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MEDICAL ASPECTS OF
ELECTRICAL TRAUMA
INTRODUCTION
This handbook serves as a reference on how to be safe around electrical energy. In this chap-
ter, the consequences of an electrical safety failure are presented from a medical point of view.
As noted in the Preface, each year many people are killed or injured by electrical energy.
In the vast majority of these events, the individuals involved never realized how their time
on the job might change their lives.
STATISTICAL SURVEY
Numbers give a statistical picture of known electrical injuries and fatalities. Published
U.S. National Institute of Occupational Safety and Health (NIOSH), analyses of the U.S.
Department of Labor (DOL), Bureau of Labor Statistics (BLS), and data on electrical
incidents by Cawley and Homce show, from 1992 to 1998, in the United States, 32,309
employees were injured in electrical events resulting in days away from work, while 2,267
people died because of an occupational contact exposure to power frequency electrical
energy.
1
Cawley and Homce further analyzed 623 fatalities, and found that the incident voltage
in 87 percent of the fatality reports was noted as 15,000 V or less, with 32 percent of the
fatalities noted during work on 0-600 V (Table 8.1). Overhead power lines were an electri-
cal source in about 40 percent of the deaths.
From 19801995, in the United States, electrocution accounted for 7.1 percent of
occupational deaths among men, and 0.7 percent among women.
2
Among young work-
ers, electrocution was the cause of 12 percent of all workplace deaths, and the third lead-
ing cause of work-related deaths among 16- and 17-year olds, after motor vehicle deaths
and workplace homicide.
3
While comprising about 7 percent of the U.S. workforce, construction workers sus-
tained 44 percent of electrical fatalities.
1
Figure 8.1 illustrates possible electrical exposure
hazards on a construction work site with a crane truck and overhead power line nearby
4
. In
the illustration, electrical current flows from the power line through the truck to contacts
between the truck tires and earth, (step potential hazard) and the truck and worker (touch
potential hazard) while the worker is standing on the earth.
Focusing on electrical fatalities among U.S. construction workers, the researchers Ore
& Casini studied 19801991 data, showing the age distribution of those construction
8.1
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workers killed in electrical fatalities (Fig. 8.2), their job titles (Fig. 8.3), and the time of day
when fatalities occurred (Fig. 8.4).
5
The data shows that a worker is vulnerable to an elec-
trical failure at any age, regardless of his/her job title. The fatality time of day pattern
reflects the increasing activity typically seen on a construction sight from start of day to end
of day shift; an interpretation of this figure is that the more workers on a job site, the more
likely a fatal incident is to occur.
8.2 CHAPTER EIGHT
TABLE 8.1 Source Voltages Recorded in 623
Occupational Fatality Narratives
Cases (%) No. deaths Source voltages (V)
32 198 0600
50 480
18 440
24 277
36 220/240
42 110/120
8 50 6015,000
35 215 5,00110,000
13 81 10,00115,000
13 79 Over 15,001
Source: Courtesy Cawley and Homce, 2003.
FIGURE 8.1 Overhead power line contact by a construction bucket crane.
Worker electrical exposure to an overhead power line in a construction sce-
nario with a haul truck contacting an overhead power line, courtesy of James
Cawley, NIOSH. Overhead power lines account for about 40% U.S. occupa-
tional electrical fatalities. (Use with permission J. Cawley, G.T. Homce,
H.K. Sacks, and M.R. Yenachek, Protecting Workers from Electrocution
Caused by Contact of Cranes, Haul Trucks, and Drill Rigs with Overhead
Powerlines: A New Approach, Abstracts of the National Occupational Injury
Research Symposium (NOIRS), Pittsburgh 2000.)
Considering construction fatalities from another angle, when U.S. construction crane
fatalities for 19841994 were studied by Suruda and colleagues, 196 of 502 fatalities, or
39 percent, involved electrocution.
6
Often the question is asked, Do electrical fatalities or injuries mostly occur in people
new to their jobs? This is a question that tries to sort out differences in the fatality trends
MEDICAL ASPECTS OF ELECTRICAL TRAUMA 8.3
FIGURE 8.2 Distribution of electrical fatalities among U.S. construction workers, 19801991.
Adapted from Figure 2 from Ore & Casinis 1996 report, this illustration shows the number of
deaths per 100,000 workers by age groups. Courtesy of T. Ore, and V. Casini, Electrical Fatalities
Among U.S. Construction Workers, JOEM, vol. 38, no. 6, pp. 587592, 1996.
FIGURE 8.3 Job titles of electrical fatalities among U.S. construction workers, 19801991.
Courtesy of T. Ore, and V. Casini, Electrical Fatalities Among U.S. Construction Workers,
JOEM, vol. 38, no. 6, pp. 587592, 1996.
in relationship to the workers job experience, rather than the workers age while on the
job. International Brotherhood of Electrical Worker (IBEW) data in part addresses
this question. Power-line-transmission and
distribution-worker fatalities for 19711987
were previously reported by seniority on the
job (Fig. 8.5). Note that higher seniority sta-
tus does not confer protection from an elec-
trical fatality.
Non-Occupational Electrical Trauma
Compared to workplace electrical trauma,
non-occupational electrical injury and fatal-
ity statistics are not collected routinely, lim-
iting injury and fatality estimates. Typically
non-occupational electrical injuries are sus-
tained in home or public settings, including
households, medical facilities, police response
sites, and educational and recreational loca-
tions (Table 8.2).
7,8,9,10,11
Fatality and Injury Related Costs
Over 1.6 million U.S. employees work in the specialty trades, as shown by 2000 U.S. Census
data (Table 8.3); the annual value of U.S. construction put in place by type of construction
(Table 8.4) is shown for 2002.
12
According to a survey research from the Integrated Benefits
8.4 CHAPTER EIGHT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
24 hour clock
14
12
10
8
6
4
2
0
%
FIGURE 8.4 Time of day of electrical fatalities among U.S. construction workers, 19801991.
This figure shows the per centage of U.S. construction electrical fatalities compared across a
24 hour period. Adapted from Ore & Casini. Courtesy of T. Ore, and V. Casini, Electrical
Fatalities Among U.S. Construction Workers, JOEM, vol. 38, no. 6, pp. 587592, 1996.
FIGURE 8.5 Power line transmission and distri-
bution worker fatality experience by seniority,
19751988.
This figure shows the distribution of power line
fatalities in IBEW linemen form 1975-1988 by
years of seniority. (Courtesy IBEW Transmission
and Distribution Worker Data.)
TABLE 8.2 Non-Occupational Electrical Trauma Scenarios
Setting Source Fatality/injury description
Homes Receptacles 3,900 injuries annually, with 33% young children
inserting metal objects
7
Clinical/Hospital Iatrogenic Pectoral muscle damage after defibrillation
8
Police Action Stun guns Associated with more than 50 fatalities since 2000
9
Educational/Recreational Swim pools Electrocutions and Electric Shocks
10
Vending Electrocutions, shocks
11
TABLE 8.3 Construction Specialty Fabricators and Suppliers, 1997
Dollar value
of business Annual
NAICS Description special done payroll Paid
code trade contractors Establishments ($millions) ($millions) employees
2351 Plumbing, heating, and air- 84,876 88,427.4 25,720.2 788,930
conditioning contractors
2353 Electrical contractors 61,414 64,915.1 21,680.0 641,984
23591 Structural steel erection 4,238 8,152.7 2,387.1 72,301
contractors
23592 Glass and glazing contractors 4,713 4,045.5 1,051.6 35,823
23594 Wrecking and demolition 1,541 2,304.0 592.2 18,820
contractors
23595 Building equipment and other 4,488 9,342.9 3,148.0 75,501
machinery installation
contractors
Total 161,270 177,187.7 54,579.0 1,633,359
Source: U.S. Census Bureau, 2000a. Sums may not add to totals due to independent rounding. Taken from
Gallaher and OConners report for the U.S. Dept. of Commerce Technology Administration National Institute of
Standards and Technology Table 1-8, August, 2004 [Gallaher and OConner, 2004].
TABLE 8.4. Value of U.S. Construction Put in Place, 2002
Type of construction ($Millions)
Office 37,578
Hotels 10,285
Religious 8,217
Other Commercial 55,879
Educational 68,995
Hospital and Institutional 22,366
Public Housing & Redevelopment 5,507
Industrial 18,486
Electric Light and Power 24,789
Public Utilities 54,370
Military 18,284
All Other Nonresidential 49,362
Total 374,118
Source: U.S. Census Bureau, 2004b. Taken from Gallaher and
OConner's report for the U.S. Dept. of Commerce Technology
Administration National Institute of Standards and Technology Table
1-1, August, 2004 [Gallaher and OConner, 2004].
8.5
Institute, including a traditional view of paid benefits, in 2002, workers compensation costs for
work-related injuries and illnesses were estimated at 9 percent of health costs.
13
If this 9 per-
cent estimate is used along side of the total health costs for the electrical contractors annual
payroll (for example, 1997 figures of $21.7 billion as shown in Table 8.3
12
), the financial losses
from workplace injuries and illnesses can be placed in context. Drawing on the most recently
available national data from 1993, depending on the state, the annualized U.S. workers com-
pensation cost may range from $573 to $1,979 per worker employed.
14
ELECTRICAL EVENTS
An electrical event may scale from an almost unnoticeable release of energy, like localized
heating in a conductor or a very brief light flash in a low voltage installation, to a massive
explosion from an escalating arcing fault in a multiphase high voltage system.
Consider when the electrical energy release in an event is relatively small and slow, as
for example, with ohmic heating in a fluorescent fixtures ballast. The electrical hazard can
lead to a potentially fatal consequence if it serves as an ignition source in the presence of
combustible dust, vapor, or materials. Fires and explosions from combustion of these haz-
ardous materials can follow.
Another scenario can occur when an employee comes in an unprotected contact with an
electrical shock hazard. Then electrical energy can flow from the hazard to the employee,
essentially as if the employee has become a part of the source circuit. The employees connec-
tion to the circuit can be in series, as when current flows into or through the body; or the
connection to the circuit can be in parallel, as when current flows over the employee without
creating a potential electrical gradient across specific tissues in the body. Complex connection
in both series and parallel paths may occur as well.
A third scenario is when an employee or equipment the employee is using enters an air gap
between conductors. This may happen initially intentionally as, for example, in the high volt-
age scenario of live-line work. Another possibility is that the employee or their equipment may
enter the air gap between conductors initially accidentally, as with the operation of equipment
too near to a power line. As a result of entry into an air gap between conductors, a conductive
channel can open between the source and the employee or their tool, resulting in an electrical
arc fault. With an electrical arc fault, a large amount of electrical energy can flow in an ultra-
short time, creating an event that transforms electrical energy into multiple forms of energy
flowing from the source into the electrical event space.
As suggested in the chapter on the hazards of electricity, an electrical event can be for-
mally described using:
Neck and back fractures from the electrical current exposure, falls, or blast.
Shock lung, perforated ear drums, and ruptured gastrointestinal organs subsequent to
blast trauma.
In high voltage electrical incidents, current passing through a limb across opposite
sides of a joint can set up large skin or trans-dermal potentials, resulting in burns called
kissing wounds. The most frequent sites of this trauma include:
At the armpit or axilla, with injury between the limb and skin of the chest.
At the leg by the space in back of the knee, where the skin of the upper and lower leg can
meet when the survivor is caught in a crouched position.
Other skin burns may result in the following ways:
With ohmic or Joule heating at the electrical contact points between the survivor and the
electrical hazard.
From the ignition of clothing burning in place against the survivors skin.
18 percent neuropsychiatric
8.16 CHAPTER EIGHT
12 percent sensory
5 percent orthopedic
1 percent cardiovascular
Sense organ problems were also noted, including:
Auditory sequella, with conductive or sensorineural hearing loss, tinnitus, and vertigo.