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This document is a technical manual that contains contents, theory of operation, removal/installation procedures, and adjustment procedures for various sections of a duplicator machine. The sections covered include the drum, press, paper receiving, master making, master carrier/clamp, master disposal, and data sections. For each section, the manual explains the main systems and components, how they work, and steps for maintenance and calibration.
This document is a technical manual that contains contents, theory of operation, removal/installation procedures, and adjustment procedures for various sections of a duplicator machine. The sections covered include the drum, press, paper receiving, master making, master carrier/clamp, master disposal, and data sections. For each section, the manual explains the main systems and components, how they work, and steps for maintenance and calibration.
Droits d'auteur :
Attribution Non-Commercial (BY-NC)
Formats disponibles
Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
This document is a technical manual that contains contents, theory of operation, removal/installation procedures, and adjustment procedures for various sections of a duplicator machine. The sections covered include the drum, press, paper receiving, master making, master carrier/clamp, master disposal, and data sections. For each section, the manual explains the main systems and components, how they work, and steps for maintenance and calibration.
Droits d'auteur :
Attribution Non-Commercial (BY-NC)
Formats disponibles
Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
Operation and Function ...................................................................................... IV-1
1. Drum Section .................................................................................................. IV-2 [Theory of Operation] 1. Drum Locking System ........................................................................... IV-2 2. Drum Rotation Control System ............................................................. IV-3 3. Drum Position Check System ............................................................... IV-4 4. Ink Supply System ................................................................................ IV-5 [Removal Procedures & Precautions for Installation] 1. Screen .................................................................................................. IV-7 2. Squeegee Unit ...................................................................................... IV-7 3. Inking Pump Unit .................................................................................. IV-8 4. Drum PCB ............................................................................................. IV-8 5. Magnet A and C Detection Sensors ..................................................... IV-8 [Adjustment Procedures] 1. Squeegee Gap ...................................................................................... IV-9 2. Squeegee Pressure ............................................................................ IV-10 3. Position of Ink Blocking Plates ............................................................ IV-11 4. Drum Rotation Speed ......................................................................... IV-12 5. Position of Magnet A Detection Sensor (Drum Home Position) ......... IV-13 2. Press Section ................................................................................................ IV-14 [Theory of Operation] 1. Press System ...................................................................................... IV-14 2. Pressure Regulation System .............................................................. IV-16 [Adjustment Procedures] 1. Position of Pressure Lever .................................................................. IV-17 2. Resting Position of Pressure Roller .................................................... IV-18 3. Position of Pressure Solenoid ............................................................. IV-19 4. Position of Hook Lever ........................................................................ IV-20 5. Standard Pressure .............................................................................. IV-21
5. PAPER RECEIVING AREA
CONTENTS
Operation and Function ....................................................................................... V-1
1. Paper Ejection Section .................................................................................... V-2 [Theory of Operation] 1. Separator Positioning System ............................................................... V-2 2. Paper Ejection System .......................................................................... V-3 3. Paper Ejection Check System ............................................................... V-4 [Removal Procedures & Precautions for Installation] 1. Paper Receiving Tray ............................................................................ V-7 2. Suction Unit ........................................................................................... V-7 3. Transfer Belts (Disassembly Procedures of Suction Unit) ..................... V-7 [Adjustment Procedures] 1. Position of Separator ............................................................................. V-8 2. Tension of Suction Drive Belt ................................................................ V-9
6. MASTER MAKING AREA
CONTENTS
Operation and Function ...................................................................................... VI-1
1. Image Scanning Section ................................................................................ VI-2 [Theory of Operation] 1. Original Feed System ........................................................................... VI-2 2. Original Feed Check System ................................................................ VI-4 3. Image Scanning System ....................................................................... VI-6 [Removal Procedures & Precautions for Installation] 1. Image Scanner Unit .............................................................................. VI-8 2. ADF Unit ............................................................................................... VI-8 3. Digitizer Unit ......................................................................................... VI-9 4. Image Processing PCBs ....................................................................... VI-9 5. Image Scanning Section ....................................................................... VI-9 [Adjustment Procedures] 1. Sensitivity of Original IN Sensor ......................................................... VI-10 2. Position of ADF Interlock Switch ......................................................... VI-11 2. Master Making Section ................................................................................. VI-12 [Theory of Operation] 1. Master Making System ....................................................................... VI-12 2. Master Loading System ...................................................................... VI-14 [Removal Procedures & Precautions for Installation] 1. Thermal Print Head ............................................................................. VI-16 2. Write Roller ......................................................................................... VI-17 [Adjustment Procedures] 1. Sensitivity of Master Detection Sensor ............................................... VI-18 2. Sensitivity of Master End Sensor ........................................................ VI-19 3. Tension of Write Pulse Motor Belt ...................................................... VI-20 4. Tension of Loading Pulse Motor Belt .................................................. VI-21 5. Position of TPH Home Position Switch ............................................... VI-22 6. Thermal Power of Thermal Print Head ............................................... VI-23
7. MASTER CARRIER AND
CLAMP AREA CONTENTS
Operation and Function ..................................................................................... VII-1
1. Master Carrier and Clamp Sections .............................................................. VII-2 [Theory of Operation] 1. Master Feed System ............................................................................ VII-2 2. Master Clamp System ......................................................................... VII-4 3. Master Loading (On the Drum) System ............................................... VII-6 4. Master Cut System .............................................................................. VII-8 [Removal Procedures & Precautions for Installation] 1. Cutter Unit .......................................................................................... VII-10 2. Clamp Unit ......................................................................................... VII-10 [Adjustment Procedures] 1. Sensitivity of Master Sensor .............................................................. VII-11 2. Position of 0/180 Angular Sensors ................................................. VII-12 3. Position of Master Positioning Sensor ............................................... VII-13 4. Sensitivity of Master Positioning Sensor ............................................ VII-14 5. Position of Clamp Solenoid ................................................................ VII-15 6. Position of Clamp Safety Switch ........................................................ VII-16 7. Position of Cutter Position Switch (Stop Position of Cutter Motor) .... VII-17
8. MASTER DISPOSAL AREA
CONTENTS
Operation and Function .................................................................................... VIII-1
1. Master Removal Section ............................................................................... VIII-2 [Theory of Operation] 1. Clamp Plate Open System ................................................................. VIII-2 2. Master Removal and Disposal System ............................................... VIII-3 3. Master Removal and Disposal Check System .................................... VIII-4 [Removal Procedures & Precautions for Installation] 1. Master Removal Unit .......................................................................... VIII-6 [Adjustment Procedures] 1. Projected Position of Master Removal Hooks .................................... VIII-7
9. DATA CONTENTS
1. Test Mode ........................................................................................................ IX-1
1. Operational Procedures .............................................................................. IX-1 2. Test Items and Operations .......................................................................... IX-3 1) Sensor/Sw Test ................................................................................ IX-3 2) Motor/Solenoid Test .......................................................................... IX-4 3) Operations Test ................................................................................. IX-5 4) Others (Auxiliary Modes) ................................................................... IX-6 2. Advice Displays & the Conditions for Display ............................................. IX-7 1. "CALL SERVICE" indication ........................................................................ IX-7 2. "JAM or ERROR" indication ........................................................................ IX-9 3. "CHECK SETTING" indication .................................................................. IX-13 4. Others ........................................................................................................ IX-14 3. Location and Function of Electrical Parts .................................................. IX-15 1. Photo Sensors ........................................................................................... IX-15 2. Micro Sws .................................................................................................. IX-18 3. Other Sensors ........................................................................................... IX-20 4. Solenoids ................................................................................................... IX-22 5. Motors & Fans ........................................................................................... IX-24 6. PCBs ......................................................................................................... IX-26 4. Description of PCBs ..................................................................................... IX-28 1. Digitizer PCB ............................................................................................. IX-28 2. Image Processing PCB A .......................................................................... IX-30 3. System Main PCB ..................................................................................... IX-32 4. System Drive PCB ..................................................................................... IX-36 5. Panel Main PCB ........................................................................................ IX-40 6. Pressure Control PCB ............................................................................... IX-41 7. Power Supply PCB .................................................................................... IX-42