HCI634Y - Technical Data Sheet

HCI634Y
SPECIFICATIONS & OPTIONS
TERMINALS & TERMINAL BOX Standard generators feature a main stator with 6 ends brought out to the terminals, which are mounted on the frame at the non-drive end of the generator. A sheet steel terminal box contains the AVR and provides ample space for the customers' wiring and gland arrangements. It has removable panels for easy access.

STANDARDS Newage Stamford industrial generators meet the requirements of BS EN 60034 and the relevant section of other international standards such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. Other standards and certifications can be considered on request.

VOLTAGE REGULATORS MX321 AVR - STANDARD This sophisticated Automatic Voltage Regulator (AVR) is incorporated into the Stamford Permanent Magnet Generator (PMG) system and is fitted as standard to generators of this type. The PMG provides power via the AVR to the main exciter, giving a source of constant excitation power independent of generator output. The main exciter output is then fed to the main rotor, through a full wave bridge, protected by a surge suppressor. The AVR has in-built protection against sustained overexcitation, caused by internal or external faults. This de-excites the machine after a minimum of 5 seconds. Over voltage protection is built-in and short circuit current level adjustments is an optional facility.

SHAFT & KEYS All generator rotors are dynamically balanced to better than BS6861:Part 1 Grade 2.5 for minimum vibration in operation. Two bearing generators are balanced with a half key.

INSULATION/IMPREGNATION The insulation system is class 'H'. All wound components are impregnated with materials and processes designed specifically to provide the high build required for static windings and the high mechanical strength required for rotating components.

QUALITY ASSURANCE Generators are manufactured using production procedures having a quality assurance level to BS EN ISO 9001. The stated voltage regulation may not be maintained in the presence of certain radio transmitted signals. Any change in performance will fall within the limits of Criteria 'B' of EN 61000-6-2:2001. At no time will the steady-state voltage regulation exceed 2%.

WINDINGS & ELECTRICAL PERFORMANCE All generator stators are wound to 2/3 pitch. This eliminates triplen (3rd, 9th, 15th ) harmonics on the voltage waveform and is found to be the optimum design for trouble-free supply of non-linear loads. The 2/3 pitch design avoids excessive neutral currents sometimes seen with higher winding pitches, when in parallel with the mains. A fully connected damper winding reduces oscillations during paralleling. This winding, with the 2/3 pitch and carefully selected pole and tooth designs, ensures very low waveform distortion.

NB Continuous development of our products entitles us to change specification details without notice, therefore they must not be regarded as binding. Front cover drawing typical of product range.

HCI634Y
WINDING 311/ 312
CONTROL SYSTEM AVR VOLTAGE REGULATION SUSTAINED SHORT CIRCUIT INSULATION SYSTETM PROTECTION RATED POWER FACTOR STATOR WINDING WINDING PITCH WINDING LEADS MAIN STATOR RESISTANCE MAIN ROTOR RESISTANCE EXCITER STATOR RESISTANCE EXCITER ROTOR RESISTANCE R.F.I SUPPRESSION WAVE FORM DISTORTION MAXIMUM OVER SPEED BEARING DRIVE END BEARING NON-DRIVE END 1 BEARING WEIGHT COMP.GENERATOR WEIGHT WOUND STATOR WEIGHT WOUND ROTOR WR2 INERTIA. SHIPPING WEIGHTS in a crate PACKING CRATE SIZE TELEPHONE INTEFERENCE COOLING AIR VOLTAGE STAR VOLTAGE DELTA KVA BASE RATING F0R REACTANCE VALUES Xd DIR AXIS SYNCHRONOUS X'd DIR AXIS TRANSIENT X"d DIR AXIS SUB TRANSIENT X'q QUAD AXIS TRANSIENT X"q QUAD AXIS SUBTRANSIENT XL LEAKAGE REACTANCE X2 NEGATIVE SEQUENCE X0 ZERO SEQUENCE T'd TRANSIENT TIME CONSTANT T"d SUB TRANSIENT TIME CONSTANT T'do O.C FIELD TIME COONSTANT Ta ARMATURE TIME CONSTANT SHORT CIRCUIT RATIO 380/220 220 1050 2.52 0.15 0.11 1.62 0.23 0.11 0.18 0.03 2333 1016 1120 24.19 2616 194 X 105 X 154 (cms) 50 HZ THF< 2% 1.614 m3/sec 400/231 230 1050 2.27 0.14 0.10 1.46 0.20 0.10 0.16 0.02 415/240 240 1050 2.11 0.13 0.09 1.35 0.19 0.09 0.15 0.02 440/254 254 1050 1.88 0.11 0.08 1.20 0.17 0.08 0.13 0.02 0.045s 0.015s 3.17s 0.026s 1/Xd 416/240 240 1100 2.75 0.16 0.12 1.77 0.25 0.12 0.19 0.03 SEPERATELY EXCITED BY P.M.G MX 341 +/-1 % MX 321 +/- 0.5 % WITH 4% ENGINE GOVERNING.

REFER TO SHORT CIRCUIT CURVES ( page 7) CLASS H IP23 STANDARD 0.8 DOUBLE LAYER LAP TWO THIRD 6 (Wdg 312) , 12 (Wdg 311) 0.00192 Ohms PER PHASE AT 22 0C,STAR CONNECTED 2.23 Ohms at 22 0C 17.4 Ohms at 22 0C 0.08 Ohms PER PHASE AT 22 0C BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G,VDE 0875N, Ref to factory for others NO LOAD < 1.5% NON-DISTORTING BALANCE LINEAR LOAD <5% 2250 Rev/ Min BALL 6224- 2RS (ISO) BALL 6317-2RS (ISO) 2 BEARING 2335 951 1120 23.42 2600 194 X 105 X 154 (cms) 60 HZ TIF < 50 1.961 m3/sec 440/254 254 1150 2.57 0.15 0.12 1.65 0.23 0.12 0.18 0.03 460/266 266 1200 2.45 0.15 0.11 1.57 0.22 0.11 0.17 0.02 480/277 277 1250 2.35 0.14 0.11 1.51 0.21 0.11 0.16 0.02

REACTANCES ARE SATURATED VALUES AND ARE PER UNIT AT RATINGS AND VOLTAGE INDICATED

50 Hz
380 V
97 96 95 94 93 92 0.2 0.3

HCI634Y
Winding 311/ 312

THREE PHASE EFFICIENCY CURVES

1 0.9 0.8

0.4

0.5

0.6

0.7

0.8

0.9

1.1

1050 KVA 400 V

97 96 95 94 93 92 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1050 KVA 415 V

97 96 95 94 93 92 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1050 KVA 440 V

97 96 95 94 93 92 91 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1050 KVA

60 Hz
416 V
97 96 95 94 93 92 0.2 0.3

HCI634Y
Winding 311 /312

THREE PHASE EFFICIENCY CURVES

1 0.9 0.8

0.4

0.5

0.6

0.7

0.8

0.9

1.1

1100 KVA 440 V

97 96 95 94 93 92 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1150 KVA 460 V

97 96 95 94 93 92 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1200 KVA 480 V

97 96 95 94 93 92 91 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

1 0.9 0.8

1250 KVA

HCI634Y
Winding 311/ 312

50 Hz
30

Locked Rotor Motor Starting Curve 380 400 415 440

PERCENTAGE TRANSIENT VOLTAGE DIP

25

20

15

10

0 0 500 1000 1500 2000 LOCKED ROTOR kVA 2500 3000 3500

60 Hz
30

416 460

440 480

PERCENTAGE TRANSIENT VOLTAGE DIP

25

20

15

10

0 0 500 1000 1500 2000 2500 LOCKED ROTOR kVA 3000 3500 4000

HCI634Y
Winding 311/ 312 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40 C 380 220 956 765 400 230 956 765 95.6 800 415 240 956 765 95.7 440 254 956 765 95.7 Cont. H - 125/40 C 380 220 1050 840 95.3 400 230 1050 840 95.2 415 240 1050 840 95.3 440 254 1050 840 95.5

50Hz

Star (V) Delta (V) kVA kW

Efficiency (%) 95.6 kW Input 800

799.2 799.2 881.4 882.4 881.4 879.6

60Hz

Star (V) Delta (V)

416 240

440 254 1053 842 95.4 883

460 266 1099 879 95.4

480 277 1145 916 95.6

416 240 1100 880 95.4

440 254 1150 920 95.2

460 266 1200 960 95.2

480 277 1250 1000 95.5 1047

kVA 1008 kW 806

Efficiency (%) 95.4 kW Input 845.3

921.6 958.2 922.9 966.4 1008

HCI634Y
Winding 311/ 312 0.8 Power Factor

DIMENSIONS
SINGLE BEARING

SAE AN

14 25.4

18 15.87

DOUBLE BEARING

TD_HCI634Y.IN_15.04_10_IN