OPERATING MANUAL OF ANNULAR BOP

1.General
"han(hai "henkai Petroleum 9 Chemical %:uipment Co#, ;td !ori(inal "han(hai <o# ' Petroleum )achine =orks$ has a lon( history and stron( technical stren(th to speciali>e in manufacturin( petroleum e:uipment and tools# Our company owns the complete inspection, measure and test e:uipment# =e ha e been awarded ?%&cellent "cientific and Technolo(ical Achie ement Pri>e *or Petroleum %:uipment@, ?"econd Pri>e of "cience and Technical Pro(ress Pri>e for Offshore Petroleum %:uipment@ and ?*irst Pri>e of "cience and Technical Pro(ress Pri>e for Technical "tudy of BOP Control "ystem @ etc by ori(inal "tate %conomy Commission, ori(inal )inistry of )achinery Andustry and ori(inal China Petroleum 9 Bas Corporation# At present, the BOP stacks, which are manufactured by our company, ha e formed a product line to satisfy the need of land and offshore drillin( platforms# Our company has complete :uality mana(ement system# The desi(n and manufacture of product conform to APA "pec '5A and national standard# =e ha e obtained dual certificate :uality system certification of APA "pec C' and A"O 711' as well as the license for usin( APA mono(ram#

1 1 Type Description
The type of Annular BOP which is manufactured by our company consists of fi e capital letters or numbers !"ome can be omitted#$ As shown below:

F
code of bottom connection flan(e !when the same as rated workin( pressure, it can be omitted, unit: )Pa$ code of rate workin( pressure!unit: )Pa$ code of bore code of packer form:tapered packer Z, spherical packer omitted Code of Annular BOP

%&ample: *+,-.,-/012shows that the Annular BOP with a spherical packer, the bore is 3,45#' mm ! ', -/6$, the rated workin( pressure is ,-)Pa !-111Psi$, the rated workin( pressure of bottom connection flan(e is 01)Pa !'1111Psi$# *+Z-4.'42 shows that the Annular BOP with a tapered packer, the bore is 3-,7#6 mm ! 8' '/4$, the rated workin( pressure is '4)Pa !8111Psi$, the rated workin( pressure of bottom connection flan(e is '4)Pa !8111Psi$#

1 2 Application
Annular BOP is an important part of well.control e:uipments# At mainly applies to control wellhead pressure durin( drillin( worko er operations and formation testin( etc to pre ent well blowout effecti ely and reali>e safe construction# Annular BOP shall be e:uipped with hydraulic control system# At is usually used with ram BOP and also independently# At can be used for followin( operation:
'

 OPERATING MANUAL OF ANNULAR BOP

At can seal any si>e of annular space with a kind of rubber if there is a drillin( tool, tubin( or casin( in hole#

=hen the well blowout and o erflow drillin(, happens corin( or durin( well

Fnder

the

control

of

the

hydraulic control system which is e:uipped with a depressurin( pressure re(ulatin( al e or a cushion accumulator, it can force strippin( with '6Gtool Doint#

lo((in(, it can seal the =hen there is no drillin( tool in hole, it can seal the wellhead completely# annular spaces between

Eelly, corin( tools, cable, wireline and wellbore#

2. !peci"ication an# Main Tec$nical Data

Our company has two kinds of packers: spherical and tapered# The bonnet of spherical packer and shell is Doint with flan(e and wed(e# The bonnet of tapered packer and shell is Doint with Daw#see table 'fi( 'fi( 8fi( ,

35MPa
Annular BOP Packer type spherical tapered

Between bonnet and shell is flan(e connection !fi( '$ Between bonnet and shell is wed(e connection !fi( 8$

70MPa

Between bonnet and shell is Daw connection !fi( ,$

1 Bonnet 2 "pherical packer 3 Adapter rin(

4 Piston 5 "hell 6 "ealin( component

*i(ure ' *+,-.,-/01 Annular BOP !Between bonnet and shell is flan(e connection$

 OPERATING MANUAL OF ANNULAR BOP

1 Bonnet

2 Clamp rin( 3 =ed(e

4 "pherical packer 5 )ud.(uard rin( 6 "ealin( component 7 Piston 8 "hell

*i(ure 8 *+,-.01/'1- Annular BOP

!Between bonnet and shell is wed(e connection$

1 Bonnet

2 =ear plate 3 Tapered packer 4 Haw 5 "ealin( component 6 Piston 7 Outside slee e 8 Anside slee e 9 "hell

*i(ure , *+-4.'4 Annular BOP

,

 OPERATING MANUAL OF ANNULAR BOP

!Between bonnet and shell is Daw connection$

Ta%le 1 !peci"ication an# Tec$nical Data o" Ann&lar BOP

)odel Bore mm!in$ Iated =orkin( Pressure )Pa !Psi$ +ydraulic Control pressure )Pa !Psi$ +ydro.cylinder Openin( Chamber Jolume !;$ +ydro.cylinder Closin( Chamber Jolume !;$ Connection Type between Bonnet and "hell '8#6 '6#6 *lan(e "pherical ),5 K, *+'6.,'07#4!0 '/'5$ *+86 ,*+86.,-/01 807#4 !''$ ,- !-111$ '1#- !'-11$ -6 08 *lan(e "pherical "tudded )46 K, -6 08 *lan(e "pherical )46 K,

Type of Packin( Fnit Top

Connection Type Bottom Connection Type Top Bolt Basket Bottom

I45
),5 K, I45 '-08 ,,6 0,0 071

I-4
*lan(e )46 K, I-4 Z'@ K8 4,11 458 '',6 '16' '-11K','1 K'541 4-51

I-4
)4- K, BL'-6 448, 456 '',6 '175 '-11K','1 K'541 456,

Bolt

Basket "pecification of +ydraulic Control Connection <et =ei(ht k( Center of Bra ity !The center of bottom flan(e is ori(inal point$ A Outside Mimension )m + Packa(in( Mimension
!len(th K width K hei(ht$ mm

',61K741
K''7'0--

Bross k(

*i(ure 4 Outline drawin( of Annular BOP with spherical packer

 OPERATING MANUAL OF ANNULAR BOP

,ontin&al ta%le 1 !peci"ication an# Tec$nical Data o" Ann&lar BOP

)odel *+,-.,*+,-.,-/01 *+,-. 01/'1*+Z-4.'4 -,7#6 !8' '/4$ '48111 08 ''6 Haw Tapered )48K, I0, )48K, I0, Z'@!' '/8@$K8 5061 044 '-'5 ',,0

Bore mm!in$ ,45#' !', -/6$ Iated =orkin( Pressure )Pa !Psi$ ,-!-111$ 01!'1111$ +ydraulic Control pressure )Pa !Psi$ '1#+ydro.cylinder Openin( Chamber Jolume !;$ 0'#, 0'#, '84 +ydro.cylinder Closin( Chamber Jolume !;$ 7,#7,#'-8 Connection Type between Bonnet and "hell *lan(e *lan(e =ed(e Type of Packin( Fnit "pherical "pherical "pherical Top "tudded Top Connection Bolt )48K, )48K, )46K, Type Basket BL'51 BL'51 BL'-7 Bottom *lan(e Bottom Connection Bolt )48K, )46K, )-6K, Type Basket BL'51 BL'-7 BL'-7 "pecification of +ydraulic Control Connection <et =ei(ht k( Center of Bra ity !the center of bottom flan(e is ori(inal point$ A Outside Mimension )m + Packa(in( Mimension len(thKwidthKhei(htmm Bross k( 564, -8'801 ''51 '801 '880 '581K',61 K'011 0',6 Z'@!8@$K4 '4051 7'1 '541 '5,4 8811K8'11 K8,'1

Notice' T$e si(e o" top an# %otto) "lan*e con"or)s to API !pec 1+A.

*i(ure - Outline drawin( of Annular BOP with tapered packer

-

 OPERATING MANUAL OF ANNULAR BOP

. =orkin( Principle and Primary "tructure *eatures of Annular BOP with "pherical Packers
..1 /or-in* Principle
*or the Annular BOP with ,- )Pa rated workin( pressure or less, the connection between the bonnet and shell is flan(ed connection# At consists of shell, bonnet, piston, packer, adapter rin( and some seals, etc# !*i(ure '$ *or the Annular BOP with 01 )Pa rated workin( pressure or more, the connection between the bonnet and shell is wed(ed connection# At consists of shell, bonnet, piston, packer, mud.(uard rin(, wed(e, clamp rin( and some sealin( components, etc# !*i(ure 8$ =hen well blowout happens and needs to shut in the well, the hi(h.pressure oil of hydraulic control de ice is pumped into the closin( chamber of the BOP below the piston# As the piston rises, it pushes the packin( unit up# Because of the limitation of hemispherical bonnet, the packin( unit mo es upward alon( the bonnet spherical surface to the center of wellhead durin( the risin(# Fntil the rubber between the supportin( ribs is crushed to enclasp the drillin( tools or seal the open hole completely, and then seal the well# =hen the hydraulic fluid is pumped into the openin( chamber of the BOP abo e the piston# As the piston comes down, the compressi e force action on the spherical surface of packer is closed up, the packin( unit returns to its ori(inal position by its elasticity to open the well#

..2 !tr&ct&re Feat&re

,#8#' The maDor parts, such as bonnet, shell, piston, and adapter rin( adopt e&cellent alloysteel# These materials conform to the specification of <AC% )I.1'.0- and apply to the workin( condition of acid medium# At has been heat.treated specially# The hydrostatic proof test is done accordin( to the specification of APA "pec '5A to ensure the safety and reliability of usin( under the workin( pressure# ,#8#8 The ?Z2 shape cross.section ,#8#, *or the Annular BOP of piston has the features of short ,#8#*or ,the Annular BOP with 01 )Pa ,#8#4 The lip.sealin( rin( is used at three dynamic seal with )Pa rated workin( stroke and low hei(ht# There are rated workin( pressure or more, '8 wed(es position in Annular BOP# They ha e self sealin( pressure or less, the flan(ed two wear rin(s between the piston !e&ample:type *+,-.01/'1- Annular BOP, !see fi(ure caprin(# "o that they performance to stud reduce the wear '$ of and sealin( O#M# and shell, also a wearin( rin( see fi(ure 8$ are used for the connection is bonnet used for the can reliable sealnut to athe oid leak#!see fi(ureshell# ', fi(ure 8$ ha e and They between the piston A#M# and shell to between connection between the bi( O#M# connection stren(th, and the shelland is a oid the direct contact between the Piston ' on piston O#M# to contain openin(

under bonnet uniform is ent easy to assemble piston and shell durin( mo closin( ement chamber# andstress# shell toAt pre and disassemble# of piston for protectin( shell and the rustin( between stud Piston A#M# ' on shell to contain wellbore pressure and piston# Ieplace the wearin( rin( if and nut# closin( chamber# it is worn# ,#8#5 The bonnet is semisphere, no stress Adapter rin(: on adapter rin( to contain wellbore
pressure and openin( chamber#

concentration#

,#,#' T$e sealin* principle o" pac-er' the Annular BOP is sealed in two sta(es# The ... !ealin* Principle 0 !tr&ct&re an# sta(e one: the piston pushes the packin( Feat&re !p$erical Pac-er unit upo" with hydraulic pressure and cause it mo es upward alon( the spherical surface to the center of wellhead, and then the supportin( ribs close to(ether to crushed the rubber to the center of wellhead to form the initial sealin(# The sta(e two: if there is well pressure in hole, the wellbore pressure action on the upper annular surface of pistonNs inner chamber pushes the piston up 5 further cause the sealin( ti(hter to form reliable sealin(# At is called assistin( closin( of wellbore pressure#

3.3.2 F&nnel e""ect *rom the free state to the compressed state, each cross.section diameterNs reduction of the annual packer is different# The reduction at the top is bi( and at the bottom is small# Therefore, rubber compresses firmly a(ainst the steel se(ment at the top of the packer, but rubber at the bottom is only sli(htly compressed# This forms a ?funnel element2 that not only impro es the sealin( characteristics but also makes it easy for a tool Doint to enter the packer# =hen strippin( in, wellbore pressure compresses the rubber portion of packer to a oid tensile stress to prolon( the ser ice life of rubber#

 OPERATING MANUAL OF ANNULAR BOP

,#,#, %&trudin( and tear of the packer are limited: when a hole is closed, the wellbore pressure forces the center rubber of packer to e&trude, but the top plate of supportin( ribNs spherical surface can resist that, so the rubber in a compressed state to support the lar(e pressure so that it will not be torn#

,#,#4 Lar*e reser3e o" r&%%er This kind of spherical packer has more spare rubber for replenishment after drillin( tools are torn because of forced strippin(, and there is no need to replace the rubber durin( the strippin(# At is especially suitable for the situation where drillin( tool rubs a(ainst rubber fre:uently#

!*i(ure 5$ Outline drawin( of spherical packer

,#,#- T$e pac-er is se)isp$ere 1Fi*&re +2 At

is ulcani>ed by '8O'4 radiate bow supportin( ribs and rubber# The ribs are made of alloysteel#

4. =orkin( Principle and Primary "tructure *eatures of Annular BOP with Tapered Packers !*i(ure ,$
4.1 /or-in* Principle'
4.1.1The connection between the bonnet and shell of the Annular BOP with tapered packer

is Daw connection# At is composed of shell, bonnet, piston, packer, outside slee e, inside slee e, wear plate and some components, etc# !*i(ure ,$
4#'#8 =hen well blowout happens and needs to shut in the well, the hydraulic fluid is pumped into the closin( chamber of the BOP below the piston# As the piston rises, it pushes the packin( unit up# Because of the limitation of wear plate, the packin( unit mo es upward alon( the piston conical surface and wear plate to the center of wellhead durin( the risin( until the rubber between the supportin( ribs is crushed to enclasp the drillin( tools or seal the wellhead completely, and then seal the well# =hen the hydraulic fluid is pumped into the openin( chamber of the BOP abo e the piston# As the piston comes down, the compressi e force action on the wear plate is closed up, the packin( unit returns to its ori(inal position by its elasticity to open the well# 0

 OPERATING MANUAL OF ANNULAR BOP

4.2 !tr&ct&re Feat&re

4#8#' The maDor parts, such as bonnet, shell, piston, and outside slee e adopt e&cellent alloysteel# These materials conform to the specification of <AC% )I.1'.0- and apply to the workin( condition of acid medium# At has been heat.treated specially# The hydrostatic proof test is done accordin( to the specification of APA "pec '5A to ensures the safety and reliability of usin( under the workin( pressure#

4#8#8The lip.sealin( rin( is used at three dynamic

seal positions in Annular BOP# They ha e the performance of self sealin( to reduce the wear of sealin( rin(# "o that they can reliably seal to a oid leak# !*i(ure ,$ Piston O#M#' on piston O#M# to contain openin( and closin( chamber# Piston A#M#' on shell to contain wellbore pressure and closin( chamber# Bonnet' on bonnet to contain wellbore pressure and openin( chamber#

4#8#, There is a test hole of piston on the bonnet, contrast the piston stroke from time to time to predict the life of packer#

4#8#4 81 Daws are used for the connection between the bonnet and shell !*i(ure ,$# They ha e reliable connection and the shell is under uniform stress# At is easy to disassemble and assemble# There are two ?O2 sealin( rin(s on each of the Daw screw to pre ent the rustin( between Daw and bonnet# 4#8#5 A dismountable wear plat is e:uipped on the friction surface which the top of bonnetNs inner chamber contact with the supportin( ribs of packer !*i(ure ,$ to protect bonnet and easy to replace#

4#8#- The inner chamber on the top of piston is taper, contact with conical surface packer directly# Mue to the de(ree of the taper is small, the thrust of piston for closin( is also and O#M# is less than other type of annular BOP#

4.. !ealin* Principle 0 !tr&ct&re Feat&re o" Tapere# Pac-er

4#,#' T$e !ealin* principle o" pac-er' the Annular 4.3.3 BOP is sealed two sta(es# The sta(e one: the piston Lar*e in reser3e o" r&%%er The packer has a lar(e pushes the packin( unit up with hydraulic pressure stora(e and cause it mo Iubbers es upward alon( packerNs the piston conical ribs capacity# amon( supportin( surface and wear plate to the center of wellhead, andmay thenbe the supportin( ribs close to(ether to crushed crushed to the wellhead and sealed# The the olume of rubber to the center of wellhead to form the initial sealin(# sta(e two: than if there wellwhich pressure in hole, packer The is much lar(er the is space needs to close in# the wellbore pressure action on the upper annular surface of pistonNs inner chamber pushes the piston Therefore, they can close in different shape andup si>e of further cause the sealin( ti(hter to enhance the sealin( performance of packer# At is called assistin( closin( drillin( tools, also can close the wellhead fully# Af hydraulic of wellbore pressure# 4#,#8 The out side of packer is taper# The an(le between the bus of the conical surface and the a&is of the packer is 8-G# The packer is ulcani>ed by 88 supportin( ribs and rubber# "upportin( !*i(ure0$# rid is e:uipped like radial# control pressure is controlled by a depressurin( pressure re(ulatin( al e or a cushion accumulator, the packer can force strippin( and allow passin( '6Gtool Doint # Because of the lar(e reser e of rubber, if the packer is not dama(ed seriously, it still can seal and its life can be tested# Murin( the annular BOPNs workin( process, the packer is dama(ed continually, so it needs to fill throu(h increasin( piston stroke and crushin( reser e rubber# =hen the piston stroke is the ma&imum !piston mo es to top$, or the upper and lower surface of the packerNs supportin( ribs close up separately, it shows that the reser e rubber of packer run out# % en if increasin( the hydraulic control pressure, the 6 packer canNt seal reliably# "o the life of the packer can be predicted by measurin( the piston stroke#

 OPERATING MANUAL OF ANNULAR BOP

*i(ure 0 Outline drawin( of tapered packer

5. Installation Met$o#
-#' Installation Annular BOP cannot be transported to well site till sealin( pressure test, which rises pressure to rated workin( pressure# Anstallation should be accordin( to the BOPNs combined form of the re:uirement of well control# The Doints of well tubin( and ram BOP should be in the same direction# -#8 Press&re test a"ter installation Annular BOP should be fi&ed firmly after installation and be performed the hydrostatic proof tested with the whole set of wellhead de ices to inspect the reliability of sealin( characteristics and all connections# Only :ualified BOP can be used# On the drillerNs station and remote control console, the BOP should be checked by closin( and openin( twice to inspect the correspondence between openin( 9 closin( and practical operation and correctness of connection of pipe lines# Air should be remo ed from the oil duct# The BOP should be in the open position when normal drillin(#

+.Operation an# Notice

5#' <ormally, the control pressure!closin( pressure$ of BOP with indi idual depressin( pressure re(ulatin( al e should be less than or e:ual to '1#-)Pa and has certain proportion with wellbore pressure and the dimension of drillin( tool# Af the diameter of drillin( tool is lar(e or the wellbore pressure is low, it should be lowered correspondin(ly to e&tend the packer ser ice life# 5#8 =hen well blowout happens, the Annular BOP can be used to shut in the well first, but it can not be used for a lon( time# *irst, it can dama(e the rubber untimely# "econd, it has no lockin( de ice# Af there is no special situation, it can not be used to shut in the open.hole# 5#, After reachin( the tar(et stratum, the BOP should be checked by closin( and openin( with drillin( tool but no well pressure in well once e ery day to a oid blockin(# the packer

5#4 =hen usin( the Annular BOP to strippin( in without well kill, must use '6Gtool Doint# On the hydraulic control closin( lines, in addition to the indi idual depressurin( re(ulatin( al e, if there is a accumulator, the hydraulic percussion in the closin( chamber can be obtained a cushionin( effect to e&tend the packerNs ser ice life# Murin( forced strippin(, on the premise of sealin(, hydraulic pressure should be adDusted as low as possible and the speed of strippin( should be controlled strictly# %specially the drill pipes should be put up and down slowly throu(h the Doints#

5#- After openin( the BOP, it should be checked if the BOP is opened fully to pre ent the packer to be scratched# 5#5 At is not allowed to release the wellbore pressure by openin( BOP# 5#0 =hen the BOP is in closin( position, it is allowed to mo e drillin( tool up and down but not to turn it#

75#6 Notice' -eep t$e $y#ra&lic "l&i# clean.

 OPERATING MANUAL OF ANNULAR BOP

6. Maintenance
6.1 Notice
After usin( the well, disassemblin( the hydraulic lines connectin( with BOP, blockin( holes with plu(s, clean the BOP from outside to inside, and inspect all seals and their contact surface# Then (rease the bolt holes, the (asket.(roo es, the inner surface of bonnet and the supportin( surface of piston to a oid rust# After disassemblin(, the connections such as (askets, studs, nuts and special tools should be (athered and encased in order to pre ent they from losin(#

Check the all screws from time to time, ti(hten them in time if they are loose# Eeep the hydraulic oil clean and pre ent dirt from enterin( the cylinder to a oid dama(in( the cylinder and piston# All rubber parts should be stored as followin(: P <umberin( them accordin( to the time of warehousin( and new 9 old, always usin( the oldest first# P "torin( rubbers in a dark and dry room in a rela&ational position# Mo not store them outdoors# These rubbers can not be bent or compressed# At is better to lay them flat in a wooden case# O.rin( is not allowed to hun( on the woodpile# P "tore rubbers away from corrosi e medium, electric motors and hi(h. olta(e e:uipment to a oid packer producin( o>one to corrode rubbers#

6.2 Replacin* o" Pac-er

0#8#' Packer is the key part which plays the role of sealin( well# Once it is dama(ed seriously, it can not seal well# Ieplacin( the packer in time if it is dama(ed seriously# The packer should be replaced in support base#

6.2.2 I" t$e pac-er is replace# in 7ell site8 it s$o&l# %e operate# as "ollo7in*' '#Iemo e the connection between bonnet and shell when there is no drillin( tools in the hole, lift off the bonnet, screw the liftin( bolts into the packer, then lift the old packer out with rope and replace it with the new one# Anstall the bonnet, screw the nuts# 8# Pressure test should be performed a(ain after replacin( to inspect the sealin( characteristics of the packer# ,# Af there is a drillin( tool in the hole, the new packer should be first cut open with tappin( knife !with the aid of pinch bar, soapy water to (rease knife ed(e$*i(ure 6The cuttin( surface should be smooth, then lift the bonnet up# As the same, the old packer should be lifted up with rope and '1 cut open it, replace it with the new one# 4#The rubber burr of the new packer should be remo ed and (rease with )n"8 on the contact surface between the bonnet and the packer#

 OPERATING MANUAL OF ANNULAR BOP

!*i(ure 6$ Ieplacement of packer when

6.. Maintenance an# Replacin* 0#,#' Annular BOP with spherical packer*i(ure 7 %&ploded Jiew of Annular BOP
'# Fnscrew the two pipe plu(s from the closin( !lower$ port and the openin( !upper$ port in the shell, let the residual oil out, and then remo e the studs, nuts which connect the bonnet and shell# Then lift off the bonnet with liftin( tool# ,#"crewin( the liftin( bolt into the packer, and lift it out with rope#

drillin( tool is in well

Misassembl y procedure of bonnet, adapter rin( and piston

4#+oistin( the adapter rin( slowly with liftin( tool#

8# Af the BOP is connected with wed(e, the <o#8 nut should be unscrewed first with <o#' disassembly screw to eDect <o#4 clamp rin(, then usin( pinch bar to take out <o# - wed(e *i(ure '1 type *+,-.01/'1- e&ploded iew of Annular BOP

- Fsin( oil pump or cotton cloth suck oil out from the shell#

5#+ositin( the piston slowly with liftin( tool#

Inspection an# )aintenance a"ter #isasse)%ly

'#Piston' At should be repaired and replaced if the O#M# or A#M# of the piston is worn 1#-mm more than the limited tolerance# The wear rin( should be replaced if its O#M# is worn o er ori(inal limited tolerance#

8# A#apter rin* an# seal *roo3e' Anspect the adapter rin( and seal (roo e# They should be repaired with abrasi e paper or oilstone if there is any pit#

,# T$e inner s&r"ace o" %onnet: Anspect the sealin( surface between the inner surface of bonnet and packer, repair them with abrasi e paper or oilstone for shallow friction# At should be repaired or replaced accordin( to "Q/T5'51 if there are defects such as serious wear, crack or pit# 4# Pac-er' Anner hole and spherical surface of spherical packin( unit with any serious deformation, crack, broken and distortion of supportin( rib, and a(in( of packer are not allowed# -# !ealin* rin*' *irst inspect itNs lip# The sealin( rin( should be replaced if there is any dama(e, wear or a(in(# ''

 OPERATING MANUAL OF ANNULAR BOP

5#"hell' At should be repaired if the A#M# or O#M# of itNs sealin( portion of is worn 1#-mm more than the limited tolerance# The wear rin( should be replaced if itNs O#M# is worn o er ori(inal limited tolerance#

0#Pac-in* 7as$er *roo3e' Anspect packin( washer (roo e of flan(e, any defect that affects sealin( characteristics is not allowed#

0#,#8 Annular BOP

with Tapered Packer*i(ure '' %&ploded Jiew of Annular BOP
Misassembly procedure of %onnet and piston: '#*irst unscrew the two pipe plu(s from the closin( !lower$ port and the openin( !upper$ port in the shell, disassembly the <o# 81 screw and <o# 8' bonnet (rip head, unscrew the <o#'0 supportin( screw and <o# '5 Daw screw, and lift off the bonnet with liftin( tools# ,# Fsin( oil pump or cotton cloth to suck oil out from the shell# 4#+oistin( the piston slowly with liftin( tool# -# Misassembly the <o#', and <o#7 screw with e&tension allen"R'1"R'4wrench#

8#"crewin( the liftin( bolt into the packer, and lift it out with rope# 5#Take <o#'' outside slee e and <o# '4 inside slee e out#

Inspection an# )aintenance a"ter #isasse)%ly'

'# T$e inner conical s&r"ace o" piston Check the sealin( surface between the pistonNs inner conical surface and packer, repair them with abrasi e paper or oilstone for shallow scratch# At should be repaired or replaced accordin( to "Q/T5'51 if there are defects such as serious wear, crack or pit# 8# Check the wear plate which is e:uipped in the bonnet# At should be replaced in time it is worn seriously#

,# !eal *roo3e Anspect the seal (roo e# At should be repaired with abrasi e paper or oilstone if there is any pit#

4# Others are same as the 0#,#' Annular BOP with spherical packer

6.4 Asse)%ly o" Ann&lar BOP

It s$o&l# %e per"or)e# in accor#ance 7it$ t$e re3erse# proce#&re o" #isasse)%ly proce#&re 6...1. or 6...2.8 %&t notice as "ollo7in*' '# The burr or cusped ed(e on parts should be remo ed to ensure the ed(e of seal rin( not be scratched# Eeep the parts clean# 8# ;iftin( and assemblin( parts slowly and smoothly to pre ent blockin( the parts or dama(in( the sealin( rin( and pre ent dirt enterin( the sealin( surface# ,# Breasin( both the surface of sealin( rin(, inside and outside sealin( surface of matched parts for easy to assemble# '8

 OPERATING MANUAL OF ANNULAR BOP

4# Pay attention to the direction of lip sealin( rin(, the openin( of lip should face the direction of well pressure#

-# ;et the sealin( rin(s passin( throu(h the oil hole smoothly to ensure not to be dama(ed#

5# The )80 <ut of type *,-.01/'1-BOP "ee fi( '1, <o#8 must be screwed down and be under uniform stress#

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 OPERATING MANUAL OF ANNULAR BOP

' '6 5 8 '0

', '8 '' 4 '4 '1 '4 , 6 7 '7 ' ''5

*i(ure 7 %&ploded Jiew of Annular BOP"pherical Packer

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 OPERATING MANUAL OF ANNULAR BOP

Ta%le 2 Ann&lar BOP Parts List 1!p$erical Pac-er2

Mo#el No. Description 9ty F 1:;.5 ' 8 , 4 5 0 6 7 '1 "hell Bonnet Piston Adapter Iin( Packer "tud Cap <ut "eal.piston A#M# =ear Iin( "eal.Piston O#M# "eal.Adapter Iin( A#M# ?O2 "eal.rin( ?O2 "eal.rin( =ear Iin( Hoint Z'@Pipe Plu( "crew off ?O2 "eal.rin( ?O2 "eal.rin( ' ' ' ' ' 84 84 8 ' set 8 *+'6,-.18 *+'6,-.1, *+'6,-.'6 *+'6,-.'1 *+'6,-.15.11 *+'6,-.16 *+'6,-.10 *+'6,-.'4 *+'6,-.'*+'6,-.'5 *+'6,-.'7 *+'6,-.81 *+'6,-.'8 *+'6,-.', *+'6,-.'' *+'6,-.17 *+'6,-.'0 .. *+86,-.88 F 2:;.5 *+86,-#1,.11 *+86,-.1*+86,-.'4 *+86,-.'4 *+86,-.'' *+86,-#17.11 *+86,-.14 *+86,-.'6 *+86,-.'7 *+86,-.8, *+86,-.81 *+86,-.8' *+86,-.'*+86,-.'5 *+86,-.'8 *+86,-.'1 *+86,-.'0 *+86,-.', *+86,-.88 "crew off 5#6 .. .. .. .. F 2:;.5<6= *+86,-/01#1'.11 *+86,-.1*+86,-.'4 *+86,-.'' *+86,-#17.11 *+86,-.14 *+86,-.10 *+86,-.'6 *+86,-.'7 *+86,-.8, *+86,-.81 *+86,-.8' *+86,-.'*+86,-.'5 *+86,-.'8 *+86,-.'1 *+86,-.'0 *+86,-.', *+86,-.88 "crew off 5#6 .. .. F .5;.5 *+,-,-#14.11 *+,-,-.1,A *=',1-.'8A *=',1-.'1A *=',1-#15.11A *=',1-.14 *=',1-.1, *=',1-#',.11 *=',1-.'4 *=',1-#'5.11 F .5;.5<6= *=',1-.'0 *=',1-.1-A *=',1-.'8A *=',1-.'1A *=',1-#15.11A *=',1-.14 *=',1-.1, *=.',1-#',.11 *=',1-.'4 *=',1-#'5.11

'' '8 ', '4 ''5 '0 '6 '7

8 ' ' 8 set 8 8 4 84 '

*=',1-#''.11 *=',1-.17 *=',1-.10 *=',1-.'.. *+86,-.88 "crew off 7 6-K-#0 *=',1-.16

*=',1-#''.11 *=',1-.17 *=',1-.10 *=',1-.'.. *+86,-.88 "crew off 7 6-K-#0 *=',1-.16

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 OPERATING MANUAL OF ANNULAR BOP

' 8 , 4 <o ' 8 , 4 5 0 6 7 '1 '' 6 7 '1 '' '8 ', '4 8, ''5 '0 '6 '7 81 8' 88 '8 ', '4 ''5 '0 '6 '7 81 8' 88 8,

Ta%le . Type F .5;6=<1=5 Ann&lar BOP Parts List

Mescription Misassembly "crew <ut "tud Clamp Iin( =ed(e Bonnet "crew )'8K,1 Packin( unit Combine sealin( rin( ?O2 "eal rin( Combine sealin( rin( )ud.(uard rin( =ear rin( Combine sealin( rin( "crew ),5K61 +an(er "crew off Combine sealin( rin( =ear rin( "hell Hoint Oil plu( Piston Cty '8 '8 '8 ' '8 ' '8 ' ' ' 8 ' 8 8 6 4 4 8 ' ' 4 4 ' Code *+,-01.'7 *+,-01.1, *+,-01.18 *+,-01.1' *+,-01.1*+,-01.15 BB01.05 *+,-01.10 *+,-01.17 *+,-01.16 *+,-01.''.1 *+,-01.'1 *+,-01.'*+,-01.'4.1 !'8#7 class$ *+,-01.14 HB6''8.'777 *+,-01.'8.1 *+,-01.'5 *+,-01.'6 *+,-01.', *18.'*+,-01.'0

5 0

*i(ure '1 Type *+,-.01/'1%&ploded Jiew of Annular BOP

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 OPERATING MANUAL OF ANNULAR BOP

Ta%le 4 Type F >54 14 Ann&lar BOP Parts List

' 8 , 48 5 0 6 7 '1 '' '8 ', '4 ''5 '0 '6 '7 81 8' 88 8, 84 <o ' 8 , 4 5 0 6 7 '1 '' '8 ', '4 ''5 '0 '6 '7 81 8' 88 8, 84 Mescription Bonnet ?O2 "eal rin( "eal rin( =ear plate "tud )'8K,Packin( unit "eal rin( Piston "tud )81K61 "eal rin( Outside slee e ?O2 "eal rin( "tud )'8K4Anside slee e Haw Haw screw "upportin( screw ?O2 "eal rin( 8-K8#5?O2 "eal rin( -,K-#, "tud )'8K01 Bonnet (rip head "hell Oil plu( Adapter Cty ' 8 8 ' 5 ' 8 ' '5 8 ' ' '5 ' 81 81 81 81 81 4 4 ' 8 8 Code *+Z-4'4.1, *+Z-4'4.17 *+Z-4'4.16 *+Z-4'4.1' BB-06,.65 *+Z-4'4#18.11 *+Z-4'4.'*+Z-4'4.', BB01.6*+Z-4'4.'8 *+Z-4'4.'4 *+Z-4'4.'0 BB01.6*+Z-4'4.'5 *+Z-4'4.1*+Z-4'4.15 *+Z-4'4.10 BB,4-8#'.68 BB,4-8#'.68 BB01.6*+Z-4'4.14 *+Z-4'4#''.1 *18.'*+Z-4'4.'1

*i(ure '' Type *+Z-4.'4 %&ploded Jiew of Annular BOP

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 OPERATING MANUAL OF ANNULAR BOP

:.Common )alfunction and "ettlements*i(ure 7*i(ure''

<o# )alfunction Cause '#The old packer is worn seriously, peel or a(in(# 8# The new packer can not be closed to proper position# ,# "ome impurities may be deposited in the (roo e of packer# 4# There is leaka(e in the seal portions of piston# "ettlement '# Ieplacin( the packer# 8#Openin( and closin( the packer for se eral times# ,#Cleanin( the (roo e and other parts of packer, mo e the rubber re(ularly# 4#Ieplacin( the sealin( rin( of piston#

'

*or the normal packer of control line, the packer can not seal and shut in the well pressure#

'#The BOP is closed for a lon( time which results in The BOP can permanent deformation and '# Ieplacin( the packer# not be opened after a(in( of packer# 8#Clean it after liftin( the close# 8#There is some solidified bonnet out# cement slurry under the packer# '#Oil can not flow smoothly The BOP can in pipe lines# '#Mred(in( the pipe lines# not be opened and 8# There is leaka(e in pipe 8#Iepairin( the pipe lines# closed fle&ibly# lines# The medium in the well flows into The correspondin( seals the cylinder or flows Ieplacin( the on adapter rin( ha e been from the connection correspondin( dama(ed seals# dama(ed# between bonnet and shell# The pressure can The seal.surface of shell, Ieplacin( all seals, not be controlled by cylinder, piston, adapter rin( repairin( the seal surface# hydraulic unit# and seals ha e been dama(ed# The mo ement direction of piston is The connection of pipe Ie ersin( the position not the same as lines between control console of pipe lines of BOP# nameplate mark of and BOP is wron(# control al e#

?. Or#erin*
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 OPERATING MANUAL OF ANNULAR BOP

=hen you order annular BOP, please refer to Table ' ?"pecification and Technical Mata of Annular BOP2 and show followin( contents:
)odel and si>e# =orkin( temperature "ealin( (asket (roo e is re:uired with corrosion.

resistance o erlay or not# "pare parts and other

ancillary e:uipments# Other special re:uirements#

Note' Products will be supplied accordin( to the manufacturerNs standards if the abo e items are not specified when orderin(#

'7