PGT25+

Aeroderivative GAS TURBINE

GE Power Systems Oil & Gas

The PGT25+ gas turbine was developed for 30MW (ISO shaft power) applications, and has one of the highest thermal efficiency levels (approximately 40 percent) in this power range. The PGT25+ gas turbine consists of an LM2500+ GE aeroderivative gas generator (enhanced version of the LM2500 gas generator with the addition of a zero stage to the axial compressor) coupled with a 6,100 RPM power turbine. Built on the LM2500 heritage and with demonstrated 99.6 percent reliability, the PGT25+ features proven technology improvements and a large fraction of its parts in common with the

LM2500 to deliver the same outstanding level of reliability. Designed for easy maintenance, the PGT25+ provides a high level of availability. High efficiency and reliability coupled with application flexibility are just some of the benefits contributing to PGT25+ customer value and making it an ideal choice for a range of mechanical drive, power generation, industrial cogeneration, and offshore platform applications in any environment.

PGT2

GAS GENERATOR
The LM2500+ gas generator is the uprated version of the LM2500 gas generator that has accumulated several million fired hours not only as an aircraft engine (CF6-6 jets), but also in many mechanical drive marine and industrial applications including onshore and offshore gas transmission. The LM2500+ gas generator incorporates a 17-stage axialflow compressor capable of reaching a 21.5:1 pressure ratio. With inlet guide vanes and adjustable stator vanes on the first seven compressor stages providing efficient performance over the entire operating range. An annular combustor delivers a uniform temperature profile to the two-stage high pressure power turbine driving the axial compressor. The combustor is available with a dual fuel DLE system. An accessory gearbox is provided for anhanced reliability.

POWER TURBINE
The PGT25+ power turbine components were designed with the benefit of all of the experience gained in the field of heavy duty gas turbines and axial/centrifugal compressors. The aerodynamic blading is designed with the principle objective of very high efficiency at both the design point and reduced speeds. The 6100 rpm design speed permits the use of two stages with moderate aerodynamic load and high expansion efficiency. The two expansion stages are of the high-energy, three-dimensional design type. The same investment casting superalloys used on heavy-duty gas turbines were selected for the turbine blading assembly, i.e., a cobalt base for the nozzles and a nickel base for the rotor blading. A large safety margin on creep and blading life is ensured by moderate gas temperature at the power turbine inlet. The rotor consists of two-bladed disks, an intermediate spacer ring and a hub connected by interface fittings that insures concentricity. The disks each carry 84 blades retained by fir-tree shaped roots. The stator consists of two external casings that contain the internal components (seals, nozzles and shrouds). The nozzle rings of each stage consist of 20 vane segments with Hastalloy X seals to prevent circumferential and axial leakage between the segments.

5+ gas turbine

DESIGN INFORMATION
17-stage axial compressor; pressure ratio 21.5:1 Annular combustion chamber (30 fuel nozzles) Two stage gas generator turbine Two stage power turbine (6,100 RPM) Gas generator, power turbine, and auxiliary system mounted on a single baseplate Enclosure integrated with the baseplate, providing maximum accessibility for maintenance of the gas turbine and auxiliaries Standard configuration excluding the inlet and exhaust ducts) is 21 by 12 by 13 ft (6.5 by 3.6 by 3.9 m) and weighs 38 t Dry low emission (DLE) combustion system or steam or water injection systems available for NOx abatement

PERFORMANCE INFORMATION

Generator Drive
Generator Output (kW)
40000 35000 30000 25000 20000 15000 10000 5000 0 -15 0 15

Effect of Compressor Inlet Temperature on Output and Heat Rate Base Load with zero inlet and zero exhaust pressure drops at Sea Level, 60% RH - Natural Gas
10500

PGT25+ SAC
Electric Heat Rate (KJ/kWh)
10000 9500 9000 8500 8000 30 45

PGT25+ DLE
Generator Output (kW)
40000 30000 20000 9000 10000 0 -15 8500 8000 10500 10000 9500

Electric Heat Rate (KJ/kWh)

Ambient Temperature C

Ambient Temperature C

15

30

45

Mechanical Drive
PGT25+ SAC
Mechanical Output (kW) Mechanical Output (kW)
40000 35000 30000 25000 20000 15000 10000 5000 0 -15 0 15 30 45 7500 8500 8000 10000 9500 40000 35000 30000 25000 20000 15000 10000 5000 0 -15 0 15 30 45

PGT25+ DLE
9000 9800 9600 9400 9200 9000 8800 8600 8400 8200 8000 7800

Ambient Temperature C
Electric Power kW

Ambient Temperature C
Electric Heat Rate KJ/kW-HR

GENERATOR DRIVE

(Standard Annular Combustor)

PGT25+ SAC PGT25+ DLE

(Dry Low Emissions)

MECHANICAL DRIVE

(Standard Annular Combustor)

PGT25+ SAC PGT25+ DLE

(Dry Low Emissions)

ISO Rated Power (MWe) Heat Rate (kJ/kWh) Thermal Efficiency (%) Pressure Ratio Exaust Flow (kg/sec) Exaust Temperature (C) Turbine Speed (RPM)

30,2 9,084 39,5 21.5 84,3 500 6,100

30 9,113 39,5 21.5 83,8 500 6,100

ISO Rated Power (MW) Heat Rate (kJ/kWh) Thermal Efficiency (%) Pressure Ratio Exaust Flow (kg/sec) Exaust Temperature (C) Turbine Speed (RPM)

31,3 8,754 41 21.5 84,3 500 6,100

31 8,782 41,0 21.5 83,8 500 6,100

GE Power Systems Oil & Gas

Nuovo Pignone S.p.A. via F. Matteucci, 2 50127 Firenze - Italy Tel. +39/055423211 Fax +39/0554232800 gepower.com /geoilandgas info.geoil&gas@np.ge.com

COMK/MARK 838/II - Design by: Studio Tre Fasi - Printed by: Sagraf - 12-2002 2002 Nuovo Pignone S.p.A. all rights reserved

Heat Rate (KJ/kWh)

Heat Rate (KJ/kWh)