Fase

#
1

Seccin
COKPIT

IRN

Tarea

Glareshield, Headliner, and Trim U2510005 Strips - Perform General Visual Inspection. (Refer to 05-10-00.) Crew seats and seat belts for E2510010 operation, security of mounting, and general condition. P2700050 Check for fredoom of movement of all flight controls.

COKPIT

COKPIT

COKPIT

COKPIT

Control columns (inclunding control wheels and boots) for E2730025 condition, proper operation, and clearances. Instrument Panel - Perform U3100001 General Visual Inspection. (Refer to 05-10-00.) Center pedestal and equioment for security and general condition. Spoiler, throttle, and E5320002 flap controls for general condition and serviceability. Check throttle levers for proper friction adjustment Perform Operational Check of the Automatic Flight Control/Stability System (AFC/SS). (Refer to 22-1000.) (Effective on Aircraft 25-337, E2220000 25-342 and Subsequent and prior Aircraft modified per AMK81-7 (25D/F) or AMK 81-9 (25B/C) Horizontal Trim and Autopilot Improvement.) Perform accelerometer operational check. (Effective on N2731061 aircraft 25-061, 25-070 thru 25205, and 25-337.)

COKPIT

ELECTRICAL

ELECTRICAL

ELECTRICAL

Perform accelerometer operational check. (Effective on aircraft 25-206 thru 25-336, 25N2731072 338 and Subsequent except when modified per AAK 83-2, Installation of FC-530 Autopilot.) P3030003 E3160000 Static port heaters Aural warning systems Check operation of interior lighting systems. A) Flight compartment lighting B) Passenger Copartement lights Check operation of exterior lighting systems Emergency Air Pressure Gage. Check for prper air pressure

A A

1 1

ELECTRICAL ELECTRICAL

ELECTRICAL

P3310004

A A A A

1 1 1 2

ELECTRICAL

P3340012

SERV-COCKPIT P1210053 SERV-COCKPIT P1210054 CABIN

Oxigen Pressure Gage-Check for propper inflation Cabin seats and seat bells for P2520007 condition P2620041 Inspect portable hand-held fire extinguishers for condition and date of manufacturer

CABIN

A A

2 2

FUSELAGE NOSE

Exterior of aircraft - Perform Visual Inspection Angle-of-Attack Vanes - Perform U2731050 Visual Inspection. (Refer to 05-1000.) N5323010 U5360005 Radome and Lightning Diverter Strips - Perform General Visual Inspection. (Refer to 05-10-00.)

NOSE

A A A

2 2 3

TAILCONE SERVICINGNOSE ENGINE

ENGINE

Exterior of aircraft-Perform Visual Inspection Alcohol Anti-Ice Tank -Check for G1230000 quantity of fluid Chek length of all starter E2431012 generator brushes Perform visual inspection of all bleed air ducts, lines, hoses, and E7100004 electrical wiring located in the engine nacelle, Inspect for security N5323012

ENGINE

U7110032

Generator Inlet Duct Seal Perform General Visual Inspection. (Refer to 05-10-00.)

TAILCONE

Perform inspection of al 4 AWG E2400007 or greater electrical cable. Pay partiular attention to bend radius Clean and leak check low E2820010 pressure fuel filters. Remove and replace filters Hidraulic Accumulator - Check D1210008 accumulator precharge P2700057 Check for freedom of movement of all flight controls Aileron Trim Tab Installation Perform General Visual Inspection. (Refer to 05-10-00.) Perform funcional test of redundant fuel system tip tank pressure relief valves. Perform funcional test of redundant fuel system tip tank vacum

A A A

3 3 4

TAILCONE SERVICING TAILCONE WING

WING

U2710034

WING

E2814024

WING

E2814033

WING

Wing Surface, Wing to Fuselage P5700007 Fairing and Tip Tank Exterior Perform Visual Inspection Vortex generators for general condition and/or missing generators. Stall fences Aileron Brush Seals - Perform Detail Inspection

WING

F5720070

WING

K5730012

WING

Inspect flap lower surfaces for skin cracks, loose rivets, and P5750050 other damage. Check nose roller for freedom of rotation. Spoiler Center Angle Bracket Rivets and Upper and Lower Skin T2760084 Center Rib Area - Perform Visual Inspection. (Refer to 05-10-00.)

WING

A A

4 5

SERVICING WING

L1221017

LANDING GEAR G3200000

Flaps - Lubricate flap cam followers Perform visual inspection of landing gear shock struts for leaks and general condition. Remove and replace retainer ring locksrew (P/N AN5000A6-10) from nose landing gear struts

LANDING GEAR H3211031

Remove and replace retainer ring LANDING GEAR H3211032 locksrew (P/N AN500A6-10) from main landing gear struts. LANDING GEAR E3230020 Landing gear squat switches for condition

Nose and main tires for wear, cuts, abrasions, and flat spots LANDING GEAR E3242000 and prper inflation. Check chine condition on chined tire LANDING GEAR E3243010 Brake assemblies for wear,cracks, hidraulic leaks, and release.

RH Gear Down Safety Switch and Striker - Perform Detailed Visual Inspection. (Refer to 5-10-00.) LANDING GEAR R3244021 (Effective on Aircraft not modified per AAK 86-2, Installation of Parking Brake Annunciator.) Nose Gear Shock Strut - Check for SERVICING P1210051 propper fluid level and inflation LANDING GEAR pressure. Main Gear Shock Struts - Check SERVICING P1210052 for propper fluid level and LANDING GEAR inflation pressure. SERVICING Nose and Main Tires - Check for P1210055 LANDING GEAR propper inflation SERVICING P1221043 LANDING GEAR SERVICING D1221001 LANDING GEAR Nose Landing Gear - Lubricate trunnion pins Nose Landing Gear Actuator Lubricate attach fitiing

SERVICING G1221004 LANDING GEAR SERVICING G1221005 LANDING GEAR SERVICING D1221009 LANDING GEAR

Nose Landing Gear Doors Lubricate hinges Main Landing Gear Doors Lubricate Hinges Main Landing Gear Actuator Lubricate wing attach points

SERVICING Main Landing Gear - Lubricate aft D1221010 LANDING GEAR trunnion pin SERVICING D1221011 LANDING GEAR SERVICING D1221012 LANDING GEAR SERVICING D1221013 LANDING GEAR Main Landing Gear - Lubricate forward trunnion pin Main Landing Gear - Lubricate Torque Link Bushings Main Landing Gear Actuator Lubricate strut attach point

A A

5 6

EMPENNAGE E2360010 Visually inspect static dischargers Rudder Trim Tab Installation EMPENNAGE U2710035 Perform General Visual Inspection. (Refer to 05-10-00.) Fillets, Fairings, and Skins Perform General Visual Inspection. (Refer to 05-10-00.)

EMPENNAGE U5500000

Conduct a thorough external visual inspection of the horizontal EMPENNAGE P5510089 stabilizer forward and rear spar caps (upper and lower) for corrosion, integrity of paint WING COCKPIT COCKPIT E2360011 Visuually inspect static dishargers E2130053 H2720010 Remove and clean pressurization module filter Inspect rudder boots for general condition and security.

A B B

6 1 1

ELECTRICAL

H2130021

Perform functional test of the cabin safety valve and vacuum shutoff solenoid valve circuit Perform functional test of the cabin safety valve Perform operational check of cabin pressurization system. Perform functional test of cabin pressure warning system aneroid switches (PSW100 and PSW101 Perform operational check of emergency pressurization system. Perform stall warning system functionyal test. Perform Trim System Operational Check Perform T.O. Trim Operational Check Perform operational check of fuel supply shutoff valve and hydraulic supply shutoff valves Perform functional check of Mach/Overspeed Switch Remove and clean cabin safety valve filter element.

B B

1 1

ELECTRICAL ELECTRICAL

H2130025 T2130069

ELECTRICAL

H2131012

B B B B

1 1 1 1

ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL

H2132001 P2731003 P2740029 H2740002 H2820002 0 H3412001 E2130056

ELECTRICAL

B B

1 2

ELECTRICAL CABIN

CABIN

All lavatory paper and linen waste receptacle access doors U2540001 and disposal doors for proper operation, fit, sealing, latching, and legibility of placard. P2710043 Check aileron-rudder interconnect cable tension.

CABIN

CABIN

If installed, inspect accessible areas around the galley, potty, H5321014 and lavatory for evidence of spillage. Investigate further if evidence of spillage is found.

COCKPIT

Control cables under floorboards for evidence of cable fraying, E2700032 strand breakage, and security. Check pulleys, guards, and safeties for proper operation. Remove control wheel sector cover and turnbuckle coverplate from control column. Move P2710045 control wheel to both extreme right and left while inspecting for frayed or damaged cables. Power Brake Valve - Perform N3243049 inspection of adjustment screws for damage. Alcohol anti-ice pump for proper H3050007 operation. Perform functional test of redundant fuel vent system H2814036 fuselage tank vacuum relief valve. Perform an external visual inspection of the cabin windows and retainers for general condition, security, and H5620000 cleanliness. In- spect internal and external surfaces of the cabin windows for scratches, pits, or other damage. Autopilot altitude controller static and drain lines for condition and security. Check operation of drain valves. Perform operational check of alcohol anti-ice system.

COCKPIT

B B

2 2

COCKPIT ELECTRICAL

FUSELAGE

FUSELAGE

NOSE

E2221005

NOSE

H3050001

NOSE

Nose gear actuator boot and H3232002 hydraulic plumbing for security and general condition.

NOSE

Nose compartment from the forward side of the forward pressure bulkhead, forward, for cleanliness. Electronic and electriP3400004 cal equipment and antenna installations for security of mounting and general condition. Wire bundle and plumbing routing for secur Inspect pitot tubes, plumbing, and wiring for condition and security. Inspect static ports for H3411044 distortion and plumbing for condition, security, and low spots. Check operation of drain valves. Nose compartment doors and fasteners for general condition, H5240010 proper fit, and seals for bonding and general condition. Fire detector elements for E2610011 chafing, security of clamps, and gen- eral condition. Hydraulic hose fire sleeves for P2900022 cracking or discoloration. H2900003 E3021004 Perform operational check of engine driven hydraulic pumps. Check resistance of nacelle antiicing heating elements.

NOSE

NOSE

B B B B

3 3 3 3

ENGINE ENGINE ENGINE ENGINE

ENGINE

Inspect nacelle structure, skin P7110043 spot welds, and fasteners for cleanliness and general condition. Inspect inlet duct and duct seals E7110011 for security and general condition. E7110023 Inspect rear nacelle for security and general condition.

ENGINE

ENGINE

ENGINE

Remove balljoint connector from engine end of throttle cable (RH and LH). Clean balljoint with solvent and inspect for excesE7610000 sive binding or wear. Pack threaded hole of balljoint connector with MIL-G-81322 grease and screw connector back onto throt- tle Perform functional check of Woodward Engine Synchronizer Power Lever Rigging (if installed). E7612003 Refer to Woodward Service Bulletin (Installation Instructions) 33071, 33104, or 33144. Visually inspect both inside and outside of engine exhaust nozzles for cracks. Cracks less than 3 inches [7.6 cm] may be weld- ed E7810003 by a certified welder using inert gas method. Nozzles with cracks larger than 3 inches [7.6 cm] must be replaced. Refrigeration (air conditioning) system components installation for proper V-belt tension, security of mounting, and general H2150000 condition. If oil leaks are visible and/or refrigerant dumped, check compressor oil level (some leakage is allowable around shaft) E2150001 Perform refrigeration compressor motor brush wear inspection.

ENGINE

ENGINE

TAILCONE

TAILCONE

TAILCONE

Duct temperature limiter for cracks, deformation, and general H2160005 condition, particularly at mounting flange.

TAILCONE

Perform weight check of engine fire extinguisher containers. AfQ2620010 ter installation of containers, perform functional test of engine fire extinguisher system.

TAILCONE

Check elevator and rudder control cables for evidence of cable fraying, strand breakage, E2700031 and security. Check pulley, pulley brackets, and guards for security and general condition. Inspect reverse current diode for dirt or other foreign matter.

TAILCONE

E2431042

TAILCONE

TAILCONE

TAILCONE

Check hydraulic aspirator capillary line filter element for con- tamination; replace as P2910022 necessary. Drain capillary line. (Effective on Aircraft 25-061, 25070 thru 25-179.) Replace pressure and return E2910004 hydraulic filter elements. (Refer to 29-10-04.) Bleed Air Ducting (including clamps and valves) - Perform U3610044 General Visual Inspection. (Refer to 05-10-00.) Check pylon firewalls for cracks, condition of firewall sealant, security of hydraulic and fuel E5450001 connections, electrical and mechanical feed-throughs, condition of bleed air flange gaskets, and condition of fire-proofing paint. Visually inspect spoiler, flap, aileron, and aileron trim tab elecH2700018 trical bonding jumpers for security and general condition.

TAILCONE

WING

WING

(DELETED)All cables, pulleys, sectors, and pulley guard for proper oper- ation and general E2700033 condition. Particular attention should be giv- en those areas of cables that pass over pulleys, sectors, or through fairleads.

WING

All cables, pulleys, sectors, and pulley guard for proper operation and general condition. Particular attention should be given those areas of cables that pass over pulleys, sectors, or through U2700061 fairleads. Check for relative motive between the aileron drive pulleys and shaft. No relative motion between the aileron drive pulleys and shaft are acceptable. (Refer to 05-10-00.) Inspect spoiler actuator installation for security, support P2760003 struc- ture cracks, and general condition. Remove outboard wing lower access covers (located next to tip tanks). Inspect tip tank flapper valves for freedom of moveV2812000 ment, security, uniform contact, and general condition. In- spect the inner wing structure for fatigue cracks, bacterial growth, and E2812050 Perform functional test of the wing fuel pressure switch. Inspect flap sector support brackets and flap actuator support flap bracket for cracks, distortion, interference, and fastener condition.

WING

WING

WING

WING

E5720010

WING

Inspect spoiler center hinge brackets (attached to wing spar 8) for cracks emanating from the E5770013 bolt hole and/or bracket bend relief. Inspect bolt hole for elongation or distortion. G1221016 Flap and Spoiler Actuators Lubricate piston rod felt wipers.

SERVICING WING CENTER SECTION

Electrical wiring for routing, clearance, and general condition P2400008 (that portion visible through wheel wells). Remove all panels required to gain access to cables, pulleys, sectors, and associated equipment. Visually inspect accessible portions of flight controls for proper operation, cable clearance, and general condition. Landing gear electrical wiring for routing and general condition.

CENTER SECTION

P2700054

LANDING GEAR H3230000

B B

5 5

Brake lines for routing and leaks, MLG and door actuator attach LANDING GEAR H3243000 points for security, and strut hinge points for general condition. Remove and clean anti-skid valve LANDING GEAR E3244020 filters. Nose Landing Gear Actuator SERVICING D1221002 Lubricate piston rod felt wiper. LANDING GEAR (Refer to 12-21-01.) SERVICING G1221007 LANDING GEAR Nose Landing Gear Uplatch Actuator - Lubricate piston rod felt wipers. (Refer to 12-21-01.)

Main Landing Gear Door Actuator SERVICING (48C48608) - Lubricate pis- ton F1221008 LANDING GEAR rod felt wiper. (Refer to 12-2101.) SERVICING D1221014 LANDING GEAR Main Landing Gear Actuator Lubricate piston rod felt wiper.

CABIN

Inspect entire length of lower door cables for evidence of fraying or other damage. Door access panels must be removed. NOTE: H5210060 Ensure that proper cable rigging of lower door cables has been performed when inspecting cables. Check pitch servo and primary yaw servo cable tension.

EMPENNAGE G2211043

Visually inspect elevator, rudder, and rudder trim tab electrical bonding jumpers for security and EMPENNAGE P2700055 general condition. NOTE: Check electrical bond of any suspect connection. EMPENNAGE T2700056 Check for freedom of movement of all flight controls. Check resistance of horizontal stabilizer anti-ice heating elements (heat blanket) (when installed). (Refer to 30-11-01.)

EMPENNAGE H3011000

FUSELAGE

Cabin door hooks for proper friction; door seals for adhesion, cuts, and abrasion; latch rigging, P5210041 lower door at hinge for cracks in frame; and door jamb extrusion and latch receptacles for general condition and security. Check operation of emergency exit door external and internal handle latching mechanism. H5220000 Remove and reinstall emergency exit door to ensure freedom of operation and clearance of interior components.

FUSELAGE

SERVICING FUSELAGE

Emergency Exit Door - Lubricate the following : a. External and internal latch pins. b. Internal H1221022 latch handle pin. c. Bellcrank linkage. d. Drive bellcrank. e. Idler bellcrank. H1221028
E2130054

B C C

6 1 1

SERVICING FUSELAGE COCKPIT COCKPIT

Upper and Lower Entry Doors Lubricate hinges and latch pins.
Remove and replace pressurization module filter. Check switch and circuit breaker panels for general condition. Ensure markings are clear and readable. Using the proper cockpit controls, check flaps, spoilers, hori- zontal stabilizer, and trim tabs for proper operation and accu- rate indication. Perform functional test of cabin pressurization system. Perform functional test of stall warning altitude switches. Perform functional test of control column shaker.

T2450020

COCKPIT

T2700052

C C C

1 1 1

ELECTRICAL ELECTRICAL ELECTRICAL

P2130070 H2731011 H2731020

CABIN

Cabin safety valve altitude limiter for security, inlet screen for H2130045 cleanliness and damage. Clean or replace screen if required. E2130058 Remove and replace cabin safety valve filter.

CABIN

CABIN

Remove and clean pressurization vacuum regulator (cabin pressure E2130060 reference) filter at aft pressure bulkhead. Check autopilot roll servo capstan slip clutch torque. Inspect structure and controls from forward edge of cabin door H2700016 to frame 15 for operation, clearances, and general condition. Check aileron-rudder U2710043 interconnect cable tension. (Refer to 27-11-00.) H2213003

CABIN

CABIN

CABIN

CABIN

Take up carpet and inspect flanges of frames 13 thru 14 LH and frames 10 thru 14 RH for H5321006 general condition, deformation, and cracks in area above floorboard and inboard of outboard seat rail support. Visually inspect engine throttle system for control cable routing, H7610004 security of clamps, and general condition. H2211031 Check roll servo cable tension.

CABIN

COCKPIT

COCKPIT

Pedestal interior wiring for wire H2400004 routing, clearances, deterioration, and general condition. Inspect structure and controls in keelbeam from pedestal and control column to forward edge P2700053 of cabin door for operation, clearances, and general condition. Check aileron, rudder, and elevator control system cable tenH2710032 sions. (Refer to 27-10-00 , 27-2000 , and 27-30-00 .) Rudder pedals, boots, pedal pushrods, and sectors for H2720028 security, proper operation, and clearances. H3243020 Power brake valves for security, operation, and leaks.

COCKPIT

COCKPIT

COCKPIT

COCKPIT

COCKPIT

Power Brake Valve - Perform N3243055 inspection of adjustment screws for damage. Visually inspect engine throttle system for control cable routing, H7610005 security of clamps, and general condition. T3500000 Perform functional test of oxygen system.

COCKPIT

ELECTRICAL

FUSELAGE

Interior and exterior of windshield for crazing, including visible portion under retainers for cracks, cleanliness, security, and T5610002 general condition. Area under anti-ice duct shall be inspected by viewing the epoxy-primed outer surface of the windshield fr Perform functional test of redundant fuel vent system fuselage tank vacuum relief valve.

FUSELAGE

T2814039

NOSE

Windshield defog ducts and external outlets for security, contour, and integrity of sealant to T3040004 windshield. Check that the external anti-ice nozzles are clear of obstructions. Perform operational check of alcohol anti-ice system. Clean alcohol anti-ice filter T3050009 element. Replace filter element if made of paper. Oxygen bottle for security of T3500010 mounting and plumbing for routing and security. Remove and inspect vacuum E2130062 regulator assembly filter. Install new filter if necessary. T3050003 Perform a fluorescent penetrant H2150015 inspection of the air condition- er compressor motor fan blades. Check primary and secondary yaw damper servo capstan slip clutch torque. Check secondary yaw servo cable H2211044 tension. H2211010 Electrical wiring for routing, clearances, security, and electrical components for security and general condition.

C C

2 2

NOSE NOSE

NOSE

TAILCONE

TAILCONE

C C

3 3

TAILCONE TAILCONE

TAILCONE

T2400009

TAILCONE

Visually inspect fuel plumbing for routing, clearance, leaks, seT2820001 curity, and general condition. Check fuel drains for operation. Visually inspect hydraulic plumbing for routing, clearance, T2900000 leaks, security, and general condition. Remove hydraulic reservoir pressure regulator filter, inspect and clean as required. Inspect E2910007 hydraulic reservoir check valve and pressure regulator for contamination and operation. Ensure access cover below rudder is properly fay sealed with H5334001 ProSeal 890 sealant. Utilize parting agent on access cover surfaces in contact with sealant. Inspect pylon beams for cracks, fastener condition, attachment P5450049 to fuselage frames, and general condition of fittings. Visually inspect engine throttle system for control cable routing, H7610002 security of clamps, and general condition. H2812060 Perform operational check of wing low fuel warning system.

TAILCONE

TAILCONE

TAILCONE

TAILCONE

TAILCONE

ELECTRICAL

WING

Inspect the aileron balance weight installation and supporting structure. Inspect for evidence of vibration, fastener H2700024 working, fatigue cracks, and general security. Remove access covers for definitive inspection of internal mounting brackets or structure.

WING

Hold control wheel in a fixed position and apply up and down loads on the aileron trailing edge. E2710005 Observe aileron drive assem- bly area for wear in shaft keyways, failure of bearings, and aile- ron yoke slippage. Aileron Trim Tab Installation U2710033 Perform Free Play Check. (Refer to 27-10-02.) T2710042 Aileron and aileron tabs and drive mechanism for security, operation, and general condition. Check aileron and flap system control cable tensions. Inspect spoiler and hinge installation for security, cracks, and general condition.

WING

WING

WING

P2710044

WING

T2760030

WING

Inspect spoiler center angle bracket rivets, lower skin center rib and subspar rivets for evidence of working. With T2760031 spoilers ex- tended, apply alternate up and down loads to spoiler trailing edge. Check motion at center hinge. Inspect spoiler actuator mec Inspect upper portion of BL 0.0 rib cap, just forward of spar 7. P5710146 Inspect for any evidence of corrosion, primer blistering, and condition of primer surface. Tip tank to wing attach fittings for security, fastener condition, cracks, and permanent E5730000 deformation. Removal of access straps is not required unless fasteners show evidence of overloading or joint working.

WING

WING

WING

With flaps extended, apply alternate up and down loads to flap trailing edge. Inspect inboard and outboard flap tracks and E5750020 nose roller support structure for cracks, distortion, fastener condition, evidence of chafing or interference, and general security. Inspect flap nose roller bushings. Replace flap nose roller if worn to a diameter less than 0.744 inch. Replace flap nose roll- er track if E5750030 slot exceeds 0.775 inch at any point with flaps fully extended. Ensure that a positive clearance exists between nos

WING

WING

On aircraft with spoilers (P/N 2422510-70 and previous) , inspect center hinge arm, paying particular attention to lower surE5770020 face of arm adjacent to spar cutout. Inspect for fatigue cracks, chafing or fretting, and general condition. Perform eddy curr Inspect structure and controls from frame 15 to frame 22 for opH2700015 eration, clearances, and general condition. Lower inboard gear doors and check entire keelbeam and wheel well area for fuel or hydraulic T2820004 leaks, plumbing for routing, clearances, security of clamps, and general condition.

CENTER SECTION

CENTER SECTION

CENTER SECTION

Remove foam from accessible areas of lower caps of divan floor transition beam at FS 378.05 and baggage floor transition beam at J5321033 FS 400.08 to gain access to entire lower caps. Visually inspect lower caps and adjacent webs from left to right longeron for e H3250000 Perform functional test of nose wheel steering system.

ELECTRICAL

Visually inspect main and nose landing gear strut assemblies, actuators, fasteners, and support structure for fatigue cracks, LANDING GEAR H3210000 corrosion, security, and general condition. Inspect nose gear actuator attach bracket in the area around grease fitting. Inspec LANDING GEAR H3211010 Main landing gear torque links for looseness.

Perform landing gear retraction and extension check. Check LANDING GEAR H3230010 automatic brake snubbing and landing lights for retract cutoff. LANDING GEAR H3230021 Landing gear squat switches for proper operation and condi- tion.

Main gear and actuator for installation security, fastener LANDING GEAR L3231015 condi- tion, and permanent deformation. Inspect main gear and actuator for installation security, fastener LANDING GEAR E3231012 condition, and permanent deformation. Perform emergency air extension LANDING GEAR H3233012 system and emergency brake system plumbing leakage check. SERVICING Nose Landing Gear Actuator H1221003 LANDING GEAR Lubricate down-lock switch ball.

SERVICING H1221015 LANDING GEAR EMPENNAGE H2212014

Main Landing Gear Actuator Lubricate actuator down-lock switch ball. Check autopilot pitch servo actuator capstan slip clutch torque.

Elevator and rudder servo cables for cable fraying and strand EMPENNAGE H2212023 breakage; clamps for general condition of mounting. Inspect the rudder and elevator balance weight installations and supporting structure. Inspect for evidence of vibration, fas- tener EMPENNAGE H2700021 working, fatigue cracks, and general security. Remove access covers for definitive inspection of internal mounting bracket Rudder and elevator controls (including downspring installation EMPENNAGE Q2700051 when installed and push-pull tubes) for proper operation, general condition, and security. Rudder Trim Tab Installation EMPENNAGE U2710006 Perform Free Play Check. (Refer to 27-20-03.) Inspect elevator downspring EMPENNAGE E2730010 drawbolt where it passes through retainer. Inspect antenna installations for EMPENNAGE T3453003 security, corrosion, and proper tension of HF antenna wire. EMPENNAGE H3500020 Oxygen bottle for security of mounting and plumbing for routing and security.

Rudder, rudder tab, and elevator hinge points for evidence of wear, security, and general condition. When installing EMPENNAGE T5500002 vertical stabilizer aft fairing, ensure that elevator to fairing clearance is 0.31 (0.12) inch [7.9 (3) mm]. Horizontal stabilizer gusset located between R and LBL 4.50 EMPENNAGE F5510030 just forward of the hinge pin. Inspect gusset for cracks, corrosion, and general condition. Remove access panels and inspect upper and lower flanges EMPENNAGE H5510031 of horizontal stabilizer ribs at right and left butt line 19.4 for cracks. Inspect horizontal stabilizer actuator upper and lower attach fit- tings (including attach bolts), support structure, and attach EMPENNAGE H5510035 bolt retaining clips (if installed) for cracks, fastener condition, secu- rity, wear, and general condition. With alternating up and down loads (30 to 50 lb.) being applied to the stabilizer tip, observe horizontal stabilizer actuator EMPENNAGE E5510040 upper and lower attach fittings, hinge pin and fittings, support struc- ture attaching bolts, and bolt retainers for wear, loosen With control column fixed, apply alternate up and down loads to the elevator trailing edge. Inspect EMPENNAGE E5520010 each elevator hinge location for looseness, free play, fatigue cracks, and general security.

Vertical stabilizer for cracks, fastener condition, and security EMPENNAGE H5530001 at attach points, and structure in area of horizontal stabilizer attach fittings. Perform eddy current inspection EMPENNAGE H5530020 of horizontal stabilizer pivot fitting (located in vertical stabilizer).

With rudder pedals restrained, apply alternating left and right loads to the rudder trailing edge. EMPENNAGE E5540010 Observe rudder hinge fitting attachments for looseness, free play, and general security. Clean arm guides of H5210040 passenger/crew upper door and visually check for cracks. Clean latch arm of H5210065 passenger/crew lower door and visually in- spect for cracks. Framing members of entry door E5314030 for cracks, loose or missing fasteners, and general condition. Perform prism inspection of emergency exit window. Check for cracks, chips, delamination, or other damage. Pay special atE5620006 tention to the forward and aft edge rabbet cut. Brown discolorations in the area of the fasteners may indicate corroded fasteners.
Boroscope inspect cabin air exhaust control valve poppet and seat for contamination.

FUSELAGE

FUSELAGE

FUSELAGE

FUSELAGE

COCKPIT

H2130006

COCKPIT

H2450021

Remove attaching parts securing circuit breaker panel to struc- ture. Check for loose circuit breaker terminals, loose wire termi- nals, corroded terminals or bus bars, and evidence of wire insulation damage.

COCKPIT

Disassemble control column as required to inspect pulleys, bearings, P2710046 electrical wiring for proper routing and chafing, and control columns for general condition. Equipment installations between forward pressure bulkhead and instrument panel for security of mounting, wire routing, and clearances of wiring and plumbing. Perform operational check of DC power distribution system.

COCKPIT

T3110000

ELECTRICAL

T2432000

FUSELAGE

Inspect exterior of the skin, giving particular attention to longitudinal and circumferential skin P5323154 splices for fastener condition, fatigue cracks, and general splice condition. Check brightness level of all selfluminous placards Electrical wiring, hydraulic, and pneumatic lines under floorT2400003 boards for evidence of leakage, security of clamps, and condition. Remove divan and baggage P5321012 compartment upholstery and check structure for corrosion. T1130001 Check for full travel and freedom of movement of all flight conT2700058 trols and for proper engagement of primary stops. T2120001 Ram air ducting and heat exchanger for security and general condition. Perform functional test of refrigeration system pressure switch

CABIN

CABIN

CABIN

COCKPIT

TAILCONE

TAILCONE

L2150014

TAILCONE

R2160010

Duct Temperature Limiter Perform Functional Test.

TAILCONE

Disconnect plumbing from the fire extinguisher two-way check valve assembly. Inspect for H2620020 freedom of movement of the twoway check valve, evidence of defects, wear, and corrosion. Replace valve cap O-ring. H3610031 J3610035 Perform inspection/check of bleed air check valves. Perform visual inspection of high pressure bleed air check valves.

D D

3 3

TAILCONE TAILCONE

TAILCONE

Inspect bulkheads, frames, and stiffeners in the tailcone for fasH5331010 tener security, cracks, and general condition. Inspect canted bulkheads and lower vertical stabilizer attachments in aft tailcone for fastener H5331020 security and permanent deformation at bulkheads and spar assemblies. Perform operational check of fuel T2812070 crossflow valve and motive flow control valves. Perform functional test of static H2360021 dischargers. Check for full travel and freedom of movement of all flight conT2700060 trols and for proper engagement of stops. Remove upper wing-to-fuselage fairings and inspect wing skins, wing-to-fuselage attach fittings, and adjacent structure for P5710140 corrosion, fastener security, cracks, permanent deforma- tion, protective coating, and general condition. Examine ex- posed edge of

TAILCONE

D D

4 4

ELECTRICAL WING

WING

WING

WING

Trailing edge region of wing for H5750000 local deformation affecting normal usage of flap and aileron.
With wing/fuselage fairings removed, use flashlight and mirror to visually inspect the honeycomb support angle segments at the H5321027 outboard ends of the divan seat floor and forward baggage floor for fatigue cracks, corrosion, fastener security, and gener- al Visually inspect lower longeron in region of wing for fatigue cracks, H5321039 permanent deformation, and general condition. P5710141 Wing-to-fuselage attach points for security (that portion visible through wheel wells). Inspect interior and exterior of main landing gear axle for wear and corrosion. Nose gear and actuator for installation security, fatigue cracks, corrosion, and general condition. Inspect interior and exterior of nose landing gear axle for wear and corrosion. Perform functional test of hydraulic brake fuses. Nose gear support installation for security, fastener condition, panel fatigue cracks, permanent deformation at trunnion fit- tings, actuator attachment support structure areas, and general condition. Wheel well and center section of wing for general condition of skin, spars, attach fittings and supporting structure, landing gear rib, and trunnion fittings. Check for deformation, fatigue cracks, protective finish condition, and general security.

CENTER SECTION

CENTER SECTION

D D

5 5

CENTER SECTION LANDING GEAR LANDING GEAR LANDING GEAR LANDING GEAR

H3211020

H3221000

D D

5 5

H3221010 H3243030

NOSE

H5311000

WING

P5710144

EMPENNAGE P2360022

Perform functional test of static dischargers.

Check for full travel and freedom of movement of all flight conEMPENNAGE T2700059 trols and for proper engagement of stops. EMPENNAGE Elevator Down Spring Assembly J2730011 Remove from aircraft and perform detailed inspection.

Inspect horizontal stabilizer exterior skin for cracks originating from rivet locations at EMPENNAGE P5510090 BL 4.5 splice joint and condition of fasten- ers, stiffeners, ribs, and spars in the center section region. Elevator: a. With push-pull tubes disconnected from elevator bellcranks, move each elevator surface through the entire EMPENNAGE H5520000 deflection range. Check for smoothness of operation, excessive friction, rough bearings, rust or corrosion, turning on bolt rather than Rudder: a. With cables disconnected at aft bellcrank location, move rud- der through the entire deflection range. EMPENNAGE H5540011 Check for smoothness of operation, excessive friction, rough bearings, turning on bolt rather than bearing, rust or corrosion, and general co Upper and lower door hinge installations for cracks, loose or missing fasteners, and general H5210020 condition. Observe forward and aft edges of hinge installation while racking the doors with alternating loads. Perform upper cabin door handle H5210050 and rod control assembly free play check.

FUSELAGE

FUSELAGE

FUSELAGE

Check lower cabin door mechanism. Open upper and lower cabin doors. Move lower door handle toward the open and H5210085 closed positions while restraining the door pin movement. Check for security and free play in mechanism. NOTE: Excessive free play may be due to

FUSELAGE

Windshield (Installed in Fuselage) a. Clean interior and exterior surface of windshield in accordance with Maintenance Manual H5610021 instructions. b. Conduct a general visual inspection of the accessible areas of the windshield for delamination, chipping, craz Cabin Windows and Framing Members (including aft emergency exit door window and framing member.) Using prism techT5620009 niques, inspect windows for cracks, chips, delamination, or other damage. This inspection is also capable of visually assessing the cond

FUSELAGE