, BltAHMAPlrIlir\ ( R'\( Kt-R A\l) POl.l \lER I l\ll I l.l) *i:{Sf ()\'l l?

A( lt)11

i :r*f t**ii

..Jb ;iC. ' ESd$S's$f S a H &; d'

Eruil;;^,._
/:,':-;=1ll

INDIA LIMITED. ENGINEERS

()l w()RKs NA,\ili
Oocumenl AaEgory

t1'ED. I N,t . I A I H \D PRO.'ECTS

(WPS) l ICATION w t.l.DrNG P R O C I I D t I RS EP l l CF

I \ I E C H A tcAt.woRKsGStr c2+UNtl

)rciecl tille

IPL FORMAT No

Eilsr-d";.p".

l E l \ ' lI C A L ( j O l \ ' lP l - t . x P K O J l t c I S B R A I l , \ \ l A l ' [ : ' t R t P E l ' R ( X ] l---f---r.iL

L/CSU & Cl2+/ME('iP /F-05

lll'.. 1N r t : 0 O 0l of02

A/" o-slifro-Ei".r

eor*rNo ut5 REV.'I

(wP5l ctFrcATroN (section code) and ressure vessel lx, ASME Boiler _041071 2 +U N l r 6SU&(
IMITED J A I HI N I . P R O J E C I S

)ject: m eo fw o r k: ) No :

a n d p o l v m e rl i m i l g d = B r a h a m a p u t rc ar a c k e r MECHANICA W LO R ( S . 6907 .i- 0{:i

Types
ZVI\ JlPPo.rnR

nrt lntracror

&C2tWPl'15{LEV,QQIDate werdingPro(:du,espec,ri.ar,onNo ll'.V,E-l-L/.tCl!1!PJG5\|

vr<idhNd elding Process(es) | ,W Ol

i!., '

, , 8 (r i , ' D f

i ), ( t t ._\r'1

: GTAW/SMAW

: MANUAL
( Automatac, a n u a l ,M a c h i n eo r S e m r Auto )

: A I D,BgD.A9D,BI D,B5D,l' I D Classes DDlicable (QW - 402) 'OINTS iornt Desrgn Backrng(Yes): . l Tvpe B a c k i nM g a t e r a( ): 1t',lG!E-V-guU,!ylLD
549m6

oetails:

31 Y,Deg1

iDeg

(No) N/A

NO Dia : 3" (in(

r)/sTD

Z 5mm to 3mm

Weldsymbols or Written0escription should showthe Seneral arrangement of th parts tp be we;ded Where applicable the root spacrngand th details ol the weld groove may be Sketches, Production D.awings, er. jointdesign, andbeads( lueice, e g, for notch toughness proc dures, for multiple proct : < ^ r ^ . a d " r . ( may be attached to illustrate weldlayers specified of rhe MfBr, sketches { At the optton .BASE META6 ( QW.403 )No
Jnassigned Type and Grade Specification Type and Grade l Specitrcatron OR C h e r , A n a l v s r s a n d M e c hP r o p ThicknessRange Base Metal: Groove

) GroupNo
OR

toPNo

Group No Un a s s i g n e d

42 ASTM A 3 3 5 G RP 1 1 ,A S T MA 6 9 1 G R 1 2 5 C RC I A S T MA 3 3 5 G RP 1 1 ,A S I M A 6 9 1 G R 1 2 5 C RC 1 , 4 2 : N/A 1 5 m m t o 1 O9 8 m m

Arl
F'llet

Pipe Dia Range Otn'e,

Groove

.:l!L! : YES

ALL

: M A X T M U MP A S S T H I C K N E SS S 13 mm

r FILLER METAI5 FNo ANo , , , : r

GTAW 6 3 5.28 ER-705-B2L 2.5mm Smm

SMAW 4 3 5.5 E7018-B2L 2.5/3.15 5.98mm I other other

s p e cN o ( s F A ) A w s,No ( class ) s,ze metals of filler

Deposited WeldMetal:

!
ElectrodeFlur(Class) Flux trade name Consumable rnsert , N/A N/A N/A

Each base metal - filler metal combinaion should be recorded individuallv

JPt

i\

Elt

SlGNAruRE,

^tog

TUBE :
NAM

/ [ l

NAME:

yl

W ^.qtXe'f;.":1".'

)tient :

I } R A I I ] \ , I A P T I T I I AC R A C K E R A N D ,ot.\'\,IER
:-ttEPMC

I_tt\,ttTuI

txrj qd)il____--__

IWI
'slecJllle

ENCI\EERS I\DI,ALIMITED.

_-

( o\'tR4ttoll

"F
.l , lH It\D Ptro,tFtC-t s l_t\t ml).

149!!94caJ99Prv

\,4\il..()l tt o l t K \
1l

'tH,\\ r(.At. \\/onKs csr,& (.t1,i;i-**--,,Pl./CSt. & c2+/ItEOpp/F_os

Ft.,\ l\tApr r.r R_l_!]1BOl!Et[ rc.,{ --B RA l. ao N'pt.,,] \ pR0, Ear5

Etr srandard spec,vo 6.82-.iioo Re;----l--*_^,;_;;-;:
POS|T|ONS ( QW - 4Os I
Position ( s ) o f G r o o v e: weidrnt ProBressron Dosition ( s ) o f F i l l e t: l\LL (6G) up A,LL UpHILL ___ oown

JPL FORMAT No

iill

.\,, ,00

Il,gc r 02 of02

POSTWELD HEAT TREATMENT ( QW Temperatlre Range I 7 Lme range )

P r eH e a t e m p M r n nterpas se m pM a x T
)re heat marnrenanc. Conttn!ous

I 5O"CM lN 250"C MAX

N/A

Boh( eoa dd Fo\(rnq TirF$N t c r s ( e w . q o i)

S h , e l d , nG g a sl e s ) P e r c e n tc o m p o s , to n i m , x t u r e r ,

$eotrv;q Fofe os oC U

. ^i

----__
99596

_l

ARG( 9l

eo**inru$ o{- c,retdb.it q"* po-f. lc*= 1sb'ccFt, l-rA1^[i,nl-&

r I rLJ I VW 9Uy'

or speclaJheating where applicable should be recorded)

FlowRate G a sB a c k i n s

6-10 lmp N t/

f r a i l r n gS h i e l d r n g G a sC o m p o s r t i o n

ry/4__
DCEP(SMAW) -1(GTAW) / 21-23(5r\4AWl__
r below )

urrent Ac or Dc \ m p s I r a n g el

DC--

Polarirv

Q n - 1 ) o / c r ^rAW_ r^, _ _ou-r_z_:(u I30(g/{vvl_ Vottage {Range ) =-__ *-""0 r"' eiecrrode ss5,ze, po5rrion, and thickness,rn',rnro,.Iui-,nl o" .,; :" ;;,;:;., j:]:::.1'-'l: "ach ,",",,,;;;; "r. ::"":i:. tlec!rode Srzeand :" ungsten Type

._

DCEN(GTI

lode

o, Metal

Transfer

for GMAW

N/A

ectrode

wrre feed speed range

ECHNTQU E W - 4rO (Q

ROOT STRING A N DO T H E R WEAVE ETAI) 241,1 r cI BRUSHING&GR|ND|NG N/A

O s c r l l ao tn i Contact Tube to Work Drstance: M u t r p l eo r S r n g l e P a s s( p e r s i d e ) : M u l t r p l eo r s r n g l e electrodes frave Speed ( Range ) Peening Sther

2 5 TIMES O FE L E C T R O C DO I RE DIA N/A MULTIPLP EASS SI N GL E ST ETABLE NONE

W E L DL A Y E R (S) ROOT HOT FILLE R,I FINAL.I

PROCESS
CLASS

M TI A L DIA 2 5
t > z > 315

CURRENT ryPE AMPR POLAR R A N G I DCEN 80 95 D C E N r20-1-29 DCEP 85 93 D C IP 95 120

V O L TR A N G E 910 9 11 ?123 ?2 )3

TRA RANr

OTH ER

E R - 7 OB S2 -t

GTAW SMAW SMAW

ER , 7 O S . B L2 E 7018B2L E7018-82t-

,.q

JPL

;-

S I G N A T U R:E SIGNATUR :E

NAME:

roN :
TE:

IAME :

SIGNATION :

*D-EP

2liant:

I.,TD BRAHMAPLITRA CR,\CKER AND POLYfVIF,R

;.,r. EPMC

I)N'IRA(''I0R

'?n

#tr
IIIC

. E N C I N E E RI N D I AL I M I T E D . S
\l,L//:.)/ 141.,/(A\

T,IiVIITED. . I A I H I N TP ) ROJECTS

Calegory Qocunenl I ( } N R I , ( O R D( P Q R ) - T ] A I . , I F I CIA P R O (T ] I ) I I R T Q

\tt:( il,\\tc
\\ otths t-t l)Pl-/lll)Pll I \ll

JPL FORMAT No E('TS B I I \ l I A | \ t . \P ( ' I I t . \ P E T R O C I I ! ] I V I C A I - C O M P T , E XP R O . I

. tP L l t - l

) PU-I I D Pt /u E(lrPI'i Fr06

l\t:( Ol of ol

Rev 1 EIL Stanoa1l lpec ^/o 6.82.1100

lFtr rormatNo M 6 REV 1

P R O C E D U RC E I X ,A S M E Section

(PQR} I F I C A T I OR NE C O R D vesselcode) er and Pressure

:late

1 / 9 11 l I-I.TJPE/HDU P NIT

'otect {.me of Work ob No : c m p a n yN a m e F=oure No Nelding Processes)

rBCPt : M E C H A N I C AW I ORKs. : 5907 S I J A I H l N 0P R O , , E C T U MITED I f?LIEtVBC?Uppl LLDpf /peR-15 {REV.oO) : JPVEIL/SCPVPP/LIDPE/WPS-1 5 fv 0r) {R : GTAW/SMAW : MANUAI'

QualllrcatlonRecord No

TypelManual, A Jtomarc, Semr Auto)

rS (Qw - 4021

37 ,1 D_et_ t ry, oeg

1.'

l ' j-

:i 49 Ml'/

l 5 m m

3'(lnch)
EASr MErAr.S ((lW - 4031 v ntrd lpec T{pe o, G,ade PNO Thrckness Drameter Or h e r 4 r549md :3 " {tNCHl ASIM A 315 r G RP l l toPNo 4

-'is--rol--

s i n S l eV S u t t w e l d

POsTWEL hO T W 407) AI IREATMTN {Q

Iempefat u.e

,05 /50'c 200'c/HR MAx

Crher

N/A

(qw-4 GAS Type of Gasr G a 5 e s

Gas lvlixture 0(he' :_ N/A ____

ARGON 99.99s%

:rLrERMTAIS (qW - 4041 /veld Metal Anillysis A No

GTAW 3

SMAW J

ETECTRICAI Current POlafitV

TARACTERTSTTCS {qW - 409) : 0 C

:rllerMeral

tNo

: | :

6 5,28 ER-705-B2!

4 5 5 t7018-B2t

AmpS OIhet

'::.:,,'"'^:,',."-'*-11

DCENIGIAw)/DCEPISMAw)

17-17 125{GIAW}/2 71 5-22 s(SMAW)

IFASpecifica!(,n A W SC l a s s r f r c a l r o n f,ther

P O S T T t O lN Qw

405) : 6 G :

TICHNIQUT I r a v e lS p e e o sr.ng or We, re UpHtLL Bead Cscrllatron Multrpassor

4r0) l.r2-I3 25mm/min(SMAW) 4 64 6 - 6 J . { 8 r n m / n r i n { G r A 82 / W

rORqOOr & wtavt Btno foR flLrur roT pass& lNAl SrRrNG : 2 5 TIMES Of EttCTRODf CORf DtA I n B l eP a s s( P e r S r d e) : ole Elec(rodei MUITIPASS

Posrtronof Grotve Welc Progressrcn Other

(UphrllD , ownhrlll

srNGrt

,406} PRHE IA QT W prehearTemp : l n r e r p a s s T e m r| )

. A M a L $ l 'I s o - r / / i t l 0 r i a { t n N t50"C.iO p, ^lti.r'il6' __- A '2.+rlr r-l,r

ar.
--\ -sab

LTD. B R A I I M A P I I T R AC R A ( ' K f : R A N D P O I . \ ' i \ I E R EPMC

( ) \ i R 1 (t o R

[.\(;t\t_[_lts l\Dl \ l.l\llfl-D.

umentcategory Ptt()( t.t)t t{t. Qt \t tFt( \ ilo\ ttr.( oril) (r,(.)R)
\ l\// r/,i llri^'A\

,tAiltl

il). Plto,t!-t c' s l . r \ l I ' 1

\ l \ \ o R K s| | I ) P , H l ) P tt \ t l

\l t.( l|.\ \

(. ( ) u p t . f ; \ p R o . l t : ( | s BR/\HA\rApt l RA pF.'ilt()(iH8,il|(tAt
E/L Slandnrd sDeclvo 5'82.1100Rev 1
ILFOTMAINO M6REV.1

-t)PE-H DPl./!tE( ;PP/t 06

Broken -oarent metal

Speclmen

Thickness/Dia

Typeand tlgure No

2 4m m 2 4m m 2 4m m
24 mm ( T e s l c a r r i e do u l A S M f 5 e ( l X / 2 0 1 0 , Q W , 4 5 1l l

fil ler Result5 Satlsl6ctory Yes T V p ea n d c h a r a c t e r of Ftt Mrcro

penetratron Into parenl

Macro result5

HARDNtSS U VICKERS SURVEY HV-lOl

T f s TM E T H O D t: - 9 2 :I

H A R D N I S@ S WETO HARTNIS S HAZ @ HARDNES sP A R EIN @

2 0 2 , 2 0 1 , 1H 99 V1 0 2I2,210,20 H9 Vl 0 t1

ffi
qN
Ury
e m e n t s 0 l S e c I r o nx o i r h e A s M E a o d e

2 )P O S T WELD HEAT TREAIMEN TW H T Ip RtpORT N O .I 0 3

OATE:13/09/20u oAfE:27/09/201

l)RADTOGRAPHICTESI|NG:RTRtPO1 R5 T1 N . DpE} {O LL

5 Nane
esrs conducreI by

MNjII PHUKAN _

Clock No ___

_ sra.np

E r t 8 2 5_

___- MET HEAT fNGtNEERINGprivate Ltd.

ce{try lhnt (he !(aIement5 In lhrs recofd are correct and rhat the test welds were preoareo

aod tesled In accordance wtth the.

L A HI i I I

.1 c a-

J
t

lo -/ . 19; 6 (
|

- : /l-\
' z 4L
2

:
^

:
a

'
*

:
/

=
:

fi

z
& ,

z
t

/
. r I I t l ';

i
/. )" i l

9
:

i ;
a 7l

: : :
i ? ,

v
i

;
j z

-AL o
,a| I

t<

t6'

un t
c c i
t

i
I

I I I I I

i 1 i l

l
i

i
i ; I

lil

:
i - i

r -f o fJ .
; i N l
a /
=

it - tl
l-:l

\ n ,

I :11

i g i ? F .
t

i ' t l . I ,,-li -, \7
r,a; li I
ll . i r

: . : : ;
. - j a " Q / t : ; - ! z i - - E

i l i

' - - : i t i ? .:--..-

'J i'J
r i

' r 6
J
I

I lr
r

l
l

:
r '

l
l i

i
l i

; ,7 \ir' '
I
i

i ri l - E 3 . t r li 4r i J

i :;

r ' ' i l . l : i

ll i f-l:

l
i

"

r
i

I:'

' I

:,

'l'r.'
i . r

: r i i: t l ; r i i il ll

l I

\ i ! l i l l
l i' ,1 ! i =.
t

il

l \ l

-l

I.

i v l f--

71I ' ''\7.\ i

' , uo i
o
I i^rl
i:: " :i i

: ,

LTD' CRACKERAND POLYMER CIiENt;BRAH,AMAPLITM

NDIA LIMITED. E P M CE N G I N E EIR REPORT REATION HYINTERP ; R,ADIOGMP Category ment Docu
Rev 1 specNo :6-82-1100 Standard
\-'a\

LIMITED' coNT-RACTOR. JA IND PIROJECTS TJNIT LLDPE/IIDPE WORKS OFWOf$\:MEOTIANICAL

PROJECTS PLEX P{LOtEMEAL COM BMFIAiIIAPUTRA dde '16

NO M FORMAT EIL

No.J JPLFORMAT REV'l IREVNo 00

PP/F-16 /L,LDPE-HDPE/
I t t

REPORT INTERPRETATION NNPHY NNOIOC

sEc vlll AFI/E B 31 3 i Ash,lE ST,ANDARg: ACCEPTT\NCE 192/SE-175 i lR KV : X-RAY SOURCE

: SWSI/QIISDWDl TE:CHNIQUE RADIoGRAPHY

NO l ^ 3 / REPORT MDIOGRAPHY

ootr ?t - 1,l)-,--sENSrrvrrY o-zzol9.Yl

-11 5..,.; DENSIry:p SFD: 3 M/S AC;ENCY: THE OF NAME

rq Qt$'l ' /o-rJ{ci I L , 'o,i.n[rnfrorrt

,ovt:

fr.Ln'o

l co . N O/. l s o M E T r { N LINE

f - l.!- d, L > D N F _f . . rS
- ' l l , u ^t G t J - C t P. (

:t(u-trTt- P,cfL. (?- ?

tL. Kc..'ll

I S+ (le( a-

L.D'rL"(((L-LLrya t u f\ - l s - n - : 1 1 , s ,
- t ' r -Q , ( { r " K a 1 Q(-f'tt
O n.J (l t C.r

,A: ACCEPTANCE R:REPAIR CS : CHECK SURFACE

G R S : G R I N I I A NR DE S H O O T DRS: DRES$AND RESHOOT C R S: C L E A N ANllRESHOOT

FOR EIL

DESIGNATION '

(i,t,

DArE:

q[

F
Q
t'1
F

v) F Q

z
q

',1 ,l 'J

i-U

rq
F-

<{

I r

a\

*) \
I

;. 27

F z
r'l

.1 Fr rJ,i

z
Q

F.
<(

z
(t)

(n t"
Q

z
F
rt

u)

Lr

z
;i
U
\l

X J (J J U
4

(3 t \ :!

()
Q

F
IIl

F ;l

'at (t
tii

d
L

MET-H TENGINE RS PVT.LT

l>&Xp
METALLURGICAL LABO TORY ON APPROVED L I S TO F V A R I O U S G VT.DEPARTMENTS & PUBLICSECTORUNDE TAKINGS l\)--"---

:--'\ tfl*,Yn rESrREpoRr (pH cAL)

r m e o f T h eC u s t o m e r " T A I H I N D P R O J E C T L T D * B C L P R O J I".EPETKATA, C)IBRLJGAR( HA S S A N) FIN-795 @@6

(srNc;i#i

|7 I MHEPT.IFM/I 857/2,GtDC. I N D U S T R I AE L S T A T EM , AKARPURA, - 3 9 0O l O VADODARA TELEFAX . 0265-263237 4, 2643655, 264r 6548715,6548716 E-mail : i n l o @ m e t h ec ao tm Website ; www metheat com

35 SrNo.1 P/

X-Cr-

P T UN o
lleta

L7?_UE/2@IT I 2 / I @ /? O I I

l-)aia

l s t o m e r 'R s eferenc eo .: :C / O . E N G I N E E R S I N D I A L D R E F : E I S / 6 9 q 7 / C - F - 7 / N S - 7 9 8 7 " 2 9 . 0 9 . r I R E F :B C L / C & P 6 9 A 7 / / T , @ 1 . 4 s K 5 7/ 2 O r A L.IZ. I@ ATTN :MR. T . K . S E R E S I D E N TC O N S NANGER a t e r i a l s p e c i f i c a t i o nA - 3 3 5 G R A D E - P I I : 2 @ @ 6

nf F lonaini I rvverur

at31 ta/ 2ar1

t'telded

Test

P I E C EO F 5 ' ' O I A X 5.49 Ft"4THK PIPE

Sitarnped as 'EIL-6?5'
Nf FYI

67.$

32

461.6

broken

- parent

Fractu re*OJcti

S|:I'PLE NO: hPs-15

t - t

,:UE
174
UE

do cto rJo do do

do T-2 do RB-l do RB*2 do FB-1 do FB-z

12.80 TRANS.MT

5.?2

6.92 TEST Satisfactory Manor Flanctr Ftandr M:nctr

3:5.504

5@1.3

broken - par{efit H Fracttlre*olcti

Oia : ?4,9O rm AnEle Of Bend_16@. Dia : 24.@OrrrnAnsle 0f gend t6A. Oia : 24.@e m Arrgle Of B,nd l8a. Dia : ?4.OO mrnAnsI Clf Bend 16A

r75 UE 176

rRFf{s.mT 6E}to TEST SatiEfe-tory

TRFS.IS. FrcE TR'T{S.FrcE TEST Satisfrtory TEST SatisfaclDry

fi
UE
Ftstipd

Of Teeting

: ASfitj SEC_IX : mt|. physical requirenencs

above results

are reel;ing with

f AS'IE SECT_IX

t of test

carried

q.rt-

(c
/)

. , 4 ,

Signatory

En

M E T .H A T E N G I N E :RSPVT.LT
METALLURGICAL LAB( RATORY ON APPROVED ( OVT.DEPARTMENTS L I S TO F V A R I O U S & PUBLIC SECTOR U N D IRTAKINGS

I MHEPUFM/l7 |
). ;;;, d,;;-

(srNcE 1e75)

I N D U S T R I AE L S T A T EM , AKAHPURA. VADODARA-39 00 1O TELEFAX . 0265_2632374, 2643655, 26 6548715,6548716 E-mail : i n f o @ m e t h ec ao tm Website : www metheat com

TESTREPORT (PHfSICAL)
a m eo f T h eC u s t o m e r J A I H I N D p R O J E C T LTD_B PL PROJ LEPETKATA, D I B R U G A R H( A S S A M ) PrN-786 @@6

wo:1 / 3 5 S r N o . 1 p l

X-Cr

P T RN o. lrafa

.1. i r 7g-uE/z@LL 12/ t@/2@Lr

Dateof Receipt , u s t o m e r 'R s e f e r e n cN OZ/ I@/ e o .I C / O E N G I N E E R S I I INDIA " T D R E F : E I S / 6 e A 7/ @ - 6 3 / "O S - 7 9 A 7 " 2 9 " @ 9. I I R E F :B P L / C & P / 6 e @ 7 / T - @ 1 /$x 57 2@r@ I . 1 2" I @ A T T N : t 1 RT . . K . S N R E S I D E N TC O N S A N A N G/ ER lateria l S p e c i f i c a t i o n A - S J 5 G R A D E _p I I : 2 @ @ 6
I

Description of Material

ldentitication

Dia-Width Thick mm mm

Cross Yield Sectional L o a d Atea mm:

Yield

Strength

Ultimate Load

Tensile Strength

Gauge Final EI Length Length ati mm mm Rer

Required Minimum

Required Minimum

hlelded

Teet

Stamped

Hardne 3 s G t { . c G H | G P nt

,201,199 HV 10 2L2,2tO, HV 1@ 1 7 6 , l 7 S ,t Z J H V l O

3- OIA x 5.49 l'{'1 Tl{K PIP

PIECEtr

'EIL rlf EIL SAtpLE NO: tApS-1S Test Hethd E-92:192(F a-2OOS

Test : VIO(ERSHffiDI{ESS HV-TO

XlotHei

io\
'lt
l)./

'\2

l i \ 7

L /

tt'-,

/
/ , t

"r,4;,
ad rd By

t\v)
\ ? o

V___--t,

S U D I PK U M A RL A H I R I rflrs (h{ierrr) Manage {r tnspesi;.., :l_Srneers Inclia LtcJ. B C P L P r o i e c tD , ibrugarn

Fe "-[;**

J\

Au

Siqnatorv