Design calculation for Tank 1.

Design Datas Type of tank Inside diameter of tank Height of tank Maximum design liquid level Lower liquid level Code and edition Internal design pressure = = = = = = = = = External design pressure = = = Operating pressure Design temperature max Design temperature min Wind Speed Wind design code Seismic design code Seismic zone Number of shell courses corrosion allowance Nominal capacity Maximum capacity Net working capacity Pumping In Pumping out Design specific gravity = = = = = = = = = = = = = = = Self supported fixed cone roof 5500 mm 5700 mm 5200 mm 700 mm API 650 11 th edition,June 2007 5 mbarg 0.5 kPag 0.072519 psig 5 mbarg 0.5 kPag 0.072519 psig Atmospheric 85 0C 4 0C 41 m/s ASCE 7-05 API 650 Appendix E,UBC-97 Zone 2A 2 1.5 mm for shell,bottom,roof 135.42228 m 123.54313 m 106.91232 m
3

220 m /day 24 m /day 1

3

Product stored Roof slope Roof slope degree

= = = =

Dirty backwash water 1 9.462322 9.5 1.2 : degree degree KN/m

2

Roof life load List of Applicable appendices Appendix M not applicable Appendix E applicable Appendix F applicability Internal pressure

= =

5 mbarg 0.0050986 kg/cm 1301.0346 kg 6194.1013 kg 2313.519 kg 8507.6203 kg

2

Weight due to internal pressure Weight of shell Weight of roof Total weight Appendix F not applicable Appendix S not applicable

= = = =

2.Material specification & allowable stress values Min Yield Material strength( specification MPa) A516 Gr.70 A516 Gr.70 A516 Gr.71 A516 Gr.70 A516 Gr.70 260 260 260 260 260 shell Product Hydrostatic course Min Tensile design test width(mm strength(MPa) stress(MPa) stress(Mpa) ) 485 485 485 485 485 173 173 173 173 173 195 195 195 195 195 2000 2000 1694

Shell course 1 2 3 Bottom Roof

3.Shell thickness calculation As per API 650 cl.5.6.3.2,the minimum required thickness of shell plates shall be greater of the values td = 4.9D(H-03)G + C.A Sd tt td td = = = 4.9D(H-03) Sd design shell thickness in mm hydrostatic shell thickness in mm

= =

nominal tank diameter in m 5.5 m

= =

design liquid level in m 5.2 m

= =

design specific gravity of the liquid to be stored 1 corrosion allowance in mm 1.5 mm

C.A

= =

Sd

= =

allowable stress for the design condition in MPa 173 MPa

St

= =

allowable stress for the test condition in MPa 195 MPa Required Provided thickness in thickness mm in mm 2.26 1.95 1.65 8 8 8

SI.No 1 2 3

Shell course 1 2 3

Height in m 5200 3200 1200

td in mm 2.26 1.95 1.65

tt in mm 0.6772 0.4008 0.1244

Design of bottom plates: As per 5.4.1 All bottom plates shall have a corrosion allowance of 6mm exclusive of any corrosion allowance Required thickness Provided thickness = = 7.5 mm 8 mm

Design of self supported cone roof plates As per 5.10.5 self supported cone roof shall have a minimum thickness of 5mm and also to confirm to the following case(i) q < 37 degrees(Slope 9:12) case(ii)

>

9.5

degrees (Slope 2:12)

The first condition met The second condition is also met In SI units Minimum thickness = D 4.8Sinq 12.5 T 2.2 > 5mm

Maximum thickness where D

= =

mm exclusive of corrosion allowance

nominal tank diameter of the tank(m)

= T = = = (e-1) = =

5.5 m greater of load combinations (e)(1) and (e)(2) of appendix R(kPa) angle of cone elements to the horizontal(deg) 9.5 deg DL + (Lr or S)+0.4Pe 12 mm 0.924102 kPa 1.2 kPa 0.5 kPa 0.924102+1.2+0.4*0.5 2.324 kPa DL + 0.4(Lr or S)+Pe 0.924102+0.4*1.2+0.5 1.90 kPa 2.32 kPa 5.5/(4.8*sin9.5)xSQRT(2.325/2.2) 6.75 mm 8.25 mm

assuming roof plate thickness DL LR Pe (e-1) = = = = = (e-2) = = = greater of above Requird min. thickness of roof plate = = = Required thickness including C.A Provided thickness Wind Analysis Design wind speed = = =

12 mm

41 m/s 147.6 km/hr

As 5.2.1.j for a wind speed of 190km/hr the design wind pressure acting on a vertical projected areas of cylindrical surface = the design wind pressure acting on horizontal projected areas of conical surface = 0.86 1.44

The modified wind pressure can be calculated by multiplying the (V/190)^2 to that wind pressure Wind pressure on the projected area of cylindrical surface P1 = = Wind pressure on the projected area of conical surface P2 = 0.86*(147.6/190)^2 0.52 kPa 1.44*(147.6/190)^2

0.87 kPa Diameter of tank Height of tank D H = = = = = = Wind force on the conical surface F2 = = = Overturning moment of tank due to wind pessure = 5.5 m 5.7 m 0.46 m P1 x D x H 0.52x5.5x5.7 16.27 KN P2 x D/2 x h 0.87x2.75x0.46 13.62 KN (F1 x H/2) +(P2 x D/2 xprojected area of roof) 16.2705228631579*5.7/2 103.14845 KNm

Perpendicular height of roof "h" Wind force on the cylindrical surface F1

= =

2) of appendix R(kPa)