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basic solid state physics
A comparison of polycrystalline
elastic properties computed
by analytic homogenization schemes and FEM
W. A. Counts1, M. Friák1, C. C. Battaile2, D. Raabe*, 1, and J. Neugebauer1
1
Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Straße 1, 40237 Düsseldorf, Germany
2
Computational Materials Science and Engineering Department, Sandia National Laboratories, P.O. Box 5800, Albuquerque,
NM 87185-1411, USA
Body-center-cubic (BCC) magnesium – lithium alloys are a element method. As expected, the Voigt and Reuss bounds
promising light-weight structural material. As a first step in a form the upper and lower bounds on the polycrystalline
theoretically guided materials design strategy single crystal elastic properties, which the predicted values of the self-
elastic coefficients for BCC magnesium-lithium alloys with consistent approach and finite element approaches fall in
different compositions were computed using ab initio meth- between. Additionally, the difference between the polycrys-
ods. These single crystal elastic coefficients were then used to talline elastic properties derived from the self-consistent ap-
predict the corresponding polycrystalline elastic properties proach and the finite element method is small illustrating the
using various analytic homogenization techniques (Voigt, power and value of the self-consistent approach for non-
Reuss, and a self-consistent approach) as well as the finite textured materials.
1 Introduction Magnesium-lithium alloys have the and shear modulus) from the single crystal elastic coeffi-
potential to be one of the lightest possible metallic alloy cients (Cij ’s) calculated at the atomistic level. To solve this
systems. The density of Mg–Li alloys is expected to range problem, a multi-scale approach is needed that starts at the
between 1.74 g/cm3 (ρMg) and 0.58 g/cm3 (ρLi). An addi- atomistic level and spans across the grain size level (typi-
tional benefit of alloying Mg with Li is that Li stabilizes cally between 10–100 µm for engineering polycrystals) to
the body-centered-cubic (BCC) structure over the hexago- the macroscale polycrystal level that includes on the order
nal closed packed (HCP) structure with as little as 30 at% of 108 grains.
Li. Since BCC materials are generally more ductile at room It is possible to estimate the polycrystalline elastic
temperature than HCP materials, they are favored in manu- properties using various analytic homogenization tech-
facturing operations that require room or low-temperature niques (like Voigt, Reuss, and the self-consistent approach)
forming operations. as well as the finite element method (FEM). These analytic
While there is little doubt that BCC Mg–Li alloys will approaches make assumptions on the stress–strain state or
be light-weight, it is unclear whether these alloys will offer geometry of the polycrystal in order to derive simple
advantageous polycrystalline elastic properties. As part of closed form solutions. The advantage of FEM is that no
a theoretically guided materials design strategy, the single such assumptions are necessary. In this paper, the useful-
crystal elastic constants of various BCC Mg–Li alloys ness of the analytic estimates of polycrystalline elastic
were calculated using density-functional theory (DFT) [1]. properties for materials with cubic symmetry is investi-
However, there remains the problem of calculating the gated. The polycrystalline Young’s modulus, shear mo-
macro-scale polycrystalline elastic properties (like Young’s dulus, and Poisson’s ratio of BCC Mg–Li alloys are
estimated using both analytic homogenization techniques tude of the elastic properties, it is not expected to greatly
and FEM from the same ab initio predicted single crystal affect the compositional trends, which are the primary con-
data and then compared. cern of this study.
The three independent elastic coefficients of a single-
2 Computational methods crystal with cubic symmetry were determined by distorting
2.1 Ab initio calculation of single crystal elastic the BCC supercell in three different ways [8]. The first dis-
constants DFT calculations [2, 3] were performed using tortion is the isotropic volume change from which the sin-
a plane wave pseudopotential approach as implemented in gle crystal bulk modulus is determined. The single crystal
the Vienna Ab-initio Simulation Package (VASP) code [4, bulk modulus for materials with cubic symmetry can be
5]. The exchange correlation was described by PBE-GGA expressed as a linear combination of C11 and C12
[6] and the Projector Augmented Wave (PAW) method [7]
was used to describe Mg (where the 2p and 3s electrons C11 + 2C12
Bcubic = . (1)
were considered valence) and Li (where the 2s electron 3
was considered valence). Binary alloys were described by
cubic 2 × 2 × 2 supercells containing a total of 16 atoms. The second distortion into a tetragonal structure (ε tet ) and
The plane wave cutoff energy was set to 260 eV and a the third distortion into a trigonal one (ε tri ) are defined as
16 × 16 × 16 Monkhorst–Pack mesh was used to sample
the Brillouin zone. Ê -δ / 2 0 0ˆ Ê 0 δ 0ˆ
The ground state properties (T = 0 K) of pure BCC Li Á
tet
ε = 0 -δ / 2 0 ˜ , ε = Á δ 0 0˜ ,
tri
(2)
Á ˜ Á ˜
and Mg as well as 11 alloy compositions were studied. Al- Ë 0 0 δ¯ Ë 0 0 0¯
loy compositions ranged from 6.25 at% Li (one Li atom in
a 16 atom supercell) to 93.75 at% Li (15 Li atoms in a where δ is the distortion. In all ab initio calculations, δ
16 atom supercell). In each case, only one local atomic was limited to ±4%. Both ε tet and ε tri lead to changes in
arrangement was considered for each composition. These the total energy density of the system as a function of δ .
atomic arrangements were chosen in a manner that pre- The change in the total energy density of the distorted sys-
served cubic symmetry. This choice allows the direct de- tem is defined as the strain energy density
termination of all the BCC alloy’s elastic properties. Four
of these ordered structures are shown in Fig. 1. In the pre- E tet - E0 E tri - E0
U tet = , U tri = , (3)
sent study, only one ordered structure at each concentration V0 V0
was considered due to computational limitations. While the
local atomic arrangement is expected to affect the magni- where U tet and U tri are the strain energy densities of the
tetragonal and trigonal distorted structures, E tet and E tri are
the energies of the tetragonal and trigonal distorted struc-
tures, E0 is the energy of the undistorted structure, and V0
is the volume of the undistorted structure. The U tet and U tri
data was plotted as a function δ and fit with a parabola.
The single crystal elastic coefficients were then calculated
by taking the 2nd derivative of the parabolic fit at δ = 0
and using
∂ 2U tet 3
= (C11 - C12 ) = 3C ¢ , (4)
∂δ 2 2
∂ 2U tri
= 4C44 . (5)
∂δ 2
Five different tetragonal and five trigonal distortions were
used to calculate the corresponding single crystal elastic
coefficients.
solidi
physica
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2632 W. A. Counts et al.: A comparison of polycrystalline elastic properties
and Poisson’s ratio (ν *) for an elastically isotropic poly- 2.3 Finite element method homogenization
crystal via well-established elasticity relations. Polycrystalline elastic properties were calculated using the
The upper bound on B* and G* was first calculated by the anisotropic elastic material routine within the commer-
Voigt [9] based on the assumption that during elastic de- cial finite element code MSC.Marc200×. In order to inves-
formation a polycrystal adopts a local uniform strain state. tigate the effect of grain size distribution, two different
The lower bound on B* and G* was calculated by Reuss polycrystals were meshed and simulated. The first poly-
[10] based on the assumption that during elastic deforma- crystal contained 96 (4 × 6 × 4) equally shaped square
tion the polycrystal adopts a local uniform stress state. The grains. Each grain was meshed with 27 quadratic brick
uniform strain and stress assumptions used by Voigt and elements resulting in a mesh with 2592 total elements.
Reuss represent two extremes that are rarely observed. The second polycrystal contained 84 grains of varying
For materials with cubic symmetry, the Voigt and sizes and shapes. This microstructure was generated by
Reuss bounds on B* (BV* and B* R respectively) are identical performing a Potts Monte Carlo simulation of normal,
meaning that the polycrystalline bulk modulus is equal to ideal grain growth starting from a random distribution
the single crystalline bulk modulus of voxels. The grain size distribution in this “realistic”
microstructure was log-normal where the average number
BV* = BR* = Bcubic = B* . (6) of elements per grain was around 49 and the median
number of elements per grain was 37. All the grains in
The Voigt and Reuss bounds on the polycrystalline shear this polycrystal were meshed with quadratic brick elements
modulus (GV* and GR* respectively) for materials with cubic and the resulting mesh had a total of 4096 elements.
symmetry depend on the single crystal elastic coefficients Both the square grain and non-uniform grain size poly-
via crystal meshes are shown in Fig. 2. In both polycrystals,
each grain was assigned a random orientation and the
C11 - C12 + 3C44 elasticity tensor (Cij ) containing the single crystal elastic
GV* = , (7)
5 coefficients was then rotated into the corresponding grain’s
orientation (i.e. the Cij s in each grain differed only by a ro-
5 tation).
GR* = , (8)
4( S11 - S12 ) + 3S 44 The FEM determined polycrystalline Young’s modulus
* ) and Poisson’s ratio (ν FEM
(YFEM * ) were calculated by simu-
where Cij are terms in the stiffness matrix and Sij = Cij-1. lating a uniaxial tensile test. A fixed displacement normal
A more realistic estimate of G* can be made by em- to the y-direction in the polycrystal was prescribed while
ploying a self-consistent scheme. Hershey [11] derived a displacements on three other orthogonal planes were fixed
closed form solution to the self-consistent homogenization to prevent the mesh from translating. The overall stress–
of the shear modulus (GSC * ) for materials with cubic sym- strain response was then calculated from the nodal reaction
metry. He made the following assumptions about the poly- forces and displacements. Furthermore, because polycrys-
crystal: (i) it was composed of spherically shaped grains; tals containing around 100 grains constitutes a small statis-
(ii) each grain in the polycrystal was the same size (a uni- tical population, the stress-strain response at each alloy
form grain size distribution); (iii) the grain orientation dis- concentration was simulated 5 times using the same poly-
tribution was random (a non-textured polycrystal). From crystalline mesh but with a different random orientation
these assumptions, Hershey showed that GSC * could be cal- distribution. An average YFEM * was then calculated
* and ν FEM
culated by solving the following quartic equation from these 5 simulations to approximate a random orienta-
*
EFEM
* =
GFEM . (11)
* )
2(1 + ν FEM
Figure 3 (online colour at: www.pss-b.com) Dependence of the Figure 5 (online colour at: www.pss-b.com) Compositional de-
ab initio calculated single crystal elastic coefficients for BCC pendence of shear modulus for polycrystalline BCC Mg – Li al-
Mg – Li alloys on lithium concentration. Experimental Li data at loys with a random texture. Red dashed lines indicate FEM calcu-
78 K is from Nash and Smith [13]. lations, and blue solid lines analytic ones.
solidi
physica
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2634 W. A. Counts et al.: A comparison of polycrystalline elastic properties
predictions using a non-uniform grain size polycrystal are [4] G. Kresse and J. Hafner, Phys. Rev. B 47(1), 558 – 561
50% closer to the self-consistent results than the FEM re- (1993).
sults based on a polycrystal containing a uniform grain size. [5] G. Kresse and J. Furthmüller, Phys. Rev. B 54(16), 11169 –
The good agreement between the polycrystalline elastic 11186 (1996).
properties derived from the self-consistent approach and [6] J. P. Perdew, K. Burke, and M. Ernzerhof, Phys. Rev. Lett.
FEM illustrates the power and value of applying the self- 77, 3865 (1996).
[7] P. E. Blöchl, Phys. Rev. B 50(24), 17953 – 17979 (1994).
consistent approach to materials with cubic symmetry.
[8] K. Chen, L. R. Zhao, and J. S. Tse, J. Appl. Phys. 93(3),
2414 – 2417 (2003).
Acknowledgement We thank the “Triple M Max Planck
[9] W. Voigt, Lehrbuch der Kristallphysik (Teubner, Stuttgart,
Initiative on Multiscale Modeling of Condensed Matter” for fi-
1928).
nancial support.
[10] A. Reuss, Z. Angew. Math. Mech. 9, 49 (1929).
[11] A. V. Hershey, J. Appl. Mech. 9, 49 (1954).
References [12] T. Massalski, Binary Alloy Phase Diagrams (ASM Interna-
[1] D. Raabe, B. Sander, M. Friák, D. Ma, and J. Neugebauer, tional, 1990).
Acta Mater. 55, 4475 – 4487 (2007). [13] H. Nash and C. Smith, J. Phys. Chem. Solids 9, 113 (1959).
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