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Air Handling Unit Controller Instructions RBC-AHU1

Notes : Cooling & Heating output figures are based on calculations and general test data. All figures are to be taken as approximations. The properties of the DX coils (by others) will have an affect on the performance of the outdoor units. Toshiba Standard warranty is applicable to all air handling unit applications. Extended warranty terms DO NOT APPLY to the products used for AHU applications. All data shown in this brochure is based on Toshiba Nominal Conditions : Nominal capacities are based on Eurovent conditions : Cooling : indoor air temperature 27C db / 19C wb, outdoor air temperature 35C db / 24C wb Heating : indoor air temperature 20C db, outdoor air temperature 7C db Minimum Coil Air on Temp : 18C The sound pressure levels are based on : Outdoor units at 1m distance The annual power consumption is based on 500 operating hours. The maximum running current is based on 240V (or 400V) in the cooling mode.

Overview

The controller is designed to allow the connection of a third party air handling unit to a Toshiba Digital Inverter / Super Digital Inverter outdoor unit. Kit contents: Controller 2 x Coil sensors 1 x TA Sensor 1 x Fixed TA Sensor 1 x Coil sensor fixing kits

Air Handling Unit Instructions ~ Overview

Installing the controller


The controller is designed for two mounting options.
Option 1

The controller is contained in a weather proof enclosure, which facilitates mounted on or close to the AHU. The cables should be gladded through the removable plate on the base of the controller to maintain waterproof integrity.

Air Handling Unit Instructions ~ Installing the controller

Option 2

Should there be a requirement to install the controller in a third party panel, it is possible to remove the base plate from the enclosure.

Electrical Connections

The controller is connected to the outdoor unit via a three core and earth interconnecting cable. The control option is selected depending upon the wider AHU control strategy. A wiring diagram showing the connection and control options is shown on page 6

Installing the controller


Coil Sensor Locations There are two coil sensors, which require attaching to the AHU coil. It is essential that the sensors are correctly located to ensure efficient system performance.

TC Sensor 1 (TCJ) This sensor is fitted to the coil inlet pipe (liquid). Please see the picture below.

TC Sensor 2 (TC) This sensor should be installed approximately two thirds of the way through the coil.

Fitting the Coils sensors I It is essential that the sensors are securely attached and insulated to give best system performance.

1. Fix to pipe or U bend with two cable ties

2.Fit the insulation over the sensor

Air Handling Unit Instructions ~ Installing the controller

Installing the controller


TA Sensor Several temperature sensing options are available, however these fall into two main categories. These will be a fixed resistance or a standard TA sensor.

Fixed TA Sensor A fixed resistance can be used, which will allow maximum system operation on receipt of an enable signal. Actual TA Sensor A Standard TA sensor could be used as the temperature control point for the AHU Controller in this case the TA sensor should be placed in the return air duct. Remote Sensor The remote temperature sensing kit TCB-TC21LE2 is fully compatible with the controller and should be mounted in conditioned space.

Air Handling Unit Instructions ~ Installing the controller

Remote Controller Sensor It is also possible to configure the system to use the temperature sensor located in the RBC-AMT32E / AMS41E remote controllers.

Control Options 1. 2. Standard Toshiba RBC-AMT32E / AMS41E controllers are compatible. Remote enable signal from a third party source. Operation and fault signals can also be obtained as standard from the controller. 3. Advanced control options are available on contact with Toshiba Technical Support

Controls & Options

REFRIGERANT PIPE WORK CONNECTING OUTDOOR UNIT TO AHU PIPE WORK (SEE DATA TABLES FOR LIMITS)

TOSHIBA OUTDOOR ROOM AIR TEMPERATUR E SENSOR (OPTION)

TOSHIBA HARD WIRED CONTROLLER (OPTION)

TOSHIBA AIR HANDLING UNIT CONTROL KIT RBC-AHU1

OPTIONS REMOTE ON / OFF (VOLT FREE) REMOTE FAULT / RUN OUTPUT (VOLT FREE) WEEKLY SCHEDULE TIMER (BUILT INTO CONTROLLER) TCB-PCNT30TLE TOSHIBA TCC LINK NETWORK INTERFACE

Air Handling Unit Instructions ~ Toshiba Controls

AIR HANDLING UNIT WITH REFRIGERANT DX COIL (R410A)

Controls & Options

TCB-TC21LE2
AB = OPTIONAL EXTRA REMOTE TEMPERATURE SENSOR

All A & B wiring to be 2 Core Twisted Screened

RBC-AMT32E / RBC-AMS41E
REMOTE CONTROLLER AB

TCB-PCNT30TLE
TO U3/U4 NETWORK & TOSHIBA CENTRAL CONTROL DEVICE(S) NETWORK ADAPTOR U3U4
OFF (Stop)

RBC-FDP3-PE
OV S1 S2 S3 OV S4 S5 S6

BMS INPUT DEVICE

FAULT

NO FAULT

TCC-NET

D-BUS

RELA Y

A B D1 D2 C R1 R2

UNIT START / STOP


NO VOLT DRY CONTACT

RED GREEN WHITE YELLOW BLUE BLACK

ON (Start)

REMOTE CONTROLLER ON /OFF LOCK

LOCK

UNLOCK

1 2 3 4 5 6

CN50

AB FAN 230V FAN OUTPUT

RBC-AHU1
CN60 1 2 3
FAN ONLY COOL HEAT

UNIT OPERATION

CN104 CN102 CN101

LOW CURRENT RELAY SWITCH 12V 20 mAMP

UNIT FAULT

Air Handling Unit Instructions ~ Toshiba Controls

INDICATOR MODULE

RBC-SMIM2

TA SENSOR (Air Return)


(Or Fixed TA Sensor)

220/240V AC Single Phase 3 Core + Earth

3 Pole Isolator

TCJ (TC1) SENSOR (COIL SENSOR)


(For sensor location Information please see page 4)
1 2 3 L1 L2 L3 N 1 2 3 L N

OUTDOOR UNIT
2 Pole Isolator
220/240V AC Single Phase Neutral + Earth

4 Pole Isolator

TC (TC2) SENSOR (COIL SENSOR)


(For sensor location Information please see page 4)

400v AC Three Phase Neutral + Earth (RAV-SM2244/2804AT-E OUTDOORS ONLY)

Coil & AHU Data


Digital Inverter Heat Pumps
Model
RAV SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E

Cooling Capacity (kW) Heating Capacity (kW) HEX Air Volume (m3/hr) HEX Coil Volume (cm3) HEX Coil Diameter (mm / in) HEX Paths EX. Piping limits (m) EX. Pipe Diameter (mm) Replacement Technology Outdoor Unit Power Supply

1.5-5.6 1.5-6.3 780-1050 500-1450 9.52 (3/8) 4-6 5-30 12.7/6.4 YES 1 phase

1.5-7.4 1.5-9.0 810-1230 600-1850 9.52 (3/8) 6-8 5-30 15.9/9.5 YES 1 phase

3.0-11.2 3.0-13.0 1170-2010 1000-3000 9.52 (3/8) 6-10 5-50 15.9/9.5 YES 1 phase

3.0-13.2 3.0-16.0 1230-2100 1250-3750 9.52 (3/8) 8-12 5-50 15.9/9.5 YES 1 phase

System Data

Model

RAV

SM1603AT-E

SM2244AT8-E

SM2804AT8-E

System Data

Heating Capacity (kW) HEX Air Volume (m3/hr) HEX Coil Volume (cm3) HEX Coil Diameter (mm / in) HEX Paths EX. Piping limits (m) EX. Pipe Diameter (mm) Replacement Technology Outdoor Unit Power Supply

3.0-16.0 1260-2130 1450-4250 9.52 (3/8) 8-12 5-50 15.9/9.5 YES 1 phase

9.8-25.0 1170-2010 2000-6000 9.52 (3/8) 10-12 5-75 19.1/12.7 YES 3 phase

9.8-31.5 1230-2100 2550-7500 9.52 (3/8) 10-12 5-75 19.1/12.7 YES 3 phase

Super Digital Inverter Heat Pumps


Model
RAV SP564AT-E SP804AT-E SP1104AT-E SP1404AT-E

Cooling Capacity (kW) Heating Capacity (kW) HEX Air Volume (m3/hr) HEX Coil Volume (cm3) HEX Coil Diameter (mm / in) HEX Paths EX. Piping limits (m) EX. Pipe Diameter (mm) Replacement Technology Outdoor Unit Power Supply

1.2-5.6 0.9-8.1 780-1050 500-1450 9.52 (3/8) 4-6 5-50 12.7/6.4 YES 1 phase

1.9-8.0 1.3-11.3 810-1230 600-1850 9.52 (3/8) 6-8 5-50 15.9/9.5 YES 1 phase

2.6-12 2.4-13 1170-2010 1000-3000 9.52 (3/8) 6-10 3-75 15.9/9.5 YES 1 phase

2.6-14.0 2.4-16.5 1230-2100 1250-3750 9.52 (3/8) 8-12 3-75 15.9/9.5 YES 1 phase

Air Handling Unit Instructions ~ Coil & AHU Data

Cooling Capacity (kW)

3.0-16.0

9.8-22.4

9.8-27.0

System Data

Commissioning the controller


1. Ensure all connections are correctly made and the sensors have been suitably located.

2. Confirm the integrity of the power supply at the outdoor unit and between terminals 1 & 2 at the controller input terminals.

3. It is necessary to set the system capacity via the RBC-AMT32E / AMS41E . The configuration menu is accessed by pressing SET + TEST + CL for 4 seconds the value in menu item 11 and set according to the table below.

Digital Inverter

Air Handling Unit Instructions ~ Commissioning the controller

Unit Value

SM563AT-E SM803AT-E 9 12

SM1103AT-E 15

SM1403AT-E 17

SM1603AT-E 18

SM2244AT8-E 21

SM2804AT8-E 23

Super Digital Inverter


Unit Value SP564AT-E 9 SP804AT-E SP1104AT-E 12 15 SP1404AT-E 17

Sensor Connection Confirmation It is possible to read data from the sensors by accessing the data retrieval menu, (TEST an CL for 4 Seconds) and retrieve the data as shown in the table below.

Item 02 03 04

Description TA Sensor Value TC Sensor TCJ Sensor

The minimum 'air on' temperature that Toshiba recommend for our AHU applications is 18C Cooling Mode Air temperatures flowing across the coil below this level, can in some circumstances, cause icing and freezing issues with the coil and eventually forcing the system to shut down and also be detrimental to the outdoor unit itself. Heating Mode In the reverse cycle mode when the outdoor unit is producing hot gas, the coil in the AHU is effectively the condenser. Air temperatures flowing across the coil below this level, can cause over condensing of the refrigerant. This can result in liquid being returned to the compressor which will cause a mechanical failure of the outdoor unit. Low air temperatures will also cause the unit to use it's defrost mode more often.

We cannot guarantee operation of the systems for applications with 'air on' temperatures below 18C or with coil details outside of those published in the installation manual. Operation outside of these parameters may invalidate your warranty.

Toshiba Air Conditioning United Technologies House Guildford Road Leatherhead Surrey KT22 9UT Tel : 01372 220240 Fax : 01372 220241 www.toshiba-aircon.co.uk