LP Iii I Mech 55019 (2012-2013)

Jaya Prakash Narayan Educational Society Group of Institutions
Faculty of Engineering / Faculty of Pharmacy

Department: MECHANICAL ENGINEERING
COURSEPLAN A. COURSE OVERVIEW

Year / Semester : Subject Title: Total Contact Hours: Mid Term / Quiz. Marks: Objective Subjective Lesson Plan Author: Checked By:
III B Tech I SEM DESIGN OF MACHINE MEMBERS-I 63 Hours

25 Marks 20 Minutes : 10 Marks 90 Minutes: 10 Marks D.Baswaraj. DEAN,FOE M.Naveen Krishna Asst Prof ME
Sign Sign
Academic Year: Subject Code: Duration of SEE: SEE Marks: Assignment Date : Date :
2012-13
55019
03 Hours 75 Marks 5 Marks 10.05.2012
CONTENTS:
Lesson Plan
A. COURSE OVERVIEW.......................................................................................................1 B. PREREQUISITES............................................................................................................1 C. COURSE CONTENT.........................................................................................................2 D. COURSE COVERAGE......................................................................................................2 E. MIDTERM EVALUATION..................................................................................................3 F. CHAPTER WISE PLANS....................................................................................................3
UNITI......................................................................................................................................3 UNITII............................................................................................................. ........................4 UNITIII................................................................................................................. ...................5 UNITIV................................................................................................... .................................5
G. MID TERM I ...............................................................................................................6 H. MODEL QUESTIONS I..................................................................................................6

1. OBJECTIVE........................................................................................................................ .....6 2. SUBJECTIVE............................................................................................................. ..............7 UNITV............................................................................................................................. .........7 UNITVI................................................................................................... .................................8 UNITVII...................................................................................................................................9 UNITVIII................................................................................................................................10
G. MID TERM II.............................................................................................................10 H. MODEL QUESTIONS II...............................................................................................10

1. OBJECTVE.......................................................................................................... ..................10 2. SUBJECTIVE.................................................................................................. .......................11
I. PREPARATION..............................................................................................................12
1. MODEL QUESTION PAPER.......................................................................................................12 2. IMPORTANT QUESTIONS........................................................................................................12
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Opposite Bhaghiratha Colony, JPN Nagar, Boothpur Road, MAHABUBNAGAR 509001, AP (INDIA) Phone: 91-8542-276111 / 33 / 44 / 55 Fax: 276122, Web: www.jpnes.org Email: director@jpnes.org
JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)
10.05.2012

Faculty of Engineering / Faculty of Pharmacy B. PREREQUISITES
-This subject requires the student to know following topics / subject: -Engineering Mechanics -Engineering Drawing -Kinematics of Machinery -Material Science -Strength of Materials -Machine Drawing includes Assembly Drawing
Course Description:
i) Overview of the Course -To know the stress in the machine members. -To know the strength in the machine members when subjected to the External Loads. -To know the strength of the Bolted,Riveted & welded joints which are used for making the boiler shells and other cylindrical components. -To Find the dimensions of the Keys,Cutters & Shafts which are used for Power Transmission. -To know the strength of the Knuckle joint which are used for shafts during transmission of the power. To know the strength of the Springs which are used to withstand the shocks during the transmission of the power. ii) Relevance of the Course - Design of Mechanical Components -Manufacturing of the Components -Design of the Shafts -Design of Various joints like bolted ,riveted ,welded & Knuckle joints -Design of Mechanical Springs iii) Applications areas - Design of Mechanical Components -Manufacturing of the Components -Design of the Shafts -Design of Various joints like bolted ,riveted ,welded & Knuckle joints -Design of Mechanical springs. iv) Overall Experiences
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Faculty of Engineering / Faculty of Pharmacy C. COURSE CONTENT
Course Code: Course Title: Teaching Hours: 55019 DESIGN OF MACHINE MEMBERS-I 60 Hrs L-T-P: Midterm Exam Hours: End Semester Exam Hours: 4+1*/-/5 60 Minutes 20 Minutes 3 Hours
D. COURSE COVERAGE
Course Coverage / Unitization for Midterm / Quiz Exams and Semester End Exams
Unit Chapter Teaching hours No of question in Mid Quiz- Mid Quiz- Mid Quiz- Assignm End Term-1 1 Term-2 2 Term-3 3 Sem ent
II III
07 05 05 07 06 07 05 07 60
01 01(a) 01(b) 01 04
05 03 02 05 20
01 01 01 01 04
05 05 05 05 20
03 02 02 03 03 03 03 03 26
01 01 01 01 01 01 01 08
1 RIVETED JOINTS 2 WELDED JOINTS 1 BOLTED JOINTS 1 AXIALLY LOADED JOINTS 1 DESIGN OF SHAFTS 1 SHAFT COUPLING : 1 MECHANICAL SPRINGS TOTAL
IV V VI VII VIII
Instructions: Subjective test : 10 marks. Answer 3 out of 5 questions in 60 minutes. Objective test : 10 marks. Answer all 20 questions in 20 minutes. Assignment : 5 marks. One assignment per chapter. Semester End Exam: 75 marks. Answer 5 out of 8 questions in 3 hours. Each Question carries 20 marks and may consist of sub-questions. Mixing of sub-questions from different chapters within a unit (only for Unit I and Unit II) is allowed in SEE.
Date:
Dean / Head of Department
E. MIDTERM EVALUATION
Midterm / Quiz Evaluation Scheme Evaluation Scheme Assessment Midterm Exam 1 Midterm Exam - 2 Midterm Exam 3 * Assignments Classroom activity Other Activities Total I Year II to IV year I Yr to IV Yr I Yr to IV Yr Only I year One assignment per Chapter Weightage in Marks 20 20 20 05 Some Weightage Some Weightage Avg of best 2 of 3 Tests Best of 2 Tests Page No.: 3/22
1 INTRODUCTION AND STRESSES IN MACHINE MEMBERS 1 STRENGTH OF MACHINE MEMBERS
11
01
05
03
01

Faculty of Engineering / Faculty of Pharmacy F. CHAPTER WISE PLANS
UNIT-I
Chapterwiseplan Chapter Number : Title: 01 Approximate Time needed: 09 Hrs
INTRODUCTION AND STRESSES IN MACHINE MEMBERS
Learning objectives: The student should be able to: 1.-The properties of engineering materials and selection materials for design of the components. 2.-The consideration of the manufacturing methods and allowances during manufacturing of the component 3.-The limits, fits and tolerances during assembling of the parts of a components. 4.-Simple stresses, impact stresses and stiffness of the members during the design Lesson Schedule:
2 3 4 5 6 7 8 9 10 11
introduction to Subject General considerations in the design of Engineering Materials Materials properties selection Manufacturing consideration in design. Tolerances and fits BIS codes of steels
04.07.2012 07.07.2012 09.07.2012 11.07.2012 14.07.2012
Simple stresses Complex stresses impact stresses 16.07.2012 stress strain relation Various theories of failure factor of safety 18.07.2012 Design for strength and rigidity Preferred numbers 21.07.2012 23.07.2012
The concept of stiffness in tension, bending, torsion and 23.07.2012 combined situations Application Areas: -Manufacturing industries - Assembly sections - In design of sections of design department Home work for the day: 1 2 3 4 5 6 7 8 9 What are the factors to be considered for the selection of materials for the design of machine elements Enumerate the most commonly used engineering materials and state at least one important property and one application of each Enumerate various manufacturing methods of a machine parts which a designer should know. Define the terms:i. Stress area ii. Pitch iii. Major diameter related to screw fastenings: Difference between nominal size and basic size. What are the fits and tolerances? How they are designated? Explain the need in computing endurance limit of given component. Explain preferred numbers in engineering design. Explain the various factors to be considered for factor of safety in machine design. Date
10 Explain Indian Standard systems of limits and ts. Experiences:
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Class Portion Covered / Hour (Estimate) No. 1 Introduction to Subject
Date Date Planned Engaged 02.07.2012
Remarks

UNIT-II
FATIGUE LOADING
Learning objectives: The student should be able to: 1.- Stress concentration factor - Fatigue stress concentration factor - Notch sensitivity 2.- Design for fluctuating stresses - Endurance limits and its estimation - Fatigue theories of failure Lesson Schedule: Class Portion Covered / Hour (Estimate) Date Date No. Planned Engaged 1 Stress concentration Theoretical stress Concentration 25.07.2012 factor 2 Fatigue stress concentration factor notch sensitivity 25.07.2012 3 4 5 6 7 Design for fluctuating stresses Endurance limit Estimation of Endurance strength Fatigue theories of failure - Goodmans line Soderbergs line Modified goodmans line 28.07.2012 30.07.2012 30.07.2012 01.08.2012 01.08.2012 Remarks
Application Areas: - Design of the component repeated and reversal loads like shafts and axles etc. - Design of the component for fatigue loading Home work for the day: 1 2 Define factor of safety under static and fluctuating loads. Date
A steel connecting rod is subjected to a completely reversed axial load of 16 KN. Suggest the suitable diameter of the rod using a factor of safety 2. The ultimate tensile strength of the material is 11000 N/mm2, and yield strength 9300 N/mm2. Neglect column friction and the effect of stress concentration. 3 Find the diameter of a shaft made of Manganese steel having the ultimate tensile strength as 6 N/mm2 and yield stress as 4.4 N/mm 2. The shaft is subjected to completely reversed axial load of 100 KN. Neglect stress concentration factor and assume surface finish factor as 0.8 and size factor as 0.85. 4 A bolt is subjected to a direct tensile load of 18000 N and a shear load of 12000N. The yield stress of the bolt material in simple tension is 350 MPa. Use a factor of safety of 3 and poisons ratio of 0.25. Calculate the diameter of the bolt by: i) Maximum shear stress theory and ii) Maximum principal strain theory. 5 Explain the following methods of reducing stress concentration i) Drilled holes ii) Using large fillet radius iii) Added grooves 6 A shaft is made of steel ultimate tensile strength 700 MPa and yield point 420 MPa is subjected to a torque varying from 200N m anti-clockwise to 600 N m clockwise. Calculate the diameter of the shaft if the factor of safety is 2 and it is based on the yield point and the endurance strength in shear. 7 A pulley is keyed to a shaft midway between two anti- friction bearings. The bending moment at the pulley varies from 250 KN-mm to 750 KN-mm and the torsional moment in the shaft varies from 100 KN-mm to 300 KN-mm. The frequency of the variation of the load is same as the shaft speed. The shaft is made of a cold drawn steel having an ultimate strength of 550 N/ mm2 and yield strength of 450 N/mm2. Determine the required diameter for an infinite life. The stress concentration factor for the key way in bending and torsion may be taken as 1.8 and 1.5 respectively. The factor of safety is 2.0. Take size factor =0.85 and surface finish factor=0.88. Experiences:
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UNIT-III
RIVETED JOINTS
Learning objectives: The student should be able to: 1.- Modes of failure of riveted joints 2.- Efficiency of riveted joints 3.- Design of boiler joints 4.- Eccentrically loaded riveted joints 5.- Design of Eccentrically loaded riveted joints Lesson Schedule:
2 3 4 5
Strength Equations Efficiency of riveted joints Design of boiler joints Eccentrically loaded riveted joints.
06.08.2012 06.08.2012 08.08.2012 08.08.2012
Application Areas: - Design of the boiler joints - Design of the boiler joints subjected to eccentrically loaded Home work for the day: 1 A double riveted lap joint is made between 20 mm thick plates. The rivet diameter and pitch are 30 mm and 80 mm respectively. If the ultimate stresses are 450 N/mm 2 in tension and 350 N/mm 2 in shear and 540 N/mm 2 in crushing and the minimum force per meter, which will rupture the joint. If the above joint is subjected to a load such that the factor of safety is 3, find out the actual stresses developed in the plates and the rivets. Write the procedure for designing a lozenge joint. Two lengths of mild steel tie rod having width 300 mm are to be connected by means of Lozenge joint with two cover plates to withstand a tensile load of 200 KN. Completely design the joint, if the permissible stresses are 100 N/mm2 in tension, 70 N/mm2 in shear and 160 N/mm2 in crushing. Draw a neat sketch of the joint. What is the difference between caulking and fullering? Explain with the help of neat sketches. Explain the procedure for designing a longitudinal and circumferential joint for a boiler Date
2 3
4 5
Experiences: -
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Class Portion Covered / Hour (Estimate) No. 1 Modes of failure of riveted joints
Remarks

UNIT-III
WELDED JOINTS
Learning objectives: The student should be able to: 1.- Design of the fillet weld 2.- Design of the circular fillet weld subjected to bending and torsion 3.- Design of welded joints when subjected to eccentric loads 4.-Types of Welded joints are posiible. Lesson Schedule: Class Portion Covered / Hour (Estimate) No. 1 Design of Fillet welds 2 3 4 5 Design of the welded joints subjected to axial loads Circular fillet welds Date Date Planned Engaged 11.08.2012 11.08.2012 13.08.2012 Remarks
Design of the welded joints subjected to bending and 13.08.2012 torsion Eccentrically loaded joints. 18.08.2012
Application Areas: - Welding joints is extensively used in fabrication as an alternative to casting or forging and as a replacement for bolted and riveted joints - Is also used in as a repairing medium -To make gates Shutters etc. Home work for the day 1 2 3 4 What do you understand by the term welded joint? How it differs from riveted joint? What are the assumptions made in the design of welded joints Explain the procedure for designing axially loaded unsymmetrical welded section. Date
Determine the length of the weld run for a plate size 120 mm wide and 15 mm thick to be welded to another plate by means of i. A single transverse weld and ii. Double parallel fillet welds when the joint is subjected to variable loads. 5 Develop an expression for the maximum shear stress induced in all around circular llet weld subjected to Torsion. 6 A plate 100 mm wide and 10 mm thick is to be welded with another plate by means of transverse welds at the ends. If the plates are subjected to a load of 70 kN, nd the size of weld for static as well as fatigue load. The permissible tensile stress should not exceed 70 N/mm2. Experiences: -
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UNIT-IV
BOLTED JOINTS
Learning objectives: The student should be able to: 1.- Design of the bolts with Pre-stresses like stress due to tightening of nut etc. 2.- Design of the bolted joints under eccentric load 3.- Make a bolt with uniform strength 4.- To prepare cylindrical cover joints Lesson Schedule: Class Portion Covered / Hour (Estimate) No. 1 Design of bolts with Pre Stresses 2 3 4 5 6 7 Problems on design of bolts with Pre Stresses Design of joints under eccentric loading Problems on design of joints under eccentric loading Problems on design of joints under eccentric loading Bolt of uniform strength Cylinder cover socket Date Date Planned Engaged 22.08.2012 22.08.2012 25.08.2012 25.08.2012 27.08.2012 27.08.2012 29.08.2012 Remarks
Application Areas: - Where temporary joints are required - Foundations of the heavy equipments - Lifting of heavy equipments - Design of boiler cover plate Home work for the day 1 Date The base of a pillar crane is fastened to the foundation by 12 bolts spaced equally on a bolt circle of diameter 2 m. The diameter of the pillar base is 2.5 m. Determine the size of bolts when the crane carries a load of 150 KN at a distance of 6 m from the center of the base. The allowable stress for the bolt material is 170 N/mm2. Derive an expression for the maximum load in a bolt when a bracket with circular base is bolted to a wall by means of six bolts. Discuss the significance of initial tightening load and the applied load so far as bolts are concerned. Explain which of the above loads must be greater for a property designed bolted joint and show how each affects the total load on the bolts. Discuss of bolts of uniform strength giving examples of practical applications of such bolts.
2 3
4 5
A punching press is required to punch a maximum hole size of 30 mm diameter in a material having ultimate shear strength of 350 N/mm 2. If the thickness of the sheet is 6 mm, design the screw and the nut. 6 An eye bolt is to be used for lifting a load of 100 KN. Find the nominal diameter of the bolt, if the tensile stress is not to exceed 130 N/mm2. 7 Define the terms i. pitch ii. Nominal diameter iii. Root diameter corresponding to bolted joints. 8 A Flanged bearing is fastened to a frame by means of 6 bolts spaced equally on 550 mm bolt circle. The diameter of bearing flange is 750mm and a load of 200 KN acts at a distance 350 mm from the frame. Determine the size of the bolts, assuming tensile stress as 120 N/mm 2 for the bolts. Experiences: Page No.: 8/22

Faculty of Engineering / Faculty of Pharmacy G. MID TERM I
H. MODEL QUESTIONS I 1. OBJECTIVE Midterm Exam No.: Subject 01 Design of Machine Members-I Semester / Year: Subject Code: 03/01 55019
Instructions: All question are compulsory and equal marks Steels containing up to 0.15% of carbon is known as 1 A)Mild Steel B)Dead mild steel C)Medium Carbon steel D)High carbon steel
According to Indian Standard specifications ,100 H6/g5 means that the 2 A)Actual size is 100 B)Basic size is 100
An aluminum member is designed based on 3 A)yield stress B)elastic limit stress C)proof stress D)Ultimate Stress the strain energy stored when same D)Four times
The strain energy stored in a body ,when suddenly loaded,is load is applied gradually A)Equal to B)One-Half C)Twice Failure of a material is called Fatigue when it falls
A)at the elastic limit
B)below elastic limit
C)at the yield point
D) above yield point
The ratio of endurance limit in shear to the endurance limit in bending is 6 A)0.25 B)0.35 C)0.50 D)0.70
The rivet head used for boiler plate riveting is usually 7 A)Snap Head B)Pan Head C)Counter shank head D)Conical Head
The longitudinal joint in boilers is used to get the required 8 A) Length of the boiler B)Diameter of the Boiler C)Length & diameter of D)Efficiency of the boiler the boiler C)Bending Strength D)Shear Strength
The parallel fillet welded joint is designed for 9 A)Tensile strength B) Comp Strength
A screw is specified by 10 its A) Major diameter B)Minor diameter 11 18/8 Steels contains % of chromium and
C)Pitch diameter % of nickel. steel.
D)Pitch
12 A steel with 0.8 percentage of carbon is known as 13 The surface finish factor for a mirror polished material is 14 In cyclic loading, stress concentration is more serious in 15 A lap joint is always in shear.
materials.
16 The center to center distance between two consecutive rivets in a row is called 17 The electric arc welding is a type of welding times of throat weld. stress 18 The size of the weld in butt welded joint equal to 20 The eye bolts are used for
19 When nut is tightened by placing the washer below it,the bolt will subjected to applications.
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C)Diff between actual D)None of above. size and basic size is 100

2.SUBJECTIVE Midterm Exam No.: Subject ModelQuestionPaperforMidtermExamSubjective 01 Semester / Year: Design of Machine Members-I Subject Code: 03/01 55019
Instructions: Answer any three questions. All questions carry equal marks. 1 a b c d a Explain the various factors to be considered for factor of safety in machine design. Explain Indian Standard systems of limits and fits. Enumerate various manufacturing methods of a machine parts which a designer should know. Define the terms:i. Stress area ii. Pitch iii. Major diameter related to screw fastenings: Explain the effect of the following factors on the type of fatigue failure. i. Stress distribution , ii. ii. Manner of loading iii. iii. Strain rate Find the diameter of a shaft made of Manganese steel having the ultimate tensile strength as 6 N/mm2 and yield stress as 4.4 N/mm2. The shaft is subjected to completely reversed axial load of 100 KN. Neglect stress concentration factor and assume surface finish factor as 0.8 and size factor as 0.85. Explain the following methods of reducing stress concentration i) Drilled holes ii) Using large fillet radius iii) Added grooves Two lengths of mild steel tie rod having width 300 mm are to be connected by means of Lozenge joint with two cover plates to withstand a tensile load of 200 KN. Completely design the joint, if the permissible stresses are 100 N/mm2 in tension, 70 N/mm2 in shear and 160 N/mm2 in crushing. Draw a neat sketch of the joint. What is the difference between caulking and fullering? Explain with the help of neat sketches. Develop an expression for the maximum shear stress induced in all around circular fillet weld subjected to Torsion. A plate 100 mm wide and 10 mm thick is to be welded with another plate by means of transverse welds at the ends. If the plates are subjected to a load of 70 KN, nd the size of weld for static as well as fatigue load. The permissible tensile stress should not exceed 70 N/mm2. Derive an expression for the maximum load in a bolt when a bracket with circular base is bolted to a wall by means of six bolts. Discuss the significance of initial tightening load and the applied load so far as bolts are concerned. Explain which of the above loads must be greater for a property designed bolted joint and show how each affects the total load on the bolts. Discuss of bolts of uniform strength giving examples of practical applications of such bolts. A punching press is required to punch a maximum hole size of 30 mm diameter in a material having ultimate shear strength of 350 N/mm 2. If the thickness of the sheet is 6 mm, design the screw and the nut. An eye bolt is to be used for lifting a load of 100 KN. Find the nominal diameter of the bolt, if the tensile stress is not to exceed 130 N/mm 2.
c 3 a
b c d
a b
c d
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UNIT-V
AXIALLY LOADED JOINTS:
Learning objectives: The student should be able to: 1.-Types Keys and design of key. 2.-Cotter and Design of cotter joints. 3.-Design of sleeve and cotter joints 4.-Design of Knuckle joint Lesson Schedule: Class Portion Covered / Hour (Estimate) No. 1 Design of Keys stresses in keys & Problems 2 3 4 5 6 Design of cottered joints & Problems Design of spigot and socket & Problems Design of sleeve and cotter & Problems Design of jib and cotter joints & Problems Design of Knuckle joints & Problems Date Date Planned Engaged 01.09.2012 10.09.2012 10.09.2012 12.09.2012 12.09.2012 15.09.2012 Remarks
Application Areas: -Used in connection a piston rod to the cross head of a reciprocating steam engine, -A piston rod and its extension as a tail or pump rod, strap end of connecting rod. - In Link of a cycle chain , tie rod for ruff truss,valve rod joint with eccentric rod -Tension link in bridge structure. Home work for the day: 1 Date Design and draw a cotter joint to support a load varying from 3 KN in compression to 4 KN in tension. The material used is carbon steel for which the following allowable stresses may be used. The load is applied statistically. Tensile stress & compressive stress = 500 N/mm2, shear stress = 350 N/mm2 and crushing stress = 900 N/mm2. Design and draw a sleeve and cotter joint to connect two rods to transmit maximum tensile load of 100 KN. Assume sleeve, cotter and rods are made of same material and design stresses in the material are 75 N/mm2 in tension, 150 in crushing and 45 N/mm2 in shear. What is a knuckle joint? where it is used? Design a knuckle joint to transmit 140 KN force, with permissible stresses in tension, shear and compression are 75 N/mm2, 60 N/mm2 150 N/mm2 respectively. Design a Knuckle joint for a tie rod of a circular section to sustain maximum pull of 60KN. The ultimate strength of the material of the rod against tearing is 400 . The ultimate tensile and shearing strength of the pin material are 490 and 380 respectively. The factor of safety is 3. Sketch the designed join with dimensions. A)Explain the design procedure of sunk keys B)Prove that a square key is equally strong in shear and crushing. (C)Design a cotter joint to support a load of 35KN which is subjected to a slow reversal of direction. The permissible stresses are 80 is tension, 68 N/mm 2 in shear and 160 N/mm 2 in crushing. Experiences: Page No.: 11/22
3 4

UNIT-VI
DESIGN OF SHAFTS
Learning objectives: The student should be able to: 1.-Shaft Materials,Material Selection process for shafts 2.-Types of shafts 3.-Design procedure of Solid and Hallow shafts 4.-Design procedure of Solid and Hallow shafts when subjected to both bending and axial loads 5.-Design of gear and belt drives Lesson Schedule:
2 3 4 5 6 7
Design of hollow shafts for strength and rigidity Design of shafts for bending loads Design of shafts for axial loads Design of shafts for combined bending and axial loads Shaft sizes BIS code. Design of shaft for a gear and belt drives.
17.09.2012 22.09.2012 24.09.2012 24.09.2012 26.09.2012 26.09.2012
Application Areas: -For transmission of motion from one place to other place through couplings. -Power transmission Belt drives , chain drives and rope drives. Home work for the day: Date A shaft is supported by two bearings placed 1m apart. A 600 mm diameter pulley is mounted at a distance of 300 mm to the right of left hand bearing and this drives a pulley directly below it with the help of belt having maximum tension of 2.25 KN. Another pulley 400 mm diameter is placed 200 mm to the left of right hand bearing and is driven with the help of electric motor and belt, which is placed horizontally to the right. The angle of contact for both the pulleys is 1800 and = 0.24. Determine the suitable diameter for a solid shaft, allowing working stress of 63 N/mm2 in tension and 42 N/mm2 in shear for the material of the shaft. Assume that the torque on one pulley is equal to that on the other pulley. Differentiate between torsional rigidity design and lateral rigidity design of shafts. A shaft receives 20 kW power at 240 R.P.M through a 500 mm belt pulley, mounted centrally between two bearings, 600 mm apart and transmits it through a 250 mm gear, overhanging the right bearing by 250 mm. The belt drive is horizontal, and the gear drives, with a downward tangential force. The ratio of belt tension is 2.5. Determine the shaft diameter, assuming permissible normal stress as 80 N/mm2 A machine shaft supported on bearings having their centers 750mm apart, transmits 185 kW at 700 R.P.M. A gear of 200 mm and 200 pressure angle is located 250mm to the right of the left hand bearing and a 450 mm diameter pulley is mounted at 200 mm to the right of left hand bearing. The gear is driven by a pinion with a downward tangential force, while the pulley drives a horizontal belt having 1800 angle of contact. The pulley weighs 1 KN and tension ratio is 3. Find the diameter of the shaft, if the allowable shear stress of the material is 65 N/mm2 What is the difference between a shaft and an axle? How the shafts are classified? Determine the diameter of the hollow shaft having inside diameter 0.5 times the outside diameter. The permissible shear stress is limited to 250 N/mm 2.The shaft carries a 800 mm diameter cast iron pulley. This pulley is driven by another pulley mounted on the shaft placed below it. The belt ends are parallel and vertical. The ratio of tensions in the belt is 3. The pulley on the hollow shaft weighs 900 N and overhangs the nearest Page No.: 12/22
5 6
Class Portion Covered / Hour (Estimate) No. 1 Design of solid shafts for strength and rigidity
Remarks

bearing by 250 mm. The pulley is to transmit 35 KW power at 500 rpm. A hollow shaft carries an 80cm diameter pulley witch is driven by another pulley mounted on a shaft placed below it through belt drive. The belt ends are parallel and vertical. The ratio of tensions in the belt is 3 and 35KW power is transmitted at 400rpm. The pulley 7 weighs 800N and overhangs the nearest bearing by 20 cm. Calculate the diameter of the hollow shaft when the ratio of inside diameter to outside diameter is 0.5 and permissible shear stress for the shaft material is limited to 180. In axial flow rotary compressor, the shaft is subjected to a maximum twisting moment of 1200 N-m and a maximum bending moment of 2500 N-m. Neglecting the axial load on 8 the shaft, determine the diameter of the shaft, if the allowable shear stress is 45. Assume = 1.5 and = 1.2. If the shaft is to be hollow one with = 4, what will be the material saving in the hollow shaft 2/N mm An automobile transmission shaft is required to transmit 30KW at 400rpm. The outside diameter must not exceed 45mm and the maximum shear stress is not to exceed 9 95MPa. Compare the weights of solid and hollow shafts which would meet these requirements. Also compare the stiffnesses. Experiences: -
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UNIT-VII
SHAFT COUPLING
Learning objectives: The student should be able to: 1.-Function of couplings,types of couplings 2.-Design procedure of Muff,Split & Flange coupling 3.-Design procedure of Pin & Bush coupling Lesson Schedule: Class Portion Covered / Hour (Estimate) No. 1 Types Rigid couplings Design of Muff Coupling, 2 3 4 5 6 Design of Split muff Design of Flange couplings. Types Flexible couplings & Design of pin coupling Design of bush coupling Problems on above topics Date Date Planned Engaged 01.10.2012 01.10.2012 03.10.2012 03.10.2012 06.10.2012 08.10.2012 Remarks
Application Areas: - For transmitting power from one shaft to another shaft . - For connecting counter shaft of turbine to electrical generator. Home work for the day: 1 Date Design a cast iron protective type flange coupling to transmit 16 KW at 900 rpm from an electric motor to a compressor. The service factor may be assumed as 1.5.The following permissible stresses may be used: Shear stress for shaft, bolt and key material is 60 N/mm2 Crushing stress for bolt and key is 70 N/mm 2, Shear stress for cast iron is 10 N/mm2. Draw a neat sketch of the coupling. Design a bushed-pin type flexible coupling for connecting the shafts of an electric motor, and centrifugal pump. The shaft diameters are 50 and 40 mm respectively. The power to be transmitted is 75 KW at 850 rpm. Take the bearing pressure on the rubber bush as 0.75 N/mm2, normal stress for pins as 65 N/mm2, shear and crushing stresses for the key as 55 N/ mm2 and 95 N/mm2 respectively. Design a clamp coupling for a shaft diameter of 60 mm. The torsional moment to be transmitted by this coupling taking in to account over loading as 160 N-m. The number of bolts used are 6 and the allowable stress in the material of the bolt is limited to 75 N/mm2. The coefficient of friction between the shaft and muff material is 0.25.Draw sectional elevation of the designed clamp coupling. Give the classification of couplings.
4 5
Design and draw a muff coupling to transmit 90 KW power at 108 rpm. The shaft and key are made of the same material having allowable shear stress of 63 N/mm2 and compressive stress of 100 N/mm2 The flange is made of cast iron with allowable shear stress as 35 N/mm2. 6 Design a bushed pin flexible coupling for connecting a motor shaft to a pump shaft for the following service conditions. Power to be transmitted = 15KW ,Speed of the motor shaft = 1440 rpm ,Diameter of the motor shaft = 60 mm ,Diameter of the pump shaft = 50 mm , Bearing pressure on the rubber bush = 0.5 N/mm2 Allowable stress in the pins = 18 N/mm2 7 Design a compression coupling for a shaft to transmit 1200 N-m. The allowable shear stress for shaft and key is 35 MPa and the number of bolts connecting the two halves are 4. The permissible tensile stress for the bolt material is 65 MPa. The Coefficient of friction between the muff and the shaft surface may be taken as 0.3. Draw a neat sketch of the coupling. Experiences: Page No.: 14/22

UNIT-VIII
Chapterwiseplan Chapter Number : 01 Approximate Time needed: 07 Hrs Title: MECHANICAL SPRINGS Learning objectives: The student should be able to: 1.-Function of Springs,Types of Springs 2.-Stresses and deflections of Helical Springs 3.-Natural Frequency and Energy Storage of Helical Springs 4.-Co-Axial Springs Lesson Schedule: Class Portion Covered / Hour (Estimate) No. 1 Stresses and deflections of helical springs 2 3 4 5 6 7 8 Stresses and deflections of Extension & compression springs Springs for fatigue loading Natural frequency of helical springs Energy storage capacity of Helical Springs Stresses and deflections of helical torsion springs Design of Co-axial springs Problems on above topics Date Date Planned Engaged 10.10.2012 10.10.2012 13.10.2012 15.10.2012 15.10.2012 17.10.2012 29.10.2012 31.10.2012 Remarks
Application Areas: -For Store Energy as in Watches ,Toys etc -For measure forces ,as in Spring balance and engine indicators -For control motion by maintaining contact between two elements as in cams and followers -For apply forces as in brakes,clutches and spring -loaded valves. -For cushion,absorb and control energy due to shock and vibration as in car springs,railway buffers ,air craft landing gears ,shock absorbers and vibration dampers. Home work for the day: Date 1 2 Under what circumstances concentric springs are preferred? A load of 2 KN is dropped axially on a close coiled helical compression spring from a height of 260 mm. The spring has 16 active coils. Take wire diameter as 20 mm, spring index as 8. Determine the deflection and stress induced in the spring. Take G= 0.84 105 N/mm2.. Differentiate between a helical torsion spring and a spiral spring. A close coiled helical compression springs of 12 active coils has a spring stiffness of P0. It is cut in to two springs having 5 and 7 turns. Determine spring stiffnesses of resulting springs. List out functions of springs with suitable examples.
3 4 5 6
A helical spring is to support a load of 2 KN. The spring is guided by a rod of 55 mm diameter. The spring undergoes a deflection of 42 mm under the load. Determine the diameter of the wire and the number of turns required. Use C-60 steel with a factor of safety of 2.5. Assume suitable necessary data: 7 Explain what do you understand by A.M. Wahls factor and state its importance in the design of helical springs. A helical coil spring is to be subjected to loads ranging from 350 to 425 N. The axial compression of the spring over the above load range is approximately 8 mm. Assuming a spring index of approximately 5, determine i. The size of wire ii. The outside diameter of the spring and iii. The number of active coils. Assume necessary data. Experiences:
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Faculty of Engineering / Faculty of Pharmacy MID TERM II
H. MODEL QUESTIONS II 1. OBJECTVE Midterm Exam No.: Subject 02 Design of Machine Members-I Semester / Year: Subject Code: 03/01 55019
Instructions: All question are compulsory and equal marks

Which of the following cotter joint is used to connect strap end of a connecting rod ?
A) socket and spigot joint
C)Gib and cotter joint In a steam engine, the valve rod is connected to an eccentric by means of a A) knuckle joint B)Universal joint C) Flange coupling
B) Sleeve and cotter joint
D) None of the above
D) Cotter joint
The type of stresses developed in the key is/are
A) Shear stress alone
C) Both shear and bearing D)Shearing, bearing and stresses bending stresses For a square key made of mild steel, the shear and crushing strengths are related as A)shear strength = B) shear strength > crushing C) shear strength < crushing D)None of the above crushing strength strength strength Oldham's coupling is used to connect two shafts A) which are perfectly B) Which are not in exact aligned alignment Two shafts will have equal strength, if A)diameter of both the shafts is same When a shaft is subjected equal to A) M+T C) Which have lateral misalignment D) Whose axes intersect at a small angle
B)Bearing stress alone
B) Angle of twist of both the C)material of both the shafts D) All of the above shafts is same is same to a bending moment M and a twisting moment T, then the equivalent twisting moment is B)M2+T2 C) M2+T2 D) M2-T2
The design of shafts made of brittle materials is based on
A) Guest's theory
B) Rankine's theory
C)St. Venant's theory
D) Von Mises Theory
In a closed coiled helical spring, the spring index is given by D/d where D and d are the mean coil diameter and wire diameter respectively. For considering the effect of curvature, the Wahl's stress factor K is given by A) 4C-1/(4C+4) +0.615/C B) 4C-1/(4C-4) + 0.615/C C) 4C+1/(4C-4) 0.615/C D) 4C+1/(4C+4) 0.615/C When helical compression spring is cut into halves, the stiffness of the resulting spring will be
10 11 12 13 14 15 16 17 18 19 20
A) same
B)Double
C)one-half
D)One-fourth
In a gib and cotter joint, the thickness of gib is ------- thickness of cotter. (More than/ Less than /Equal to) In a turn buckle, if one of the rods has left hands threads, then the other rod will have when a pulley or other mating piece is required to slide along the shaft, a The sleeve of muff coupling is designed as a The standard length of the shaft is meters. materials. Shaft hand threads.
type of sunk key is used.
The maximum normal stress theory is used for A spring used to absorb shocks and vibrations is The spring mostly used in gramophones is
When a helical compression spring is subjected to an axial compressive load, the stress induced in the wire is When two concentric coil springs made of the same material, having same length and compressed equally by an axial load, the shared by the two springs will be to the square of the diameters of the wires of the two springs.
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2.SUBJECTIVE Midterm Exam No.: Subject ModelQuestionPaperforMidtermExamSubjective 02 Semester / Year: Design of Machine Members-I Subject Code: 03/01 55019
Instructions: Answer any three questions. All questions carry equal marks. 1 (A) Describe various types of keys.
(B)Design a cast iron protective type flange coupling to transmit 16 KW at 900 rpm from an electric motor to a compressor. The service factor may be assumed as 1.5.The following permissible stresses may be used: Shear stress for shaft, bolt and key material is 60 N/mm2 Crushing stress for bolt and key is 70 N/mm2, Shear stress for cast iron is 10 N/mm 2. Draw a neat sketch of the coupling.
4 (A)List out functions of springs with suitable examples.
(B)A helical coil spring is to be subjected to loads ranging from 350 to 425 N. The axial compression of the spring over the above load range is approximately 8 mm. Assuming a spring index of approximately 5, determine i. The size of wire ,ii. The outside diameter of the spring and iii. The number of active coils. Assume necessary data.
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(B) Design a knuckle joint to transmit 140 KN force, with permissible stresses in tension, shear and compression are 75 N/mm2, 60 N/mm2 150 N/mm2 respectively. 2 (A) What is the difference between a shaft and an axle? How the shafts are classified? (B) Determine the diameter of the hollow shaft having inside diameter 0.5 times the outside diameter. The permissible shear stress is limited to 250 N/mm2.The shaft carries a 800 mm diameter cast iron pulley. This pulley is driven by another pulley mounted on the shaft placed below it. The belt ends are parallel and vertical. The ratio of tensions in the belt is 3. The pulley on the hollow shaft weighs 900 N and overhangs the nearest bearing by 250 mm. The pulley is to transmit 35 KW power at 500 rpm. 3 (A)Give the classification of couplings.

Faculty of Engineering / Faculty of Pharmacy I. PREPARATION
1. MODEL QUESTION PAPER
ModelQuestionPaperforSemesterEndExam Subject: 1 DMM-I Subject Code: 55019
Instructions: Answer any five questions. All questions carry equal marks. (A) List-out the different types of stresses, to which a screwed fastener is generally subjected. (B) The head of a steam engine cylinder of 600 mm diameter is subjected to steam pressure of 1.3N/mm2. The head is held in place by 16 bolts of M36 size. A soft copper gasket is used to make the joint steam tight. Determine the stress induced in the bolts. [6+10] (A)Explain the need in computing endurance limit of given component. (B) A pulley is keyed to a shaft midway between two anti- friction bearings. The bending moment at the pulley varies from 250 KN-mm to 750 KN-mm and the torsional moment in the shaft varies from 100 KNmm to 300 KN-mm. The frequency of the variation of the load is same as the shaft speed. The shaft is made of a cold drawn steel having an ultimate strength of 550 N/mm 2. and yield strength of 450 N/mm 2.. Determine the required diameter for an infinite life. The stress concentration factor for the key way in bending and torsion may be taken as 1.8 and 1.5 respectively. The factor of safety is 2.0. Take size factor =0.85 and surface finish factor=0.88. A bracket is riveted to a column by 6 rivets (A,B,C,D,E and F) of equal size as shown in Figure \ref {fig} The centers of rivets A,B,C are on the same vertical line and the centers of D,E , F are on the another vertical line. The centers of A, F are on the same horizontal line. The centers of B, E are on one horizontal line and the centers of C, D are on another horizontal line. The vertical distance between A, B and B, C are 75 mm and 75 mm respectively. The horizontal distance between C, D is 100 mm. It carries a load of 60 kN at a horizontal distance of 200 mm from the center of the column. If the maximum shear stress in the rivet is limited to 150 MPa, find the diameter of the rivet. A) Define the terms i. pitch ii. Nominal diameter iii. Root diameter corresponding to bolted joints. (B) A flanged bearing is fastened to a frame by means of 6 bolts spaced equally on 550 mm bolt circle. The diameter of bearing flange is 750mm and a load of 200 KN acts at a distance 350 mm from the frame. Determine the size of the bolts, assuming tensile stress as 120 N/mm2 for the bolts. [6+10] (A) Which material is generally used for a cotter? Why the taper is given on a cotter? (B) Two rod ends are to be joined by means of a cotter joint, by using a sleeve and two cotters. The joint is subjected to an axial load of 120 KN, which alternately changes slowly from tension to compression. The permissible stresses for the rods, sleeve and cotter material are 100 N/mm2 in tension, 80 N/mm2 in shear, and 150 N/mm2 in compression. [6+10] (A) Deduce design equation for a hollow shaft subjected to bending moment M, torque T and axial thrust Fa. (b) Determine the diameters of a hollow shaft, transmitting a torque of 450 N-m, and subjected to a bending moment of 600 N-m. Assume the shock and fatigue factors in torsion and bending as 1.2 and 1.3 respectively. The ratio of outer to inner radii is 1.5. Find the diameter, if the shaft is a solid one. Compare the weights of hollow and solid shafts. [6+10] Design a cast iron protective type flange coupling to transmit 16 kW at 900 rpm from an electric motor to a compressor. The service factor may be assumed as 1.5. The following permissible stresses may be used: Shear stress for shaft, bolt and key material is 60 N/mm2, Crushing stress for bolt and key is 70 N/mm2, Shear stress for cast iron is 10 N/mm2. Draw a neat sketch of the coupling. [16] A) What is concentric spring? Explain its significance in automobiles. (B) Design a coil spring for a spring loaded governor to give a deflection of 55 mm under an axial load of 125 N. The mean radius of the coil is 30 mm and the wire diameter is 10 mm. Take G = 0.8x105 N/mm2.Check the spring for buckling. Give a neat sketch of the spring in the uncompressed state. [6+10]
2. IMPORTANT QUESTIONS
ImportantQuestionsforSemesterEndExam Subject: DMM-I Subject Code: 55019 Page No.: 18/22

Unit S No I 01 Appeared in year (A) List-out the different types of stresses, to which a screwed fastener is generally NOV 2010 subjected. (Reg) (B) The head of a steam engine cylinder of 600 mm diameter is subjected to steam pressure of 1.3N/mm2. The head is held in place by 16 bolts of M36 size. A soft copper gasket is used to make the joint steam tight. Determine the stress induced in the bolts. [6+10] A helical spring is subjected to loads ranging from 2kN to 2.5kN. The axial DEC 2011 compression of the spring over the above load range is approximately 5 mm. (Reg) Assume spring index of 6, design the spring. (A) What are the applications of a cotter joint? DEC 2011 (B) Describe the design procedure of a gib and cotter joint. (Reg) (A)Define stiffnee for an axially loaded member. DEC 2011 (b) A rod made of aluminum alloy (E = 72 GPa) has length 500 mm and diameter (Reg) 10 mm. What are its tensile stistiffness and flexibility? (c) A simply supported beam of rectangular cross section having depth three times width, is subjected to a point load of 20 kN at 300 mm from the left support. The span of the beam is 700 mm. Determine the dimensions of the section, if the allowable strength of the material is 200 MPa. (A)Explain the procedure used to determine the number of rivets in single and DEC 2011 double shear. (Reg) (b) A triple riveted lap joint with zig-zag riveting is to be designed to connect two plates of 6 mm thickness. Determine the diameter of rivets, pitch of rivets and distance between the rows of rivet. Indicate how the joint will fail. Assume: t = 120 MPa; = 100 MPa and c = 150 MPa. Compare the weight, strength, and Stiffness of a hallow shaft of the same external DEC 2011 diameter as that of solid shaft. The inside diameter of the hallow shaft being 0.6 (Reg) times the external diameter. Both the shafts have same material and length. [15] A Flanged protective type coupling is required to transmit 50 kW at 2000 rpm. Find: (a) Shaft diameter if the driving shaft is hollow with di /do = 0.6 and driven shaft is a solid shaft. Take =100 MPa. (b) Diameter of bolts, if the coupling uses four bolts. Take t = c =70 Mpa; = 25 MPa. Assume pitch circle diameter as about 3times the outside diameter DEC 2011 of the hollow shaft. (Reg) (c) Thickness of the flange and diameter of the hub. Assume c =100 MPa and =12 Mpa. (d) Make a neat free hand sketch of the assembled coupling showing a longitudinal sectional elevation with the main dimensions. The other dimensions assumed suitably. (A) Derive an expression for stresses in helical springs of circular wire. NOV 2010 (B) A helical spring is made from a wire of 8 mm diameter and has outside diameter (Reg) of 80 mm. If the permissible shear stress is 360 N/mm2 and modulus of rigidity 84 KN/mm2, and the axial load which the spring can carry and the deflections per active turn. [6+10] (A) What is caulking and why is it necessary? NOV 2010 (B) A double riveted lap joint is made between 20 mm thick plates. The rivet diameter (Reg) and pitch are 30 mm and 80 mm respectively. If the ultimate stresses are 450 N/mm2 in tension and 350 N/mm2 in shear and 540 N/mm2 in crushing, nd the minimum force per meter, which will rupture the joint. If the above joint is subjected to a load such that the factor of safety is 3, nd out the actual stresses developed in the plates and the rivets. [6+10] (A)Describe the purpose of Gib in cotter joint? What are the applications of cotter NOV 2010 joints? (Reg) (B) Design and draw a cotter joint to support a load varying from 3 KN in compression to 4 KN in tension. The material used is carbon steel for which the following allowable stresses may be used. The load is applied statistically. Tensile stress = compressive stress = 500 N/mm2, shear stress = 350 N/mm2 and crushing stress = 900 N/mm2. [ 6+10] Page No.: 19/22
Important Questions
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VII 05 Design a muff coupling for transmitting 100 kW power at 300 rpm. The design should resist 45% overload. The material of the key and shaft is having allowable shear stress as 65 N/mm2, whereas for mu the shear stress should not exceed 10 N/mm2. Also prepare proportioned sketch of the coupling. [16] (A) Explain various factors influencing the endurance limit. (B) A circular bar of 1000 mm length is supported freely at it two ends. It is acted upon by a central concentrated cyclic load having a minimum value of 50 KN and a maximum value of 100 KN. Determine the diameter of the bar by taking a factor of safety of 1.6, size effect of 0.85, surface finish factor of 0.88.The material properties are given by A solid shaft is supported on two bearings 2 meters apart and rotates at 500 rpm. Two pulleys whose diameters are 800 mm and 600 mm respectively are mounted on the shaft at distances 400 mm and 1200 mm respectively to the right of the left hand bearing. A 20 involute gear of 300 mm diameter is keyed to the shaft at a distance of 200 mm to the left of right hand bearing. A power of 50 kW is supplied to the gear, out of which 30 kW is transmitted by bigger pulley weighing 600 N and 20 kW is transmitted by the smaller pulley whose weight measures 450 N. The drive from bigger pulley is vertically downward and from smaller pulley is horizontal. The tension ratio for both the pulleys is 2. Design the shaft for the working stress of 45 N/mm2 in shear and 80 N/mm2 in tension. Assume the combined shock and fatigue factors for bending and torsion as 2 and 1.5 respectively. Strength is 650 N/mm2, yield strength is 500 N/mm2 and endurance strength is 350 N/mm2. [6+10] (A) What are the different mechanical properties of engineering materials. NOV 2010 (Reg)
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(B) Write notes on any four ferrous materials giving their constituents and applications. [8+8] As shown in a welded joint subjected to an eccentric load of 20 KN. The welding is NOV 2010 only on one side. Determine the uniform size of the weld on the entire length of two (Reg) legs. Take permissible shear stress for the weld material as 80 MPa. A 200 mm X 150 mm X 10 mm angle is joined to a frame by two parallel fillet welds NOV 2010 along the edge of 200 mm length. If the angle is subjected to a static load of 200 kN, (Reg) find the length of weld at the top and bottom. The allowable shear stress for static loading may be taken as 75 Mpa.
III
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NOV 2009 (Reg) 11(B) Differentiate between a cotter joint and a knuckle joint. NOV 2009 (Reg) 11(C) A shaft is supported on two bearings placed 0.6m apart. The shaft supports a 0.5m NOV 2009 diameter pulley, located at 0.25m to the right of the left hand bearing, and the belt (Reg) drives a pulley located directly below the shaft. Another pulley of 0.4m diameter is located 0.125m to the right of the right hand bearing, and the belt is driven by a pulley located horizontally to the right. The coefficient of friction for the belt drive is 0.3, and the angle of contact may be taken as 1800. The maximum tension in the belt on the smaller (0.4 m diameter) pulley is 3.6kN. Assuming permissible shear stress for the shaft material as 42MPa, determine the shaft diameter 12(A) A bracket is riveted to a column by 6 rivets (A,B,C,D,E and F) of equal size as shown NOV 2009 in Figure \ref{fig1S08} The centers of rivets A,B,C are on the same vertical line and (Reg) the centers of D,E , F are on the another vertical line. The centers of A, F are on the same horizontal line. The centers of B, E are on one horizontal line and the centers of C, D are on another horizontal line. The vertical distance between A, B and B, C are 75 mm and 75 mm respectively. The horizontal distance between C, D is 100 mm. It carries a load of 60 kN at a horizontal distance of 200 mm from the center of the column. If the maximum shear stress in the rivet is limited to 150 MPa, find the diameter of the rivet. Page No.: 20/22
11(A) Sketch and discuss the various types of welded joints used in pressure vessels.
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(A) Which material is generally used for a cotter? Why the taper is given on a cotter? (B) Two rod ends are to be joined by means of a cotter joint, by using a sleeve and two cotters. The joint is subjected to an axial load of 120 KN, which alternately changes slowly from tension to compression. The permissible stresses for the rods, sleeve and cotter material are 100 N/mm2 in tension, 80 N/mm2 in shear, and 150 N/ mm2 in compression. [6+10] (A) Explain the importance of fluctuating stresses in design of machine elements. (B) A hot rolled steel shaft is subjected to a torsional moment that varies from 430 Nm clockwise to 210 N-m counterclockwise and an applied bending moment at a critical section varies from 540 N-m to -320 N-m. The shaft is of uniform crosssection and no key way is present at the critical section. Determine the required shaft diameter. The material has an ultimate strength of 650 N/mm2 and yield strength of 450 N/mm2. Take the endurance limit as half the ultimate strength, factor of safety as 2, size factor as 0.85 and surface finish factor as 0.62. [6+10] (A) Explain the terms i. Diagonal pitch & ii. Margin in connection with riveted joints (B)A triple riveted lap joint with chain riveting is to be designed to connect two plates of 8 mm thickness. Determine the diameter of the rivet, pitch of rivets and distance between the rows of the rivets. Indicate how the joint will fail. Also, find the efficiency of the joint. The permissible stresses are 150 N/mm2 in tension, 120 N/mm2 in shear and 130 N/mm2 in crushing. [6+10] Design a rigid sleeve coupling to connect two shafts and to transmit 28.5 kW power at 1200 rpm. The allowable shear stress in the material of the shaft is 75 N/mm2. The material of the shaft and key is same and the coupling is required to transmit 25% overload. The material of the sleeve is cast iron, the allowable shear stress for which is 18 N/mm2. Make a neat sketch of the designed sleeve coupling showing side view and sectional elevation. [16] (a) State the advantages of preferred numbers. (b) Design a suitable diameter for a circular shaft to transmit 120 kW power at 350 rpm. The shear stress in the shaft is not to exceed 35 N/mm2 and the maximum torque exceeds the mean by 50%. Also find the angle of twist in a length of 3 m. Take G= 200 KN/mm2. [6+10] (A) Deduce design equation for a hollow shaft subjected to bending moment M, torque T and axial thrust Fa. (b) Determine the diameters of a hollow shaft, transmitting a torque of 450 N-m, and subjected to a bending moment of 600 N-m. Assume the shock and fatigue factors in torsion and bending as 1.2 and 1.3 respectively. The ratio of outer to inner radii is 1.5. Find the diameter, if the shaft is a solid one. Compare the weights of hollow and solid shafts. [6+10] (A) What is concentric spring? Explain its significance in automobiles. (B) Design a coil spring for a spring loaded governor to give a deflection of 55 mm under an axial load of 125 N. The mean radius of the coil is 30 mm and the wire diameter is 10 mm. Take G = 0.8x105 N/mm2.Check the spring for buckling. Give a neat sketch of the spring in the uncompressed state. [6+10]
NOV 2010 (Reg)
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NOV 2010 (Reg)

IV 20 (A) Define the terms (a) pitch ,(b) Nominal diameter Root diameter corresponding to bolted joints. (B) A flanged bearing is fastened to a frame by means of 6 bolts spaced equally on 550 mm bolt circle. The diameter of bearing flange is 750mm and a load of 200 KN acts at a distance 350 mm from the frame. Determine the size of the bolts, assuming tensile stress as 120 N/mm2 for the bolts. [6+10] (a) Define Rigidity". What are the requirements to design a solid shaft for rigidity? (b) A shaft made of ductile material is 6 m length between bearings and transmits 15 kW at 900 rpm. It is also subjected to a bending moment of 180 N-m. Determine the diameter of the shaft by taking the working stress in the shaft in shear as 75 N/mm2. Assume that the shaft is applied with medium shocks. [6+10] (A) Explain what is meant by single shear and double shear? (B) A 60 mm diameter solid shaft of length 250 mm is welded at one end to a at plate while the other end is subjected to a load of 100 KN acting vertically downwards. Determine the size of the weld, if the permissible shear stress in the weld is limited to 120N/mm2. [6+10] A steam engine of effective diameter 400 mm is subjected to a steam pressure of 2 N/mm2. The cylinder cover is connected by means of 6 bolts having yield strength of 450 N/mm2 and endurance limit of 275 N/mm2. The bolts are tightened with an initial pre load of 2.5 times that of steam force. A soft copper gasket is used to make a leak proof joint. The stress concentration factor is 2.5 Determine the size of the bolts. [16] (a) Generally how the springs are Classified? Indicate the different types of springs by sketches. (b) A truck spring has 12 leaves and is supported at a span length of 1 m, with a central band of 80 mm wide. A load of 6kN is applied at center of spring whose permissible stress is 300 N/mm2. The spring has a ratio of total depth to width of about 2.5. Determine the width, thickness, deflection and length of all leaves. [6+10] Design a cast iron protective type flange coupling to transmit 16 kW at 900 rpm from an electric motor to a compressor. The service factor may be assumed as 1.5. The following permissible stresses may be used: Shear stress for shaft, bolt and key material is 60 N/mm2, Crushing stress for bolt and key is 70 N/mm2, Shear stress for cast iron is 10 N/mm2. Draw a neat sketch of the coupling. [16] (A) State the advantages of preferred numbers. (B) Design a suitable diameter for a circular shaft to transmit 120 kW power at 350 rpm. The shear stress in the shaft is not to exceed 35 N/mm2 and the maximum torque exceeds the mean by 50%. Also nd the angle of twist in a length of 3 m. Take G= 200 KN/mm2. [6+10] A steel cantilever is 20m long. It is subjected to an axial load which varies from 15 N (compression) to 45 N (tension) and also a transverse load at its free end which varies from 8 N up to 12 N down. The cantilever is of circular cross section. It is of diameter 2d for the first 5m and of diameter d for the remaining length. Determine its diameter taking a factor of safety of 2. Assume the following values: Yield stress is 3300 N/mm2, Endurance limit in reversed loading is 3000 N/mm2 ,Correction factor is 0.7 in reversed axial loading and 1.0 in reversed bending, Stress concentration factor 1.44 for bending and 1.64 for axial loading, Size effect factor 0.85, Surface effect factor 0.90, Notch sensitivity index 0.90. [16] (A) A 1.5 m diameter cast iron pulley is mounted on a 100 mm diameter shaft by means of sunk key of size 50 mm 50 mm 150 mm. Determine the maximum torque that can be transmitted by the pulley, if the permissible shear and crushing stresses for the key are 65 and 125 N/mm2 respectively. (B) Design a sleeve and cotter joint to connect two rods to transmit a tensile force of 130 KN. Same material is used for the rod , sleeve and the cotter. The allowable tensile stress is 95N/mm2, compressive stress is 200 N/mm2 and shear stress is 45 N/mm2. [6+10] NOV 2010 (Reg)
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MAY 2011 (Supple)

LP Iii I Mech 55019 (2012-2013)

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Jaya Prakash Narayan Educational Society Group of Institutions

Faculty of Engineering / Faculty of Pharmacy

COURSEPLAN A. COURSE OVERVIEW

III B Tech I SEM DESIGN OF MACHINE MEMBERS-I 63 Hours

G. MID TERM I ...............................................................................................................6 H. MODEL QUESTIONS I..................................................................................................6

G. MID TERM II.............................................................................................................10 H. MODEL QUESTIONS II...............................................................................................10

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

Page No.: 2/22

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

Dean / Head of Department

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

1 INTRODUCTION AND STRESSES IN MACHINE MEMBERS 1 STRENGTH OF MACHINE MEMBERS

Jaya Prakash Narayan Educational Society Group of Institutions

INTRODUCTION AND STRESSES IN MACHINE MEMBERS

04.07.2012 07.07.2012 09.07.2012 11.07.2012 14.07.2012

10 Explain Indian Standard systems of limits and ts. Experiences:

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Class Portion Covered / Hour (Estimate) No. 1 Introduction to Subject

Date Date Planned Engaged 02.07.2012

Jaya Prakash Narayan Educational Society Group of Institutions

Page No.: 5/22

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

06.08.2012 06.08.2012 08.08.2012 08.08.2012

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Date Date Planned Engaged 04.08.2012

Jaya Prakash Narayan Educational Society Group of Institutions

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

A)at the elastic limit

B)below elastic limit

C)at the yield point

D) above yield point

C)Pitch diameter % of nickel. steel.

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

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JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

AXIALLY LOADED JOINTS:

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

17.09.2012 22.09.2012 24.09.2012 24.09.2012 26.09.2012 26.09.2012

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Date Date Planned Engaged 17.09.2012

Jaya Prakash Narayan Educational Society Group of Institutions

Page No.: 13/22

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions

Page No.: 15/22

JPNES FOE B. Tech -DMM-I D.BASWARAJ, DEAN(FOE)

Jaya Prakash Narayan Educational Society Group of Institutions