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Two Become One: CA44 Valve Terminal System Integrates All the Valve Functions of Two Standard Air Boxes
CA44 is a new innovation from Rexroth that combines the benets of a standard air box with the exibility of a classic valve terminal system. This new product is the most compact four-valve solution with AS-i connection on todays market.
Extremely adaptable and efcient CA44 is the intelligent solution for integrating pneumatic valves in systems with AS-i bus structures:
Valve terminal with integrated AS-i electronics (AS-i chip with address) Four electric inputs with M8 connection Pneumatic air supply and exhaust air
Compact installation sizes Valve functions can be combined as desired Easy to install: all connections are located on one side Valve exchange without changing the address Just one AS-i address for four valve functions and four electric inputs Long service life, more than 100 million cycles CA44 is smaller than two air boxes and signicantly smaller than all other valve terminal systems with similar functions.
An AS-i coupling module is used to connect CA44: simply plug the module onto the AS-i cable. Standard component Direct mounting onto DIN rail Resistant against polarity reversal
For valve functions that up until now needed two air boxesone Rexroth CA44 can do it all.
www.boschrexroth-us.com/brp
Technical Data General Degree of protection according to EN 60 529/IEC 529 Ambient temperature range Nominal flow Qn Working pressure range AS-i bus I/O code ID code / ID2 code Rated voltage Power consumption max. Sensor supply AS-i bus Current per triggered input Total output for sensors Load supply 24 V DC external Rated voltage Protective min. voltage Residual ripple Rated current per valve solenoid Electromagnetic compatibility
IP 67 (NEMA 6)when assembled 0 C to +50 C (+32 F to +122 F) 200 l/min (0.2 Cv) 2.0 - 8 bar (29 - 116 psi) 7 F/E according to AS-i specifcations 26,5 - 31,6 V 205 mA 5 mA (short-circuit proof) max. 150 mA (short-circuit proof) 24 V DC (-15% / +20%) (PELV) according to IEC 60364-4-41 0,5 % 20 mA EN 50295
Application area
This AS-i bus module comply with the AS-i specification V2.11 Rev. 1; Jan. 31, 2001. AB Address/Module) Allocation scheme and manual valve position 1 2 D0 solenoid 14 -AS-i Data bit D3 D1 solenoid 12 --solenoid 14 Manual D2 -solenoid 12 R499050024
AS-Interface module with MC-valve, with silencer, without coupling module - METRIC version MC- Valves turn, detent override Metric version ( Port 1 = 8 mm, Port 3 = 10 mm) Valve position 1 Valve position 2 Code DI/AUX 5R/ X DI/AUX GR/ X DI/AUX 5R/5R Part no. R480034011 R480034012 R480034016 2x 2x3/2 WV, NC, D=4 0820057106 2x 2x3/2 WV, NC, D=6 0820057102 2x 2x3/2 WV, NO, D=4 0820057206 2x 2x3/2 WV, NO, D=6 0820057202 2x 2x3/2 WV, NC/NO, D=4 0820057306 2x 2x3/2 WV, NC/NO, D=6 0820057302 2x 4/2 WV, single pilot, D=4 0820057006 2x 4/2 WV, single pilot, D=6 0820057002 2x 4/2 WV, double pilot, D=4 412003515 2x 4/2 WV, double pilot, D=6 412003517 DI/AUX 5N/5N R480034039 Valve position 1 Valve position 2 Code Part no. 2x3/2 WV, NC, D=4 Blanking plate 0820057105 1825700086 2x3/2 WV, NC, D=6 Blanking plate 0820057101 1825700086 2x 2x3/2 WV, NC, D=4 0820057105 2x 2x3/2 WV, NC, D=6 0820057101 2x 2x3/2 WV, NO, D=4 0820057205 2x 2x3/2 WV, NO, D=6 0820057201 2x 2x3/2 WV, NC/NO, D=4 0820057305 2x 2x3/2 WV, NC/NO, D=6 0820057301 2x 4/2 WV, single pilot, D=4 0820057005 2x 4/2 WV, single pilot, D=6 0820057001 MC- Valves turn override
DI/AUX HR/HR R480034019 DI/AUX 7R/7R DI/AUX IR/IR DI/AUX 1R/1R R480034022 R480034020 R480034023
DI/AUX HN/HN R480034034 DI/AUX 7N/7N DI/AUX IN/IN DI/AUX 1N/1N R480034035 R480034038 R480034040
AS-Interface module without MC-valve, without silencer and without coupling module (metric) Metric version (port 1 = 8 mm, port 3 = 10 mm) CA44/AS-i/DI/AUX (DI = digital input, AUX = auxiliary power) basic module Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office. AS-Interface module with MC-valve, with silencer, without coupling module - INCH version
MC- Valves turn, detent override Inch version (port 1 = 1/4", port 3 = 3/8")* Valve position 1 & 2 Valve material number 2x 2x3/2 WV, NC, D=M7 0820057107 2x 2x3/2 WV, NC, D=4 0820057105 2x 2x3/2 WV, NC, D=6 0820057101 2x 2x3/2 WV, NO, D=M7 0820057207 2x 2x3/2 WV, NO, D=4 0820057205 2x 2x3/2 WV, NO, D=6 0820057201 2x 2x3/2 WV, NC/NO, D=M7 0820057307 2x 2x3/2 WV, NC/NO, D=4 0820057305 2x 2x3/2 WV, NC/NO, D=6 0820057301 2x 4/2 WV, single solenoid, D=M7 0820057007 2x 4/2 WV, single solenoid, D=4 0820057005 2x 4/2 WV, single solenoid, D=6 0820057001 Code DI/AUX GR/GR DI/AUX GR/GR DI/AUX GR/GR DI/AUX HR/HR DI/AUX HR/HR DI/AUX HR/HR DI/AUX IR/IR DI/AUX IR/IR DI/AUX IR/IR DI/AUX AR/AR DI/AUX AR/AR DI/AUX AR/AR Part no. R480250734 R480250735 R480250736 R480250740 R480250741 R480250742 R480250746 R480250747 R480250748 R480250753 R480250754 R480250755 Valve position 1 & 2 Valve material number 2x 2x3/2 WV, NC, D=M7 0820057108 2x 2x3/2 WV, NC, D=4 0820057106 2x 2x3/2 WV, NC, D=6 0820057102 2x 2x3/2 WV, NO, D=M7 0820057208 2x 2x3/2 WV, NO, D=4 0820057206 2x 2x3/2 WV, NO, D=6 0820057202 2x 2x3/2 WV, NC/NO, D=M7 0820057308 2x 2x3/2 WV, NC/NO, D=4 0820057306 2x 2x3/2 WV, NC/NO, D=6 0820057302 2x 4/2 WV, single solenoid, D=M7 0820057008 2x 4/2 WV, single solenoid, D=4 0820057006 2x 4/2 WV, single solenoid, D=6 0820057002 2x 4/2 WV, double solenoid, D=M7 R412003518 2x 4/2 WV, double solenoid, D=4 R412003515 2x 4/2 WV, double solenoid, D=6 R412003517 Code Part no. MC- Valves turn override
Code DI/AUX
DI/AUX GN/GN R480250737 DI/AUX GN/GN R480250738 DI/AUX GN/GN R480250739 DI/AUX HN/HN DI/AUX HN/HN DI/AUX HN/HN DI/AUX IN/IN DI/AUX IN/IN DI/AUX IN/IN DI/AUX AN/AN DI/AUX AN/AN DI/AUX AN/AN DI/AUX BN/BN DI/AUX BN/BN DI/AUX BN/BN R480250743 R480250744 R480250745 R480250749 R480250751 R480250752 R480250756 R480250757 R480250758 R480250759 R480250760 R480250761
*Manifold ports are inch, the individual MC valves are metric ported as shown in table.
AS-Interface module without MC-valve, without silencer and without coupling module (inch) Inch version (port 1 = 1/4 ", port 3 = 3/8 ") CA44/AS-i/DI/AUX (DI = digital input, AUX = auxiliary power) basic module Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office. Accessories (to be ordered separately) Accessories for metric and inch version Coupling module with AUX Connection cable, straight, with threaded coupling, M8x1, 3-pin Connection cable, straight, with threaded coupling, M8x1, 3-pin Connection cable, straight, with threaded coupling, M8x1, 3-pin Protection cap M8x1 (delivery unit: 25 pcs) Valve labels (4 frames with 40 labels each) Silencer 10 mm 2 Cablelength [m] (ft.) -3 (9.8) 5 (16.4) 10 (32.8) ---Part no. R412000302 8946203602 8946203612 8946203622 R412003493 1829929023 R412000593 Code DI/AUX Part no. R412006942
Metric manifold: Port 1 = 8mm, Port 3 = 10mm Inch manifold: Port 1 = 1/4", Port 3 = 3/8" Input M8
Technical Data General Degree of protection according to EN 60 529/IEC 529 Ambient temperature range Nominal flow Qn Working pressure range AS-i bus I/O code ID code / ID2 code Rated voltage Power consumption max. Current per valve solenoid Sensor supply AS-i bus Total output for sensors Current per triggered input Electromagnetic compatibility
IP 67 (NEMA 6)when assembled 0 C to +50 C (+32 F to +122 F) 200 l/min (0.2 Cv) 2.0 - 8 bar (29 - 116 psi) 7 F/E according to AS-i specifcations 26,5 - 31,6 V 265 mA 20 mA max. 150 mA (short-circuit proof) 5 mA (short-circuit proof) EN 50295
Application area
This AS-i bus module comply with the AS-i specification V2.11 Rev. 1; Jan. 31, 2001. (AB Address/Module) Allocation scheme and manual valve position 1 2 D0 solenoid 14 -AS-i Data bit D3 D1 solenoid 12 --solenoid 14 Manual D2 -solenoid 12 R499050025
AS-Interface module with MC-valve and with silencer, without coupling module MC- Valves turn, detent override Metric version (port 1 = 8 mm, port 3 = 10 mm) Valve position 1 Valve position 2 Code DI 5R/5R DI GR/GR DI 6R/6R DI HR/HR DI 7R/7R DI IR/IR DI 1R/1R DI AR/AR Part no. R480034045 R480034046 R480034047 R480034048 R480034049 R480034050 R480034052 R480034053 Valve position 1 Valve position 2 Code DI 5N/5N DI GN/GN DI 6N/6N DI HN/HN DI 7N/7N DI IN/IN DI 1N/1N DI AN/AN DI BN/BN DI BN/BN Part no. R480034056 R480034057 R480034058 R480034059 R480034060 R480034061 R480034062 R480034063 R480034054 R480034055 2x 2x3/2 WV, NC, D=4 0820057105 2x 2x3/2 WV, NC, D=6 0820057101 2x 2x3/2 WV, NO, D=4 0820057205 2x 2x3/2 WV, NO, D=6 0820057201 2x 2x3/2 WV, NC/NO, D=4 0820057305 2x 2x3/2 WV, NC/NO, D=6 0820057301 2x 4/2 WV, single pilot, D=4 0820057005 2x 4/2 WV, single pilot, D=6 0820057001 2x 2x3/2 WV, NC, D=4 0820057106 2x 2x3/2 WV, NC, D=6 0820057102 2x 2x3/2 WV, NO, D=4 0820057206 2x 2x3/2 WV, NO, D=6 0820057202 2x 2x3/2 WV, NC/NO, D=4 0820057306 2x 2x3/2 WV, NC/NO, D=6 0820057302 2x 4/2 WV, single pilot, D=4 0820057006 2x 4/2 WV, single pilot, D=6 0820057002 2x 4/2 WV, double pilot, D=4 412003515 2x 4/2 WV, double pilot, D=6 412003517 D = tube outside diameter MC- Valves turn override
AS-Interface module without MC-valve, without silencer and without coupling module (metric) Metric version ( port 1 = 8 mm, port 3 = 10 mm) CA44/AS-i/DI (DI = digital input) basic module Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office. Code AS-i/DI Part no. R480034443
MC- Valves turn, detent override Inch version (port 1 = 1/4", port 3 = 3/8")* Valve position 1 & 2 Valve material number 2x 2x3/2 WV, NC, D=M7 0820057107 2x 2x3/2 WV, NC, D=4 0820057105 2x 2x3/2 WV, NC, D=6 0820057101 2x 2x3/2 WV, NO, D=M7 0820057207 2x 2x3/2 WV, NO, D=4 0820057205 2x 2x3/2 WV, NO, D=6 0820057201 2x 2x3/2 WV, NC/NO, D=M7 0820057307 2x 2x3/2 WV, NC/NO, D=4 0820057305 2x 2x3/2 WV, NC/NO, D=6 0820057301 2x 4/2 WV, single solenoid, D=M7 0820057007 2x 4/2 WV, single solenoid, D=4 0820057005 2x 4/2 WV, single solenoid, D=6 0820057001 Code DI GR/GR DI GR/GR DI GR/GR DI HR/HR DI HR/HR DI HR/HR DI IR/IR DI IR/IR DI IR/IR DI AR/AR DI AR/AR DI AR/AR Part no. R480250702 R480250703 R480250704 R480250708 R480250709 R480250710 R480250714 R480250715 R480250716 R480250720 R480250721 R480250722
Valve position 1 & 2 Valve material number 2x 2x3/2 WV, NC, D=M7 0820057108 2x 2x3/2 WV, NC, D=4 0820057106 2x 2x3/2 WV, NC, D=6 0820057102 2x 2x3/2 WV, NO, D=M7 0820057208 2x 2x3/2 WV, NO, D=4 0820057206 2x 2x3/2 WV, NO, D=6 0820057202 2x 2x3/2 WV, NC/NO, D=M7 0820057308 2x 2x3/2 WV, NC/NO, D=4 0820057306 2x 2x3/2 WV, NC/NO, D=6 0820057302 2x 4/2 WV, single solenoid, D=M7 0820057008 2x 4/2 WV, single solenoid, D=4 0820057006 2x 4/2 WV, single solenoid, D=6 0820057002 2x 4/2 WV, double solenoid, D=M7 R412003518 2x 4/2 WV, double solenoid, D=4 R412003515 2x 4/2 WV, double solenoid, D=6 R412003517
Code DI GN/GN DI GN/GN DI GN/GN DI HN/HN DI HN/HN DI HN/HN DI IN/IN DI IN/IN DI IN/IN DI AN/AN DI AN/AN DI AN/AN DI BN/BN DI BN/BN DI BN/BN
Part no. R480250705 R480250706 R480250707 R480250711 R480250712 R480250713 R480250717 R480250718 R480250719 R480250723 R480250724 R480250725 R480250726 R480250727 R480250728
*Manifold ports are inch, the individual MC valves are metric ported as shown in table.
AS-Interface module without MC-valve, without silencer and without coupling module (inch) Inch version (port 1 = 1/4 ", port 3 = 3/8 ") CA44/AS-i/DI (DI = digital input) basic module Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office. Code AS-i/DI Part no. R412006944
Accessories (to be ordered separately) Accessories for metric and inch version Coupling module Connection cable, straight, with threaded coupling, M8x1, 3-pin Connection cable, straight, with threaded coupling, M8x1, 3-pin Connection cable, straight, with threaded coupling, M8x1, 3-pin Protection cap M8x1 (delivery unit: 25 pcs) Valve labels (4 frames with 40 labels each) Silencer 10 mm Cablelength [m] (ft.) -3 (9.8) 5 (16.4) 10 (32.8) ---Part no. R412000299 8946203602 8946203612 8946203622 R412003493 1829929023 R412000593
Metric manifold: Port 1 = 8mm, Port 3 = 10mm Inch manifold: Port 1 = 1/4", Port 3 = 3/8" Input M8
Technical Data General Degree of protection according to EN 60 529/IEC 529 Ambient temperature range Nominal flow Qn Working pressure range AS-i bus I/O code ID code / ID2 code Rated voltage Power consumption max. Load supply 24 V DC external Rated voltage Protective min. voltage Residual ripple Rated current per valve solenoid Electromagnetic compatibility
IP 67 (NEMA 6) when assembled 0 C to +50 C (+32 F to +122 F) 200 l/min (0.2 Cv) 2.0 - 8 bar (29 - 116 psi) 8 F/E according to AS-i specifcations 26,5 - 31,6 V 35 mA 24 V DC (-15% / +20%) (PELV) according to IEC 60364-4-41 0,5 % 20 mA EN 50295
Application area
This AS-i bus module comply with the AS-i specification V2.11 Rev. 1; Jan. 31, 2001. (AB Address/Module) Allocation scheme and manual valve position 1 2 D0 solenoid 14 -AS-i Data bit D3 D1 solenoid 12 --solenoid 14 Manual D2 -solenoid 12 R499050071
AS-Interface module without MC-valve, without silencer and without coupling module (port 1 = 8mm, port 3 = 10 mm) Module CA44/AS-i/AUX (AUX = auxiliary power) basic module Code AS-i/AUX Part no. R480034444
Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office.
Accessories (to be ordered separately) Accessories Coupling module with AUX Silencer 10 Valve labels (4 frames with 40 labels each) Part no. R412000302 R412000593 1829929023
Technical Data General Degree of protection according to EN 60 529/IEC 529 Ambient temperature range Nominal flow Qn Working pressure range AS-i bus I/O code ID code / ID2 code Rated voltage Power consumption max. Current per valve solenoid Electromagnetic compatibility
IP 67 (NEMA 6) when assembled 0 C to +50 C (+32 F to +122 F) 200 l/min (0.2 Cv) 2.0 - 8 bar (29 - 116 psi) 8 F/E according to AS-i specifcations 26,5 - 31,6 V 95 mA 20 mA EN 50295
Application area
This AS-i bus module comply with the AS-i specification V2.11 Rev. 1; Jan. 31, 2001. (AB Address/Module) Allocation scheme and manual valve position 1 2 D0 solenoid 14 -AS-i Data bit D3 D1 solenoid 12 --solenoid 14 Manual D2 -solenoid 12 R499050072
AS-Interface module without MC-valve, without silencer and without coupling module ( port 1 = 8 mm, port = 10 mm) Module CA44/AS-i basic module Code AS-i Part no. R480034445
Other combinations on our Internet Configurator, or contact the nearest Bosch Rexroth sales office.
Accessories (to be ordered separately) Accessories Coupling module Silencer 10 Valve labels (4 frames with 40 labels each) Part no. R412000299 R412000593 1829929023
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6. PRODUCT CHANGES
Product changes including specifications, features, designs and availability are subject to change at any time without notice. For critical dimensions or specifications, contact factory.
Bosch Rexroth Corporation Pneumatics 1953 Mercer Road P Lexington, KY 40511-1021 Telephone (859) 254-8031 L Facsimile (859) 254-4188 pneumatics@boschrexroth-us.com www.boschrexroth-us.com
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North American offices: Bosch Rexroth Corporation Corporate Headquarters 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-0804
Bosch Rexroth Corporation Industrial Hydraulics 2315 City Line Road Bethlehem, PA 18017-2131 Telephone (610) 694-8300 Facsimile (610) 694-8467 Bosch Rexroth Corporation Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Telephone (847) 645-3600 Facsimile (847) 645-6201 Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 E. Third Street Buchanan, MI 49107 Telephone (269) 695-0151 Facsimile (269) 695-5363 14001 South Lakes Drive Charlotte, NC 28273 Telephone (800) 438-5983 Facsimile (704) 583-0523
Bosch Rexroth Corporation Mobile Hydraulics 145 Southchase Boulevard Fountain Inn, SC 29644-9018 Telephone (864) 967-2777 Facsimile (864) 962-5338
Bosch Rexroth Canada 3426 Mainway Drive Burlington, Ontario L7M 1A8 Telephone (905) 335-5511 Facsimile (905) 335-4184 www.boschrexroth.ca Bosch Rexroth, S.A. de C.V. Calle Neptuno # 72 Unidad Industrial Vallejo CP 07700 Mexico, D.F. Telephone (555) 754-1711 Facsimile (555) 752-5943 Further contacts: www.boschrexroth.com/addresses
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The data specified herein only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth Corp. Without their consent it may not be reproduced or given to third parties.
Printed in the United States Dec. 2008