Lubricants for Conveyor Systems

Lubrication is our World

Lubricants for Conveyor Systems

Publisher and design: Klber Lubrication Mnchen KG Copyright: Klber Lubrication Mnchen KG Reprints, total or in part, are permitted if source is indicated and voucher copy is forwarded

Front picture: Courtesy of Eisenmann AG

Illustrations: Figure 1 FREDENHAGEN KG

Figure 5, ARTUR KPPER top GmbH & Co. KG Figure 11 TELEFLEX GmbH All others: Klber Lubrication

9.15 e Edition 03.09,replaces edition 03.08 2

Lubricants for Conveyor Systems

Page

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Users of Klber Special Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Load Rollers on Power Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Load Rollers and Guide Rollers on Free Trolleys . . . . . . . . . . . . . . . . 8

Turn Rollers, Chain Bearing Rollers, Guide Bearing Rollers . . . . . . . 9

Chain Turn Wheel Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Avoidance of Paint Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Questionnaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Lubricants for Conveyor Systems

Introduction
Klber Lubrication has developed special high-temperature lubricants for conveyor systems which provide excellent lubricating properties, even at temperatures* from 160 to 250 C, and maximum operating reliability whilst cutting maintenance expenses. Klber offers paint-friendly lubricants and can furnish references from all reknown car makers and many paint manufacturers. Klber Lubrication not only sells lubricants but offers a Lubrication Engineering Service for conveyor systems which examines, for example, the condition of the lubricant in dismantled load rollers and determines the remaining quantity of lubricant as well as the texture of the used lubricant. Depending on the results of such examinations, we determine the correct lubricant, the necessary quantity and the relubrication intervals. This Lubrication Engineering Service ensures high operating reliability and low maintenance expenses for your conveyor systems.

Fig. 1: Power & Free conveyor and drying area

Lubricants for Conveyor Systems

Users of Klber Special Lubricants

Lubricants for Conveyor Systems

Load Rollers on Power Chains

Initial Lubrication Quantities for initial lubrication Load rollers (full ball or with cage) 3 load roller 4 load roller 6 load roller Klberplex BE 31-502 [g per load roller] full ball 3 7 40 with cage 4 8 45 Klbersynth BH 72-422 [g per load roller] full ball 2 4 30 with cage 3 6 32 BARRIERTA L 55/2 [g per load roller] full ball 2.5 56 35 40 with cage 34 68 40 45

Lubricant selection Temperature* below 140 C up to 220 C up to 260 C above 260 C

A4 10009

Lubricant Klberplex BE 31-502 Klbersynth BH 72-422 BARRIERTA L 55/2 Product recommendation on request

The grease should be filled directly into the bearing free space with the initial lubrication. We recommend filling the load rollers completely with Klberplex

BE 31-502 if they are exposed to aqueous media and temperatures* are under 130 C. This improves the sealing effect and provides good protection against corrosion.

A4 10010 Fig. 2: Load rollers on a Power chain

Fig. 3: Load roller lubricated with BARRIERTA L 55/2. After 15,000 hrs, the grease can still be used. Ratio of oven length:cooling length = 1:4; temperature 220 C

Lubricants for Conveyor Systems

Load Rollers on Power Chains

Relubrication Relubrication intervals The diagram Figure 4 shows guideline values for relubrication intervals with the load rollers of Power chains, which are lubricated with BARRIERTA. They apply to conveyor systems whose cooling length is at least 4 times as long as the oven length and to 4 load rollers with cages. With full ball load rollers, the relubrication intervals are shorter. The appropriate values also apply to load rollers on Free trolleys. Whether and when the load rollers have to be relubricated, can also be determined by the Lubrication Engineering Service of Klber, see page 4 Introduction. Determination of relubrication quantities While there are guideline values for the quantities required for initial lubrication, those for relubrication must be determined by trial: 1. Fill a few load rollers with a defined quantity of lubricant. 2. The load rollers must make at least one conveyor circuit. BARRIERTA L 55/2
(Sealed, with open bore)

Lubrication selection Temperature* below 140 C up to 220 C up to 260 C Lubricant Klberplex BE 31-222 Klbersynth BH 72-422 BARRIERTA L 55/2* BARRIERTA L 55/1* Product suggestion on request

above 260 C

* depending upon the load roller design and the condition of the used grease, see Figure 5

3. Remove the load rollers and open. 4. If the balls and the races are not coated with fresh lubricant, add a further defined quantity of lubricant and go to step 2. When the balls and the races are coated with grease, the relubrication quantity has been determined.

ambient temperature

BARRIERTA L 55/1
(Sealed, with reservoir) B 10011 Fig. 4: Guideline values for relubrication intervals
time hrs

A4 10012 Fig. 5: Lubricant selection according to the type of load roller design

Lubricants for Conveyor Systems

Load Rollers and Guide Rollers on Free Trolleys

Initial Lubrication / Relubrication of Load Rollers Lubricant selection Temperature* below 140 C up to 220 C up to 260 C Initial Lubrication Klberplex BE 31-502 Klbersynth BH 72-422 BARRIERTA L 55/2 Relubrication Klberplex BE 31-222 Klbersynth BH 72-422 BARRIERTA L 55/1* BARRIERTA L 55/2* Product suggestion on request

above 260 C

Product suggestion on request

* depending upon the load roller design and the condition of the used grease, see Figure 5

Quantities for initial lubrication, Quantities for relubrication

1 Load roller 2 Guide roller A4 10013 Fig. 6: Free trolley

Relubrication intervals For load rollers on Free trolleys, the same relubrication intervals apply as for the load rollers on Power chains.

For load rollers on Free trolleys, the same quantities of lubricant apply as for the load rollers on Power chains.

Lubricants for Conveyor Systems

Turn Rollers, Chain Bearing Rollers, Guide Bearing Rollers

Initial Lubrication / Relubrication Lubricant Selection Temperature* below 140 C up to 220 C up to 260 C Initial Lubrication Klberplex BE 31-502 Klbersynth BH 72-422 BARRIERTA L 55/3 Relubrication Klberplex BE 31-222 Klbersynth BH 72-422 BARRIERTA L 55/2 The quantities required for the lubrication of turn rollers in circular conveyors can be determined by trial. With turn rollers (without grease nipple) used at ambient temperatures* of 150 to 250 C, we suggest the following relubrication procedure: 1. Remove the turn rollers after 1000 to 2000 hours of operation. 2. Rotate the rollers so that the bottom row of balls is on the top and install the rollers again. 3. Remove the turn rollers again after a further 1000 to 2000 operating hours. 4. Remove the seals and fill both rows of balls with lubricant.

Quantity for initial lubrication With the initial lubrication, fill both rows of balls or rolling bearings resp. with lubricant. Quantities for relubrication Relubrication intervals With chain bearing rollers and guide bearing rollers in SKID conveyors, the condition of the lubricant has to be checked every 6 to 8 months. Relubricate if metallic noises can be heard when the roller is running. In case of doubt, have the Lubrication Engineering Service of Klber Lubrication check the condition of the lubricant. With dryer temperatures* of about 220 C, lubrication intervals from 18 to 24 months can be reached. Fill both rows of balls with lubricant.

A4 10015 Fig. 8: Turn roller

Turn rollers, chain bearing rollers and guide support rollers have a similar design. Turn rollers are primarily used on overhead and underfloor conveyors, while chain bearing rollers and guide support rollers are primarily used on SKID conveyors.

Lubricants for Conveyor Systems

Chain Turn Wheel Bearing / Avoidance of Paint Defects

Initial Lubrication / Relubrication Lubricant Selection Temperature* below 140 C 140 C to 220 C Initial Lubrication Klberplex BE 31-502 Klbersynth BH 72-422 Relubrication Klberplex BE 31-222 Klbersynth BH 72-422 BARRIERTA L 55/2

220 C to 260 C BARRIERTA L 55/3 Quantity for initial lubrication With the initial lubrication, fill 60 to 70% of the bearing free space with lubricant. If the lubricant can creep out of the bearing (especially the upper), fill also the intermediate cavities.

Quantities for relubrication Relubrication intervals We recommend that the condition of the lubricant be checked

every 6 months if the maximum

temperature* is 200 C

every 3 months if the temperature* is higher than 200 C. Relubricate the bearings as needed.

A4 10016 Fig. 9: Chain turn wheel bearing

Avoidance of Paint Defects With insufficiently sealed load and turn rollers in overhead conveyors, lubricant may drip onto the material transported and cause paint defects. Remedy:

well-sealed load rollers or turn

rollers dirt catch plates small lubrication quantities.

A4 10017 Fig. 10: Seals in a load roller

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Lubricants for Conveyor Systems

Chains

Operating Lubrication Lubricant Selection Temperature* below 120 C up to 200 C up to 260 C Lubricant STRUCTOVIS FHD Klbersynth CH 6-110 Klbersynth CH 2-100 N

Lubricant consumption It is most economical to always keep the chain moist with oil. To do this, apply very small quantities
Fig. 11: Universal-link chain of a circular conveyor with oil-lubricated load rollers and guide rollers

of lubricant at relatively short intervals so that no excessive lubricant drips out.

A4 10018 Fig. 12: Link chain of a Power & Free conveyor

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Lubricants for Conveyor Systems

Product Survey

Klberplex BE 31-

Klbersynth BH 72-422

BARRIERTA L 55/

Lubricating greases based on mineral oil and a special calcium soap. Very high resistance to wear, corrosion, oxidation and ageing. For the lubrication of rolling and plain bearings as well as slideways at temperatures up to 140 C. Kinematic viscosity at 40 C depending on the Klberplex type approx. 100, 220 and 500 mm/s.

Fully synthetic high-temperature and long-term grease for the lubrication of low-speed rolling and plain bearings as well as slideways at temperatures up to 220 C. Kinematic viscosity at 40 C approx. 420 mm/s.

Your benefits

Lubricity up to a service temYour benefits perature of 220 C

BARRIERTA L 55 is Europe's oldest high-quality brand of hightemperature lubricants based on perfluorinated polyether oil (PFPE). The name of BARRIERTA is widely regarded as synonymous with long-term stability and thermal resistance in the lubrication of lowspeed rolling and plain bearings as well as slideways. The friction points have to be free from preservatives and foreign substances prior to initial application. Kinematic viscosity at 40 C approx. 400 mm/s.

Lubricity up to a service temperature of 140 C

Less maintenance due to long

relubrication intervals

Less maintenance due to longer

relubrication intervals, good mechanical stability and media resistance of the thickener components due to the good wear and corrosion protection

Higher machine availability due

to high thermal stability

Your benefits

Long service life of the lubricated NSF H2-registered supporting

Clean environment due to good oil retention at service temperatures components due to good wear and corrosion protection

Lubricity up to a service temperature of 260 C

maintenance due to long Long service life of the lubricated Less relubrication intervals

Higher machine availability due

to high thermal stability

product integrity in the food and pharmaceutical industries, complies with FDA 21 CFR Sec 178.3570

Cleaning of the friction points

possible with organic detergents

NSF H1-registered supporting

product integrity in the food and pharmaceutical industries, complies with FDA 21 CFR Sec 178.3570 cartridges possible

Relubrication with 800 g

Neutral towards standard plastic materials. We recommend testing lubricant compatibility with the materials prior to series application.

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Lubricants for Conveyor Systems

Product Survey

STRUCTOVIS FHD

Klbersynth CH 6-110

Klbersynth CH 2-100 N

Adhesive lubricating oil based on mineral oil for the lubrication of driving, control and conveyor chains at temperatures up to 120 C, especially in the pre-treatment area. STRUCTOVIS FHD can be applied by means of brush, drip oiler or suitable automatic lubrication systems. Kinematic viscosity at 40 C approx. 150 mm/s.

High-temperature chain oil based on a thermally stable polyglycol for the lubrication of driving, control and conveyor chains at temperatures up to 200 C. Klbersynth CH 6 110 N can be applied by means of brush, drip oiler or suitable automatic lubrication systems. Viscosity at 40 C approx. 100 mm/s.

High-temperature chain oil based on a thermally stable ester for the lubrication of driving, control and conveyor chains at temperatures up to 250 C. Klbersynth CH 2 100 N can be applied by means of brush, drip oiler or suitable automatic lubrication systems. Viscosity at 40 C approx. 100 mm/s.

Your benefits

Your benefits

Your benefits

Lubricity up to a service temperature of 120 C or humid chains

Lubricity up to a service temperature of 200 C continuous relubrication due to low evaporation good wear protection at high temperatures formation

Lubricity up to a service temperature of 250 C

Penetrates beneath water on wet Low consumption quantities in Good corrosion protection;
prevents premature corrosion and failure of chain reduced lubricant consumption due to good wear protection at normal operating temperatures.

Low consumption quantities in

continuous relubrication due to low evaporation good wear protection at high temperatures

Long service life of chain due to

Long service life of chain due to

Long service life of chain and

Less cleaning due to low residue Less cleaning due to low residue Excellent friction behaviour of
formation and good dissolving capacity the polyglycol base oil reduces current consumption of the system We recommend testing lubricant compatibility with paints prior to series application.

Compatible with many paints.

Compatible with many paints. Water-soluble

We recommend testing lubricant compatibility with paints prior to series application.

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Lubricants for Conveyor Systems

Technical Questionnaire

Required Information for Lubricant Recommendation or Check of Lubricant Condition

1. Conveyor system Manufacturer and system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Year Total length of the conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (m) Length of drying or oven zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (m) Length ratio of drying or oven zone : cooling length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of material conveyed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating time per day... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h) Conveyor speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (m/min) Temperature in dryer or oven Recirculating air temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (C) Object temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (C)

2. Load Rollers Load rollers of the Power chain: Manufacturer and size . . . . . . . . . . . . . . . . . . . Cage: with without Load rollers of the Free trolleys: Manufacturer and size . . . . . . . . . . . . . . . . . . . Cage: with without Is there a possibility of relubrication? Yes No Number of load rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial lubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Relubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Running time since start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h) Running time since last relubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h)

3. Turn Rollers/Chain Turn Wheel in Dryer/Oven Turn roller manufacturer and size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cage: with without Chain turn wheel bearing type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Is there a possibility of relubrication? Yes No Initial lubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Relubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Running time since start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h) Running time since last relubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h)

4. Chain Bearing Rollers and Guide Bearing Rollers in SKID Dryer Manufacturer, size and bearing type:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cage: with without Is there a possibility of relubrication? Yes No Initial lubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Relubrication with which lubricant? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity _________ (g) Running time since start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h) Running time since last relubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (h)

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Lubricants for Conveyor Systems

The data in this technical brochure is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary tests with the selected product. We recommend contacting our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a sample for testing. Klber products are continually improved. Therefore, Klber Lubrication reserves the right to change all the technical data in this technical brochure at any time without notice.

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We are where you are.

Klber Lubrication the world market leader in speciality lubricants

subsidiaries in over 30 countries more than 1,700 staff products available worldwide
Klber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world oils, greases, bonded coatings, pastes and many more. Over 80 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions.

Klber Lubrication Mnchen KG A company of the Freudenberg Group

www.klueber.com