WBv12.1 Emag Tutorial2 Coil Steel Core

EMAG Tutorial 2: Coil wrapped on steel core
Tutorial 2
January 24, 2010 2010 ANSYS, Inc. All rights reserved.
ANSYS, Inc. Proprietary
Inventory #003000 1-1
Module 2
Electromagnetic Analysis
Objectives: Model a cylindrical coil wrapped on a steel core
Create enclosure in which coil is immersed Define uniform current density in coil Define flux parallel boundary conditions on exterior surface of enclosure Calculate and post process B field Plot Pl t variation i ti of f B field fi ld along length of a path Use surface integral to evaluate net flux passing inside coil
Training Manual
Workb kbench-Si Simulatio on Emag
Module 2
Training Manual
S Start W Workbench kb h
Module 2
Electromagnetic Analysis The Project Page Loads
Training Manual
Hold down LMB to drag Geometry into the Project Schematic
Module 2
Training Manual
Design Modeler GUI
Double Click on Geometry to bring up Design Modeler GUI
Choose Meter
Module 2
Training Manual
Import bus bar geometry from coil_steel_core.stp
Module 2
Training Manual
Click Cli k generate t to t create t the geometry in DM
Module 2
From Tools, go to Enclosure. Establish the settings shown in Details View, ESPECIALLY Merge Parts? to Yes!
Training Manual
Module 2
Click Generate to create the enclosure
Training Manual
Module 2
Training Manual
Now might be a good time to save the project as coil coil_steel_core steel core
Module 2
Training Manual
On the Project Page, drag a Magnetostatic Analysis System onto Geometry
Module 2
Training Manual
Double click on Model
Module 2
Training Manual
RMB
When Mechanical GUI appears, create a variable in the variable manager named ansys 230x, set its value to 1, and check the active box.
Module 2
Return to the Project Page and open Engineering Data. From General M t i l d Materials data t source, you can add dd Copper Alloy to the list of materials to be included in Engineering Data (the material properties that are available in the model).
Training Manual
Module 2
You can verify that Copper Alloy has been added by choosing Engineering D t and Data di inspecting ti the th its it contents t t in the Outline Schematic. You should now click Refresh Project at the top of the Project Page to load the data into Mechanical.
Training Manual
Verify
Module 2
Training Manual
Now th N that t it has h been b added dd d to t the list of available materials, you can go back to the Mechanical GUI and change the coil material property assignments to Copper Alloy.
Module 2
Create a cylindrical coordinate system to define direction of current flow fl in i coil il Pick the coil outer cylindrical surface
Training Manual
Pick the second surface
Module 2
Consider renaming the new coordinate system to something hi like lik coil_current_direction
Training Manual
RMB to produce drop down
Module 2
Training Manual
Assign the coil_current_direction il t di ti coordinate system to the coil
Module 2
Training Manual
Pick the coil outer cylindrical surface
Declare the coil to be a source conductor, , the set the conductor type to stranded and the number of turns to 50 and the conducting area to 5e-4 m2.
Pick the second surface
Module 2
Training Manual
Set the per-turn current in the conductor to 1 Ampere.
Module 2
Training Manual
Assign flux parallel boundary conditions diti
Use Ctrl-LMB to select all exterior surfaces
Module 2
Training Manual
Solve the model (runs in under 1 minute) )
Module 2
Request a plot of current density scoped to the coil Click on the coil
Training Manual
Choose the second plane
Module 2
Training Manual
RMB to produce p drop down
Module 2
Bring up vector plot controls to adjust appearance of plot Solid form
Training Manual
Variable length
Grid G id aligned Length adjustment Density adjustment

Module 2
RMB
Training Manual
Create a plot of the total magnetic flux density scoped to all bodies
Module 2
Plot of total magnetic flux density
Training Manual
Module 2
Create a section plot
Training Manual
LMB, then drag a line to define the section plane
Module 2
Adjust location of section plane
Training Manual
Module 2
Training Manual
Adjust location of section plane after returning t i to t contour plot mode
Module 2
Training Manual
Uncheck box to return to deactivate section plane Display Global Coordinate System
Module 2
Create a path with end coordinates as shown
Training Manual
Module 2
Insert a request for a z component B field plot on the path
Training Manual
RMB
Module 2
Z component B field plot on the path
Training Manual
Module 2
Initiate the creation of a surface
Training Manual
By default, the surface will be based global Cartesian xy y plane p at the g
Module 2
Training Manual
Create a new Cartesian coordinate system
Choose the second surface
Module 2
Training Manual
Rename the new Cartesian coordinate system to net_core_flux. It will be located halfway along the length of the core.
Module 2
Training Manual
Designate the surface to be based on coordinate system net_core_flux.
Module 2
Use the Worksheet to request q a B vector plot p
Training Manual
RMB
Module 2
Training Manual
Scope the B vectors to the core body LMB on the core
Choose the thi d body third b d
Module 2
Training Manual
Scope the B vectors to the surface named surface
Module 2
Evaluate B vectors of the surface cutting the core
Training Manual
Net flux crossing surface in core

WBv12.1 Emag Tutorial2 Coil Steel Core

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EMAG Tutorial 2: Coil wrapped on steel core

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #003000 1-1

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-2

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-3

Electromagnetic Analysis The Project Page Loads

Workb kbench-Si Simulatio on Emag

Hold down LMB to drag Geometry into the Project Schematic

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-4

Workb kbench-Si Simulatio on Emag

Design Modeler GUI

Double Click on Geometry to bring up Design Modeler GUI

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-5

Workb kbench-Si Simulatio on Emag

Import bus bar geometry from coil_steel_core.stp

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-6

Workb kbench-Si Simulatio on Emag

Click Cli k generate t to t create t the geometry in DM

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-7

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-8

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-9

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-10

Workb kbench-Si Simulatio on Emag

On the Project Page, drag a Magnetostatic Analysis System onto Geometry

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-11

Workb kbench-Si Simulatio on Emag

Double click on Model

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-12

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary

Inventory #002406 1-13

Workb kbench-Si Simulatio on Emag

January 24, 2010 2010 ANSYS, Inc. All rights reserved.

ANSYS, Inc. Proprietary