and Connected which can be checked on/off.
Figure 4:1.
Graphics section
Toggling between the Main Nodes and Case Nodes (Load case nodes returned from after stressing) shows the node numbers of the respected selection in the 3D Design window. (Figure 4:2.: Nodes shown on branch)
Figure 4:2.
Checking the Branches box shows the names of the branches in the selected Stress Group in the 3D Design window. (Figure 4:3.: Branch names shown)
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Figure 4:3.
Checking the Graphics box means that all graphics are turned on. Not checking the Graphics box only shows the current Stress Group in the 3D view, i.e. all other pipes, equipment and structures are not shown (Figure 4:4.: Stress Group shown only). Note: Current limitation: it may be necessary to use the right-button context menu item refresh to show the current group after un-checking the Graphics box
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Figure 4:4.
The Connected box turns the equipment that is connected to the Stress Group on and off in the 3D view (Figure 4:5.: Connected equipment turned on).
Figure 4:5.
4.2
Animation
The Animation section on the Display Tab allows you to view the processing order of the components in a Stress Group. Firstly select the Stress Group you want to view from the Existing Group box, and then select the Show button. The individual components of the selected Stress Group will be highlighted in the 3D view in the order in which they will be processed (Figure 4:6.: Processing Order of a Stress Group).
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Figure 4:6.
4.2.1
Animation Speed
The speed at which the processing order is display in the 3D view can be controlled by the Speed track bar (Figure 4:7.: Speed Track Bar). To view the order faster slide the bar to the right, to view the order slower slide the bar to the left.
Figure 4:7.
4.2.2
Processing Order
Branches are processed in the order in which they appear in the Group Members box. To change this processing order select the branch you want to move in the Group Members Box (Figure 3:5.: Group Members Box) and click on the up or down arrows to the right of the box. Note: Current Limitation: the Group Members box does not always update when the up and down arrows are selected. To force an update switch to a different stress-group and back.
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Figure 4:8.
The transparency of the currently active stress group can be altered as shown in Figure 4:9.: Display options (It is set to Solid as default). Both the Main Group and the currently selected Load Case can be changed independently. Off removes the current active group from the 3D view.
Figure 4:9.
Display options
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5
5.1
Figure 5:1.
Deletes the currently selected Stress group Brings up the Show Details form as shown in Figure 5:2.: Node Details Form Rebuilds and refreshes members of the currently selected group
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Figure 5:2.
5.2
Figure 5:3.
Each icon on the PSI toolbar and its assigned action or purpose is listed in Table 5: 1.: Table Menu Shortcut Items below. Show Pipe Modification form Modify Stress Defaults (See chapter 4)
Table 5: 1.
5.3
5.3.1
Display Options
The columns displayed on the Node Details form can be customised from the Pipe Stress Interface Defaults form.
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The Node Details form has two radio buttons (Figure 5:4.: Display Format). Selecting All Nodes displays all node on the form (inactive and active nodes), selecting Active Nodes just displays active nodes i.e. those nodes with a node number.
Figure 5:4.
Display Format
5.3.2
Renumbering Nodes
Nodes of a stress group can be renumbered by selecting the Renumber Nodes button located on the Node Details form (Figure 5:5.: Node Renumbering Form).
Figure 5:5.
Single Node Renumbering To renumber a single node, select the appropriate node in the list and enter a new node number in the New Number text box. Select Update Numbers to view the changes and then select Apply to save the changes. Note: If you choose a node number that is already in use then you will be asked if you want to renumber all subsequent nodes; these will be renumbered according to the increment value in the Increment text box.
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Cascading Node Renumbering When you select a node to be renumbered using the Cascade option, all subsequent nodes are also renumbered according to the increment value in the Increment text box. Reset Button This resets all nodes to their original node numbers.
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Figure 6:1.
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6.1
6.2
Node Errors
The Node errors tab shows problems such as the component weight not being set. These errors should be rectified before the pipe is sent to be stressed.
6.2.1
Figure 6:2.
5. Select Display node attributes from the context menu. 6. Alternatively select the Node Attributes button the Node Details form. 7. A form will be displayed with the majority of the fields being read-only. However if the weight is zero then the weight field can be changed. Once you have changed the weight to a suitable value, select Apply and a message will be displayed warning you
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that the changes made by this method are only temporary. See Figure 6:3.: Confirmation Message.
Figure 6:3.
Confirmation Message
Note: Further changes to weight values can be made within Caesar II.
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Figure 7:1.
The Pipe Stress Interface Defaults form has five tabs: Database Units Interface Settings Expressions Restraint Data Node Form Display Columns
For information on how to use the Pipe Stress Interface Defaults form, refer to the PSI Admin guide.
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8
8.1
PDMS to CAESAR II
Creating a CAESAR II Neutral File
To create a CAESAR II Neutral file for a selected Stress Group, select the Write Data to cii file button on the Output/Input tab. Important: Do a Save Work immediately after creating a CAESAR Neutral File so that all data relating to the Stress Group is saved within PDMS. Once the button has been selected three folders called input, output and logs are used to store the data. They are located in the same area as the project directories e.g. C:\ProjectPath\Project\Sampsi where the name of the project is Sam. The files contained within these folders are named according to the name given to your Stress Group. See Table 8: 1.: Input and Output Folders. The input folder contains the newly created CAESAR II Neural File (*.cii) which can be input into Caesar II. The output folder contains an xml file which contains pipe stress data exported from PDMS in a predefined schema. The logs folder contains a HTML reports viewable via a web browser: _log.html which contains information about the conversion from the *.xml file to the Caesar II Neural File. The _log.html contains version information for the .cii converter, and also any messages to do with the running of the conversion process - it is a good place to look if things go wrong. It also contains information about the PDMS elements translated, and any assumptions and
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default values used (for example missing weights or wall thicknesses). The stress engineer may find it useful to have a look at this file. Folder Name Examples of files produced
Table 8: 1.
8.2
Figure 8:1.
2. The Neutral File Generator form is displayed (Figure 8:2.: Neutral File Generator box). Select the radio button labelled Convert Neutral File to CAESAR II Input File. 3. Select the Browse button and navigate to the *.cii file in the input folder created by the Pipe Stress Interface. 4. Select the Convert button. A message confirming the conversion is displayed.
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Figure 8:2.
8.3
Figure 8:3.
Select Input>Piping from the Main menu to display the Caesar II piping input spreadsheet which contains all the information of the Stress Group created in PDMS. (Figure 8:4.: Piping Input Form)
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Figure 8:4.
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CAESAR II to PDMS
In order to bring back stress data from CAESAR to PDMS, two CAESAR files need to be created; Report File (*.OUT) containing Displacement data for one or more Load Cases Neutral file(*.CII) of the stress pipe
9.1
Figure 9:1.
Next, select one or more load cases under Load Cases Analysed. For information on editing load cases please see the CAESAR II User Guide. Then Select Displacements under Report Options which will output translations and rotations for each node. Other report options may be selected too, but are not passed back into PDMS.
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Note: It is important to select the 132 column report option under Miscellaneous Options rather than the standard 80 column report, otherwise PSI might encounter problems reading back the data. Note: It is advised that you dont add the optional two title lines in CAESAR for similar reasons as above. Now save the report file File> Save.
9.2
9.3
9.4
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Figure 9:2.
PSI Error
A HTML log (*_RetLog.html) is also created and stored in the logs folder every time the Convert Output button is selected. The log gives more detail on what the conversion process has found and where, if any problems have occurred. Any Errors will be highlighted in Red, Warnings in Blue and Restraints in green.
Folder Name
Figure 9:3.
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Figure 9:4.
Note: Make sure you have the corresponding Stress Group selected in the Existing Groups box so that the main pipe and load case models can be shown in the 3D view. Note: You may have to re-select the Stress Group after opening the file to see the changes. The Load Case Model list should now be populated with a list of load cases; any invalid load cases will be deleted. To view different load cases overlaid on the original pipe, simply select the required load case from the list.
9.6
Figure 9:5.
The return node details form includes two new columns; deflection and status. Deflections are set for active nodes that have been stressed and have deflection data returned to PDMS. The status column is also set for active nodes. Any new nodes will be set to New; deleted nodes will be set to Deleted and nodes which are unchanged are set to False. New Nodes New nodes that have been added in CAESAR e.g. an expansion loop will be displayed in PDMS as node numbers in space connected by a dotted line, as can be seen below:
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Figure 9:6.
9.7
Clash Checking
Load cases can be clash checked by selecting the clasher icon on the Output/Input tab . Select the load case you want to clash check from the list of load case models and select the clasher icon. Any items that clash will be added to the drawlist.
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Index
A
Animation . . . . . . . . . . . . . . . . . . . . . . . . 4:3 speed . . . . . . . . . . . . . . . . . . . . 4:3, 4:4 Application starting . . . . . . . . . . . . . . . . . . . . . . . 2:1
F
Form node details . . . . . . . . . . . . . . . . . . . 5:2
G
Graphics . . . . . . . . . . . . . . . . . . . . . . . . . Group active stress . . . . . . . . . . . . . . . . . . . find . . . . . . . . . . . . . . . . . . . . . . . . . . rebuild . . . . . . . . . . . . . . . . . . . . . . . Groups Tab . . . . . . . . . . . . . . . . . . . . . . 4:1 4:4 3:3 3:3 3:1
C
CAESAR II converting . . . . . . . . . . . . . . . . . . . . . 8:2 create neutral file . . . . . . . . . . . . . . . 8:1 open input file . . . . . . . . . . . . . . . . . . 8:3 to PDMS . . . . . . . . . . . . . . . . . . . . . . 9:1 Caesar II create neutral file . . . . . . . . . . . . . . . 8:1 Checking stress group . . . . . . . . . . . . . . . . . . . 6:1 Clash Checking . . . . . . . . . . . . . . . . . . . . 9:5
M
Members add . . . . . . . . . . . . . . . . . . . . . . . . . . remove . . . . . . . . . . . . . . . . . . . . . . . Menus . . . . . . . . . . . . . . . . . . . . . . . . . . context . . . . . . . . . . . . . . . . . . . . . . . 3:1 3:1 5:1 5:1
D
Defaults psi . . . . . . . . . . . . . . . . . . . . . . . . . . . 7:1 Display Options . . . . . . . . . . . . . . . . . . . . 5:2
N
Node Cascading renumbering . . . . . . . . . . . . . . . . . . . Node Single renumbering . . . . . . . . . . . . . . . . . . . Nodes new . . . . . . . . . . . . . . . . . . . . . . . . . renumbering . . . . . . . . . . . . . . . . . . . Nodes Return edit . . . . . . . . . . . . . . . . . . . . . . . . . . 5:4 5:3 9:4 5:3 9:4
E
Errors data consistency . . . . . . . . . . . . . . . . 6:2 node . . . . . . . . . . . . . . . . . . . . . . . . . 6:2 weight . . . . . . . . . . . . . . . . . . . . . . . . 6:2
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P
PDMS to CAESAR II . . . . . . . . . . . . . . . . 8:1 Processing Order . . . . . . . . . . . . . . . . . . 4:4 PSI Application overview . . . . . . . . . . . . . . . . . . . . . . 1:1
R
Report File create . . . . . . . . . . . . . . . . . . . . . . . . 9:1
S
Stress Group creating . . . . . . . . . . . . . . . . . . . . . . . 3:1
T
Toolbar psi . . . . . . . . . . . . . . . . . . . . . . . . . . . 5:2 Toolbars . . . . . . . . . . . . . . . . . . . . . . . . . 5:1
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