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OPGW OPPC
nkt cables the natural partner for energy transmission and distribution
As an European high-tech company nkt cables develops and manufactures innovative power cables and accessories, ber optic ground wires (OPGW) and ber optic phase conductors (OPPC), grid monitoring systems with RTTR software, contact wires and cables for catenary systems, together with full system solutions for energy transmission. nkt cables manufactures in-house, with its own facilities covering every stage of production, ranging from the initial raw materials to the nished product in the form of highquality energy transmission systems supplied to customers worldwide. The focus of our services is on the specic requirements of these customers, enabling them to meet their challenges and targets.
Content
The Aerial Optical Cables, OPGW/OPPC Design and Manufacture Construction Code VALCAP Grid Monitoring for Overhead Lines
4 5 5 6
Field of Application
OPGW/OPPC Equivalent to Exemplary cross sections7 OPGW/OPPC Equivalent to Exemplary code names8 OPGW/OPPC Equivalent to Exemplary light designs9 The Accessories Product Scope OPGW Joint Box
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Design10 Benets of VALCONNECT 10 OPPC Termination Unit OPPC Straight Joint Box OPGW/OPPC Tube Cutter Installation and Services Taking care Engineering Works Installation Works 12 12 12
Supervision12 Training12 Testing Type Testing Routine Testing Factory Acceptance Test (FAT) Measurements at Site Special Tests 13 13 13 13 13
Research & Development & Innovation14 Quality Assurance & Environmental Responsibility14 References14 All Products for Overhead Line Grids15
Materials
OPGW/OPPC of nkt cables are made of materials dened in international standards: aluminium and aluminium alloy: e.g. AL1, AL2, AL3 aluminium-clad steel: e.g. A20SA, 27SA galvanised steel: e.g. ST1A, ST4A Central Tube OPGW Design
Optical Fibres
nkt cables integrates optical bres based on standards of International Telecommunication Union (ITU) e.g.: ITU-T G.652, Characteristics of a single-mode optical bre and cable ITU-T G.655, Characteristics of a non-zero dispersionshifted single-mode optical bre and cable Other optical bre types can be offered upon request.
International Standards
Our OPGW/OPPC is designed and produced in accordance to international standards and appropriate normative references like: IEC 60794-4 Sectional specication Aerial optical cables along electrical power lines EN 50182 Conductors for overhead lines Round wire concentric lay stranded conductors
25 mm 50 mm
** if more than 12 bres are used in one tube. For more than 1 tube within an OPGW/OPPC a ring marking onto the tube is used
Construction code
Metallic component 2 galvanised -/ aluminiumclad steel cross-section [mm2] - 20SA cross-section [mm2] - 27SA cross-section [mm2] - ST1A ... ... ... Fibre quantity
Type of application OPGW OPPC MASS Optical Ground Wire Optical Phase Conductor Metallic Aerial selfsupported cable
OPGW
95-AL3
Metallic component 1 aluminium / aluminium alloy
55-A20SA
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Fibre type
G.652D
standard single mode bre non-zero dispersion-shifted single-mode bre multimode bre (Gi 50) multimode bre (Gi 62,5)
Field of application
Integration of OPGW/OPPC/MASS on new overhead lines Replacement of earth wire by OPGW Replacement of phase conductor by OPPC Replacement of ADSS by MASS
You can ll in your data in the blank elds of the table and use it for your order
OPGW OPGW OPGW OPGW OPGW OPGW OPGW 52-AL3 / 97-AL3 / 122-AL3 / 136-AL3 / 185-AL3 / 212-AL3 / 264-AL3 / 29-A20SA 48-A20SA 61-A20SA 68-A20SA 37-A20SA 42-A20SA 29-A20SA 24 bres 36 bres 48 bres 48 bres 30 bres 36 bres 24 bres [mm] [mm] [ --- ] [kg/km] [kN] [kA] [/km] [A] [m] 81,1 12 24 359,1 50,6 5,8 0,519 261 7000 144,8 16 36 616,5 86,4 10,6 0,284 382 4500 183,2 18 48 779,3 105,7 13,4 0,225 444 3500 204,1 19 48 864,9 115 14,9 0,201 476 3000 221,7 19,6 30 782,6 98,8 18,9 0,166 529 5000 254,5 21 36 896,4 113,5 21,7 0,144 577 4500 293,1 22,5 24 947 113,1 26,4 0,12 645 3000
Calculated cross-sectional area Overall diameter Maximum number of optical bres Calculated mass Rated tensile strength (RTS)
(Initial temp.: 20C / Final temp.: 160C; t = 1.0 sec)
Short-circuit current*
* Calculation of short-circuit current in accordance with DIN/EN 50341 & DIN/EN 60865!
Note: The above designs are only samples of available options. Please contact nkt cables in case of special requirements and specications.
OPGW OPGW OPGW OPPC 74-AL2 / 97-AL3 / 51-AL3 / 181-AL1 / 31-A20SA 40-A20SA 132-A20SA 46-ST4A 56 bres 72 bres 48 bres 48 bres [mm] [mm] [ --- ] [kg/km] [kN] [(kA)s] [/km] [A] [m] 104,7 14,0 56 450,0 61,0 74,5 0,389 315 8100 136,7 16,0 72 584,2 76,7 128,7 0,293 376 6200 183,2 18,0 48 1064,8 165,9 180,7 0,316 374 4700 226,8 20,0 48 914,9 89,6 393,4 0.154 545 6100
Calculated cross-sectional area Overall diameter Maximum number of optical bres Calculated mass Rated tensile strength (RTS)
(Initial temperature: 20C / Final temperature: 160C)
SVEID
HAWK 280
UPAS OPPC 366-AL3 48 bres 366,4 25,2 48 1039,3 108,1 976,5 0,090 768 4800
ZEBRA
FINCH
PARROT SP
OPGW OPPC 55-AL3 / 243-AL1 / 194-A20SA 34-A20SA 72 bres 24 bres [mm] [mm] [ --- ] [kg/km] [kN] [(kA)s] [/km] [A] [m] 249,4 21,0 72 1502,0 223,9 320,4 0,246 442 3300 277,4 21,9 24 925,1 81,3 620,6 0,113 655 5600
OPGW OPPC OPPC 426-AL1 / 554-AL1 / 723-AL3 / 56-A20SA 81-A20SA 128-A20SA 36 bres 48 bres 72 bres 482,5 28,8 36 1587,8 137,9 1877 0,065 934 3900 635,3 33,0 48 2131,0 185,9 3240,4 0,050 1106 2800 851,2 38,2 72 2939,4 350,0 5057,8 0,043 1255 2000
Calculated cross-sectional area Overall diameter Maximum number of optical bres Calculated mass Rated tensile strength (RTS)
(Initial temperature: 20C / Final temperature: 160C)
Note: The above designs are only samples of available options. Please contact nkt cables in case of special requirements and specications.
OPGW OPGW OPGW OPGW OPGW OPGW 11-AL3 / 16-AL3 / 21-AL3 / 27-A20SA 37-A20SA 49-A20SA 15-A20SA 21-A20SA 28-A20SA 20 bres 36 bres 48 bres 20 bres 36 bres 48 bres [mm] [mm] [ --- ] [kg/km] [kN] [(kA)s] [/km] [A] [m] 26,6 7,3 20 195,3 35,7 3,1 3,022 95 9000 26,6 7,3 20 150,4 21,6 4,5 1,856 121 9000 37,2 8,6 36 270,2 49,8 6,0 2,163 117 6500 37,2 8,6 36 207,4 30,2 8,6 1,329 149 6500 49,5 10,0 48 358,2 66,3 10,6 1,625 141 4500 49,5 10,0 48 274,6 40,2 15,2 0,998 179 4500
Calculated cross-sectional area Overall diameter Maximum number of optical bres Calculated mass Rated tensile strength (RTS)
(Initial temperature: 20C / Final temperature: 160C)
DC resistance at 20C Current carrying capacity // Ampacity Standard delivery length** ** maximum delivery length can be provide on request
11,4 mm / 48 bres
12,6 mm / 68 bres
OPGW OPGW OPGW OPGW 34-AL3 / 42-AL3 / 68-A20SA 83-A20SA 34-A20SA 42-A20SA 48 bres 68 bres 48 bres 68 bres [mm] [mm] [ --- ] [kg/km] [kN] [(kA)s] [/km] [A] [m] 68,0 11,4 48 479,6 85,1 19,7 1,180 171 3500 68,0 11,4 48 345,7 47,5 29,4 0,681 225 3500 83,1 12,6 68 584,2 98,1 29,3 0,966 194 2500 83,1 12,6 68 420,6 56,7 43,7 0,558 256 2500
Calculated cross-sectional area Overall diameter Maximum number of optical bres Calculated mass Rated tensile strength (RTS)
(Initial temperature: 20C / Final temperature: 160C)
DC resistance at 20C Current carrying capacity // Ampacity Standard delivery length** ** maximum delivery length can be provide on request
Note: The above designs are only samples of available options. Please contact nkt cables in case of special requirements and specications.
The Accessories
Product Scope
The quality of the bre optic protection decisively inuences the systems reliability and long-term stability. The selection of the respective bre optic joint box technology for aerial cables has a decisive inuence on the performance and service reliability of the entire communication system. nkt cables is one of the very rst and most experienced OPGW/OPPC cables and Fibre Optic Joint Box manufacturer. With our excellent products for OPGW as well as OPPC, you will benet from our long-term experience and sophisticated knowledge as bre optic aerial cable and bre optic accessory manufacturer.
Design
The bre optic joint boxes of nkt cables perfectly protect optical bres from water and humidity by providing an extreme high tightness class of IP 67. By the use of aluminium cast housing, a maximum mechanical protection surrounds the sensitive optical bre connections.
Benets of VALCONNECT:
one Hood Joint for all OPGW designs and diameters quick and easy installation low installation cost reduced number of single components easy to order no risk of missing components
Type max. number cable entrances max. number of splices with crimp splice protection with heat shrinkable splice protection Degree of Protection (IP Code) Fibre management Fist is a trademark of Tyco Electronics
48 48 IP67
144 96 IP67
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Engineering Works
The services of nkt cables include various tasks beginning with consultation of the clients. Design and calculations are made to prepare a solid basis for the selection of optimum solution. The success and acceptance as high-tech partner based on customer-specic and economical solutions in creating optical cables and their accessories. Customised and economical solutions are engineered by highly experienced staff using state-of-the-art software for construction and design, calculations of sags and tensile loads as well as the nkt cables' high-standard test labs for tensile and routine tests including a climatic chamber. Making use of nkt cables expertise and engineering assistance already during the design phase, is the rst step to nalise a successful project.
Installation Works
Installation works including splicing of nkt cables OPGW Joint Boxes, OPPC Termination Units and OPPC straight Joints can be provided by excellent partners.
Supervision
From the beginning of OPGW/OPPC manufacture in 1989, nkt cables has supervised the installation of their optical cables on site and consequently has also carried out the assembling of nkt-accessories, e.g. OPGW joint boxes and OPPC Termination Units in substations. Nowadays, most of our customers carry out the abovementioned assembling by themselves or they assign a local installer as subcontractor. If necessary and required, nkt cables will support and supervise the installation of optical cables and the assembling of accessories on site.
Training
We carry out staff training for installation of OPGW and OPPC as well as the assembling of accessories. This assembling training will be performed at nkt cables in Cologne. For nkt cables it is important to keep a close contact to our customers and to make sure that our accessories will be well-installed on site.
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Testing
Type Testing
All our OPGW/OPPC have passed respective type tests. Comprehensive type test reports are available and can be mailed upon request.
Routine Testing
Inspection of incoming raw materials according to the manufactures Quality plan Optical bre attenuation coefcient at operational wavelength Cable design Quality of cable surface Lay length of armouring Diameter of cable Diameter of cable components Mechanical and electrical cable component characteristics
Measurements at site
Optical bre attenuation coefcient (OTDR) Additional optical measurements
Special Tests
Measurement of: Thickness of AL layer of aluminium-clad steel (A20SA, 27SA) Thickness of steel galvanisation Polarisation Mode Dispersion (PMD) Chromatic Dispersion (CD) Spectral Analysis
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References
Successful projects. With world-wide established partners.
2006: Grid Monitoring for Overhead Lines
For optimum operation of a 400 kV transmission line between the Czech Republic and Poland, the VALCAP monitoring system of nkt cables is used on the Czech portion of line. For this purpose an OPPC with optical sensor bre is integrated in a triple bundle conductor.
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OPGW
OPPC
OPPC TerminationUnit
VALCONNECT
FOCinto CommsRoom
RemoteAccess
DataTransfer
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Head Ofce nkt cables group GmbH Carlswerk 1.7 Labor Schanzenstrae 620 D-51063 Cologne Germany telephone: +49 (0) 2216760 e-mail: infoservice@nktcables.com website: www.nktcables.com
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Australia nkt cables Australia Unit 12, 191 Hedley Avenue Hendra, 4011 Queensland Australia telephone: +61 1300 458 112 e-mail: info@nktcables.com.au Belgium nkt cables Belgium telephone: +32 (0) 476981429 e-mail: dominic.couscheir@nktcables.com Bulgaria nkt cables Bulgaria IVT Development EOOD zk Druzba 2, bl. 255, ent.C, ap. 72 Soa 1582 Bulgaria telephone: +359885428914 e-mail: Ivan.tankishev@nktcables.com China nkt cables East Ltd. Changzou (NCL) 128 Dongfang Road Qishuyan Development Zone Changzhou 213025, Jiangsu P.R. China telephone: +865198404180 e-mail: hr@nktcables.cn website: www.nktcables.cn Czech Republic nkt cables s.r.o. Prumyslov 1130 CZ-27201 Kladno Czech Republic telephone: +420312607111 e-mail: info@nktcables.cz website: www.nktcables.cz nkt cables Vrchlab k.s Ceskych Bratri 509 CZ-54314 Vrchlabi Czech Republic telephone: +420499401111 website: www.nktcables.cz nkt cables Velk Mezirici k.s. U Trziste 685/1 CZ-59422 Velk Mezirici Czech Republic telephone: +420566511111 website: www.nktcables.cz Denmark nkt cables a/s Toftegrdsvej 25 4550 Asns Denmark telephone: +4559661234 e-mail: nktcables@nktcables.dk website: www.nktcables.dk nkt cables a/s (recycling plant) Stenlillevej 26 4295 Stenlille Denmark telephone: +4557890500 e-mail: recycling@nktcables.dk nkt cables a/s (installation department) Priorparken 560 2605 Brndby Denmark telephone: +4543482010 e-mail: nktcables@nktcables.dk France nkt cables France telephone: +33 (0)616121544 e-mail: r.mascarenhas@nktcables.com Germany nkt cables GmbH Schanzenstrae 620 D-51063 Cologne Germany telephone: +49 (0) 2216760 e-mail: infoservice@nktcables.com website: www.nktcables.de nkt cables GmbH Cable accessories Helgolnder Damm 75 D-26954 Nordenham Germany telephone: +49 47313641 website: www.nktcables-acc.com nkt cables GmbH Catenary systems Lichtlcherberg 40 D-06333 Hettstedt Germany telephone: +49 347687140 e-mail: info@hfb-hettstedt.de website: www.trolley-wire.com
CCC GmbH Berlin Cable Systems Contracting & Consulting Tempelhofer Weg 39/41 D-10829 Berlin, Schneberg Germany telephone: +49 3060009-0 e-mail: info@ccc-gmbh-berlin.de website: www.ccc-gmbh-berlin.de Hungary nkt cables Hungary Constantin Roman e.v. Gyngysi ut. 44 3015 Csany Hungary telephone: +36209149778 e-mail: constantin.roman@nktcables.com Italy nkt cables Italia s.r.l. Via Don Giovanni Verita 15/2 16158 Genova Italy telephone: +390108698150 e-mail: Fabio.lodigiani@ccc-italia.it Netherlands nkt cables Netherlands telephone: +31 (0) 646095035 e-mail: Peter.Barendregt@nktcables.com Norway nkt cables as Stoeperigt 7 NO-3003 Drammen Norway telephone: +4732817040 e-mail: nktcables@nktcables.no website: www.nktcables.no Poland nkt cables S.A. nkt cables Warszowice Sp. z o.o. ul. Gajowa 3 43-254 Warszowice Poland telephone: +48327571700 e-mail: infoservice@nktcables.pl website: www.nktcables.pl Romania nkt cables Romania telephone: +40212602266 e-mail: Dumitru.Ilioiu@nktcables.com Russia nkt cables Russia Ulanskij pereulok 5, building 1 Moscow 101000 Russia telephone: +7 (495) 7761848 e-mail: Alexei.surkov@nktcables.com website: www.nktcables.ru Spain nkt cables Spain S.L. Edicio Testa Sant Cugat Alcalde Barnils 6468 escalera B, 3 piso, local 3 08174 Sant Cugat de Valles (Barcelona) Spain telephone: +34935907017 e-mail: info.es@nktcables.com website: www.nktcables.es Sweden nkt cables Sweden website: www.nktcables.se United Arab Emirates nkt cables FZCO JAFZA VIEW 186th Floor Room 608 PO BOX 261579 Jebel Ali Free Zone, Dubai United Arab Emirates telephone: +971 (4) 8865828 United Kingdom nkt cables a/s 4a South Preston Ofce Village, Cuerden Way Bamber Bridge, Preston, Lancs PR5 6BL United Kingdom telephone: +44 (0) 7788116477 e-mail: info@nktcables.uk website: www.nktcables.co.uk Vietnam nkt cables Vietnam telephone: +84 (8382) 11176 e-mail: Giang.Dinh@nktcables.com