Académique Documents
Professionnel Documents
Culture Documents
Installation manual
R5976189/06 09/01/2008
Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: sales.events@barco.com Visit us at the web: www.barco.com
Printed in Belgium
Changes
Barco provides this manual as is without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice. This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.
Copyright
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.
Trademarks
Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising for the products or their manufactures.
Table of contents
TABLE OF CONTENTS
1. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 1.2 1.3 1.4 Safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important warnings concerning flight cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 6 7
2. Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 2.2
Installation requirements for the ILite rental display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 System requirements for the control software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 4.1 4.2 5.1 5.2 5.3 5.4 5.5 5.6 5.7
Set up a floor mounted ILite rental display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Set up a hanging ILite rental display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installing an adjustable foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Install the ILite rental feet without stacker foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Install the ILite rental feet with stacker foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Install the ILite rental foot alignment tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Align and level the ILite rental feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Install the first row of ILite tiles upon ILite rental feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Install a row of ILite rental tiles into a base stand configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Install an ILite stacker profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Install the ILite truss beam upon ILite rental tiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Join two ILite truss beams together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Install a row of ILite rental tiles into a hanging configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Secure a hanging ILite rental display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 ILite tile connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Power cabling of an ILite display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Data cabling of an ILite display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.1 9.2 9.3
Cleaning the outside of the ILite display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Color calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.1 10.2 10.3 10.4 10.5 A.1 A.2 A.3 A.4 A.5 A.6 B.1 B.2 B.3 B.4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 ILite tile diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Replacement of the re-sync unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Field replacement of an ILite tile mounted in a first generation rental structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Field replacement of an ILite tile mounted in a second generation rental structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
A. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Dimensions of an ILite rental tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Dimensions of an ILite rental foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Dimensions of an ILite stacker system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Dimensions of an ILite truss beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Dimensions of the foot beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Dimensions of an ILite flight case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
B. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
ILite 6 XP specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 ILite 8 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 ILite 10 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Weight of individual parts of an ILite rental display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 1
Table of contents
B.5 B.6 C.1 Ballast values for a base stand ILite rental display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Ground pressure of a base stand ILite display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Spare part order info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
1. Safety
1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing an ILite rental display. Furthermore, it includes several cautions to prevent damage to the ILite tile. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing the ILite rental display. After this chapter, additional warnings and cautions are given depending on the installation procedure. Read and follow these warnings and cautions as well.
Overview
Safety guidelines Important safety instructions Important warnings Important warnings concerning flight cases
1. Safety
1.1
Safety guidelines
Personal protection WARNING: Ensure you understand and follow all the safety guidelines, safety instructions, warnings and cautions mentioned in this manual.
WARNING:
WARNING:
WARNING:
WARNING:
Installation personnel
This installation must be performed by authorized and qualified technical personnel only. Accredited safety officers must ensure the safety of the site, construction, assembly, connection, use, dismantling, transport etc. of such safety critical systems.
Caution
Installation should be performed only after you are thoroughly familiar with all of the proper safety checks and installation instructions. To do otherwise increases the risk of hazards and injury to the user. Assembly parts are designed for intended use only in conjunction with ILite LED displays. Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part strength. Consult Barco for assistance with custom applications. Always follow Barco installation instructions. Contact Barco if you should have any question regarding the safety of an application. The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and inspected on a routine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling capability of the part. Barco recommends inspections at regular intervals for all installations and increasing in frequency for more critical installations. If a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced immediately. Under no circumstances are Barco parts repairable by anyone other than Barco.
1. Safety
1.2
1. Safety
1.3
Important warnings
Important warnings:
Risk of electric shock: Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing to qualified service personnel. Maximum and minimum ambient temperature: The maximum ambient temperature for the LED wall is 40 C, the minimum temperature is 0 C. High leakage current: The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric shock due to high leakage current, proper grounding of the installation is required. Flammable materials: Keep flammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation should be such that the amount of air flow required for safe operation of the equipment is not compromised. Proper ventilation must be provided. ESD and LEDs: LED components used in ILite displays are ESD (Electro-Static Discharge) sensitive. To prevent the possibility of destroying LED components do not touch either in operation or while switched off. Risk of electric shock / Risk of fire: To protect against risk of fire caused by overloading of power cables, MAXIMUM 6 may be connected in parallel. Each power source cable supplying maximum 6 should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one ILite tile requires 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC. Disconnect device: When the appliance inlets of the individual tiles are not accessible, the socket outlets supplying the rack shall be installed near the equipment and be easily accessible, or a readily accessible general disconnect device shall be incorporated in the fixed wiring. This equipment MUST be earthed: In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding type plug will expose you to the risk of electric shock. Power system: It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding conductor) in order to avoid large ground current loops due to voltage differences in the neutral conductor. The total electrical installation should be protected by an appropriately rated disconnect switch, circuit breakers and Ground Fault Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should be adhered to. Mains cords: The power cords delivered with this system have special properties for safety. They are not user serviceable. If the power cords are damaged, replace them only with new ones. Never try to repair a power cord.
1. Safety
1.4
1. Safety
2. Installation requirements
2. INSTALLATION REQUIREMENTS
WARNING:
The ILite display is an indoor product. Use the ILite tiles only in a dry area away from direct sunlight, dust and moisture. Never install and use the ILite tiles in an outdoor environment.
Overview
Installation requirements for the ILite rental display System requirements for the control software
2. Installation requirements
2.1
Leveled surface
The surface on which an ILite rental display has to be installed must be leveled. Never install an ILite rental display on an inclined surface.
Ballast
Depending on the height of the display and the position of the LED-wall upon the foot beams (somewhere between front and middle) additional weight (ballast) will be required. Consult chapter Ballast values, or use the Ballast calculator tool available on Barcos secured web site to calculate the minimum ballast you require for safe installation of your ILite rental display.
10
2. Installation requirements
2.2
System requirements
Minimum specifications : Hardware PC Pentium III or equivalent, 2 GHz 512 Mb RAM Free hard disk space: 300 Mb XGA resolution (1024 x 768) Serial communication port Ethernet connection Windows 20001, Windows XP Home or Windows XP Professional
Software
Recommended specifications : Hardware PC Pentium IV or equivalent, 2.4 GHz 1 Gb RAM 300 Mb hard disk free space SXGA resolution (1280 x 1024) with 32 Mb video memory Serial communication port Ethernet connection Windows XP Professional Windows Vista is not supported.
Software
1. It runs on Windows 2000 but when problems are discovered, Barco does not deliver any support
11
2. Installation requirements
12
3. System overview
3. SYSTEM OVERVIEW
About this chapter
This chapter enumerates the fundamental elements of an ILite rental display system.
Overview
Introduction
13
3. System overview
3.1
Introduction
The fundamental elements of an ILite rental display system are:
ILite tiles. ILite rental structures. ILite rental feet, foot beams and stacker or ILite rental truss beams Rental power box. Digitizer. Control software.
Tile 3
14
A B
Overview
ILite rental frame ILite tile
15
4.1
Image 4-2 A: First generation ILite rental frame (R9850610); B: Second generation ILite rental frame (R9850612).
The top of the ILite rental frame is equipped with two identical locking mechanism which ensure a fast and secure attachment between the upper and lower tile, no tools required. The rear right side of the ILite rental frame is equipped with a small handle which operates the side locking mechanism to secure the rental tile sideways with the neighboring tile. All sides of the ILite rental frame are provided with small positioning pins, holes and planes to ensure a precise positioning between the tiles. Its important to keep those pins, holes and planes clean, otherwise seams will be visible after installation of the rental frame into the LED-wall. The bottom corners at the rear of the ILite rental frame are provided with mounting holes to insert the stacker mushrooms, which are required to install the stacker system.
16
E D
F G
Image 4-3
A B C D E F G
Positioning pin. Latch. Safety clamp. Tilt clip. Row lever. Latch receiver. Safety clamp receiver.
D A
E B
Image 4-4
A B
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4.2
ILite tile
Introduction ILite tile
The ILite tile is delivering a quality picture of a video cube without its inherent technology limits as hotspot-effect, jailhouse-effect, alignment problems and low contrast level. But offering shallow depth, long lifetime, increased ruggedness and incredible picture dynamics. Built-in intelligence provides for auto-calibration of the full display, hot swap of tiles and diagnostic capabilities. An embedded PC equips every ILite tile, providing it with intelligence and advanced logic handling capabilities. This PC is the host of a great deal of the added value offered by the ILite tile. An extreme fill factor and high resolution offers a full color blended picture at distances smaller than 3 meters. Half of the full brightness is still perceived at angles of 145 from the surface of the display.
Functionality
All tiles in an ILite display are connected in series via a data path. The physical location of a tile in the data path does not matter because within the ILite display all tiles are equal. But the data path must be created in a daisy chain manner. Each tile picks out a part of the video information of the data stream on the data path and processes this information for displaying on its LEDs. The ILite tiles need to be powered up with a supply voltage of 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC.
Re-sync unit
Every tile contains a re-sync unit (A) which can easily be removed. The re-sync unit synchronizes the incoming data stream and sends it to the next tile. The data ports (B) on the re-sync unit are bidirectional. So, it doesnt matter on which port the data is coming in, the re-sync unit switches the functionality of the data ports spontaneously between input and output. Furthermore the re-sync unit is equipped with status LEDs (C) for diagnostic purposes.
B C B
A
Image 4-6 A Re-sync unit (R9851520); B Data ports; C Status LEDs.
The re-sync unit can easily be removed from the ILite tile without disconnecting the data cables. This allows a hot swap of the ILite tile.
19
20
Overview
ILite rental flight case ILite rental base stand setup accessories ILite rental truss setup accessories Power boxes DX-700 digitizer Fiberlink system Control software
21
5.1
Image 5-1 ILite rental flight case for six rental tiles.
The dimensions of the ILite flight case are optimal for maximum utilization of the floor area of a truck. Furthermore, the top side of the flight case cover has four stacking dishes which allow to stack the ILite flight cases.
2400 mm
1800 mm
Next to the rental flight case for six ILite rental tiles, there is also a flight case available for a single rental tile. This flight case can be very useful for chipping a single rental tile to factory for repair or maintenance purposes.
Image 5-3 ILite rental flight case for one tile (R9850795).
Image 5-4 ILite rental flight case for six tiles (R9850790).
WARNING:
Maximum stack two (2) ILite rental flight cases high. Never higher.
22
2 Maximum
Image 5-5
A B C
23
5.2
F J
Q P L
A
Image 5-6
A B C D E F G H J K L M P Q
Foot beam of 1,2 meter. Foot beam of 2,4 meter. Foot beam of 4 meter. Rental foot spacer plate. Rental foot adjustment plate. Rental foot base rails. Dual rental foot. Triple rental foot. Stacker profile. Base rails for stacker foot. Stacker foot. Stacker mushrooms for positioning stacker profile. Stacker locking key. Spring cotters to secure locking key.
24
5.3
Image 5-7
A B
ILite triple truss beam (R9850820). ILite dual truss beam (R9850810).
WARNING: Maximum weight limit of the dual truss beam is 435 kg, the triple truss beam can maximum lift 655 kg. This weight corresponds with a maximum display height of 15 ILite rental tiles. Do not put any additional weight on the truss beam and use the truss beams only in conjunction with Barcos ILite rental tiles. WARNING:
Always secure all truss beams of a hanging ILite rental display with the truss installation. Use the safety rods for that. Secure each safety rod with an independent safety cable. Never loop a safety cable through both safety rods of a truss beam, as this will dramatically reduce the load holding capacity of the safety rods.
25
5.4
Power boxes
General
To ensure safe and reliable operation of the ILite display a suitable system for AC power distribution must be used. Though 3 rd. party solutions may be used, several sizes and types of power distributions are available from Barco. For smaller system the Mono Phase Power Box can be used, medium sized system may use on of several custom power box solutions. We also offer power distribution systems in a flight case for rental and touring applications.
CAUTION:
Refer to the manual(s) of the used power box for more information about installation and usage
guidelines.
26
5.5
DX-700 digitizer
General
The DX-700 is a multi-window video processor designed for use as a versatile front-end to all Barco LED products. The digitizer processes (image processing, conversion and conditioning) all source signals for digital distribution to every tile. Existing (legacy) LED products such as MiPIX, DLite, ILite and OLite are supported via the 32-bit DVI link on the systems DVI Output Module. Next generation LED products such as the NX-4 tiles are supported via the NNI interface on the systems NNI Output Module.
Image processing and LED wall configuration and control functions are adjusted from Barcos Director toolset, or via controls on the DX-700 digitizer front panel itself. The Director toolset software is designed as a user interface to be used in conjunction with the digitizer and display. It can be used on a PC thats connected to the digitizer through a serial RS232 connection.
Image 5-11
CAUTION:
Refer to the manual(s) of the used digitizer for more information about installation and usage
guidelines.
27
5.6
Fiberlink system
General
If the distance between the digitizer and the LED-wall exceeds 5 meters, a fiber optic connection must be used to ensure signal integrity and system reliability. Barco offers two complete system solutions including transmitter, fiber and receiver. The choice of system depends on the length of cable required.
CAUTION: Refer to the manual(s) of the used fiberlink system for more information about installation and usage guidelines.
28
5.7
Control software
General
The control software is designed as a graphic user interface (GUI) and can be used to control and configure the digitizer as well as the Barco LED wall via a PC (e.g. Director toolset). Minimum required software version: 1.06
CAUTION:
Refer to the manual(s) of the used control software for more information about installation and usage guidelines.
29
30
Overview
Set up a floor mounted ILite rental display Set up a hanging ILite rental display
WARNING:
Safety first. Fence off the installation area before starting to install your ILite rental display. Ensure you read, understand and follow all safety instructions mentioned in the chapter "Important safety instructions", page 5, of this installation manual. Furthermore, be sure that all installation requirements for your ILite rental display are fulfilled, see "Installation requirements for the ILite rental display", page 10.
31
6.1
WARNING: The maximum height of a base stand ILite rental display is 12 tiles high.
Setup process
1. The first stage in the process is the assembling of a solid and level foot construction, which has to support the hole display. Such a construction consist of foot beams, adjustable feet (optional), rental feet, rental foot alignment tools and, in case the display will be higher than 6 tiles, stacker feet. Note that the stacker feet need to be installed simultaneous with the rental feet. Finally, ballast has to be placed upon the foot beams to prevent the wall from possible tipping. The assembling of the foot construction has to be done in following sequence: a) Installation of the adjustable feet on the foot beams. Note that this is optional. See procedure "Installing an adjustable foot", page 38 for detailed installation instructions. b) Installation of the rental feet upon the foot beams. See procedure "Install the ILite rental feet without stacker foot", page 39, for a display with a maximum height of 6 tiles or see procedure "Install the ILite rental feet with stacker foot", page 41, in case the display will be higher then 6 tiles. c) Installation of the rental foot alignment tools. See procedure "Install the ILite rental foot alignment tool", page 43. d) Alignment and leveling of the rental feet. See procedure "Align and level the ILite rental feet", page 46. e) Attach the foot beams to the ground with fixings and/or place the necessary ballast upon the foot beams. Note that the ballast has to be placed between the end and the last 30 cm of the foot beam.
Image 6-1
2. The second stage in the process is the installation of the first row of ILite rental tiles upon the rental feet. See detailed procedure "Install the first row of ILite tiles upon ILite rental feet", page 49.
Image 6-2
3. The following stage in the process is the installation of the next three rows of ILite rental tiles. See detailed procedure "Install a row of ILite rental tiles into a base stand configuration", page 52. 4. The next stage is the installation of stacker profiles in case the ILite display will be higher than 6 tiles. Otherwise, you can skip this stage.
32
7 4
Image 6-3
6. The next stage is the power and data cabling of the ILite rental display. See chapter "Cabling of an ILite display", page 67. Warning: Risk of electric shock / Risk of fire: To protect against risk of fire caused by overloading of power cables, MAXIMUM 6 may be connected in parallel. Each power source cable supplying maximum 6 should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one ILite tile requires 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC. 7. Installation of the digitizer(s) and, if used, the fiberlink and/or AEC. Follow the installation guidelines in the manuals of these products. 8. Installation of the control software for the ILite rental display. See installation procedure described in the manual of the control software. 9. Energize the ILite rental display and start up the control software. For more information about showing content on the ILite display see manual of the control software.
WARNING: The maximum height of a base stand ILite rental display is 12 tiles high.
33
12 MAX
6.2
Setup process
1. The first stage in the process is the installation of the truss beams upon ILite rental tiles. See detailed procedure "Install the ILite truss beam upon ILite rental tiles", page 57.
Image 6-4
2. The second stage in the process is joining the truss beams together. See detailed procedure "Join two ILite truss beams together", page 60.
Image 6-5
3. The next stage is the installation of the remaining ILite rental tiles row by row. See procedure "Install a row of ILite rental tiles into a hanging configuration", page 62. Warning: The maximum height of a hanging ILite rental display is 15 tiles high. Tip: Realize the power and data cabling simultaneous with the rows of ILite rental tiles. See chapter "Cabling of an ILite display", page 67.
Image 6-6
4. The next stage is the power and data cabling, if not done in the previous stage, of the ILite rental display. See procedure "Cabling of an ILite display", page 67. Warning: Risk of electric shock / Risk of fire: To protect against risk of fire caused by overloading of power cables, MAXIMUM 6 may be connected in parallel. Each power source cable supplying maximum 6 should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one ILite tile requires 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC. 5. After all ILite rows are built, the LED-wall has to be secured with the truss installation. See chapter "Secure a hanging ILite rental display", page 65.
34
15 MAX
WARNING: The maximum height of a hanging ILite rental display is 15 tiles high.
35
36
Overview
Installing an adjustable foot Install the ILite rental feet without stacker foot Install the ILite rental feet with stacker foot Install the ILite rental foot alignment tool Align and level the ILite rental feet Install the first row of ILite tiles upon ILite rental feet Install a row of ILite rental tiles into a base stand configuration Install an ILite stacker profile Install the ILite truss beam upon ILite rental tiles Join two ILite truss beams together Install a row of ILite rental tiles into a hanging configuration Secure a hanging ILite rental display
37
7.1
A
Image 7-1
A B
3. Attach the adjustable foot to the foot beam using an Allen wrench of 4 mm. 4. Slide an adjustable foot into the other end of the foot beam. 5. Attach this adjustable foot also to the foot beam using an Allen wrench of 4 mm 6. Adjust the height of the adjustable feet to level out the foot beam. 7. Place supporting blocks underneath the foot beam every 50 centimeters. This to prevent that the foot beam bends. Caution: Never let the complete weight of the rental display rest on the adjustable foot.
38
7.2
Install the optional adjustable feet before installing the rental feet. The adjustable feet will make it easier to level out the foot beams.
The procedure below describes how to install two ILite dual rental feet upon foot beams. The same procedure is applicable for the ILite triple rental feet.
Necessary tools
19 mm open ended spanner. 10 mm hexagon Allen key. Spirit level.
Necessary parts
Rental feet (dual or triple or both). Two foot beams per rental foot. Two hexagon bolts (M12 x 16) per rental foot. Two bolts (M12 x 16) per rental foot. Two base rails per rental foot. Shim plates.
39
D E
y X>y X
Image 7-2
5. Create as much foot assemblies as required for your ILite display. 6. Place the foot assemblies with the positioning plates (Q) and pins (P) against each other on their final position.
Image 7-3
7. Level out the foot beams. If necessary place every 50 centimeters shim plates underneath the foot beams. This to prevent that the beams bend. 8. Firmly attach the foot assemblies to the floor with fixings, or ballast, or both as required.
WARNING:
Foot beams of LED walls must always be firmly secured to the floor with fixings (preferred) or stabilized with ballast. This to prevent possible tip over and sliding of the LED wall due to external influences. It is the responsibility of the installer to ensure the stability of the LED wall. Note that the stability of the LED wall depends on different parameters like: weight of display, height of display, width of display, length of used foot beams and position of LED wall on foot beams (front - middle ?).
After the foot assemblies are installed on the desired location you can proceed with installing the foot beam alignment tools between the foot assemblies. These alignment tools ensures a good alignment between the foot assemblies, which results in minimum seams between the tile columns.
40
7.3
Necessary parts
Rental feet (dual or triple or both). Two foot beams per rental foot. Two hexagon bolts (M12 x 16) per rental foot. Two bolts (M12 x 16) per rental foot. Two base rails per rental foot. Stacker feet (number of rental feet minus one). Two stacker level plates (for left and right side of LED-wall). Shim plates.
y X>y X
Image 7-4
41
S R
Image 7-5
5. Level out the foot beams. If necessary place every 50 centimeters shim plates underneath the foot beams. This to prevent that the beams bend. 6. Firmly attach the foot assemblies to the floor with fixings, or ballast, or both as required.
42
7.4
Necessary parts
Rental foot spacer plate. Rental foot adjustment plate. One bolt (M12 x 25) per stacker foot. Three bolts (M12 x 16) per stacker foot.
Image 7-6
2. Fasten the spacer plate with two short bolts (E) M12 x 16. Note: One side of the spacer plate (F) contains three mounting holes. Use the mounting hole which fits the most with the mounting hole of the rental foot base rails. These base rails where previously installed together with the rental foot. 3. Place a rental foot adjustment plate (H), as illustrated, upon the other side of the two neighboring foot beams.
43
G E
Image 7-7
4. Fasten the adjustment plate (H) with one short bolt (E) M12 x 16. 5. Turn the adjustment plate (H) away from the remaining free mounting hole of the base rail and insert a long bolt (G) M12 x 25 into the mounting hole. 6. Turn the adjustment plate as far as possible towards the long bolt.
Image 7-8
44
The same procedure is applicable incase the rental feet were installed in combination with stacker feet.
Image 7-9
45
7.5
Necessary tools
Spirit level of 100 cm. 19 mm open ended spanner. Feeler gauge of 0,1 mm.
Necessary parts
Shim plates.
A B A A
Image 7-10
Max: 0.1 mm
2. Repeat step 1 with the neighboring rental foot until all ILite rental feet are aligned. Tip: After the last rental feet is aligned, check if all other rental feet remain aligned in this direction.
Image 7-11
3. Place a spirit level upon the positioning pins of the first ILite rental foot and level out the first ILite rental foot in longitudinal direction. There are 3 different possibilities to adjust the height of the rental foot: A : adjust the adjustable foot installed at the end of the foot beams. Ensure that the foot beams remain supported every 50 cm, so that the foot beams do not bend due to the weight of the LED-wall. B : place shim plates (S) between the rental foot and the foot beam. C : place shim plates (T) underneath the foot beams. Ensure that the foot beams remain supported every 50 cm, so that the foot beams do not bend due to the weight of the LED-wall.
46
B
S
Image 7-12
4. Level out the ILite rental foot now in the transverse direction. Use the same adjustment possibilities as described in step 3. Caution: Do not place the spirit level upon the smaller foot profiles of the ILite rental foot but upon the main profile as illustrated.
Image 7-13
5. Align the top of the positioning pins of the neighboring ILite rental foot with the top of the positioning pins of the previous leveled ILite rental foot. Use a spirit level (or ruler) of at least 100 cm and ensure that the spirit level captures at least 6 positioning pins. The maximum allowed space between spirit level and the top of the positioning pins is 0,1 mm. Use a feeler gauge to check. Use the same adjustment possibilities as described in step 3 to modify the height of this neighboring ILite rental foot. Do not modify the height of the previous leveled ILite rental foot
Image 7-14
6. Level out the last aligned ILite rental foot in the transverse direction. Use the same adjustment possibilities as described in step 3. Caution: Do not place the spirit level upon the smaller foot profiles of the ILite rental foot but upon the main profile as illustrated. 7. Repeat step 5 and 6 until all ILite rental feet are aligned and leveled.
Max: 0.1 mm
47
9 10
11
12 13
Image 7-15
14
15
48
7.6
Install the first row of ILite tiles upon ILite rental feet
Ensure that the rental feet are correctly installed upon foot beams and leveled out before installing the rental tiles. Do not forget the installation of the stacker feet in case the desired height of the LED-wall will be higher than six (6) tiles.
How to install the first row of ILite tiles upon ILite rental feet ?
1. Place the first rental tile upon the rental feet at the most right side, seen from the rear, as illustrated. The positioning pins of the rental foot must fit into the positioning holes at the bottom of the rental tile. Ensure that all latches (A), safety clamps (B) and row levers (C) of the rental feet are in open position.
Image 7-16
2. Secure the rental tile by closing the two safety clamps (B), of the rental foot below the rental tile, as illustrated. Note: The rental tile will slightly tilt to the rear, which is normal.
Image 7-17
3. Push the two latches (A), of the rental foot below, forward over the latch receivers of the rental tile as illustrated.
49
Image 7-18
4. Place the next rental tile against the previous placed rental tile as follows: a) Align the front of the rental tile with the front of the installed tile(s) while approaching the desired location. b) Place the left bottom side of the rental tile, seen from the rear, upon the rental foot below by tilting the tile a little bit to the left. The positioning pin of the rental foot below should fit into the left positioning hole of the tile to place. c) Lower down the other side of the tile with a turning movement. This way, the side position pin, of the tile to place, will easily fits into the side position hole of the previous installed tile at the right. This is of importance from the second tile on in the row.
Image 7-19
5. Fasten the rental tile with the rental foot below as described in step 2 and 3. 6. Repeat step 4 and 5 until the first row of rental tiles are placed and secured upon the rental feet. 7. Close all row levers of all rental feet. Note: While closing all row levers, the slightly tilt of the tiles described in step 2 will disappear.
50
Image 7-20
After the first row of rental tiles is installed and secured upon the rental feet, you can continue with installing the next rows of rental tiles into this base stand configuration. See chapter "Install a row of ILite rental tiles into a base stand configuration", page 52.
51
7.7
Image 7-21
A B
C D
Image 7-22
2. Ensure that the side latch hook (image 7-22 ref D) of the tile you want to place, is completely turned open. Tip: Turn the handle (D), which operates the side latch hook, as much as possible counterclockwise to obtain the open position of the hook. 3. Place a rental tile upon the previous installed row, start at the right side of the LED-display seen from the rear, as follows: a) Align the front of the rental tile with the front of the installed tiles while approaching the desired location. b) Place the left bottom side of the rental tile, seen from the rear, upon the tile below by tilting the tile a little bit to the left. The left positioning pin of the tile below should fit into the left positioning hole of the tile to place. See image 7-23. c) Lower down the other side of the tile with a turning movement. This way, the side position pin, of the tile to place, will easily fits into the side position hole of the previous installed tile at the right. This is of importance from the second tile on in the row. Caution: Do not release the tile yet. Hold until the rental tile is secured with safety clamps and latches.
52
Image 7-23
4. Close the two safety clamps, of the rental tile below, as illustrated. Note: The rental tile will slightly tilt to the rear, which is normal.
Image 7-24
5. Release the two latches, of the rental tile below, by sliding the tilt clip away from the latch. Ensure that each latch is completely hooked over the latch receiver. Its now safe to release the ILite rental tile.
Image 7-25
6. Secure the rental tile sideways with the adjoining rental tile by rotating the handle of the side locking mechanism 360 clockwise. Caution: Never use adverse force to lock the mechanism.
53
360
Image 7-26
7. Repeat from step 2 until all tiles of this new row are placed. 8. Close all row levers of all rental tiles of the last installed row. Note: While closing all row levers, the slightly tilt of the tiles described in step 4 will disappear.
Image 7-27
54
7.8
WARNING: A floor mounted ILite rental display higher then six (6) tiles requires a stacker system. The stacker
feet of the stacker system has to be installed simultaneous with the rental feet and beams.
Necessary tools
13 mm open ended spanner.
Necessary parts
Stacker profile. 6 stacker mushrooms. 1 stacker locking key. 2 spring cotters.
x2
x2
x2
Image 7-28
2. Place the stacker profile simultaneous into the stacker foot and over the stacker mushrooms.
55
3 3 2
Image 7-29
Caution:
Image 7-30
3. Secure the stacker profile by inserting a locking key at the bottom of the stacker profile. See image 7-29. 4. Insert a spring cotter into each pin of the locking key.
56
7.9
Necessary tools
Hoisting equipment. ILite rental truss beams.
Image 7-31
3. Secure the rental tiles sideways with each other by rotating the handle of the side locking mechanism 360 clockwise. Caution: Never use adverse force to lock the mechanism.
360
Image 7-32
4. Place all safety clamps (A), latches (B) and row levers (C) of the rental tiles in open position as illustrated.
57
B A
Image 7-33
5. Place the truss beam upon the joined rental tiles. The positioning pins at the top of the rental tiles must fit into the positioning holes at the bottom of the truss beam. Caution: Ensure that the front of the truss beam has the same orientation as the front of the rental tiles. Caution: Be careful not to damage the rental tiles
Image 7-34
Image 7-35
7. Release the latches of all rental tiles, by sliding the tilt clip away from the latch. Ensure that each latch is completely hooked over the latch receiver of the truss beam.
58
Image 7-36
Image 7-37
9. Lift up the truss beam with the rental tiles at shoulder height.
59
Necessary tools
10 mm Allen key.
Image 7-38
2. Open the side locking mechanism of the rental tile at the to adjoin side of the truss beam.
Image 7-39
3. Carefully bring the truss beams together. The positioning pins and holes, of the adjoining side, must fit into each other. Caution: Ensure that both truss beams, with tiles, are lifted at the same height.
Image 7-40
4. Close the side locking mechanism of the truss beam. Use a 10 mm Allen key. 60 R5976189 ILITE RENTAL DISPLAY 09/01/2008
Image 7-41
5. Close the side locking mechanism of the rental tile at the adjoining side by rotating the handle of the side locking mechanism 360 clockwise. Caution: Never use adverse force to lock the mechanism.
360
Image 7-42
6. Repeat from step 1 until all truss beams are joined with each other. After all truss beams are joined with each other you can proceed with installing the remaining ILite rental tiles row by row.
After installing one or two rows of ILite rental tiles, realize the data and power cabling for these installed rows, before lifting the rows further up. These rows are now easy accessible from the work floor.
61
Image 7-43
A B
C D
Image 7-44
2. Is this the first tile of the row? If yes, skip this step and proceed with step 3. If no, ensure that the side latch hook (image 7-22 ref D) of the last installed tile in the row, is completely turned open. Tip: Turn the handle (D), which operates the side latch hook, as much as possible counterclockwise to obtain the open position of the hook. 3. Place a rental tile below the previous installed row, start at the left side of the LED-display seen from the rear, as follows: a) Align the front of the rental tile with the front of the installed tiles while approaching the desired location. b) Place the right top side of the rental tile, seen from the rear, against the tile above by tilting the tile a little bit. The right positioning pin of the tile to place should fit into the right positioning hole of the tile above. See image 7-45. c) Lift up the other side of the tile with a turning movement. This way, the side position pin, of the previous installed tile at the left, will easily fits into the side position hole of the tile to place. This is of importance from the second tile on in the row. Caution: Do not release the tile yet. Hold until the rental tile is secured with safety clamps and latches.
62
Image 7-45
4. Close the two safety clamps of the rental tile as illustrated. Tip: You can support the rental tile with one hand and your knee, while closing the safety clamps. Note: The rental tile will slightly tilt to the rear, which is normal.
Image 7-46
5. Release the two latches of the rental tile, by sliding the tilt clip away from the latch. Ensure that each latch is completely hooked over the latch receiver of the tile above. Its now safe to release the ILite rental tile.
Image 7-47
6. Secure the rental tile sideways with the adjoining rental tile by rotating the handle of the side locking mechanism 360 clockwise. Caution: Never use adverse force to lock the mechanism. R5976189 ILITE RENTAL DISPLAY 09/01/2008 63
360
Image 7-48
7. Repeat from step 2 until all tiles of this new row are placed. 8. Close all row levers of all rental tiles of the last installed row. Note: While closing all row levers, the slightly tilt of the tiles described in step 4 will disappear.
Image 7-49
64
>45
>45
Image 7-50
65
66
67
8.1
E F G F
Image 8-1
A B C D E F G
Power split cable. Power input port. Power link to next tile (C19 plug). Power link from previous tile (C20 plug). Data linking cable. Data input/output ports. Re-sync unit.
The data ports consist of two DVI connectors (F). The re-sync unit (G) automatic detects the incoming signal on one of the two DVI connectors. The other DVI connector will automatically act as output port. So, it doesnt matter on which DVI connector, left or right, the data is coming in. The ILite tile switches the functionality of the DVI connectors spontaneously between input and output. Barco provides short data linking cables with DVI plugs (E), which are used to realize the data path from tile to tile. The power input connector consist of a C14 socket type. Barco provides ILite power split cables, which subdivide power from the power source to the ILite tile. One power split cable is required per ILite tile. The power split cable has a C13 plug (B), which fits directly into the power port of the tile, a C19 plug (C) and a C20 plug (D).
68
8.2
Image 8-2
A B C
C13 plug. Fits into the C14 power socket of the ILite tile. C19 plug (female). C20 plug (male).
WARNING: Risk of electric shock / Risk of fire: To protect against risk of fire caused by overloading of power cables, MAXIMUM 6 may be connected in parallel. Each power source cable supplying maximum 6 should be protected by a circuit breaker or fuses rated 16 A / 250 VAC (15 A / 250 VAC in the USA and Canada). Note that one ILite tile requires 200-240 VAC, 50-60 Hz, 1.45 amps at 230 VAC. Necessary parts
Power box(es) with matching cables. Power split cables.
6. Repeat from step 2 until all ILite tiles are provided with power.
69
Image 8-3
The example above shows the power cabling of an eight by eight ILite display. The rental power box (A) is connected via a multi power cable (B) with a spider connector (C). Each spider output cable leads to a column of 6. The power connection between the tiles is realized with power split cables (D). Note that the power branches of the two top rows exist of two or three columns of two tiles high.
70
8.3
2. Complete the data path of the display by connecting all following tiles with data linking cables to each other in a daisy chain manner. This daisy chain linking can be realized either in horizontal, which is recommended, or in vertical direction. Note: Only one data port is used of the last tile in the data path. 3. Specify in the setup controlling software how the data path is realized (horizontal or vertical) and which tile is the first in the chain.
DIGITIZER
Image 8-4
A B C D
Local PC with control software. RS232 connection cable between PC and digitizer. Data cable between digitizer and first tile (maximum 5 meter). Short data linking cable between tiles.
The example above shows the data cabling, seen from the rear, of anILite display of eight tiles wide and eight tiles high. The data path is realized in horizontal direction and starts in the lower left corner, seen from the rear. The settings in the control software refer to the display seen from the front. So, the first tile in the data path has to be indicated as the lower right tile of the display.
71
72
9. Maintenance
9. MAINTENANCE
About this chapter
This chapter contains some maintenance information about the ILite rental tile, which can be performed by the persons who do the installation.
Overview
Cleaning the outside of the ILite display Software update Color calibration
73
9. Maintenance
9.1
Hazardous product. Irritating to eyes and skin. Always use in a well ventilated area. Vapors may cause drowsiness and dizziness. Avoid contact with skin and eyes. In case of contact with the eyes, rinse immediately with plenty of water and seek medical advise.
CAUTION:
Hazardous product. Lightly flammable. Always use in a well ventilated area. Keep away from sources of ignitions. Do not smoke while working with isopropanol. Exclusive keep in original container tightly closed at a cool, well ventilated and fireproof storage space.
CAUTION: LED components used in ILite display are ESD (Electro-Static Discharge) sensitive. Take the necessary precautions to prevent damage to the LEDs.
Necessary tools
Compressed air. Isopropanol alcohol. Damp antistatic cloth. Vacuum cleaner. Mild detergent solution.
4. Vacuum the ventilation grid at the rear of the ILite tile. Tip: Use a soft brush nozzle to avoid scratches. Caution: Do not use the vacuum cleaner to clean the display side (LEDs), because of ESD reason.
5. Clean the housing of the ILite display with a damp cloth. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution. Always clean all tiles of the LED-wall to avoid brightness differences between cleaned and uncleaned tiles.
Its recommended to vacuum the ventilation grid at the rear of the ILite tile at regular intervals. For that, use a vacuum cleaner with a soft brush nozzle.
74
9. Maintenance
9.2
Software update
Software for ILite tiles
Software is stored on four different locations in the ILite tile: 1. 2. 3. 4. On the FPGA of the re-sync unit : firmware re-sync unit (A). On the FPGA of the controller unit : firmware controller (B). On the FPGA of the LED driver (or second FPGA on the controller unit in case of ILite XP versions) : firmware driver (C). On the CPU of the controller unit : program and boot software (P).
Data path
A
(firmware resyncer)
B
(firmware controller)
C
(firmware driver)
Serial comm.
CPU
P
(program)
Image 9-1
LED drivers
LED boards
Data path
A
(firmware resyncer)
B
(firmware front)
C
(firmware back)
Serial comm.
CPU
P
(program)
Image 9-2
Flash software like firmware re-sync unit, firmware controller, firmware driver and program code can be updated in the field if required. CPU boot software can not be upgraded (only factory programmable). New releases of flash software are available on the Partner Zone of the Barco web site www.barco.com. Refer to the user guide of the Director toolset for instructions on reading out the version of flash software and for uploading new versions.
75
9. Maintenance
9.3
Color calibration
Color calibration of the ILite display
To achieve color uniformity among all tiles of the same display the tiles have to be color calibrated. This is done in factory but due to service intervention like replacing an ILite tle in the display its recommended to re-calibrate the ILite display on site. Refer to the user guide of the Director toolset for more info about color calibration and calibration instructions.
76
10. Servicing
10. SERVICING
Overview
Safety instructions ILite tile diagnostic Replacement of the re-sync unit Field replacement of an ILite tile mounted in a first generation rental structure Field replacement of an ILite tile mounted in a second generation rental structure
77
10. Servicing
WARNING:
WARNING:
WARNING:
WARNING:
Safety precautions
Fence off a restricted area of at least 3 meters around the LED-wall using an eye-catching fence and KEEP OUT signs. This is to prevent unauthorized persons from coming near the LED-wall during servicing. Inspect the complete LED-wall for security, wear, deformation, corrosion, and any other circumstances that may affect the load handling capability of the part. Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part strength. No other parts than Barco parts are allowed. Both hands must be free for servicing ILite tiles in an LED-wall. Therefore the use of a ladder to access a tile is forbidden. Only the use of a scaffold or a Z-lift is allowed.
78
10. Servicing
Image 10-1
A B C
Left red LED. Green LED. Right red LED. Left red LED Flashing OFF Flashing ON OFF OFF OFF ON OFF Green LED ON ON ON ON ON ON OFF OFF OFF Right red LED OFF Flashing Flashing OFF ON OFF OFF OFF ON Diagnostic ILite tile receives start-up signal on the left I/O port but no sync is present on the data signal. ILite tile receives start-up signal on the right I/O port but no sync is present on the data signal. ILite tile receives no start-up signal and no sync is present. ILite tile is functioning normal, data signal and sync are received on the left I/O port. ILite tile is functioning normal, data signal and sync are received on the right I/O port. The power unit of the ILite tile is started but the re-sync unit is malfunctioning. The power unit of the ILite tile is not started or the resync-unit is malfunctioning. Re-sync unit receives data from the left but no power. Re-sync unit receives data from the right but no power.
79
10. Servicing
Image 10-2
2. Pull out the re-sync unit. 3. Place a new re-sync unit into position. 4. Fasten the two captive screws of the re-sync unit.
CAUTION: Be careful with the board to board connectors between the re-sync unit and the controller unit underneath.
80
10. Servicing
10.4 Field replacement of an ILite tile mounted in a first generation rental structure
CAUTION: The following procedure must be performed by authorized and qualified technical personnel only,
which are thoroughly familiar with the product and all of the proper safety checks of this product. To do otherwise increases the risk of hazard and injury to the user.
WARNING: Both hands must be free for accessing a tile in a LED-wall. Therefore the use of a ladder to access a tile is forbidden. Only a solid scaffold or a Z-lift is allowed.
Necessary tools
10 mm nut driver. Slot screw driver (100 x 4 mm).
Image 10-3
5. Remove the tile out of the LED-wall with next movements: a) Grab the tile with both hands by the handles and push the tile forward out of the LED-wall. b) Rotate the tile diagonally 45. c) Pull the tile gently diagonally back through the opening. Caution: Be careful not to damage the mask, of the LED modules at the front of the tile, while removing the tile.
81
10. Servicing
Image 10-4
Tip:
If possible, you can handle over the tile to someone who is standing at the front of the LED-wall.
6. Insert another tile into the LED-wall, from the rear, with next movements: a) Pull the tile gently diagonally through the opening. b) Raise the tile vertically and pull it back into position by guiding the positioning pins of the tile through the corresponding positioning holes of the rental frame. c) Keep holding the tile firmly, by one of the handles, until the tile is fastened with the rental frame. Caution: Tip: Be careful not to damage the mask, of the LED modules at the front of the tile, while inserting the tile. If possible, someone who is standing at the front of the LED-wall can handle over the tile to you.
7. Fasten the ILite tile with the rental frame. Use two nuts at the rear top and two bolts at the rear bottom. See image 10-3. 8. Did you perform a hot swap in step 3 ? If yes, reinstall the re-sync unit. If no, reconnect the data cables with the data ports of the re-sync unit. 9. Plug the power cable into the power socket of the ILite tile.
82
10. Servicing
10.5 Field replacement of an ILite tile mounted in a second generation rental structure
CAUTION: The following procedure must be performed by authorized and qualified technical personnel only,
which are thoroughly familiar with the product and all of the proper safety checks of this product. To do otherwise increases the risk of hazard and injury to the user.
WARNING: Both hands must be free for accessing a tile in a LED-wall. Therefore the use of a ladder to access a tile is forbidden. Only a solid scaffold or a Z-lift is allowed.
Necessary tools
8 mm nut driver. Slot screw driver (100 x 4 mm). 6 shim plates of 0,4 mm.
Image 10-5
5. Remove the tile out of the LED-wall with next movements: a) Grab the tile with both hands by the handles and push the tile forward out of the LED-wall. b) Rotate the tile diagonally 45. c) Pull the tile gently diagonally back through the opening. Caution: Be careful not to damage the mask, of the LED modules at the front of the tile, while removing the tile.
83
10. Servicing
Image 10-6
Tip:
If possible, you can handle over the tile to someone who is standing at the front of the LED-wall.
6. Insert another tile into the LED-wall, from the rear, with next movements: a) Pull the tile gently diagonally through the opening. b) Raise the tile vertically and pull it back into position by guiding the positioning pins of the tile through the corresponding positioning holes of the rental frame. c) Keep holding the tile firmly, by one of the handles, until the tile is fastened with the rental frame. Note: Ensure that the new tile contains four black positioning pins. Be careful not to damage the mask, of the LED modules at the front of the tile, while inserting the tile. Caution: Tip:
If possible, someone who is standing at the front of the LED-wall can handle over the tile to you.
Image 10-7
7. Place a nut (Q) on each fixation pin of the tile as illustrated. Do not fasten the nuts yet. Leave roughly 1 mm space between nut and rental structure, so that the tile can float a little bit within the rental structure.
Q 1 mm Q (x4)
Image 10-8
84
10. Servicing
8. Place shim plates at the left, right and bottom side of the tile as illustrated.
Image 10-9
9. Fasten all nuts with a torque of 10 Nm. Note: Do not place white plastic caps upon the nuts after fixation. So that this tile remains recognizable for later re-calibration with the calibration tool.
4
10 Nm.
Image 10-10
10.Did you perform a hot swap in step 3 ? If yes, reinstall the re-sync unit. If no, reconnect the data cables with the data ports of the re-sync unit. 11. Plug the power cable into the power socket of the ILite tile.
85
10. Servicing
86
A. Dimensions
A. DIMENSIONS
About this chapter
This chapter contains mechanical drawings of the ILite rental tile and ILite accessories with the most important dimensions.
Overview
Dimensions of an ILite rental tile Dimensions of an ILite rental foot Dimensions of an ILite stacker system Dimensions of an ILite truss beam Dimensions of the foot beams Dimensions of an ILite flight case
87
A. Dimensions
A.1
448 452,3
472,5
448
129 146,8
88
A. Dimensions
A.2
356
901,3
41
300
108,8
704
102
356
41
1349,5
300
108,8
70
1152
102
70
89
A. Dimensions
A.3
350
300
3 1383,8 191,8
100
90
200
A. Dimensions
A.4
102
102
91
A. Dimensions
A.5
92
160
A. Dimensions
A.6
600
709
93
A. Dimensions
94
B. Specifications
B. SPECIFICATIONS
Overview
ILite 6 XP specifications ILite 8 specifications ILite 10 specifications Weight of individual parts of an ILite rental display Ballast values for a base stand ILite rental display Ground pressure of a base stand ILite display
95
B. Specifications
B.1
ILite 6 XP specifications
Specifications
Pixel pitch Calibrated Brightness LED configuration Pixel density 6 mm 2000 NIT (calibrated at 6500K) 3-in-1 SMD 25.920/m (2410/ft) 5.184/tile (72x72) Hor. viewing angle Vert. viewing angle Contrast ratio Lifetime Power consumption 145 + (min. 50% brightness) 145 + (min. 50% brightness) 950:1 45.000h (full white - half brightness) maximum: 400 W/tile average: 100 W/tile Colors Weight Processing Refresh rate Temperature range 4,4 trillion 13 Kg (28,7 lbs) 14 bit/color (Color) 400 Hz (PAL/NTSC minimum) operating: 0 - 40C (32 - 104F) storage: -20 - 60C (-4 - 140F) Humidity operating: 35 - 85% storage: 10 - 90% Certifications Tile dimensions UL - CE - TUV - CEBEC Width: 448mm (17.6") Height: 448mm (17.6") Depth: 149,5mm (5.89") Source compatibility S-Video, Composite, YUV, RGB, SDI, HDSDI, Data DVI up to SXGA
96
B. Specifications
B.2
ILite 8 specifications
Specifications
Contrast ratio Weight Hor. viewing angle Vert. viewing angle Power consumption 950:1 13 Kg (28,7 lbs) 145 + (min. 50% brightness) 145 + (min. 50% brightness) maximum: 400 W/tile average: 100 W/tile Tile dimensions Width: 448mm (17.6") Height: 448mm (17.6") Depth: 149,5mm (5.89") Brightness Calibrated Brightness Temperature range 2500 NIT 2000 NIT (calibrated at 6500K) operating: 0 - 40C (32 - 104F) storage: -20 - 60C (-4 - 140F) Lifetime Processing Source compatibility Pixel pitch LED configuration Pixel density 45.000h (full white - half brightness) 12 bit/color (Color) S-Video / Composite / YUV / RGB / SDI / HDSDI / Data DVI up to SXGA 8 mm 3-in-1 SMD 15.680/m (1.458/ft) 3.136/tile (56x56) Colors Refresh rate Humidity 68,7 billion 400 Hz (PAL/NTSC minimum) operating: 35 - 85% storage: 10 - 90% Certifications UL - CE - TUV - CEBEC
97
B. Specifications
B.3
ILite 10 specifications
Specifications
Contrast ratio Weight Hor. viewing angle Vert. viewing angle Power consumption 950:1 13 Kg (28,7 lbs) 145 + (min. 50% brightness) 145 + (min. 50% brightness) maximum: 400 W/tile average: 100 W/tile Tile dimensions Width: 448mm (17.6") Height: 448mm (17.6") Depth: 149,5mm (5.89") Temperature range operating: 0 - 40C (32 - 104F) storage: -20 - 60C (-4 - 140F) Brightness Calibrated Brightness Lifetime Processing Source compatibility Pixel pitch LED configuration Pixel density 2500 NIT 2000 NIT (calibrated at 6500K) 45.000h (full white - half brightness) 12 bit/color (Color) S-Video / Composite / YUV / RGB / SDI / HDSDI / Data DVI up to SXGA 10 mm 3-in-1 SMD 9.680/m (900/ft) 1.936/tile (44x44) Colors Refresh rate Humidity 68,7 billion 400 Hz (PAL/NTSC minimum) operating: 35 - 85% storage: 10 - 90% Certifications UL - CE - TUV - CEBEC
98
B. Specifications
B.4
99
B. Specifications
B.5
Minimum ballast values for an ILite display installed at the front of the foot beams
Dual ILite rental foot Height Tiles 1 2 3 4 5 6 7 8 9 10 11 12 1,2 meter foot beams Minimum ballast (kg) 20 38 54 67 84 104 128 155 185 219 256 296 Triple ILite rental foot Height Tiles 1 2 3 4 5 6 7 8 9 10 11 12 1,2 meter foot beams Minimum ballast (kg) 22 43 64 84 109 140 175 215 261 311 367 427 2,4 meter foot beams Minimum ballast (kg) 0 20 30 39 51 65 82 100 122 146 171 199 4 meter foot beams Minimum ballast (kg) 0 12 18 23 30 38 48 59 71 85 100 117 2,4 meter foot beams Minimum ballast (kg) 0 18 25 31 39 49 60 72 86 102 119 138 4 meter foot beams Minimum ballast (kg) 0 0 15 18 23 28 35 42 50 59 70 81
100
B. Specifications
Position ILite display upon foot beams for minimum ballast
Dual ILite rental foot Height Tiles 1 2 3 4 5 6 7 8 9 10 11 12 2,4 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 2,4 meter 2,4 meter 2,4 meter 2,4 meter > 0,64 meter (maximum 1,2 meter) > 0,59 meter (maximum 0,6 meter) > 0,56 meter (maximum 0,6 meter) > 0,53 meter (maximum 0,6 meter) > 0,53 meter (maximum 0,6 meter) > 0,54 meter (maximum 0,6 meter) > 0,57 meter (maximum 0,6 meter) in the middle of the foot beam > 0,64 meter (maximum 1,2 meter) > 0,68 meter (maximum 1,2 meter) > 0,73 meter (maximum 1,2 meter) > 0,77 meter (maximum 1,2 meter) Triple ILite rental foot Height Tiles 1 2 3 4 5 6 7 8 9 10 11 12 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 1,2 meter 2,4 meter 2,4 meter 2,4 meter > 0,46 meter (maximum 0,6 meter) > 0,45 meter (maximum 0,6 meter) > 0,45 meter (maximum 0,6 meter) > 0,44 meter (maximum 0,6 meter) > 0,46 meter (maximum 0,6 meter) > 0,48 meter (maximum 0,6 meter) > 0,52 meter (maximum 0,6 meter) > 0,56 meter (maximum 0,6 meter) in the middle of the foot beam > 0,65 meter (maximum 1,2 meter) > 0,69 meter (maximum 1,2 meter) > 0,74 meter (maximum 1,2 meter) Used foot beam Beam length in front of display Minimum ballast (kg) 0 0 0 0 0 0 0 0 0 0 0 0 Used foot beam Beam length in front of display Minimum ballast (kg) 0 0 0 0 0 0 0 0 0 0 0 0
101
B. Specifications
B.6
The surface (footprint) of two foot beams is taken into account for the calculations of the ground pressure. Note that in case of using adjustable feet the total load of the LED-wall will press on the adjustable feet. So, always place supporting blocks underneath the foot beam to spread to load.
Ground pressure of an ILite display installed at the front of the foot beams
Dual ILite rental foot 1,2 meter foot beams Height Tiles 1 2 3 4 5 6 7 8 9 10 11 12 0.0347 0.0618 0.0881 0.1127 0.1393 0.1680 0.1987 0.2313 0.2660 0.3027 0.3414 0.3821 0.0034 0.0060 0.0086 0.0110 0.0136 0.0164 0.0194 0.0226 0.0261 0.0297 0.0334 0.0374 0.0141 0.0249 0.0354 0.0456 0.0563 0.0674 0.0790 0.0911 0.1036 0.1166 0.1301 0.1440 Triple ILite rental foot 1,2 meter foot beams Height Tiles 1 2 3 4 5 6 7 8 9 0.0441 0.0815 0.1191 0.1561 0.1960 0.2390 0.2850 0.3340 0.3860 0.0043 0.0080 0.0116 0.0153 0.0192 0.0234 0.0279 0.0327 0.0378 0.0185 0.0339 0.0493 0.0646 0.0806 0.097 0.1147 0.1328 0.1516 0.0018 0.0033 0.0048 0.0063 0.0079 0.0095 0.0112 0.0130 0.0148 0.0103 0.0188 0.0274 0.0358 0.0446 0.0535 0.0628 0.0722 0.0819 0.0010 0.0018 0.0026 0.0035 0.0043 0.0052 0.0061 0.0070 0.0080 kg/cm N/mm 2,4 meter foot beams kg/cm N/mm 4 meter foot beams kg/cm N/mm 0.0013 0.0024 0.0034 0.0044 0.0055 0.0066 0.0077 0.0089 0.0101 0.0114 0.0127 0.0141 0.0077 0.0136 0.0194 0.0250 0.0308 0.0368 0.0430 0.0493 0.0557 0.0624 0.0692 0.0762 0.0007 0.0013 0.0019 0.0024 0.0030 0.0036 0.0042 0.0048 0.0054 0.0061 0.0067 0.0074 kg/cm N/mm 2,4 meter foot beams kg/cm N/mm 4 meter foot beams kg/cm N/mm
102
B. Specifications
Triple ILite rental foot 1,2 meter foot beams Height Tiles 10 11 12 0.4411 0.4991 0.5602 0.0432 0.0489 0.0549 0.1711 0.1913 0.2123 0.0167 0.0187 0.0208 0.0919 0.1021 0.1125 0.0090 0.0100 0.0110 kg/cm N/mm 2,4 meter foot beams kg/cm N/mm 4 meter foot beams kg/cm N/mm
103
B. Specifications
104
C. Order info
C. ORDER INFO
About this chapter
This chapter contains the order numbers of all available ILite spare parts.
Overview
Spare part order info
105
C. Order info
C.1
106
Index
INDEX
A
Accessories 21, 2425 Base stand 24 Truss 25 Adjustable foot 38 Alignment 46 Rental feet 46 Alignment tool 43 First row 49 Rental feet 39, 41 Rental tiles 52, 62 Stacker feet 41 Stacker profile 55 Tiles base stand 52 Tiles trussed 62 Truss beam 57 Installation 9 Requirement 9 Introduction 14
B
Ballast values 100 Base stand 24 Accessories 24
J C
Cables 19 Cabling 67, 69, 71 Data 71 Power 69 Calibration 76 Cleaning 74 ILite outside 74 Components 15 Connectivity 68 Join 60 Truss beams 60
M
Maintenance 7375 Cleaning 74 Software update 75
O
Order info 105106 Overview 26, 29 Control software 29 Power boxes 26
D
Data 71 Cabling 71 Diagnostic 79 Digitizer 27 Dimensions 8793 Flight case 93 Foot beams 92 Rental foot 89 Rental tile 88 Stacker foot 90 Stacker profile 90 Truss beam 91
P
Peripherals 21 Power 69 Box 69 Cabling 69 Power boxes 26
R
Re-sync unit 19 Rental feet 46, 49 Alignment 46 First row 49 Rental foot 89 Dimensions 89 Rental frame 16 Rental tile 15, 88 Components 15 Dimensions 88 Replace 8081 Re-sync unit 80 Tile 81 Requirements 1011 ILite rental display 10 Software 11
F
Fiberlink system 28 Flight case 7, 22, 93 Dimensions 93 Important warnings 7 Floor mount 32 Frame 16
G
Ground pressure 102
H
Hanging display 34
I
ILite 19 Cables 19 ILite tile 19, 83 Introduction 19 Re-sync unit 19 Replacement 83 Important warnings 67 Flight case 7 Install 3839, 41, 43, 49, 52, 55, 57, 62 Adjustable foot 38 R5976189 ILITE RENTAL DISPLAY 09/01/2008
S
Safety 37, 78 Guidelines 4 Important warnings Instructions 5 Servicing 78 Warnings 6 Secure 65 Truss configuration Servicing 7779 Diagnostic 79 Safety 78 7
65
107
Index
Set up 32, 34 Floor mount 32 Hanging display 34 Setup procedures 37 Setup process 31 Software 11, 75 System requirements Specifications 9598 ILite 10 98 ILite 6XP 96 ILite 8 97 Stacker foot 90 Dimensions 90 Stacker profile 55, 90 Dimensions 90 Install 55 System overview 13
T
Tile 79, 81 Diagnostic 79 Replace 81 Truss 25, 34, 65 Accessories 25 Secure 65 Truss beam 57, 60, 91 Dimensions 91 Install 57 Join together 60
11
W
Weight 99
108