LATIF-1 EXTENDED WELL TEST FACILITIES

ISSUED FOR
APPROVAL

D1 26-MAR-08
A2 17-MAR-08
A1 04-MAR-08
REV
DATE

Approved For Design

Comments Incorporated
Issued for Approval
DESCRIPTION

AQL
AQL
AQL
ORIG

AQL
AQL
AQL
CHKD

REVISIONS

ENAR Petrotech Services (Pvt.)

Limited , 7-B , Sector 7-A , Korangi
Industrial Area , Karachi
Pakistan

MAT
MAT
MAT
LE

HH
HH
HH
QA

TH
TH
TH
EM

APPROVAL

LOCAL PROJ.
REPR. MAN
CLIENT
APPROVAL

TITLE:
CORROSION INHIBITION SYSTEM FOR FLOWLINE

DOCUMENT NO:
5001
CONTRACT NO.
72-1136-952

PROJECT

11

AREA CODE

16

SYSTEM

DISC

12

TYPE

SP

101

SEQ NO.

REV

D1

DOC CLASS

PAGE 1 OF 8

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE

DOC NO: 5001-11-16-12-SP-101

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CLIENT

OMV (Pakistan) Exploration GmbH

PROJECT

Latif-1 Extended Well Test Facilities

(Detailed Engineering Services)

CORROSION INHIBITION SYSTEM

FOR FLOW LINE

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE

DOC NO: 5001-11-16-12-SP-101

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TABLE OF CONTENTS
1.0INTRODUCTION......................................................................................................................................................4
2.0VOLUME....................................................................................................................................................................4
3.0PROJECT ORGANIZATION..................................................................................................................................5
4.0ELECTRICAL REQUIREMENT............................................................................................................................5
5.0INSTRUMENTATION AND CONTROLS REQUIREMENT..........................................................................6
6.0SCOPE OF SUPPLY.................................................................................................................................................7
7.0REQUIRED DOCUMENTS....................................................................................................................................8
8.0LIMITS OF SPECIFICATION................................................................................................................................8

ATTACHMENTS:
Attachment-A: Wellhead Stream Data and Composition (Doc# 5001-11-16-10-SP-101)
Attachment-B: Latif-1 Pipeline Schematic (Doc# 5001-11-16-10-SH-101)
Attachment-C: P&ID for corrosion inhibitor system (Doc# 5001-11-16-10-PD-301-04)
Attachment-D: Data Sheet for C/I Dosing Tank (Doc# 5001-11-16-10-DS-114)
Attachment-E: Data Sheet for C/I Dosing Pump (Doc# 5001-11-16-10-DS-116)
Attachment-F: Data Sheet for C/I Dosing Nozzle (Doc# 5001-11-16-10-DS-118)
Attachment-G: Piping Material Specification (Doc# 8611-05-00-12-SP-002)
Attachment-H: Material Data Sheet for Flanges (Doc# MDS-775)
Attachment-I : Surface Preparation and Protective Coating (Doc# 8611-05-00-32-SP-311)

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
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INTRODUCTION
The corrosion inhibitor is required to provide corrosion protection for a 6, 23 km
carbon steel pipeline. Initially a 4 line will carry fluid from well Latif-1 up to
Scrapper launcher. From scrapper launcher line size will increase to 6. Initially
the line will operate at Maximum flow rate of 10 MMSCFD from Latif-1. At this
flow the pressure downstream of choke valve will be 1317 psig. In future flow
lines of two future wells of 10 MMSCFD (each) will also combine in this 6 flow
line. The pressure requirement at downstream of choke valve will increase up to
1775 Psig. Both future wells will combine above ground on latif-1 well site. (For
Schematic diagram Refer Attachment-B)
At this stage all the wells are considered to have same composition. The
composition and properties for both cases (i.e. 10 MMSCFD & 30 MMSCFD) are
attached in Attachment-A. Vendor to consider choke downstream pressure for both
flow cases before selecting a pump for inhibitor injection. A corrosion allowance
of 4mm has been considered for pipeline for the design life of 25 years.
It is proposed to dose the corrosion inhibitor continuously from Latif-1 well site.
Facility will be provided to permit batch dosing of inhibitor also.
Max. Flow rate from each well
Continuous inhibition points
Diameter of line
Material of Pipeline

2.0

10 MMSCFD + 100 barrels water (max.)

1
(Latif-1)
4 inch (Latif-1)
Carbon steel API 5L Grade X52

VOLUME
Rate of injection (normal)

0.2-0.4 liters/hr

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE

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PROJECT ORGANIZATION
The corrosion protection program calls for continuous dosing of inhibitor,
downstream of wellhead choke valve. The dosing system will consist of a
Wellhead Dosing tank (for Data Sheet see Attachment-D), an electric motor driven
dosing pump (for Data Sheet see Attachment-E) and its standby, each has 100%
capacity. The inhibitor will be sprayed via nozzle (for Data Sheet see AttachmentF) into the 4-inch pipeline.
The tank will be equipped with a electronic type level switch low low which is
interlocked with the dosing pump to stop the motor and initiates a level alarm low
low in case of the activation of level switch low low. The tank will also be
equipped with a level gauge for local level measurement. A flow element will be
installed at the flow line injection with an electronic type flow switch low to
generate flow alarm low in case of activation of flow switch low. The dosing tank
and pumps will be skid mounted (for typical P&ID see Attachment-C). The entire
skid assembly, with all equipment and piping will have to comply with the
Surface Preparation and Protective Coating Specification in Attachment-I.

4.0

ELECTRICAL REQUIREMENT
Following are the minimum electrical design requirements for Corrosion Inhibitor
Package. The Vendor may enhance these minimum requirements for safe and
reliable operation of the supplied package.
1. The available voltage level at Latif-1 is as follows:
Power Supply
400 Vac, 50 Hz, three-phase
220 Vac, 50 Hz, single-phase
Any power supply requirement other than specified to be provided by Vendor
2. The Vendor shall provide skid mounted control panel with its supplied
package. All the package electrical equipment & instrumentation shall be fed
from the control panel. The supplied equipments like control panel, motors etc.
shall be explosion proof EExd (flame proof type) suitable for use in Zone-2,

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE

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Gas group IIA, temperature class T3. The degree of protection shall be IP-55
(minimum) for the supplied electrical equipment.
3. The Corrosion Inhibitor package shall be suitable for direct cable connection to
the package control panel. All the electrical equipment shall be internally pre
wired by the Vendor. The Client shall only provide input power supply 220V
AC, single phase, 50 Hz to the package control panel.
4. The dosing pump motor shall be suitable to be operated on 220V AC, 50 Hz.

5.0

INSTRUMENTATION AND CONTROLS REQUIREMENT

1. Reference to attached P&ID (Flowline Corrosion Inhibitor Injection System
Latif-1), following are the minimum instruments to be provided and installed
by vendor:
Level switch low low
Level gauge glass
Flow element
Flow switch low
Pressure gauges for the dosing pumps
Control panel (skid mounted)
All the instruments shall be installed on the skid and wired to skid
control panel
All the required accessories to install and hookup the instruments from
process to control panel.
Any power supply requirement other than specified shall be provided by
the vendor
2. All the process switches shall be 24VDC, 2A rating with EExd protection
(flame proof type) suitable for use in Zone-2, Gas group IIA, temperature class
T3. The degree of protection shall be IP-65.

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE

3.

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The explosion proof cable gland shall be used i.e. EExd type.

4. Control panel shall initiate the alarm in the following case:

Flow switch low
Level switch low low
5. Vendor shall also provide the interlocking between level switch low low and
dosing pump to stop the pump on low low level.
6. All the respective switches shall be annunciated on the skid control panel with
indication and acknowledged /reset buttons.
7. Vendor shall also provide a provision in the control panel for triping the motor
of dosing pump in case of wellhead shutdown.
8. The vendor shall provide complete installation documents such as data sheets,
termination drawings, loop drawings etc.

6.0

SCOPE OF SUPPLY
Scope of supply will include the vendors data sheets and all equipment identified
in the P&ID (Attachment-C) and should confirm to the specifications in the
equipment data sheets (Attachment-D, E & F). Anchor bolts and fastening material
for equipment and machinery. All interface flanges/connections shall be as per the
flanges specification (Attachment-H). It should specify any special
hardware/material requirements any specific environmental restrictions and
shipment time expected.

OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
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REQUIRED DOCUMENTS
The following are the required documents, to be supplied by vendor (Datasheets in
attachments are only for reference purpose).
1.
2.
3.
4.
5.
6.
7.
8.
9.

8.0

DOC NO: 5001-11-16-12-SP-101

Equipment and Instrument Data sheets and Drawings.

Operating Instruction / Manual.
Electrical equipment specifications and data sheets
Wiring and termination drawings and loop drawings
Control panel architectural and general arrangement layout and termination
drawings
List of commissioning spares
List of Customers
Performance guarantees for the equipment
Quality-assurance procedure adopted and detail of any tests performed to
ensure the quality of product.

The vendor shall be responsible for the accuracy of the information

supplied and would be required to provide performance specifications and
guarantees.

Any deviation from specifications should be clearly stated in the

proposal.

LIMITS OF SPECIFICATION
Description and requirements contained in this specification are concise and
cannot completely cover all the details of the required inhibition dozing system.
However, it remains understood that the vendor shall supply the specification and
accessory documents complete, necessary for proper, efficient and safe operation.