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Global Connection Systems Catalog Table of Contents

As a global leader in vehicle electrical and electronic connection systems, Delphi offer s fullservice integration designing, engineering and manufacturing a comprehensive line of highquality and innovati ve connection products and systems.

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Delphi Global Connection Systems Catalog

Delphi Connection Systems is proud to introduce the latest edition of the Global Connection Systems Catalog. To assist you in clear product selection, we provide two selection guides.

The remainder of the catalog is divided by section according to product family. Each section has its own sidebar tab with product name for quick reference. Within each section, two pages depict a typical connection system family and associated

The Product Family Selection Guide (pages

technical information. To help you select a complete connection system, each section depicts all of the individual components required to form complete systems. Each complete connection system is pictured in the orientation in which it is assembled and includes not only major component

1.6 and 1.7) serves as an overview of the


different product families and their major design features. This will assist you in determining which product family best suits your needs.

The Product Family Features Guide (pages

dimensions but overall mated lengths.

1.8 and 1.9) identifies specific functional


attributes and descriptions associated with each product family. Listed below is contact information for Delphis Customer Center to help you with product ordering or additional information. In addition, Delphis regional headquarters contact information is listed on the back cover.

World Headquarters & Customer Center Mail Code 483.400.306 5725 Delphi Drive Troy, Michigan 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333

This 2006 Global Connection Systems Catalog contains information and application guidelines for a representative sample of the available Delphi products. These products are subjected to extensive mechanical, electrical, and environmental testing procedures to assure superior quality and performance. We have made every effort to ensure that the information contained in this document is accurate; however, changes are often made to update our specifications, part numbers, or introduce new product families. An application or sales engineer can help you determine which product best suits your application guidelines. Our global engineering, manufacturing network, and distribution capabilities are available to help you select the most suitable product. We recommend that you use this catalog as a guide only. For additional part numbers and specifications contact your sales account manager or call your regional support representative at the number listed on the back cover. Specifications subject to change without notice.

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Ta b l e o f C o n t e n t s
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.1 Product Family Selection Guide . . . . . . . . . . . . . . . . i.6 Product Family Features . . . . . . . . . . . . . . . . . . . . . . i.8

GT Series features tangless terminals


and one of the lowest connector engage forces in the industry. Designed for both 1.50 and 2.80mm applications, GT also offers unsealed female USCAR footprint compliant versions.

1. GT Series 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever Locks . . . . . . . . . . . . . . . . . . . . . . . 2. Metri-Pack Series 150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixed . . . . . . . . . . . . . . . . . . . . . . . . . . . Junction . . . . . . . . . . . . . . . . . . . . . . . . . Headers . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 1.14 1.24 1.32

Metri-Pack is a family of electrical


connection systems which utilizes internationally standardized male blade sizes, allowing for flexibility in design. Blade widths range from 1.5 mm to 8 mm with maximum current ratings of 14 to 60 amps.

2.2 2.23 2.41 2.51 2.61 2.67 2.79 2.97

Micro-Pack Series electronic


connectors are designed to meet the needs of low energy, high density applications.

3. Micro-Pack Series 100 In-Line . . . . . . . . . . . . . . . . . . . . . . . . 3.2 100 Header . . . . . . . . . . . . . . . . . . . . . . . . 3.8 100W Header . . . . . . . . . . . . . . . . . . . . . . 3.24 4. 064 Header Series Overview . . . . . . . . . . . . 064 Unsealed Header . . Mixed Unsealed Header Mating Components . . . 5. Ducon Series 0.8 . . . . . . . . . . . . 1.5 . . . . . . . . . . . . 2.8 . . . . . . . . . . . . 4.8 . . . . . . . . . . . . 6.3 . . . . . . . . . . . . Mixed . . . . . . . . . Door Connectors

064 Series unsealed header connectors


and mating components meet USCAR design guidelines and interface footprints.

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4.2 4.8 4.48 4.50

Ducon Series utilizes two-piece


terminals that provide superior mechanical and electrical performance in a complete range of terminal sizes.

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5.2 5.6 5.10 5.14 5.16 5.20 5.24

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6. Special Products Lamp Sockets . Splice Savers . . Weather-Pack . . VF Connections DS Connections

Special Products offer comprehensive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 6.10 6.16 6.22 6.26


and diverse product lines ranging from lamp sockets to device connections, featuring sophisticated connection systems technology.

7 . Electrical Centers Modular . . . . . . . . . . . . . . . . . . . . . . . . . . 7 .2 Traditional . . . . . . . . . . . . . . . . . . . . . . . . 7 .16 Device Connections . . . . . . . . . . . . . . . . 7 .26

Electrical Centers provide a


centralized location for electrical power and signal distribution and its associated circuit protection combining fuses, relays and interconnects.

8. Temperature Sensors . . . . . . . . . . . . . . . . . . . . .

8.1 Temperature Sensors are offered in a


variety of vehicle applications to meet OEM specifications.

9. Supplemental Products Ring Terminals . . . . . . . . . . . . . Battery/Heavy Duty Terminals Cable Seals and Cavity Plugs 56 Series Device Connections Clips . . . . . . . . . . . . . . . . . . . . . Connector Carriers . . . . . . . . .

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9.2 9.4 9.8 9.10 9.13 9.16 10.1

Supplemental Products are a broad


selection of product lines that utilize state-of-the-art crimp, interface and sealing technologies, along with clips and connector carriers to provide positive positioning of components.

10. Application Tooling . . . . . . . . . . . . . . . . . . . . .

Application Tooling features

Glossary Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2

automatic and hand tool terminal application systems, including presses, dies, and various popular hand tools.

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Experience
Delphi Connection Systems is a world leader in supplying vehicle power and signal distribution systems, with an unsurpassed reputation in the design, development, and manufacture of electrical and electronic connection systems and devices. For more than 100 years, Delphi has been at the forefront of delivering advanced technologies to the vehicle and its occupants. We have a long history of automotive achievement including many industry firsts, from environmental issues to vehicle performance and safety. Our innovative products exceed the most strenuous performance requirements and provide solid value to our customers. That kind of customer focus helps us work toward even greater product performance and driving

tomorrows technology.

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Our Strength
With a worldwide workforce, Delphi provides both the advanced technical skills and hands-on logistical support to be a quality supplier of electrical and electronic systems architecture, and connection systems. We work to develop partnerships with our customers to clearly identify their requirements and exceed their expectations. Our global teams are thorough, responsive, and customerfocused. Our key is a global communication network linking all of our employees. By leveraging our resources and expertise regionally, we bring the solutions right to your door wherever you may be.

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Product Family Selection Guide

GT Series
Unsealed Sealed Max. Continuous Current (amps) Low Medium High Tangless Terminals Secondary Terminal Lock or Primary Lock Reinforcement

GT Lever Lock Metri-Pack

Junction Systems

Metri-Pack Headers Micro-Pack

064 Series

Ducon Series

Secondary Connector Lock In-Line Connections Device Connections

PC Board Connections Mechanical Assist Conforms to ISO/ SAE Performance Requirements Conforms to ISO/ SAE Blade Standards

(USCAR)

(USCAR)

(USCAR)

(USCAR)

(USCAR)

(USCAR)

(USCAR)

(Pin)

(USCAR)

Available

This feature is available on some systems.

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Use this as a general guide to nd the Product Family to meet your product application needs. See pages i.8 and i.9 for specic product line technical data.

Lamp Sockets

Splice Savers

WeatherPack

VF DS Connections Connections

Electrical Centers

Temperature Sensors

56 Series

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Product Family Features


Product Family GT Series 150 GT (3.5 Centerline) 150 GT 280 GT GT Lever Lock (Mxd) Metri-Pack (M/P) 150.2 M/P Pull-To-Seat 280.1 M/P Pull-To-Seat 150 M/P 280 M/P 480 M/P 630 M/P 800 M/P Mixed M/P Junctions M/P 150 M/P Headers 280 M/P Headers Micro-Pack 100 100W (Sealed) 064 Series Headers MicroHVT Micro64 Ducon Series Ducon 0.8 Ducon 1.5 Ducon 2.8 Ducon 4.8 Ducon 6.3 Ducon Mixed Weather Pack Splice Savers 150 GT 280 M/P Lamp Sockets VF Connections VF 2.8 VF 6.3 DS Connections DS 2.8 Temperature Sensors 56 Series 2.8 x 0.80 1.5 x 0.80 19 14 2.5-0.5 1.0-0.35 125 125 < 10 < 10 2.8 x 0.80 4.8 x 0.80 19 33 2.5-0.5 2.5-0.5 125 135 < 10 < 10 1.5 x 0.64 2.8 x 0.64 15 25 4 1.0-0.35 5.0-0.35 0.80-0.35 125 125 85 < 10 < 10 0.8 1.5 x 0.8 2.8 x 0.8 4.8 x 0.8 6.3 x 0.8 1.5 x 0.8 2.8 x 0.8 4.8 x 0.8 Pin and Sleeve 15 45 20 3.0-0.35 125 < 10 15 25 33 45 55 25 1.0-0.5 2.5-0.5 2.5-0.5 6.0-0.5 6.0-1.5 2.5-0.5 135 135 135 135 135 135 < 10 < 10 < 10 < 10 < 10 < 10 0.64 x 0.64 0.64 x 0.64 0.64 x 0.64, 0.8 Dia. 5-7 7 5 0.35 - 0.80 0.35 - 0.80 0.35 - 0.80 85 85 85 < 20 < 20 < 20 1.0 Dia. 1.0 Dia. 5 7.5 1.0-0.35 0.80-0.35 85 125 < 10 < 10 1.5 x 0.80 (Mating Blade) 2.8 x 0.80 (Mating Blade) 1.5 x 0.80 2.8 x 0.80 4.8 x 0.80 6.3 x 0.80 8.0 x 0.80 1.5, 2.8, 4.8, 6.3 x 0.80 1.5, 2.8, 4.8, 6.3 x 0.80 1.5 x 0.80 2.8 x 0.80 14 30 14 30 42 46 60 14 - 46 14 - 46 14 30 1.0-0.35 1.0-0.35 1.0-0.35 5.0-0.35 5.0-0.35 5.0-0.35 8.0-2.0 5.0-0.35 5.0-0.35 1.0-0.35 5.0-0.35 125 125 125 125 125 125 125 125 125 125 125 < 10 < 10 < 10 < 10 < 10 < 10 < 10 < 10 < 10 < 10 < 10 1.5 x 0.80 1.5 x 0.64 2.8 x 0.64 1.5 x 0.64 2.8 x 0.64 15 15 25 15 - 25 0.80-0.35 (SAE) 1.0-0.35 (DIN) 1.0-0.35 5.0-0.35 5.0-0.35 125 125 125 125 < 10 < 10 < 10 < 10 Male Terminal Size Width x Thickness (mm) Maximum Continuous Current* (AMPS) Cable Range (mm2) Functional Temperature Range (C) -40 to ... `Low Energy Termination Resistance m @20mV

6.3 x 0.80

49

5.0-0.22

125

< 10

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model.

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Use this as a guide to nd the specic product to meet your product application needs.
Voltage Drop mV/amp Centerline Spacing (mm) Unsealed Sealed Connector Material Female Terminal Material (Plating) Male Terminal Material (Plating) Product Family GT Series < 10.0 < 10.0 < 4.0 See Above 4.0 5.5 See Above 3.5 4.5 6.5 See Above PA6 10% GF & 20% GB PA66 HS IM, PBT 20% GF PA6 10% GF & 20% GB, PBT 20% GF PA6 10% GF & 20% GB, PBT 20% GF PA66 HS IM, PA66 HS IM 14% GF Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) 150 GT (3.5 Centerline) 150 GT 280 GT GT Lever Lock (Mxd.) Metri-Pack (M/P) < 10.0 < 3.0 < 10.0 < 3.0 < 3.0 < 3.0 < 3.0 See Above See Above < 10.0 < 3.0 3.5 5.0 6.9 8.5 10.3 See Above See Above 6.9 3.5 5.0 6.0 7.7 9.5 10.8 See Above See Above 4.0 PA66 HS IM PA66 HS 33% GF, PA66 HS IM, PA6 PBT, PBT 30% GF PA66 HS IM, PA6, PA66 HS IM 14% GF PBT, PBT IM, PBT 30% GF PA66 HS IM, PA66 HS IM 25% GF PA66 HS IM, PBT 30% GF PA66 HS IM, PA6 See Above See Above PBT 30% GF, PET 30% GF PA66 HS IM, PBT 30% GF Silicon Bronze (Tin) Silicon Bronze (Tin) Silicon Bronze (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Silver Nickel) See Above See Above Silicon Bronze (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin over Copper) Tin Brass (Tin over Copper) Tin Brass (Silver Nickel) See Above See Above Brass (Tin) Copper Alloy (Tin) 150.2 M/P Pull-To-Seat 280.1 M/P Pull-To-Seat 150 M/P 280 M/P 480 M/P 630 M/P 800 M/P Mixed M/P Junctions M/P 150 M/P Headers 280 M/P Headers Micro-Pack < 10.0 < 10.0 3.0 3.5 PBT, PBT 30% GF, PA66 HS IM PBT, PBT 30% GF Copper Nickel Alloy (Tin) Phosphor Bronze (Gold) Tin Brass (Tin) Brass Wire (Gold) 100 100W (Sealed) 064 Series < 20.0 < 20.0 < 20.0 2.54 2.54 2.54 PPA GF33 HS, PBT GF30 PBT GF30 PBT GF30 _ Tin Brass (Tin) Tin Brass (Tin) Brass (Tin) Headers MicroHVT Micro64 Ducon Series < 4.0 < 4.0 < 4.0 < 4.0 < 4.0 < 4.0 < 3.0 3.0 4.5 6.8 6.0 10.8 6.0, 10.0 7.7 PA6, PA66 PA6 PA6 PA6 PA66 PA66 PA6, PA66 HS IM Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Tin Brass (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Copper Nickel Silicon Alloy (Tin) Tin Brass (Tin) Ducon 0.8 Ducon 1.5 Ducon 2.8 Ducon 4.8 Ducon 6.3 Ducon Mixed Weather Pack Splice Savers < 10.0 < 5.0 < 10.0 3.4 5.0/6.3 4.5 PA66 HS IM, PA66 HS IM 14% GF PA66 HS IM PA66 HS IM, PA66 HS IM 14% GF, PA66 HS IM 33% GF, PBT, PC Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) Tin Brass (Tin) 150 GT 280 M/P Lamp Sockets VF Connections < 4.0 < 4.0 5.0 8.0 PA66 PA66 15% GF Tin Brass (Bronze) Tin Brass (Bronze) Tin Brass (Bronze) Tin Brass (Bronze) VF 2.8 VF 6.3 DS Connections < 4.0 < 10.0 3.5 5.0 3.5 PA66 30% GF PBT 30% GF, PA6 10% GF & 20% GB, PEI 30% GF, PA66 33% GF, PA6, PA66 HS IM PA66 HS IM, PP Tin Brass (Bronze) Tin Brass (Tin) Tin Brass (Bronze) Annealed Stainless Steel (Nickel) Brass (Tin) DS 2.8 Temperature Sensors 56 Series

< 3.0

10.2

Brass (Tin)

Materials are standard for the designated product line, optional materials may be available.

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GT Series GT Series
1 .1

150, 280 & Lever Lock 2nd line test!!!!!!!!!!!!!!!!!!!!!!!!!!!!

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The GT Connection System features tangless terminals and offers one of the lowest connector engage forces in the industry. Designed for both 1.50 and 2.80mm blade width applications, GT achieves superior electrical performance that meets or exceeds all known customer requirements, including USCAR standards. The unsealed systems are available in cavity variations between 2-way and 16-way. To maintain world class ergonomics, Delphi introduced the GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector.

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The sealed GT Connection System utilizes a new two-rib cable seal. This seal is smaller and uses less material than traditional three rib seal designs without impacting performance.The sealed systems are available in cavity variations between 2-way and 16-way. To maintain world class ergonomics, Delphi introduced the sealed GT Lever Lock series. This series provides connector mating forces of less than 50 Newtons for up to 40 terminations per connector.

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GT Series Features
Connector Position Assurance (CPA) Side Lock Cover (SLC) and Primary Lock Reinforcement (PLR) World class ergonomics Tangless terminals Pump-handle primary lock High density, low prole packaging Consistent interface for SAE and ISO applications Low energy, low voltage capability -40C to 125C temperature range

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GT Series

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150

Cross Sectional View


Terminal Terminal Cable

Cable Side Lock Cover Side Lock Cover

Female Connector Assembly

Male Connector Assembly

Connector Position Assurance (CPA)

GT 150 Female Terminals Unsealed


Part # 12191811 12191812 13526680* 13526678* Cable Range (mm2) 0.50-0.35 1.00-0.75 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin
Female Terminal Side Lock Cover (SLC)

Female Connector Assembly

*For use with USCAR applications only.

GT 150 Female Connector Assemblies Unsealed USCAR Footprint


USCAR # * 150-U-002-1-A01 150-U-003-1-A01 150-U-004-1-A01 150-U-004-2-A01 150-U-005-1-A01 150-U-006-1-A01 150-U-006-2-A01 150-U-008-2-A01 150-U-010-2-A01 150-U-012-2-A01 150-U-016-2-A01 Delphi Part # 13586106 13586110 13586114 13586118 13586122 13586126 13586130 13586134 13583664 13586138 13520382 Color Black Black Black Black Black Black Black Black Black Black Black Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF

GT 150 Female Connector Assemblies Unsealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 15332129 15332132 15332135 15332138 15332141 13521472 15459918 15459912 13521476 13516905 Color Black Black Black Black Black Black Black Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.

*Other USCAR indexes are also available.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

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GT Series

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Unsealed System Application Information


GT 150 Series Terminals Tin Plated
TEMPERATURE RISE (OC)
CABLE RANGE (mm
2

): ....... 0.35-1.0 ........ 0-15

100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 .... <10.0mV/amp ...... 4.0 ................. 1.5

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

Side Lock Cover (SLC)

Male Connector Assembly

GT 150 Male Connector Assemblies Unsealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 15332130 15332133 15332136 15332139 15332142 13521474 15459917 15459913 13521478 13516907 Color Black Black Black Black Black Black Black Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF

GT 150 Male Terminals Unsealed


Part # 15304701 15304702 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

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GT Series

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150 2nd Line Test


B

H: 19.5 H: 17.4 W: 28.6 L: 28.6 W: 31.1 L: 36.1

Total Mated Length: 52.1mm

A.

Part No:

15332129

C.

Part No:

15332130

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 2F 28.6L x 19.5H x 15.1W Black PA6 10% GF & 20% GB See Page 1.2 15332132 Connector Assembly 3F 28.6L x 19.5H x 19.1W Black PA6 10% GF & 20% GB See Page 1.2 15332135 Connector Assembly 4F 28.6L x 19.5H x 23.1W Black PA6 10% GF & 20% GB See Page 1.2 15332138 Connector Assembly 5F 28.6L x 19.5H x 27.1W Black PA6 10% GF & 20% GB See Page 1.2 15332141 Connector Assembly 6F 28.6L x 19.5H x 31.1W Black PA6 10% GF & 20% GB See Page 1.2

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 2M 36.1L x 17.4H x 12.6W Black PA6 10% GF & 20% GB See Page 1.3 15332133 Connector Assembly 3M 36.1L x 17.4H x 16.6W Black PA6 10% GF & 20% GB See Page 1.3 15332136 Connector Assembly 4M 36.1L x 17.4H x 20.6W Black PA6 10% GF & 20% GB See Page 1.3 15332139 Connector Assembly 5M 36.1L x 17.4H x 24.6W Black PA6 10% GF & 20% GB See Page 1.3 15332142 Connector Assembly 6M 36.1L x 17.4H x 28.6W Black PA6 10% GF & 20% GB See Page 1.3

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

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GT Series

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150
B

H: 26.2

H: 22.7

L: 28.6

W: 23.1

W: 20.6

L: 36.1

Total Mated Length: 52.1mm

A.

Part No:

13521472

C.

Part No:

13521474

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 8F 28.6L x 26.2H x 23.1W Black PBT 20% GF See Page 1.2 15459918 Connector Assembly 10F 28.6L x 26.2H x 27.1W Black PBT 20% GF See Page 1.2 15459912 Connector Assembly 12F 28.6L x 26.2H x 31.1W Black PBT 20% GF See Page 1.2 13521476 Connector Assembly 14F 28.6L x 26.2H x 35.1W Black PBT 20% GF See Page 1.2 13516905 Connector Assembly 16F 28.6L x 26.2H x 39.1W Black PBT 20% GF See Page 1.2

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 8M 36.1L x 22.7H x 20.6W Black PBT 20% GF See Page 1.3 15459917 Connector Assembly 10M 36.1L x 22.7H x 24.6W Black PBT 20% GF See Page 1.3 15459913 Connector Assembly 12M 36.1L x 22.7H x 28.6W Black PBT 20% GF See Page 1.3 13521478 Connector Assembly 14M 36.1L x 22.7H x 32.6W Black PBT 20% GF See Page 1.3 13516907 Connector Assembly 16M 36.1L x 22.7H x 36.6W Black PBT 20% GF See Page 1.3

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .5

GT Series

U
N
E

SE

AL

E
D

GT Series

S
E

L EA ED

GT Series

ALE

150

Cross Sectional View


Connector Seal Terminal Terminal Cable Primary Lock Reinforcement

Cable Cable Seal Cable Seal Primary Lock Reinforcement

Female Connector Assembly

Male Connector Assembly

GT 150 Female Terminals Sealed


Part # 12191818 12191819 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin
Cable Seal

Connector Position Assurance (CPA)

GT 150 Cable Seals


Reel Part # 12191152 12191153 Loose Part # 15366021 15366060 Cable Material Diameter 1.20-1.90 1.86-2.40 Silicone Silicone Color White Blue

Female Terminal Primary Lock Reinforcement (PLR)

Female Connector Assembly

GT 150 Female Connector Assemblies Sealed USCAR Footprint


USCAR # *
150-S-002-1-A01 150-S-002-1-A02 150-S-002-1-A04 150-S-003-1-A01 150-S-003-1-A02 150-S-003-1-A04 150-S-003-2-A04 150-S-004-1-A01 150-S-004-1-A02 150-S-005-1-A02 150-S-006-1-A02 150-S-006-2-A01

GT 150 Female Connector Assemblies Sealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 13510085 13519047 15487756 13519051 15397577 15326835 15326842 13530777 15326856 15326863 Color Black Black Black Black Black Black Black Black Black Black Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB

Delphi Part # Color


15497399 13542790 15355317 13511131 13511134 15355370 13512092 15466325 15355331 15326389 15336013 15460171 Black Natural Black Black Black Black Black Black Black Black Black Black

Material
PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF PBT 20% GF PA66 HS IM PBT 20% GF PBT 20% GF

*Other USCAR indexes are also available. Applications mating to EGR valves may require gold plated female terminals.

Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .6

http://connectors.delphi.com

GT Series

ALE

150

Sealed System Application Information


GT 150 Series Terminals Tin Plated
TEMPERATURE RISE (OC)
CABLE RANGE (mm2):
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

....... 0.35-1.0 ........ 0-15

100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 .... <10.0mV/amp ...... 4.5 ................. 1.5

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seal Male Terminal Primary Lock Reinforcement (PLR)

Male Connector Assembly

GT 150 Male Connector Assemblies Sealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 13510099 13519049 15487755 13519053 15397579 15326840 15326847 15326854 15326861 15326868 Color Black Black Black Black Black Black Black Black Black Black Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB

GT 150 Male Terminals Sealed


Part # 15326268 15326269 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin

GT 150 Cavity Plug*


Part # 15305171 Cavity Diameter 4.0mm Material Silicone Color Green

* Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

MAXIMUM CURRENT (AMPS)

1 .7

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

150

A C

H: 19.4 H: 23.1 L: 43.4

A.

Part No:

13510085

L: 29.3

W: 23.7

W: 20.6

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 29.3L x 23.1H x 23.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 13519047 Connector Assembly 3F 29.3L x 23.1H x 28.2W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 15487756 Connector Assembly 4F 29.3L x 23.1H x 32.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 13519051 Connector Assembly 5F 29.3L x 23.1H x 37.2W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 15397577 Connector Assembly 6F 29.3L x 23.1H x 41.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7

Total Mated Length: 56.7mm

C.

Part No:

13510099

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2M 43.4L x 19.4H x 20.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 13519049 Connector Assembly 3M 43.4L x 19.4H x 25.1W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 15487755 Connector Assembly 4M 43.4L x 19.4H x 29.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 13519053 Connector Assembly 5M 43.4L x 19.4H x 34.1W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7 15397579 Connector Assembly 6M 43.4L x 19.4H x 38.6W Black PBT 20% GF See Page 1.7 See Page 1.6, 1.7

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .8

http://connectors.delphi.com

GT Series

ALE

150

A C
H: 24.5 H: 28.2

L: 29.3 W: 32.7 L: 43.4

A.

Part No:

15326835

W: 29.6

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 8F 29.3L x 28.2H x 32.7W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 15326842 Connector Assembly 10F 29.3L x 28.2H x 37.2W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 13530777 Connector Assembly 12F 29.3L x 28.2H x 41.7W Black PBT 20% GF See Page 1.6 See Page 1.6, 1.7 15326856 Connector Assembly 14F 29.3L x 28.2H x 46.2W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7 15326863 Connector Assembly 16F 29.3L x 28.2H x 50.7W Black PA6 10% GF & 20% GB See Page 1.6 See Page 1.6, 1.7

Total Mated Length: 56.7mm

C.

Part No:

15326840

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 8M 43.4L x 24.5H x 29.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 15326847 Connector Assembly 10M 43.4L x 24.5H x 34.1W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 15326854 Connector Assembly 12M 43.4L x 24.5H x 38.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 15326861 Connector Assembly 14M 43.4L x 24.5H x 43.1W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7 15326868 Connector Assembly 16M 43.4L x 24.5H x 47.6W Black PA6 10% GF & 20% GB See Page 1.7 See Page 1.6, 1.7

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .9

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

150 3.5mm Centerline Pull-to-Seat Replacement

Sealed System Application Information


GT 150 Series Terminals Tin Plated
TEMPERATURE RISE ( C)
CABLE RANGE (mm2):
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*
O

....... 0.35-1.0 ........ 0-15

100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

MAXIMUM CURRENT (AMPS)

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 .... <10.0mV/amp ...... 3.5 ................. 1.5

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seal Mushroom Indexed Primary Lock Reinforcement (PLR)

GT 150 Female Terminals Sealed


Part # 15326266 15326267 Cable Range (mm2) 0.50-0.35 1.00*-0.75 Material Tin Brass Tin Brass Plating Tin Tin

Female Terminal

Unshrouded Female Connector Assembly

* Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable.

GT 150 Cable Seals


Reel Part # 12191155 Loose Part # 15366022 15305351 Cable Material Diameter 1.47-1.85 1.70-2.10 Silicone Silicone Color Green Yellow

GT 150 Female Unshrouded Connector Assemblies Sealed


# Cavities 2 2 TBI 3 4 Conn. Asm. 15449028 15336027 15491547 15410728 Indexing Mushroom Mushroom Mushroom Mushroom Color Black Black Black Black Material PBT 20% GF PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF

GT 150 Cavity Plug*


Part # 15305169 Material Silicone Color Orange

* Cavity plugs seal unused female and male cavities.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .10

http://connectors.delphi.com

GT Series

ALE

150 3.5mm Centerline Pull-to-Seat Replacement


A

Unshrouded Female Mushroom Indexed


H: 18.5

L: 26.0

W: 17.0

A.

Part No:

15449028

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Note: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 26.0L x 18.5H x 17.0W Black PBT 20% GF See Page 1.10 See Page 1.10 15336027 TBI Connector Assembly 2F 26.0L x 11.0H x 20.5W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10 Mates to Throttle Body Injector. 15491547 Connector Assembly 3F 26.0L x 18.5H x 20.5W Black PBT 20% GF See Page 1.10 See Page 1.10 15410728 Connector Assembly 4F 26.0L x 18.5H x 24.0W Black PBT 20% GF See Page 1.10 See Page 1.10

Key Indexed (PLR) Connector Position Assurance (CPA) Connector Seal

Shrouded Female Connector Assembly

Mushroom Indexed Primary Lock Reinforcement (PLR)

GT 150 Female Shrouded Connector Assemblies Sealed


# Cavities 2 2 3 3 4 4 5 5 6 2 2 3 3 4 4 Conn. Asm. 15336004 15355317 15336121 15355323 15326559 15355331 15355268 15336013 15335987 15355319 15326556 15355325 15336001 15355329 Indexing Mushroom Mushroom Mushroom Mushroom Mushroom Mushroom Mushroom Mushroom Key Key Key Key Key Key Color Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Material PA6 10% GF & 20% GB PBT 20% GF PA66 HS IM PBT 20% GF PA66 HS IM PBT 20% GF PA66 HS IM PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PBT 20% GF PA66 HS IM PBT 20% GF PA66 HS IM PBT 20% GF

GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference


GT Conn. Assembly 15449028 Description Connector Assembly 2F Metri-Pack Pull-To-Seat 12162193, 12162194, 12162195 12162204, 12162206, 12162208, 12162215, 12162216, 12162217, 12162218 12162182, 12162183, 12162184, 12162185, 12162186, 12162279 12124846, 12129192, 12162188, 12162189, 12162190, 12162191

15326389 Mushroom

15336027 TBI Connector Assembly 2F

15491547

Connector Assembly 3F

15410728

Connector Assembly 4F

Applications mating to EGR valves may require gold plated female terminals.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .1 1

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

150 3.5mm Centerline Pull-to-Seat Replacement


B

H: 22.2

Shrouded Female Mushroom Indexed


L: 29.0 W: 21.3

A.

Part No:

15336004* Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: 15326389* Connector Assembly 5F 29.0L x 22.2H x 31.8W Black PA66 HS IM See Page 1.10 See Page 1.10 15336013* Connector Assembly 6F 29.0L x 22.2H x 35.3W Black PBT 20% GF See Page 1.10 See Page 1.10

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10 15336121* Connector Assembly 3F 29.0L x 22.2H x 24.8W Black PA66 HS IM See Page 1.10 See Page 1.10 15326559* Connector Assembly 4F 29.0L x 22.2H x 28.3W Black PA66 HS IM See Page 1.10 See Page 1.10

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

*See Page 1.11 for alternative material Applications mating to EGR valves may require gold plated female terminals.

GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference


GT Connector Assembly 15336004, 15355317 15336121, 15355323 15326559, 15355331 15326389, 15355268 15336013, 15397577 Description Connector Assembly 2F Connector Assembly 3F Connector Assembly 4F Connector Assembly 5F Connector Assembly 6F Metri-Pack Pull-To-Seat 12162193, 12162194, 12162195 12162182, 12162183, 12162184, 12162185, 12162186 12124846, 12129192, 12162188, 12162189, 12162190, 12162191 12162825, 12162826, 12162827 12066317, 12162210, 12162260, 12162261, 12162262

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .12

http://connectors.delphi.com

GT Series

ALE

150 3.5mm Centerline Pull-to-Seat Replacement


B

A.

Part No:

15335987*

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 1.10 See Page 1.10
L: 29.0

H: 22.2

Part No: 15326556* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 3F 29.0L x 22.2H x 24.8W Black PA66 HS IM See Page 1.10 See Page 1.10

W: 21.3

Shrouded Female Key Indexed

Part No: 15336001* Description: Size: Color: Material: Terminals: Seals/Plugs: Connector Assembly 4F 29.0L x 22.2H x 28.3W Black PA66 HS IM See Page 1.10 See Page 1.10

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

*See Page 1.11 for alternative material

GT Connector Assembly/Metri-Pack Pull-to-Seat Replacement Cross Reference


GT Connector Assembly 15335987, 15355319 15326556, 15355325 15336001, 15355329 Description Connector Assembly 2F Connector Assembly 3F Connector Assembly 4F Metri-Pack Pull-To-Seat 12162197, 12162198, 12162199 12162278, 12162279, 12162280 12162833, 12162834

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .13

GT Series

L EA ED

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

280

Cross Sectional View


Terminal

Terminal Cable

Cable Side Lock Cover Side Lock Cover

Female Connector Assembly

Male Connector Assembly

Connector Position Assurance (CPA)

GT 280 Female Terminals Unsealed


Part # 15304710 15304711 15304712 15304713 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating
Female Terminal

Tin Tin Tin Tin


Side Lock Cover (SLC)

Female Connector Assembly

GT 280 Female Connector Assemblies Unsealed USCAR Footprint


USCAR # Delphi Part # Color Natural Black Grey Grey Grey Grey Grey Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF 280-U-003-2-A01 12176445 280-U-003-2-B01 280-U-003-2-C01 280-U-004-1-B01 280-U-004-1-C01 12176446 12176836 15489152 15489154

GT 280 Female Connector Assemblies Unsealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Conn. Asm. 15326870 15326877 15326886 15326893 15326900 15459914 15326931 13523064 15326945 15326952 Color Black Black Black Black Black Black Black Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PA6 10% GF & 20% GB PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB

280-U-004-1-A01 15466671

280-U-004-1-D01 15489156

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .14

http://connectors.delphi.com

GT Series

SE

AL

280

Unsealed System Application Information


2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2):

....... 0.35-5.0 ........ 0-25

100 80 60 40 20 0 0

50 40 30 20 10 0

5.0

3.0 2.0 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 ...... <4.0mV/amp ...... 5.5 ................ 2.8

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10

20

30

40

50

CURRENT (AMPS)

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

Side Lock Cover (SLC)

Male Connector Assembly

GT 280 Male Connector Assemblies Unsealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 15326874 15326881 15326890 15326897 15326904 15459916 15326935 15326942 15326949 15326956 Color Black Black Black Black Black Black Black Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB

GT 280 Male Terminals Unsealed


Part # 15304722 15304723 15304724 15304725 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations.

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .15

GT Series

U
N
E

SE

AL

E
D

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

280

A C

H: 20.0 H: 17.5

W: 38.2 L: 28.6 W: 41.4

L: 36.1

Total Mated Length: 48.7mm

A.

Part No:

15326870

C.

Part No:

15326874

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 2F 28.6L x 20.0H x 19.4W Black PA6 10% GF & 20% GB See Page 1.14 15326877 Connector Assembly 3F 28.6L x 20.0H x 24.9W Black PA6 10% GF & 20% GB See Page 1.14 15326886 Connector Assembly 4F 28.6L x 20.0H x 30.4W Black PA6 10% GF & 20% GB See Page 1.14 15326893 Connector Assembly 5F 28.6L x 20.0H x 35.9W Black PA6 10% GF & 20% GB See Page 1.14 15326900 Connector Assembly 6F 28.6L x 20.0H x 41.4W Black PA6 10% GF & 20% GB See Page 1.14

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 2M 36.1L x 17.5H x 16.2W Black PA6 10% GF & 20% GB See Page 1.15 15326881 Connector Assembly 3M 36.1L x 17.5H x 21.7W Black PA6 10% GF & 20% GB See Page 1.15 15326890 Connector Assembly 4M 36.1L x 17.5H x 27.2W Black PA6 10% GF & 20% GB See Page 1.15 15326897 Connector Assembly 5M 36.1L x 17.5H x 32.7W Black PA6 10% GF & 20% GB See Page 1.15 15326904 Connector Assembly 6M 36.1L x 17.5H x 38.2W Black PA6 10% GF & 20% GB See Page 1.15

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .16

http://connectors.delphi.com

GT Series

SE

AL

280

B A C

H: 22.5

H: 26.2

L: 36.1 L: 28.6 W: 29.1 W: 26.6

Total Mated Length: 48.7mm

A.

Part No:

15459914

C.

Part No:

15459916

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 8F 28.6L x 26.2H x 29.1W Black PBT 20% GF See Page 1.14 15326931 Connector Assembly 10F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 1.14 13523064 Connector Assembly 12F 28.6L x 26.2H x 40.1W Black PBT 20% GF See Page 1.14 15326945 Connector Assembly 14F 28.6L x 26.2H x 45.6W Black PA6 10% GF & 20% GB See Page 1.14 15326952 Connector Assembly 16F 28.6L x 26.2H x 51.1W Black PA6 10% GF & 20% GB See Page 1.14 15317832

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 8M 36.1L x 22.5H x 26.6W Black PBT 20% GF See Page 1.15 15326935 Connector Assembly 10M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 1.15 15326942 Connector Assembly 12M 36.1L x 22.5H x 37.6W Black PA6 10% GF & 20% GB See Page 1.15 15326949 Connector Assembly 14M 36.1L x 22.5H x 43.1W Black PA6 10% GF & 20% GB See Page 1.15 15326956 Connector Assembly 16M 36.1L x 22.5H x 48.6W Black PA6 10% GF & 20% GB See Page 1.15

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .17

GT Series

U
N
E

SE

AL

E
D

GT Series

S
E

L EA ED

GT Series

ALE

280

Connector Seal Terminal

Cross Sectional View


Primary Lock Reinforcement Terminal Cable

Cable Cable Seal Primary Lock Reinforcement Cable Seal

Female Connector Assembly

Male Connector Assembly

Connector Position Assurance (CPA)

GT 280 Female Terminals Sealed


Part # 15304718 15304719 15304720 15326004 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin
Cable Seal

Connector Seal

Beryllium Copper Tin

Female Terminal

GT 280 Cable Seals


Reel Part # 12191221 12191222 12191223 Loose Part # 15366065 15366066 15366067 15336674 12191235 Cable Diameter 1.20-1.85 1.86-2.25 2.50-3.20 2.70-3.20 3.40-3.90 Material Silicone Silicone Silicone Silicone Silicone Color Orange Yellow Tan Blue Purple

Female Connector Assembly

Primary Lock Reinforcement (PLR)

GT 280 Female Connector Assemblies Sealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Conn. Asm. 13518845 13521455 13521459 13521463 13521467 15326654 15326660 15326910 15326917 15326666 Color Black Black Black Black Black Black Black Black Black Black Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB

GT 280 Female Connector Assemblies Sealed USCAR Footprint


USCAR # 280-S-002-1-A01 280-S-006-2-A01 280-S-006-2-B01 280-S-006-2-C01 280-S-006-2-D01 Delphi Part # 13517352 15476196 15476197 15476198 15476199 Color Black Black Grey Brown Green Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF

Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface.

Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .18

http://connectors.delphi.com

GT Series

ALE

280

Sealed System Application Information


2 8 0 Series Terminals T i n P l a t e d
CABLE RANGE (mm
2

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

): ....... 0.35-5.0 ........ 0-25

TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* 100 80 60 40 20 0 0 10 20 30 40 50 CURRENT (AMPS) 50 40 30 20 10 0

TEMPERATURE DERATING CURVES* 5.0 3.0 2.0 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 ...... <4.0mV/amp ...... 6.5 ................ 2.8

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seal

Male Terminal Primary Lock Reinforcement (PLR)

Male Connector Assembly

GT 280 Male Terminals Sealed GT 280 Male Connector Assemblies Sealed


# Cavities 2 3 4 5 6 8 10 12 14 16 Connector 13518847 13521457 13521461 13521465 13521469 15326655 15326661 15326915 15326922 15326667 Color Black Black Black Black Black Black Black Black Black Black Material PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PBT 20% GF PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB
SECTION NOTES:
Primary Lock Reinforcement is included in the Connector Assemblies listed in this section. * Cavity plugs seal unused female and male cavities.

Part # 15304730 15304731 15304732

Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50

Material Tin Brass Tin Brass Tin Brass

Plating Tin Tin Tin

GT 280 Cavity Plug*


Part # 15305170 Cavity Diameter 5.8mm Material Silicone Color White

Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .19

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

280
B

A C

H: 23.1

H: 19.4

A.

L: 43.4

Part No:

13518845
L: 29.3

W: 26.8

W: 23.8

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 29.3L x 23.1H x 26.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 13521455 Connector Assembly 3F 29.3L x 23.1H x 33.3W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 13521459 Connector Assembly 4F 29.3L x 23.1H x 39.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 13521463 Connector Assembly 5F 29.3L x 23.1H x 46.3W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19 13521467 Connector Assembly 6F 29.3L x 23.1H x 52.8W Black PBT 20% GF See Page 1.18 See Page 1.18, 1.19

Total Mated Length: 56.7mm

C.

Part No:

13518847

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2M 43.4L x 19.4H x 23.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 13521457 Connector Assembly 3M 43.4L x 19.4H x 30.3W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 13521461 Connector Assembly 4M 43.4L x 19.4H x 36.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 13521465 Connector Assembly 5M 43.4L x 19.4H x 43.3W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19 13521469 Connector Assembly 6M 43.4L x 19.4H x 49.8W Black PBT 20% GF See Page 1.19 See Page 1.18, 1.19

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .20

http://connectors.delphi.com

GT Series

ALE

280

B C A
H: 25.5

We do not have it.


H: 29.0 L: 29.3 W: 39.9 W: 36.8 L: 43.4

A.

Part No:

15326654

Total Mated Length: 56.7mm

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 8F 29.3L x 29.0H x 39.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 15326660 Connector Assembly 10F 29.3L x 29.0H x 46.4W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 15326910 Connector Assembly 12F 29.3L x 29.0H x 52.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 15326917 Connector Assembly 14F 29.3L x 29.0H x 59.4W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 15326666 Connector Assembly 16F 29.3L x 29.0H x 65.9W Black PA6 10% GF & 20% GB See Page 1.18 See Page 1.18, 1.19 15317832

C.

Part No:

15326655

Description: Size: Color: Material: Terminals: Seals/plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 8M 43.4L x 25.5H x 36.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 15326661 Connector Assembly 10M 43.4L x 25.5H x 43.3W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 15326915 Connector Assembly 12M 43.4L x 25.5H x 49.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 15326922 Connector Assembly 14M 43.4L x 25.5H x 56.3W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19 15326667 Connector Assembly 16M 43.4L x 25.5H x 62.8W Black PA6 10% GF & 20% GB See Page 1.19 See Page 1.18, 1.19

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .21

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

280 Device Connections

GT 280 Connection Systems are designed to mate to most headlamps, including a variety of daytime running lamps, high beam, and dual lament BULBS.

H: 23.8

H: 23.8

W: 29.4 L: 35.8 L: 35.8

W: 29.4

A.

Part No:

15336116

B.

Part No:

15336117

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 35.8L x 23.8H x 29.4W Black PA6 20% GF & 10% GB See Page 1.18 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 35.8L x 23.8H x 29.4W Brown PA6 20% GF & 10% GB See Page 1.18 See Page 2.30, 2.31

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .22

http://connectors.delphi.com

GT Series GT Series
http://connectors.delphi.com
1 .23

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

150/280 Mixed

Terminal

Cross Sectional View


Terminal Cable

Cable Side Lock Cover Side Lock Cover

Female Connector Assembly

Male Connector Assembly

Connector Position Assurance (CPA)

Female Terminals

GT 150 Female Terminals Unsealed


Part # 12191811 12191812 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin Female Connector Assembly
Side Lock Cover (SLC)

GT 280 Female Terminals Unsealed


Part # 15304710 15304711 15304712 15304713 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

GT Mixed Female Connector Assemblies Unsealed


# Cavities 12 16 18 Connector 15336205 15336219 15326082 Color Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .24

http://connectors.delphi.com

GT Series

SE

AL

150/280 Mixed

Unsealed System Application Information


GT 150 Series Terminals Tin Plated
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* 100 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

TEMPERATURE RISE ( C)

TEMPERATURE RISE (OC)

1.0 0.80 0.50

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

20 15 10 5 0

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10

20

30

40

50

CURRENT (AMPS)

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

... <10.0mV/amp ...... 4.0 BLADE WIDTH (mm): ................ 1.5


CENTERLINE SPACING (mm):

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp ...... 5.5 BLADE WIDTH (mm): ................ 2.8


CENTERLINE SPACING (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

GT 150 Male Terminals Unsealed


Part #
Male Terminals

Cable Range (mm2) 0.50-0.35 1.00-0.75

Material Tin Brass Tin Brass

Plating Tin Tin

15304701 15304702

Side Lock Cover (SLC)

Male Connector Assembly

GT 280 Male Terminals Unsealed


Part # 15304722 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin 15304723 15304724 15304725

GT Mixed Male Connector Assemblies Unsealed


# Cavities 12 16 Connector 15336209 15336224 Color Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB

SECTION NOTES: Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations.

Side Lock Covers (SLC) are included in the Connector Assemblies listed in this section.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .25

GT Series

U
N
E

SE

AL

E
D

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

150/280 Mixed

H: 26.2

H: 22.5

W: 34.6 L: 28.6

W: 32.1 L: 36.1

Total Mated Length: 56.7mm

A.

Part No:

15336205

C.

Part No:

15336209

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 12F 28.6L x 26.2H x 34.6W Black PA6 10% GF & 20% GB See Page 1.24 15336219 Connector Assembly 16F 28.6L x 26.2H x 42.6W Black PA6 10% GF & 20% GB See Page 1.24 15326082 Connector Assembly 18F 28.6L x 26.2H x 46.6W Black PA6 10% GF & 20% GB See Page 1.24

Description: Size: Color: Material: Terminals: Part No: Description: Size: Color: Material: Terminals:

Connector Assembly 12M 36.1L x 22.5H x 32.1W Black PA6 10% GF & 20% GB See Page 1.25 15336224 Connector Assembly 16M 36.1L x 22.5H x 40.1W Black PA6 10% GF & 20% GB See Page 1.25

B.

Part No:

15317832

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .26

http://connectors.delphi.com

GT Series GT Series
http://connectors.delphi.com
1 .27

GT Series

S
E

L EA ED

GT Series

ALE

150/280 Mixed

Cross Sectional View


Connector Seal Terminal Primary Lock Reinforcement Primary Lock Reinforcement Terminal Cable

Cable Cable Seal Cable Seal

Female Connector Assembly

Male Connector Assembly

GT 150 Female Terminals Sealed


Part # 12191818 12191819 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin

150

280

Connector Position Assurance (CPA)

Cable Seals Female Terminals Primary Lock Reinforcement (PLR)

GT 280 Female Terminals Sealed


Part # 15304718 15304719 Cable Range (mm2) Material 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Plating Tin Tin

15304720 3.00-1.50 15326004 5.00-4.00

Tin Brass Tin Beryllium Copper Tin Female Connector Assembly

GT 150 Cable Seals


Reel Part # Loose Part # Cable Diameter Material Color 12191152 12191153 15366021 15366060 1.20-1.90 1.86-2.40 Silicone Silicone White Blue

GT 280 Cable Seals


Reel Part # Loose Part # Cable Diameter Material Color 12191221 12191222 12191223 15366065 15366066 15366067 12191235 15336674 1.20-1.85 1.86-2.25 2.50-3.20 3.40-3.90 2.70-3.20 Silicone Silicone Silicone Silicone Silicone Orange Yellow Tan Purple Blue

GT Mixed Female Connector Assemblies Sealed


# Cavities 12 14 16 Connector 15326939 15336037 15326084 Color Black Black Black Material PA6 10% GF & 20% GB PA6 10% GF & 20% GB PA6 10% GF & 20% GB

Primary Lock Reinforcement (PLR) and Connector Seals are included in the Connector Assemblies listed in this section.

Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .28

http://connectors.delphi.com

GT Series

ALE

150/280 Mixed

Sealed System Application Information


GT 150 Series Terminals Tin Plated
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* 100 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

1.0 0.80 0.50

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

10

20

30

40

50

CURRENT (AMPS)

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

... <10.0mV/amp ...... 4.5 BLADE WIDTH (mm): ................ 1.5


CENTERLINE SPACING (mm):

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp ...... 6.5 BLADE WIDTH (mm): ................ 2.8


CENTERLINE SPACING (mm):

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seals

150

280

GT 150 Male Terminals Sealed


Part # 15326268 15326269 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin

Male Terminals Primary Lock Reinforcement (PLR)

GT 280 Male Terminals Sealed


Part # 15304730 15304731 Male Connector Assembly 15304732 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

GT Mixed Male Connector Assemblies Sealed


# Cavities 12 14 16 Connector 15336034 15422562 15326085 Color Black Black Black Material PA6 10% GF & 20% GB PBT 20% GF PA6 10% GF & 20% GB

150

280

GT 150 Cavity Plug*


Part # 15305171 Cavity Diameter 4.0mm Material Silicone Color Green
* Cavity plugs seal unused female and male cavities.

Primary Lock Reinforcement (PLR) is included in the Connector Assemblies listed in this section.

GT 280 Cavity Plug*


Part # 15305170 Cavity Diameter 5.8mm Material Silicone Color White
* Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .29

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

150/280 Mixed

B A C

H: 29.0 H: 25.5

W: 53.9 L: 29.3

W: 50.8

L: 43.4

Total Mated Length: 56.7mm

A.

Part No:

15326939

C.

Part No:

15336034

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 12F 29.3L x 29.0H x 44.9W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 15336037 Connector Assembly 14F 29.3L x 29.0H x 49.4W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 15326084 Connector Assembly 16F 29.3L x 29.0H x 53.9W Black PA6 10% GF & 20% GB See Page 1.28 See Page 1.28, 1.29 15317832

Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs: Part No: Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 12M 43.4L x 25.5H x 41.8W Black PA6 10% GF & 20% GB See Page 1.29 See Page 1.28, 1.29 15422562 Connector Assembly 14M 43.4L x 25.5H x 46.3W Black PBT 20% GF See Page 1.29 See Page 1.28, 1.29 15326085 Connector Assembly 16M 43.4L x 25.5H x 50.8W Black PA6 10% GF & 20% GB See Page 1.29 See Page 1.28, 1.29

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .30

http://connectors.delphi.com

GT Series GT Series
http://connectors.delphi.com
1 .31

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

Lever Lock

Cross Sectional View

Stabilizer Terminal

Lever Lock

Terminal TPA

TPA

Cable

Female Connector

Male Connector

Cable

Terminal Position Assurance (TPA)

Female Terminals

GT 150 Female Terminals Unsealed


Part # 12191811 12191812 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin Female Connector

GT 280 Female Terminals Unsealed


Part # 15304710 15304711 15304712 15304713 Cable Range (mm2) 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

GT Female Lever Lock Connectors Unsealed


# Cavities 18 22 30 40 Connector 15304692 15317325 15304908 15359287 Color Black Lt. Gray Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM TPA 15304694 15317326 15304913 15304842

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .32

http://connectors.delphi.com

GT Series

SE

AL

Lever Lock

Unsealed System Application Information


GT 150 Series Terminals Tin Plated
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* 100 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC)

1.0 0.80 0.50

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

20 15 10 5 0

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10

20

30

40

50

CURRENT (AMPS)

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: ......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

... <10.0mV/amp ...... 4.0 BLADE WIDTH (mm): ................ 1.5


CENTERLINE SPACING (mm):

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp ...... 5.5 BLADE WIDTH (mm): ................ 2.8


CENTERLINE SPACING (mm):

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Terminal Position Assurance (TPA)

Lever Lock

GT 150 Male Terminals Unsealed


Part #
Male Terminals

Cable Range (mm2) Material Plating 0.50-0.35 1.00-0.75 Tin Brass Tin Brass Tin Tin

15304701 15304702

Male Connector

GT 280 Male Terminals Unsealed


Part # 15304722 Cable Range (mm2) Material Plating 0.50-0.35 1.00-0.75 3.00-1.50 5.00-4.00 Tin Brass Tin Brass Tin Brass Tin Brass Tin Tin Tin Tin 15304723 15304724 15304725

Male Stabilizer

GT Male Lever Lock Connectors Unsealed


# Cavities Connector Color 18 22 30 40 15336468 15317322 15326762 15475869 Black Lt.Gray Black Black Material TPA Stabilizer Lever Lock 15317550 15317321 15326799 15336387 PA66 HS IM 15304695 15418982 PA66 HS IM 15317323 15418983 PA66 HS IM 15304912 15418984 PA66 HS IM 15304841 15445756

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Special consideration must be used when applying terminals 15304713 and 15304725 due to cavity space limitations.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .33

GT Series

U
N
E

SE

AL

E
D

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

Lever Lock

D B C A
H: 20.5

H: 20.5 W: 66.0 L: 50.0

E
W: 59.0 L: 22.0

Total Mated Length: 63.8mm

A.

Part No:

15304692 (Black) 15304690 (Md. Gray)

D.

Part No: TPA Blue PBT

15304695

Description: Size: Material: Terminals:

Connector 18F 22.0L x 20.5H x 59.0W PA66 HS IM See Page 1.32

Description: Color: Material:

E.

Part No:

15418982

B.

Part No: TPA Blue PBT

15304694

Description: Color: Material:

Description: Color: Material:

Stabilizer Natural PA66 HS IM

F .
15336468 (Black) 15336467 (Md. Gray)

Part No:

15317550

C.

Part No:

Description: Color: Material:

Lever Lock Purple PA66 HS IM

Description: Size: Material: Terminals: Clip:

Connector 18M 50.0L x 20.5H x 66.0W PA66 HS IM See Page 1.33 12084149

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .34

http://connectors.delphi.com

GT Series

SE

AL

Lever Lock

B D A C
H: 20.2

H: 20.4

W: 74.0

W: 81.8

L: 49.8

L: 22.0

Total Mated Length: 66.0mm

C. A.
Part No: 15317325 (Lt. Gray) 15326063 (Md. Gray)

Part No:

15317322 (Lt. Gray) 15326064 (Md. Gray)

Description: Size: Material: Terminals:

Connector 22F 22.0L x 20.4H x 74.0W PA66 HS IM See Page 1.32

Description: Size: Material: Terminals: Clip:

Connector 22M 49.8L x 20.2H x 81.8W PA66 HS IM See Page 1.33 12110290

D.

Part No: TPA Blue PBT

15317323

B.

Part No: TPA Blue PBT

15317326

Description: Color: Material:

Description: Color: Material:

E.

Part No:

15418983

Description: Color: Material:

Stabilizer Natural PA66 HS IM

F .

Part No:

15317321

Description: Color: Material:

Lever Lock Blue PA66 HS IM

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .35

GT Series

U
N
E

SE

AL

E
D

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

Lever Lock

D F

A
H: 20.8

H: 24.3

W: 76.8

E
W: 89.4 L: 49.8

L: 22.0

Total Mated Length: 66.0mm

C.

Part No:

15326762

A.

Part No:

15304908

Description: Size: Color: Material: Terminals:

Connector 30F 22.0L x 20.8H x 76.8W Black PA66 HS IM See Page 1.32 15304913

Description: Size: Color: Material: Terminals:

Connector 30M 49.8L x 24.3H x 89.4W Black PA66 HS IM See Page 1.33

D.

Part No: 15304912 TPA Blue PBT

B.

Part No: TPA Blue PBT

Description: Color: Material:

Description: Color: Material:

E.

Part No: 15418984 Stabilizer Natural PA66 HS IM

Description: Color: Material:

F .

Part No: 15326799 Lever Lock Natural PA66 HS IM 14% GF

Description: Color: Material:

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .36

http://connectors.delphi.com

GT Series

SE

AL

Lever Lock

D B F

A C
H: 32.7 H: 32.4

W: 55.9 L: 21.9 W: 64.9 L: 47.3

Total Mated Length: 66.0mm

C.

Part No:

15475869 (Black) 15475870 (Gray)

A.

Part No:

15359287 (Black) 15393744 (Gray)

Description: Size: Material: Terminals:

Connector 40M 47.3L x 32.4H x 64.9W PA66 HS IM See Page 1.33

Description: Size: Material: Terminals:

Connector 40F 21.9L x 32.7H x 55.9W PA66 HS IM See Page 1.32 15304842

D.

Part No: 15304841 TPA 2 Blue PBT 15445756

B.

Part No: TPA 2 Blue PBT

Description: Number Req: Color: Material:

Description: Number Req: Color: Material:

E.

Part No:

Description: Color: Material:

Stabilizer Blue PA66 HS IM 15336387

F .

Part No:

Description: Color: Material:

Lever Lock Natural PA66 HS IM 14% GF

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .37

GT Series

U
N
E

SE

AL

E
D

GT Series

S
E

L EA ED

GT Series

ALE

Lever Lock

Cross Sectional View


Lever Lock Connector Seal Terminal Terminal Stabilizer TPA

TPA

Cable Seal

Cable Seal

Female Connector

Male Connector

GT 150 Female Terminals Sealed


Part # 12191818 12191819 Cable Range (mm2) 0.50-0.35 1.00-0.75 Material Tin Brass Tin Brass Plating Tin Tin
Lever Lock Cable Seals

GT 280 Female Terminals Sealed


Part #
Dia. 5.2 (mm)

Part #
Dia. 5.8 (mm)

Cable Range (mm2) 0.50-0.35 1.00-0.75 2.00-1.50

Material Tin Brass Tin Brass Tin Brass Tin Brass Beryllium Copper

Plating Tin Tin Tin Tin Tin

15304715 15304716 15304717

15304718 15304719

15304720 3.00-1.50 15326004 5.00-4.00

Female Terminals

GT 150 Cable Seals


Reel Part # 12191152 12191153 Loose Part # 15366021 15366060 Cable Dia. 1.20-1.90 1.86-2.40 Material Silicone Silicone Color White Blue Female Connector
Connector Seal

GT 280 Cable Seals


Reel Part # 280 12191221 5.8mm 12191222 12191223 12191156 280 5.2mm 12191157 12191154 Loose Part # 15366065 15366066 15366067 12191235 15336674 15366063 15366064 15366061 Cable Dia. 1.20-1.85 1.86-2.25 2.50-3.20 3.40-3.90 2.70-3.20 1.20-1.85 1.86-2.25 2.09-2.66 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Orange Yellow Tan Purple Blue Gray Purple Dk. Red

(PLR) Primary Lock Reinforcement

GT Female Lever Lock Connectors Sealed


# Cavities Connector Color 24 38 15366099 Black 15443822 Black Material PLR TPA Connector Lever Seal Lock 15336177 15369322 15336267
PA6 10%GF & 20% GB 15373422

PA66 HS IM

15304904 15304905

Note: If cable seal 15336674 is used with terminal 15304720, connector cavity needs to be designed with 5.2mm diameter sealing surface.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .38

http://connectors.delphi.com

GT Series

ALE

Lever Lock

Sealed System Application Information


GT 150 Series Terminals Tin Plated
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC) VS CURRENT* TEMPERATURE DERATING CURVES* 100 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

TEMPERATURE RISE ( C)

1.0 0.80 0.50

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

100 80 60 40 20 0 0 5 10 15 CURRENT (AMPS) 20 1.0 0.80 0.50

20 15 10 5 0

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10

20

30

40

50

CURRENT (AMPS)

CABLE RANGE (mm2):

...... 0.35-1.0 CURRENT RANGE (AMPS): ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV

VOLTAGE DROP:

... <10.0mV/amp CENTERLINE SPACING (mm): ...... 4.5 BLADE WIDTH (mm): ................ 1.5

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-25 TEMP RANGE OC: ......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp ...... 6.5 BLADE WIDTH (mm): ................ 2.8


CENTERLINE SPACING (mm):

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seals

GT 150 Male Terminals Sealed


Part # 15326268 15326269
Male Terminals

Cable Range (mm2) 0.50-0.35 1.00-0.75

Material Tin Brass Tin Brass

Plating Tin Tin

GT 280 Male Terminals Sealed


Part # Male Connector
(PLR) Primary Lock Reinforcement
Dia. 5.2 (mm)

Part #
Dia. 5.8 (mm)

Cable
Range (mm2)

Material Tin Brass Tin Brass Tin Brass Tin Brass

Plating Tin Tin Tin Tin

15304727 15304728 15304729

15304730 15304731 15304732

0.50-0.35 1.00-0.75 3.00-1.50 2.00-1.50

GT 150 Cavity Plug*


SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

Part # 15305171

Cavity Diameter 4.0mm

Material Silicone

Color Green

*Cavity plugs seal unused female and male cavities.

GT Male Lever Lock Connectors Sealed


# Cavities Connector Color 24 38 15336173 15317380 Black Black Material PLR TPA Stabilizer
PA66 HS IM 14% GF 15373421

GT 280 Cavity Plug*


Part # 12059168 15305170 Cavity Diameter 5.2mm 5.8mm Material Silicone Silicone Color Dk. Red White

PA66 HS IM

15304903 15488824

*Cavity plugs seal unused female and male cavities.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .39

GT Series

L EA ED

GT Series

S
E

L EA ED

GT Series

ALE

Lever Lock
D

H: 40.0

H: 37.2

C
W: 80.6 L: 52.8

F
W: 74.5 L: 48.4

A.

Part No:

15366099

Total Mated Length: 72.0mm

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 24F 52.8L x 40.0H x 80.6W Black PA6 10% GF & 20% GB See Page 1.38 See Page 1.38, 1.39 15373422

E.

Part No:

15336173

B.

Part No:

Description: Color: Material:

PLR Natural PA66 HS IM 15336177

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 24M 48.4L x 37.2H x 74.5W Black PA66 HS IM 14% GF See Page 1.39 See Page 1.38, 1.39 15373421

F .

Part No:

C.

Part No:

Description: Color: Material:

Connector Seal Green Silicone 15369322

Description: Color: Material:

PLR Md. Gray PA66 HS IM

D.

Part No:

Description: Color: Material:

Lever Lock Md. Gray PA66 HS IM

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.8mm cavity diameter terminals and seals from pages 1.38 and 1.39.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .40

http://connectors.delphi.com

GT Series

ALE

Lever Lock

F B D

E
H: 38.6

A B
H: 46.1

L: 48.4 W: 85.7

L: 52.8 W: 93.3

C
Total Mated Length: 91.1mm

A.

Part No:

15443822

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 38F 52.8L x 46.1H x 93.3W Black PA66 HS IM See Page 1.38 See Page 1.38, 1.39 15304904

E.

Part No:

15317380

B.

Part No:

Description: Number Req: Color: Material:

TPA 2 Lt. Gray PBT 15304905

Description: Size: Color: Material: Terminals: Seals/Plugs: Clip:

Connector 38M 48.4L x 38.6H x 85.7W Black PA66 HS IM See Page 1.39 See Page 1.38, 1.39 12084149 15304903

F .

Part No:

C.

Part No:

Description: Color: Material:

Connector Seal Green Silicone 15336267

Description: Number Req: Color: Material:

TPA 2 Lt. Gray PBT 15488824

D.

Part No:

G.

Part No:

Description: Color: Material:

Lever Lock Dk. Gray PA66 HS IM 14% GF

Description: Color: Material:

Stabilizer Natural PA66 HS IM

KEY: 150 SERIES 280 SERIES Blocked Cavity


Mixed connectors feature a combination of different terminal cavities, as indicated by the key. System Note: For 280 Series sealed cavities use 5.2mm cavity diameter terminals and seals from pages 1.38 and 1.39.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .41

GT Series

L EA ED

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

Lever Lock Flexible Printed Circuit Application

Terminal Position Assurance (TPA)

Lever Lock

Male Terminals

Male Connector

Stabilizer

GT Male Lever Lock Connectors Unsealed


# Cavities Connector Color 30 40 15317735 15317694 Brown Brown Material PA66 HS IM PA66 HS IM TPA Stabilizer Lever Lock 15326799 15336387 15317828 15418984 15355380 15326177

GT 150 Male Terminals Unsealed


Part # 15317814 Material Tin Brass Plating Tin

GT 280 Male Terminals Unsealed


Part # 15317815 Material Tin Brass Plating Tin
SECTION NOTES:
Flex Circuit Systems mate to conventional female connection systems.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .42

http://connectors.delphi.com

GT Series

SE

AL

Lever Lock Flexible Printed Circuit Application


B

H: 24.3

C
W: 89.4 L: 49.8

A.

Part No:

15317735

Description: Size: Color: Material: Terminals:

Connector 30M 49.8L x 24.3H x 89.4W Brown PA66 HS IM See Page 1.42 15317828

B.

Part No:

Description: Color: Material:

TPA Green PBT 15418984

C.

Part No:

Description: Color: Material: SYSTEM NOTES:


Conventional mating connector 15326416 (Female) Brown 15304913 (TPA) Blue Terminals See Page 1.32.

Stabilizer Natural PA66 HS IM 15326799

D.

Part No:

Description: Color: Material:

Lever Lock Natural PA66 HS IM 14% GF

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

1 .43

GT Series

U
N
E

SE

AL

E
D

GT Series

U
N
SE

SE

AL

GT Series

E
D

AL

Lever Lock Flexible Printed Circuit Application


B D

H: 32.4

C
W: 64.9 L: 47.3

A.

Part No:

15317694

Description: Size: Color: Material: Terminals:

Connector 40M 47.3L x 32.4H x 64.9W Brown PA66 HS IM See Page 1.42 15355380

B.

Part No:

Description: Number Req: Color: Material:

TPA 2 Green PBT HS IM 15326177

C.

Part No:

Description: Color: Material:

Stabilizer Natural PA66 HS IM 15336387

SYSTEM NOTES:
Conventional mating connector 15305218 (Female) Brown 15304342 (TPA) Blue

D.

Part No:

Description: Color: Material:

Lever Lock Natural PA66 HS IM 14% GF

Terminals See Page 1.32.

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

1 .44

http://connectors.delphi.com

Metri-Pack Series

150

U
N
SE

SE

AL

AL

Available in device and in-line connections for vehicle applications, Metri-Pack 150 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for limited space applications that do not require environmental protection, Metri-Pack 150 Series products are extremely versatile.

S
E

L EA ED

ALE

Available in device and in-line connections for underhood vehicle applications, Metri-Pack 150 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 150 Series sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards.

150 Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 14 Amps continuous maximum current rating Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.1

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150
Metri-Pack Series

Cross Sectional View


Terminal TPA Cable Terminal

Cable TPA

Female Connector

Male Connector

CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance)

Female Connector

150 Female Terminals Unsealed


Part # 12047767 12064971 Cable Range (mm ) 1.0-0.80 0.50-0.35
2

150 Female Connectors Unsealed


Plating Tin Tin # Cavities Connector 1 2 2 3 3 4 12047682 12047662 12052832 12047781 12064758 12047785 12064760 12092162 12064762 12047886 12064766 12064769 Color Black Black Black Black Black Black Black Black Lt. Gray Black Blue Cream Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PBT PA66 HS IM TPA 15324070 15324070 12047783 12047783 15324070 15324070 12092164 12064764 12045689 12064768 12064771

Material Silicon Bronze Silicon Bronze

150 Tangless Female Terminals Unsealed


Part # 12129484 12129373 Cable Range (mm2) 1.0-0.80 0.5-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin

4 4 6 8 8 10

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.2

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

150

Unsealed System Application Information


1 5 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.50 0.80

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2):

....... 0.35-1.0 ........ 0-14

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 .... <10.0 mV/amp ...... 3.5 ................. 1.5

....... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal TPA (Terminal Position Assurance)

Male Connector

150 Male Connectors Unsealed


# Cavities Connector 1 2 2 3 3 4 4 4 6 8 8 10 12047683 12047663 12052833 12047782 12064759 12047786 12064761 12092163 12064763 12045688 12064767 12064770 Color Black Black Black Black Black Black Black Black Gray Black Blue Cream Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PBT PA66 HS IM PBT PA66 HS IM PBT PA66 HS IM PBT PA66 HS IM TPA 12047665 12047665 12047784 12047784 12047787 12047787 12092164 12064765 12045690 12045690 12064772
SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female connections for device applications, see page 2.20.

150 Male Terminals Unsealed


Part # 12047581 12059894 Cable Range (mm2) 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Plating Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.3

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150
Metri-Pack Series

A
H: 7.7 H: 7.0 L: 17.0 W: 6.5 W: 9.4

L: 33.0

Total Mated Length: 38.1mm

A.

Part No: 12047682 Connector 1F 17.0L x 7.0H x 6.5W Black PA66 HS IM See Page 2.2

B.

Part No: 12047683 Connector 1M 33.0L x 7.7H x 9.4W Black PA66 HS IM See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

F D C
H: 10.3 H: 8.7 L: 17.0

W: 8.3

W:11.9

L: 33.0

Total Mated Length: 41.0mm

C.

Part No:

12047662 (Black) 12059249 (Cream)

E.

Part No: 12047663 (Black) 12059250 (Cream) Connector 2M (Clip Slot) 33.0L x 10.3H x 11.9W PA66 HS IM See Page 2.3

Description: Size: Material: Terminals:

Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 2.2 15324070

Description: Size: Material: Terminals:

D.

Part No:

F .

Part No: 12047665 TPA Md. Gray PA66 HS IM

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.4

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

150
C E

H: 17.3 H: 17.3 L: 21.4 W: 12.5 W: 14.9 L: 33.0

Total Mated Length: 43.1mm

A.

Part No:

12052832

D.

Part No:

12052833

Description: Size: Color: Material: Terminals:

Connector 2F 21.4L x 17.3H x 12.5W Black PA66 HS IM See Page 2.2 15324070

Description: Size: Color: Material: Terminals:

Connector 2M (Clip Slot) 33.0L x 17.3H x 14.9W Black PA66 HS IM See Page 2.3 12047665

B.

Part No:

E.

Part No:

Description: Color: Material:

TPA Lt. Gray PA66 HS IM 12052834

Description: Color: Material:

TPA Md. Gray PA66 HS IM

C.

Part No:

Description: Color: Material:

CPA Green PP

J G F
H: 10.1 H: 9.0 L: 17.0 W: 11.8 W: 15.4 L: 33.0

Total Mated Length: 41.3mm

F .

Part No:

12065422 (Cream) 12047781 (Black)

H.

Part No:

12065423 (Cream) 12047782 (Black)

Description: Size: Material: Terminals:

Connector 3F 17.0L x 9.0H x 11.8W PA66 HS IM See Page 2.2 12047783

Description: Size: Material: Terminals:

Connector 3M (Clip Slot) 33.0L x 10.1H x 15.4W PA66 HS IM See Page 2.3 12047784

G.

Part No:

J.

Part No: TPA Gray PBT

Description: Color: Material:

TPA Md. Gray PA66 HS IM

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.5

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150
Metri-Pack Series

C A B D E

H: 17.3 H: 17.3 L: 21.4 W: 11.8 L: 33.0

W: 15.4

Total Mated Length: 47.1mm

A.

Part No: 12064758 Connector 3F 21.4L x 17.3H x 11.8W Black PA66 HS IM See Page 2.2

D.

Part No: 12064759 Connector 3M (Clip Slot) 33.0L x 17.3H x 15.4W Black PBT See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12047783 TPA Md. Gray PA66 HS IM

E.

Part No: 12047784 TPA Gray PBT

Description: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

J G F
H: 11.9 H: 10.4 L: 17.0 W: 12.4

W: 16.0

L: 33.0

Total Mated Length: 42.2mm

F .

Part No: 12089248 (Cream) 12047785 (Black) Connector 4F 17.0L x 10.4H x 12.4W PA66 HS IM See Page 2.2

H.

Part No: 12089247 (Cream) 12047786 (Black) Connector 4M (Clip Slot) 33.0L x 11.9H x 16.0W PA66 HS IM See Page 2.3

Description: Size: Material: Terminals:

Description: Size: Material: Terminals:

G.

Part No: 15324070 TPA 2 Lt. Gray PA66 HS IM

J.

Part no: 12047787 TPA Blue PBT

Description: Number Req: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.6

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

150
Metri-Pack Series
2.7

C B A
H: 19.0 H: 16.5 W: 15.4 W: 19.0 L: 33.0

L: 21.4

Total Mated Length: 47.9mm

A.

Part No: 12064760 Connector 4F 21.4L x 16.5H x 15.4W Black PA66 HS IM See Page 2.2

D.

Part No: 12064761 Connector 4M (Clip Slot) 33.0L x 19.0H x 19.0W Black PBT See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 15324070 TPA 2 Lt. Gray PA66 HS IM

E.

Part No: 12047787 TPA Blue PBT

Description: Number Req: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

G G F
H: 13.0 H: 7.3 L: 41.5

L: 17.0

W: 20.0

W: 22.1

Total Mated Length: 43.3mm

F .

Part No: 12092162 Connector 4F 17.0L x 7.3H x 20.0W Black PA66 HS IM See Page 2.2

H.

Part No: 12092163 Connector 4M (Clip Slot) 41.5L x 13.0H x 22.1W Black PA66 HS IM See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

G.

Part No: 12092164 TPA 2 Blue PA66 HS IM

Description: Number Req: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150
Metri-Pack Series

C A
H: 14.4 H: 10.5 L: 17.0 W: 14.5 W: 16.4 L: 33.0

B
Total Mated Length: 38.3mm

A.

Part No: 12131283 Connector 4F 17.0L x 10.5H x 14.5W Black PA6 See Page 2.2

C.

Part No: 12131285 Connector 4M (Clip Slot) 33.0L x 14.4H x 16.4W Black PA66 See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12131361 Secondary Lock Yellow PA66 25% GF

D.

Part No: 12131372 Secondary Lock Yellow PA66 25% GF M Clip-on Connector also available

Description: Color: Material:

Description: Color: Material: Note:

G E
H: 11.3 H: 8.0

F
L: 17.0 W: 20.0

W: 22.3

F
L: 33.0

Total Mated Length: 38.3mm

E.

Part No: 12147054 Connector 5F 17.0L x 8.0H x 20.0W Black PA6 See Page 2.2

G.

Part No: 12185636 Connector 5M (Clip Slot) 33.0L x 11.3H x 22.3W Black PA66 See Page 2.3 Clip Version available

Description: Size: Color: Material: Terminals:

F .

Description: Size: Color: Material: Terminals: Note:

Part No: 12147055 Secondary Lock 2 Yellow PA66 25% GF

Description: Number Req: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.8

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

150
Metri-Pack Series
2.9

E D B A
H: 23.1 H: 20.6

L: 21.5

W: 16.4 W: 18.4

L: 33.0

Total Mated Length: 50.1mm

A.

Part No: 12064762 Connector 6F 21.5L x 20.6H x 16.4W Lt. Gray PA66 HS IM See Page 2.2

D.

Part No: 12064763 Connector 6M (Clip Slot) 33.0L x 23.1H x 18.4W Gray PBT See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12064764 TPA 2 Blue PBT

E.

Part No: 12064765 TPA Black PBT

Description: Number Req: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

H
H: 18.4 H: 14.5

L: 17.0 W: 14.5 W: 16.4

L: 33.0

G
Total Mated Length: 38.3mm

F .

Part No: 15396848 Connector 6F 17.0L x 14.5H x 14.5W Black PA6 See Page 2.2

H.

Part No: 15396849 Connector 6M 33.0L x 18.4H x 16.4W Black PA66 See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

G.

Part No: 12131358 Secondary Lock Yellow PA66 25% GF

J.

Part No: 12131370 Secondary Lock Yellow PA66 25% GF

Description: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150
Metri-Pack Series

D A B
H: 14.9 H: 15.9

L: 17.0

W: 15.3 W: 18.9

L: 33.0

Total Mated Length: 41.2mm

A.

Part No: 12047886 Connector 8F 17.0L x 14.9H x 15.3W Black PA66 HS IM See Page 2.2

C.

Part No: 12045688 Connector 8M (Clip Slot) 33.0L x 15.9H x 18.9W Black PA66 HS IM See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12045689 TPA 2 Md. Gray PA66 HS IM

D.

Part No: 12045690 TPA Natural PBT

Description: Number Req: Color: Material:

Description: Color: Material:

G J H E F
H: 20.6 H: 23.1

L: 21.5

W: 19.9

W: 21.9

L: 33.0

Total Mated Length: 48.3mm

E.

Part No: 12064766 Connector 8F 21.5L x 20.6H x 19.9W Blue PBT See Page 2.2

Description: Size: Color: Material: Terminals:

H.

Part No: 12064767 Connector 8M (Clip Slot) 33.0L x 23.1H x 21.9W Blue PBT See Page 2.3

Description: Size: Color: Material: Terminals:

F .

Part No: 12064768 TPA 2 Black PBT

Description: Number Req: Color: Material:

J.

Part No: 12045690 TPA Natural PBT

Description: Color: Material:

G.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.10

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

150
Metri-Pack Series
2.1 1

C E D A B
H: 20.6 H: 23.1

L: 21.5

W: 23.4

W: 25.4

L: 33.0

Total Mated Length: 48.3mm

A.

Part No: 12064769 Connector 10F 21.5L x 20.6H x 23.4W Cream PA66 HS IM See Page 2.2

D.

Part No: 12064770 Connector 10M (Clip Slot) 33.0L x 23.1H x 25.4W Cream PA66 HS IM See Page 2.3

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12064771 TPA 2 Md. Gray PA66 HS IM

E.

Part No: 12064772 TPA Black PBT

Description: Number Req: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

150
Metri-Pack Series

Cross Sectional View


Terminal TPA Connector Seal Terminal TPA

Cable Cable Seal

Cable Cable Seal

Female Connector Assembly

Male Connector

TPA (Terminal Position Assurance)

150 Female Terminals Sealed


Part # 12048074 12084200 12160223 12160222
Cable Range (mm2) Material

Plating Tin Tin Silver/Nickel Silver/Nickel


Cable Seal

Female Terminal

1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35

Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper

150.2 Pull-to-Seat Female Terminals*


Part # 12124075 12124076 12161184
Cable Range (mm2)

Material Silicon Bronze Silicon Bronze

Plating Tin Tin

1.0-0.80 0.50-0.35 1.0-0.80

Female Connector Assembly

Beryllium Copper Tin

* To be used with female connections, see page 2.22

150 Female Connector Assemblies Sealed


# Cavities Conn. Asm. Color Black Black Black Cream Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM TPA 12052634 12052845 12047948 12092844 12052850 12066304 12177082 2 3 4 5 6 8 10 Dk. Red White Blue Tan 12052641 12110293 12162144 12146045 12052848 12047937 12065425

150 Metri-Pack Cable Seals


Reel Part # 12052924 12089442 12052925 12124669 Loose Part # 15324973 15324976 15324974 15324975 Cable Dia. 2.85-2.03 2.15-1.60 1.70-1.29 1.009-0.995 Material Color Silicone Silicone Silicone Silicone

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.12

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150

Sealed System Application Information


CABLE RANGE (mm2):

........ 0.35-1.0
TEMPERATURE RISE (OC)

1 5 0 Series Terminals T i n P l a te d
100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.50 0.80

MAXIMUM CURRENT (AMPS)

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

......... 0-14

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

........... -40 to 125 .... <10.0 mV/amp ....... 6.0 ................. 1.5

....... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance)

TPA (Terminal Position Assurance)

Male Terminal Cable Seal

150 Male Terminals Sealed


Part # Male Connector 12045773 12077628 Cable Range (mm2) 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Plating Tin Tin

150 Male Connectors Sealed


# Cavities Connector 2 3 4 5 6 8 10 12162000 12129615 12162102 12103974 12124107 12047931 12045808 Color Black Black Black Natural Black Black Black Material PA66 HS IM PA66 HS IM PBT 30% GF PBT 30% GF PA66 HS IM PBT 30% GF PBT 30% GF TPA 12052634 12052845 12047948 12092844 12052850 15324525 12177082

150 Metri-Pack Cavity Plug*


Part # 12059168 Cavity Inside Diameter 5.2mm Material Silicone Color Dk. Red

*Cavity plugs seal unused female and male cavities

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Different color and connector indexing features are also available. Female connections for device applications, see page 2.21.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.13

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

150
Metri-Pack Series
B B A C

H: 18.6 H: 18.6

L: 26.0

W: 23.0

L: 45.5 W: 23.0

Total Mated Length: 58.5mm

A.

Part No:

12052641 (Black) 12052644 (Lt. Gray)

C.

Part No: 12162000 (Black) 12162343 (Lt. Gray) Connector 2M (Clip SlotSelf Locking) 45.5L x 18.6H x 23.0W PA66 HS IM See Page 2.13 See Page 2.12, 2.13

Description: Size: Material: Terminals: Seals/Plugs:

Connector Assembly 2F 26.0L x 18.6H x 23.0W PA66 HS IM See Page 2.12 See Page 2.12, 2.13

Description: Size: Material: Terminals: Seals/Plugs:

B.

Part No: 12052634 TPA 2 Blue PA66 HS IM

D.

Part No: 15327799 (Optional) Conduit TPA 2 Black PA6

Description: Number Req: Color: Material:

Description: Number Req: Color: Material:

H F E G
H: 22.0 H: 22.3 W: 29.0 W: 29.0 L: 45.5

L: 26.0

J J
Total Mated Length: 59.4mm

E.

Part No: 12110293 Connector Assembly 3F 26.0L x 22.3H x 29.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13

G.

Part No: 12129615 Connector 3M (Clip SlotSelf Locking) 45.5L x 22.0H x 29.0W Black PA66 HS IM See Page 2.13 See Page 2.12, 2.13

J.

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

Part No: 10740397 (Optional) Conduit TPA 2 Black PA6

Description: Number Req: Color: Material:

F .

Part No: 12052845 TPA 2 Natural PA66 HS IM

Description: Number Req: Color: Material:

H.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.14

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150
D B A C
H: 22.2 H: 21.8 W: 35.0 L: 45.5

L: 26.0

W: 34.6

Total Mated Length: 58.4mm

A.

Part No: 12162144 Connector Assembly 4F 26.0L x 21.8H x 35.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13

C.

Part No: 12162102 Connector 4M (Clip SlotSelf Locking) 45.5L x 22.2H x 34.6W Black PBT 30% GF See Page 2.13 See Page 2.12, 2.13

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12047948 TPA 2 Black PA66 HS IM

Description: Number Req: Color: Material:

D.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

E.

Part No: 10719337 (Optional) Conduit TPA 2 Black PA6

G F

Description: Number Req: Color: Material:

G H
H: 27.0

H: 27.5

L: 27.4

W: 29.0 W: 29.0 L: 45.5

Total Mated Length: 60.5mm

F .

Part No: 12146045 Connector Assembly 5F 27.4L x 27.5H x 29.0W Cream PA66 HS IM See Page 2.12 See Page 2.12, 2.13

H.

Part No: 12103974 Connector 5M 45.5L x 27.0H x 29.0W Natural PBT 30% GF See Page 2.13 See Page 2.12, 2.13

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

G.

Part No: 12092844 TPA 2 Blue PA66 HS IM

J.

Part No: 12020833 CPA Gray PBT

Description: Number Req: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.15

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

150
Metri-Pack Series
B C

D A

H: 28.1 H: 28.7

L: 27.4

W: 29.0

L: 45.5 W: 29.0

Total Mated Length: 60.5mm

A.

Part No: 12052848 Connector Assembly 6F 27.4L x 28.7H x 29.0W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13

C.

Part No: 12124107 Connector 6M (Clip SlotSelf Locking) 45.5L x 28.1H x 29.0W Black PA66 HS IM See Page 2.13 See Page 2.12, 2.13

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12052850 TPA 2 Md. Gray PA66 HS IM

D.

Part No: 12020833 CPA Gray PBT

Description: Number Req: Color: Material:

Description: Color: Material:

J F E G H

H: 27.3 H: 28.8 L: 44.6 W: 35.2 L: 27.4 W: 35.2

Total Mated Length: 60.4mm

E.

Part No: 12047937 (Black) Connector Assembly 8F 12047938 (Lt. Gray) Connector Assembly 7F 12052600 (Md. Gray) Connector Assembly 5F 27.4L x 28.8H x 35.2W PA66 HS IM See Page 2.12 See Page 2.12, 2.13

G.

Part No: 12047931 (Black) Connector 8M (Clip Slot) 12047933 (Gray) Connector 7M (Clip Slot) 12052480 (Dk. Gray) Connector 5M (Clip Slot) 44.6L x 27.3H x 35.2W PBT 30% GF See Page 2.13 See Page 2.12, 2.13

J.

Part No: 12020833 CPA Gray PBT

Description: Part No: Description: Part No: Description: Size: Material: Terminals: Seals/Plugs:

Description: Part No: Description: Part No: Description: Size: Material: Terminals: Seals/Plugs:

Description: Color: Material:

F.

Part No: 12066304 TPA Md. Gray PA66 HS IM

H.

Part No: 15324525 TPA Black PA66 HS IM

Description: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.16

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150
B D A C
H: 27.0 H: 28.4 W: 42.2 L: 26.0 W: 42.2

L: 44.6

Total Mated Length: 60.0mm

A.

Part No: 12065425 (Black) 12065426 (Md. Gray) Connector Assembly 10F 26.0L x 28.4H x 42.2W PA66 HS IM See Page 2.12 See Page 2.12, 2.13

C.

Part No: 12045808 (Black) 12052189 (Gray) Connector 10M (Clip Slot) 44.6L x 27.0H x 42.2W PBT 30% GF See Page 2.13 See Page 2.12, 2.13

Description: Size: Material: Terminals: Seals/Plugs:

Description: Size: Material: Terminals: Seals/Plugs:

B.

Part No: 12177082 TPA 2 Md. Gray PA66 HS IM

D.

Part No: 12020833 CPA Gray PBT

Description: Number Req: Color: Material:

Description: Color: Material:

E.

Part No: 10719339 (Optional) Conduit TPA 2 Black PA6

Description: Number Req: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.17

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

150 Device Connections


Metri-Pack Series

The On-Board Diagnostic Connection System is designed to meet SAE J1962 specications using ISO standard male terminals. The 16 Terminal Male Test Equipment Connector includes a nylon insulator with ISO standard copper alloy male terminals. The Female Vehicle Connector is designed for under dash application, and accepts 150 Series Metri-Pack tangless female terminals available in silicon bronze.

Metri-Pack OBD II On-Board Diagnostic Connection System

B C A
H: 23.2

E D

H: 19.0

W: 69.1 W: 41.1 L: 27.0 L: 32.5

A.

Part No: 12110250 Connector 16F (Fastener Mounting) 27.0L x 23.2H x 69.1W 15317575 Connector 16F (Snap Mounting) 17.0L x 23.2H x 52.0W Black PA66 HS IM See Page 2.2

D.

Part No: 12110252 Connector 16M 32.5L x 19.0H x 41.1W Red PBT 30% GF See Page 2.3 For molding details refer to drawing 12110256

Description: Size: Part No: Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals: Note:

E.

Part No: 12110254 Clip Stainless Steel

B.

Part No: 12146933 Cover Black PP IM

Description: Material:

Description: Color: Material:

C.

Part No: 12160437 TPA 2 Blue PA66 HS IM

Description: Number Req: Color: Material:

F
H: 23.0

F.

Part No: 12185280 Connector 16F 28.0L x 23.0H x 61.0W White PA66 See Page 2.2

Description: Size: Color: Material: Terminals:

G
W: 61.0 L: 28.0

G.

Part No: 12185279 Cover Black PA66

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.18

http://connectors.delphi.com

Metri-Pack Series

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E
D

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150 Device Connections


Metri-Pack Series
A
Total Molded System Length: 100.0mm

A.
Description: Part No: Length: Part No: Length: Part No: Length: Connector Assembly 16M OBD II 12143692 3 Feet (915mm) 12143693 8 Feet (2440mm) 12143694 12 Feet (3660mm)

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.19

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Metri-Pack Series

E
D

AL

150 Device Connections


Metri-Pack Series

B A
H: 7.4

W: 24.1 L: 17.0

A.

Part No: 12059800 Connector 5F 17.0L x 7.4H x 24.1W Black PA66 HS IM See Page 2.2 Motor

Description: Size: Color: Material: Terminals: Typical App:

G F
H: 18.5

B.

Part No: 12059801 TPA Md. Gray PA66 HS IM

Description: Color: Material:

L: 17.0

W: 28.9

F.
E

Part No: 12064862 Connector 8F 17.0L x 18.5H x 28.9W Black PA66 HS IM See Page 2.2 Mirror Switch

Description: Size: Color: Material: Terminals: Typical App:

C
H: 14.7

G.

Part No: 12064863 TPA Lt. Gray PA66 HS IM

W: 22.3 L: 25.0

Description: Color: Material:

H. C.
Part No: 12064860 Connector 6F 25.0L x 14.7H x 22.3W Black PBT See Page 2.2 Switch

Part No: 12020833 CPA Gray PBT

Description: Size: Color: Material: Terminals: Typical App:

Description: Color: Material:

D.

Part No: 12064861 TPA Md. Gray PA66 HS IM

Description: Color: Material:

E.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.20

http://connectors.delphi.com

Metri-Pack Series

S
E

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ALE

150 Device Connections


Metri-Pack Series

B A
H: 12.1

L: 26.0

W: 24.2

A.

Part No: 12162017 Connector Assembly 2F 26.0L x 12.1H x 24.2W Md. Gray PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Compressor

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

B.

Part No: 12124824 TPA Black PA66 HS IM

H: 28.0 L: 26.0 W: 27.4

Description: Color: Material:

E.

Part No: 12077591 Connector Assembly 5F 26.0L x 28.0H x 27.4W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 EGR Valve

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

F.

Part No: 12052898 TPA Black PA66 HS IM

H: 24.8

Description: Color: Material:

L: 26.0 W: 22.3

G:

Part No: 12020833 CPA Gray PBT

C.

Part No: 12065298 Connector Assembly 4F 26.0L x 24.8H x 22.3W Black PA66 HS IM See Page 2.12 See Page 2.12, 2.13 Switch

Description: Color: Material:

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

D.

Part No: 12066176 TPA Black PA66 HS IM

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.21

S
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Metri-Pack Series

ALE

150.2 Pull-to-Seat
Metri-Pack Series
A C

Multiple Cable Seal (Included)


L: 27.1

H: 17.4 H: 18.4

Multiple Cable Seal (Included)


L: 27.1 W: 19.5

W: 16.0

A.

Part No: 12162193 (Black/Green Seal) 2.66 -2.00 Cable O.D. 12162197 (Md. Gray/Green Seal) 2.66 -2.00 Cable O.D.

C.

Part No: 12162182 (Black/Green Seal) 2.66 -2.00 Cable O.D.

Part No:

Part No: Description: Size: Material: Terminals: Typical App:

12162280 (Md. Gray/Green Seal) 2.66 -2.00 Cable O.D. Connector Assembly 3F 27.1L x 17.4H x 19.5W PA66 HS IM See Page 2.12 Crankshaft Sensor

Part No:

12162198 (Md. Gray/T an Seal) 2.15 -1.65 Cable O.D.

Part No: Description: Size: Material: Terminals: Typical App:

12162199 (Md. Gray/Orange Seal) 1.85 -1.47 Cable O.D. Connector Assembly 2F 27.1L x 18.4H x 16.0W PA66 HS IM See Page 2.12 Temperature Sensors

B
Multiple Cable Seal (Included)
L: 22.1

Multiple Cable Seal (Included)


L: 27.1 H: 11.0

H: 18.4

W: 23.0

D.
W: 19.4

Part No: 12162188 (Black/Green Seal) 2.66 -2.00 Cable O.D. 12162191 (Black/Blue Seal) 2.66 -2.00 Cable O.D. Connector Assembly 4F 27.1L x 18.4H x 23.0W PA66 HS IM See Page 2.12 Distributor Module

B.

Part No: 12162215 (Black/Brown Seal) 2.66 -2.00 Cable O.D. 12162216 (Black/Lt. Gray Seal) 2.66 -2.00 Cable O.D. 12162217 (Black/Gray Seal) 2.15 -1.65 Cable O.D. 12162218 (Black/Y ellow Seal) 2.15 -1.65 Cable O.D. Connector Assembly 2F 22.1L x 11.0H x 19.4W PA66 HS IM See Page 2.12 Throttle Body Injector

Part No: Description: Size: Material: Terminals: Typical App:

Part No: Part No: Part No: Description: Size: Material: Terminals: Typical App:

E.

Part No: 12162210 (Black/Green Seal) 2.66 -2.00 Cable O.D. 12162260 (Black/T an Seal) 2.15 -1.65 Cable O.D. 12162261 (Black/Lt. Gray Seal) 1.85 -1.47 Cable O.D. Connector Assembly 6F 27.1L x 17.7H x 30.0W PA66 HS IM See Page 2.12 Various

Part No:

Part No: Description: Size: Material: Terminals: Typical App:

H: 17.7

Multiple Cable Seal (Included)

W: 30.0 L: 27.1

NOTE: GT series equivalents available for several Metri-Pack 150 Pull-to-Seat connector assemblies. Please refer to cross reference table on page 1.11 in the GT section.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.22

http://connectors.delphi.com

Metri-Pack Series

280

U
N
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SE

AL

AL

Available in device and in-line connections for vehicle applications, Metri-Pack 280 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for limited space applications that do not require environmental protection, Metri-Pack 280 Series products are extremely versatile.

S
E

L EA ED

ALE

Available in device and in-line connections for underhood vehicle applications, Metri-Pack 280 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 280 Series sealed systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards.

280 Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 30 Amps continuous maximum current rating Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion Standard ISO 2.8mm conguration -40C to 125C temperature range

http://connectors.delphi.com

2.23

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

280
Metri-Pack Series

Terminal TPA

Cross Sectional View

Terminal

Cable

Cable TPA

Female Connector

Male Connector

CPA (Connector Position Assurance)

280 Tangless Female Terminals Unsealed


Part # 12129425 12129663 12129424 12110842* 12110844* 12110843* 12129061* Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 3.0-2.0 1.0-0.80 0.50-0.35 2.0-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

Tangless Female Terminal

*Thin StockElectrical current restrictions apply.

Female Connector

280 Female Terminals Unsealed


Part # 12015858 12129494 12066214 12034046 12052217 12162597* 12162595* 12162596* Cable Range (mm2) 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin Tin

280 Flexlock Female Connectors Unsealed


# Cavities Connector 2 3 4 12129081 12129489 12129136 Color Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM TPA 12129083 12129491 12129138

280 Female Connectors Unsealed


# Cavities Connector 6 8 12064752 12064998 Color Black Black Material PA66 HS IM PA66 HS IM TPA 12064753 12064999

*Thin StockElectrical current restrictions apply.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.24

http://connectors.delphi.com

Metri-Pack Series

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E
D

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280

Unsealed System Application Information


2 8 0 Series Terminals T i n P l a t e d
CABLE RANGE (mm2):

....... 0.35-5.0
100

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES*

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........ 0-30

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

50 40 30 20 10 0 25

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

.......... -40 to 125 ...... <3.0mV/amp ...... 5.0 ................ 2.8

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

TPA (Terminal Position Assurance)

Male Connector

280 Male Terminals Unsealed


Part # 12084586 12129498 12020116 Cable Range (mm2) 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

280 Male Connectors Unsealed


# Cavities Connector 2 3 4 6 8 12129155 12129490 12129135 12064754 12066195 Color Black Black Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA6 PA66 HS IM TPA 12129157 12129492 12129137 12064755 12065141

12034047 12066271 12020782

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Different color and connector indexing features are also available. Female connections for device applications, see page 2.37.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.25

Metri-Pack Series

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Metri-Pack Series

E
D

AL

280
Metri-Pack Series

C B D E

A
H: 22.0 H: 17.2 L: 23.7 W: 16.2

W: 17.3

L: 40.0

Total Mated Length: 54.3mm

A.

Part No: 12129081 (Black) 12129082 (Md. Gray) Connector 2F 23.7L x 17.2H x 16.2W PA66 HS IM See Page 2.24

D.

Part No: 12129155 (Black) 12129156 (Md. Gray) Connector 2M (Clip SlotSelf Locking) 40.0L x 22.0H x 17.3W PA66 HS IM See Page 2.25

Description: Size: Material: Terminals:

Description: Size: Material: Terminals:

B.

Part No: 12129083 TPA Lt. Gray PA66 HS IM

E.

Part No: 12129157 TPA Lt. Gray PA66 HS IM

Description: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.26

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

280
E

C B D A
H: 22.0 H: 24.4 L: 40.0 W: 20.7 L: 23.7 W: 20.3

Total Mated Length: 54.3mm

A.

Part No: 12129489 Connector 3F 23.7L x 24.4H x 20.7W Black PA66 HS IM See Page 2.24

D.

Part No: 12129490 Connector 3M 40.0L x 22.0H x 20.3W Black PA66 HS IM See Page 2.25

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12129491 TPA Lt. Gray PA66 HS IM

E.

Part No: 12129492 TPA Lt. Gray PA66 HS IM

Description: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

K J F

G
H: 30.4

H: 31.7

L: 40.0 W: 17.8

L: 23.7 W: 16.5

Total Mated Length: 54.0mm

F.

Part No: 12129136 (Black) 15479020 (Cream) Connector 4F 23.7L x 30.4H x 16.5W PA66 HS IM See Page 2.24

J.

Part No: 12129135 Connector 4M (Clip SlotSelf Locking) 40.0L x 31.7H x 17.8W Black PA66 HS IM See Page 2.25

Description: Size: Color: Material: Terminals:

Description: Size: Material: Terminals:

G.

Part No: 12129138 TPA Lt. Gray PA66 HS IM

Description: Color: Material:

K.

Part No: 12129137 TPA Lt. Gray PA66 HS IM

H.

Part No: 12052834 CPA Green PP

Description: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.27

Metri-Pack Series

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Metri-Pack Series

E
D

AL

280
Metri-Pack Series

B B

C E D A
H: 29.1 H: 26.6

L: 40.0 W: 20.6 L: 23.0 W: 23.5

Total Mated Length: 57.0mm

A.

Part No: 12064752 (Black) 15479022 (Cream) Connector 6F 23.0L x 26.6H x 20.6W PA66 HS IM See Page 2.24

D.

Part No: 12064754 Connector 6M (Clip SlotSelf Locking) 40.0L x 29.1H x 23.5W Black PA6 See Page 2.25

Description: Size: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12064753 TPA 2 Md. Gray PA66 HS IM

Description: Number Req: Color: Material:

E.

Part No: 12064755 TPA 2 Blue PA66 HS IM

C.

Part No: 12052834 CPA Green PP

Description: Number Req: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.28

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

280
Metri-Pack Series
2.29

C D

A B
H: 24.8

H: 25.6

L: 23.0

W: 25.5

W: 26.5

L: 40.0

Total Mated Length: 54.0mm

A.

Part No: 12064998 Connector 8F 23.0L x 24.8H x 25.5W Black PA66 HS IM See Page 2.24

D.

Part No: 12066195 Connector 8M (Clip Slot) 40.0L x 25.6H x 26.5W Black PA66 HS IM See Page 2.25

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12064999 TPA 2 Blue PBT

E.

Part No: 12065141 TPA Md. Gray PA66 HS IM

Description: Number Req: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

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Metri-Pack Series

ALE

280
Metri-Pack Series

Terminal TPA Connector Seal

Cross Sectional View


Terminal TPA

Cable Cable Seal Cable Seal

Cable

Female Connector Assembly

Male Connector
TPA (Terminal Position Assurance)

280 Tangless Female Terminals Sealed


Part # 12110853 12129409 12110845* 12110847* 12110846* Cable Range (mm2) 5.0-3.0 2.0-1.0 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin
Cable Seal

CPA (Connector Position Assurance)

Female Terminal
*Thin StockElectrical current restrictions apply.

280 Flexlock Female Connector Assemblies Sealed


# Cavities Conn. Asm. 7 15 12110751 12161186 Color Black Black Material PA66 HS IM PA66 HS IM TPA 12110754 12110782

Female Connector Assembly

280 Female Connector Assemblies Sealed


# Cavities Conn. Asm. Color Black Black Black Black Md. Gray Md. Gray Material PA66 HS IM PA66 HS IM PBT PA66 HS IM PA66 HS IM PA66 HS IM TPA 12065249 15300014 12020807 12034145 15300016 15324857 1 2 2 3 4 5 12065172 15300027 12124819 12040977 12129565 12084891

280 Female Terminals Sealed


Part # 12077413 12129493 12077411 12084201 12176387 12176388 12176389
Cable Range (mm2) Material

Plating Tin Tin Tin Tin

3.0 3.0-2.0 1.0-0.80-0.50 0.50-0.35 5.0 3.0-2.0 1.0-0.80

Tin Brass Tin Brass Tin Brass Tin Brass

Beryllium Copper Silver/Nickel Beryllium Copper Silver/Nickel Beryllium Copper Silver/Nickel

280 Metri-Pack Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 15324981 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple Dk. Red

280.1 Female Pull-to-Seat Terminals Sealed


Part # 12077939 12103360 Cable Range (mm2) 1.0-0.80-0.50 0.50-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.30

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

280

Sealed System Application Information


2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
CABLE RANGE (mm
2

): ....... 0.35-5.0
TEMPERATURE RISE ( C)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0 2.0 3.0 5.0

TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........ 0-30

100
O

50 40 30 20 10 0 25 50

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

.......... -40 to 125 ...... <3.0mV/amp ...... 7.7 ................ 2.8

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10 20 30 40 CURRENT (AMPS)

50

75

100

125

AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seal

TPA (Terminal Position Assurance)

Male Terminal

280 Male Terminals Sealed


Part # Male Connector 12048254 12129497 12048159 12124977 Cable Range (mm2) 3.0 3.0-2.0 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

280 Male Connectors Sealed


# Cavities Connector 1 2 2 3 4 5 7 15 12065171 15300002 12059450 15300003 12129600 12186400 12110753 12161187 Color Black Black Black Black Gray Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PBT 30% GF PA66 HS IM TPA 12065249 15300014 12065279 15300015 15324063 12084673 12110754

280 Metri-Pack Cavity Plug*


Part # 12010300 Cavity Inside Diameter 6.7mm Material Silicone Color Green

Dk.Gray PBT 30% GF

*Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female Connections for device applications, see page 2.38.

PA66 HS IM 14% GF 12176865

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.31

Metri-Pack Series

S
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Metri-Pack Series

ALE

280
Metri-Pack Series
B B C D

A
H: 23.8

H: 20.7 L: 30.5 W: 18.3

W: 18.3

L: 55.0

Total Mated Length: 70.3mm

A.

Part No: 12065172 Connector Assembly 1F 30.5L x 20.7H x 18.3W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31

D.

Part No: 12065171 Connector 1M 55.0L x 23.8H x 18.3W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12065249 TPA 2 Black PA66 HS IM

Description: Number Req: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

F E
H: 21.3 H: 13.7 W: 28.5 L: 32.0 W: 28.3

L: 49.0

Total Mated Length: 81.9mm

E.

Part No: 12124819 Connector Assembly 2F 32.0L x 13.7H x 28.5W Black PBT See Page 2.30 See Page 2.30, 2.31

G.

Part No: 12059450 Connector 2M (Clip Slot) 49.0L x 21.3H x 28.3W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

F.

Part No: 12020807 TPA Md. Gray PA66 HS IM

H.

Part No: 12065279 TPA Black PA6

Description: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.32

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

280
B B C A
H: 20.0 H: 25.0 L: 29.9 W: 25.2 W: 25.2 L: 53.0

Total Mated Length: 66.8mm

A.

Part No: 15300027 Connector Assembly 2F 29.9L x 25.0H x 25.2W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31

C.

Part No: 15300002 Connector 2M 53.0L x 20.0H x 25.2W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 15300014 TPA 2 Blue PA66 HS IM

D.

Part No: 15327747 (Optional) Conduit TPA 2 Black PA6

Description: Number Req.: Color: Material:

Description: Number Req.: Color: Material:

J G E
H: 26.5

H: 26.5 W: 32.9

W: 30.4 L: 36.7

L: 53.0

Total Mated Length: 76.1mm

G.

Part No: 15300003 Connector 3M (Clip Slot) 53.0L x 26.5H x 32.9W Black PA66 HS IM See Page 2.31 See Page 2.30, 2.31

E.

Part No: 12040977 Connector Assembly 3F 36.7L x 26.5H x 30.4W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

H.

Part No: 15300015 TPA Cream PA66 HS IM

F.

Part No: 12034145 TPA Black PA66 HS IM

Description: Color: Material:

Description: Color: Material:

J.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.33

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

280
Metri-Pack Series
E A C

H: 25.0

H: 25.4

W: 40.6 L: 29.9 W: 44.0

L: 53.0

Total Mated Length: 66.7mm

A.

Part No: 12129565 Connector Assembly 4F 29.9L x 25.0H x 40.6W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31

C.

Part No: 12129600 Connector 4M (Clip SlotSelf Locking) 53.0L x 25.4H x 44.0W Dk. Gray PBT 30% GF See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 15300016 TPA Black PA66 HS IM

D.

Part No: 15324063 TPA Blue PA66 HS IM

Description: Color: Material:

Description: Color: Material:

E.

Part No: 12020833 CPA Gray PBT

K G F

Description: Color: Material:

H: 23.8 H: 25.0

W: 48.3 L: 29.9 W: 49.6 L: 53.0

Total Mated Length: 67.3mm

F.

Part No: 12084891 Connector Assembly 5F 29.9L x 25.0H x 48.3W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31

H.

Part No: 12186400 Connector 5M (Clip SlotSelf Locking) 53.0L x 23.8H x 49.6W Gray PBT 30% GF See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

G.

J.
Part No: 15324857 TPA Black PA66 HS IM

Part No: 12084673 TPA Black PA66 HS IM

Description: Color: Material:

Description: Color: Material:

K.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.34

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

280
Metri-Pack Series
2.35

C B B D A D

H: 41.5

H: 43.5 L: 57.3 L: 32.1 W: 36.4 W: 35.0

Total Mated Length: 77.3mm

A.

Part No: 12110751 (Black) 12129613 (Md. Gray) 12146841 (Cream) Connector Assembly 7F 32.1L x 43.5H x 36.4W PA66 HS IM See Page 2.30 See Page 2.30, 2.31

D.

Part No: 12110753 (Black) 12129614 (Md. Gray) 12146840 (Cream) Connector 7M (Clip SlotSelf Locking) 57.3L x 41.5H x 35.0W PA66 HS IM See Page 2.31 See Page 2.30, 2.31

Description: Size: Material: Terminals: Seals/Plugs:

Description: Size: Material: Terminals: Seals/Plugs:

B.

Part No: 12110754 TPA 2 Lt. Gray PA66 HS IM

Description: Number Req: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

280
Metri-Pack Series

D B A

E G F

H: 39.2 H: 44.4

L: 57.5 W: 63.2 L: 32.5 W: 53.0

Total Mated Length: 76.6mm

A.

Part No: 12161186 Connector 15F 32.5L x 44.4H x 63.2W Black PA66 HS IM See Page 2.30 See Page 2.30, 2.31

F.

Part No: 12161187 Connector 15M (Clip SlotSelf Locking) 57.5L x 39.2H x 53.0W Black PA66 HS IM 14% GF See Page 2.31 See Page 2.30, 2.31

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12110782 TPA Md. Gray PA66 HS IM

Description: Color: Material:

G.

Part No: 12176865 TPA Lt. Gray PA66 HS IM

C.

Description: Color: Material:

Part No: 12110822 Connector Seal Green Silicone

Description: Color: Material:

D.

Part No: 12161185 CPA Slide Lock Assist Dk. Gray PA66 HS IM 14% GF

Description: Color: Material:

E.

Part No: 12176640 Spacer Lock Black PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.36

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

280 Device Connections


H
H: 14.1

A G

L: 24.0

W: 23.3

A.

F
Part No: 12052856 Connector 4F 24.0L x 14.1H x 23.3W Black PA66 HS IM See Page 2.24 Dimmer Switch
H: 18.0

Description: Size: Color: Material: Terminals: Typical App:

W: 31.6 L: 23.0

B.

F.
Part No: 15324456 TPA Dk. Green PA66 HS IM

Part No: 12092254 Connector 6F 23.0L x 18.0H x 31.6W Black PA66 HS IM See Page 2.24 Wiper Switch

Description: Color: Material:

C D
H: 24.2

Description: Size: Color: Material: Terminals: Typical App:

G.

Part No: 12092252 TPA Cream PA6

L: 29.9

W: 48.3

Description: Color: Material:

C.

Part No: 12084890 Connector 5F 29.9L x 24.2H x 48.3W Md. Gray PA66 HS IM See Page 2.24 Tail Lamp Module

H.

Part No: 12052834 CPA Green PP

Description: Size: Color: Material: Terminals: Typical App:

Description: Color: Material:

D.

Part No: 15324857 TPA Black PA66 HS IM

J
H: 13.9

Description: Color: Material:

E
H: 11.7 L: 24.0

W: 39.6

J.
W: 46.1 L: 23.0

Part No: 12052854 Connector 7F 24.0L x 13.9H x 39.6W Black PA66 HS IM See Page 2.24 Wiper Switch

E.

Part No: 12041301*

Description: Connector 8F Size: 23.0L x 11.7H x 46.1W Color: Black Material: PP Terminals: See Page 2.24 Typical App: Various *Hinged secondary lock.

Description: Size: Color: Material: Terminals: Typical App:

K.

Part No: 12124811 TPA Cream PA66 HS IM

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.37

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

280 Device Connections


Metri-Pack Series

C A B
H: 20.9 L: 30.6 W: 26.0

A.

Part No: 12129487 Connector Assembly 2F 30.6L x 20.9H x 26.0W Md. Gray PA66 HS IM See Page 2.30 See Page 2.30, 2.31 Window Lift Motor

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

B.

Part No: 12077904 TPA Blue PA66 HS IM

Description: Color: Material:

H G

C.

Part No: 12052834 CPA Green PP


W: 56.8 L: 29.9 H: 18.7

Description: Color: Material:

F D

G.
H: 32.2

Part No: 12059573 Connector Assembly 6F 29.9L x 18.7H x 56.8W Black PA66 See Page 2.30 See Page 2.30, 2.31 Various

L: 29.9

W: 38.5

D.

Part No: 12124634 Connector Assembly 5F 29.9L x 32.2H x 38.5W Black PA6 See Page 2.30 See Page 2.30, 2.31 Wiper Switch

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

H.

Part No: 12059195 TPA Blue PA6

Description: Color: Material:

J.

Part No: 12052834 CPA Green PP

E.

Part No: 12052816 TPA Md. Gray PA66 HS IM

Description: Color: Material:

Description: Color: Material:

F.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.38

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

280.1 Pull-to-Seat
Metri-Pack Series
H: 20.0

Multiple Cable Seal (Included)

L: 27.8 W: 29.6

A.

Part No: 12129142 (Black/Gray Seal) 2.66 - 2.0 Cable O.D. 12129140 (Black/Purple Seal) 2.15 - 1.65 Cable O.D. 12110179 (Black/Orange Red Seal) 1.85 - 1.47 Cable O.D. Connector Assembly 2F 27.8L x 20.0H x 29.6W PA66 HS 33% GF See Page 2.30 Fuel Injector

Part No: Part No: Description: Size: Material: Terminals: Typical App:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.39

Metri-Pack Series

Metri-Pack Series

2.40

http://connectors.delphi.com

Metri-Pack Series

480

U
N
E

SE

AL

SE

AL

Available in device and in-line connections for vehicle applications, Metri-Pack 480 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 480 Series products are extremely rugged and versatile.

S
E

L EA ED

ALE

Available in device and in-line connections for underhood vehicle applications, Metri-Pack 480 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 480 Series sealed systems are ideally suited for high current applications that require protection from environmental hazards.

480 Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 42 Amps continuous maximum current rating Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.41

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

480
Metri-Pack Series

Cross Sectional View


Terminal TPA Cable Terminal

Cable TPA

Female Connector

Male Connector

CPA (Connector Position Assurance)

Female Terminal TPA (Terminal Position Assurance)

Female Connector

480 Female Terminals Unsealed


Part # 12084595 12052221 12124304 12015860 12052219 12020366 Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 2.0-1.0 (1 Reqd.) 0.80-0.50 (1 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

480 Female Connectors Unsealed


# Cavities Connector 1 2 12015952 12064749 Color Md.Gray Black Material PA66 HS IM PA66 HS IM TPA 12059860

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.42

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

480

Unsealed System Application Information


4 8 0 Series Terminals T i n P l a t e d
CABLE RANGE (mm2):

....... 0.35-5.0
TEMPERATURE RISE (OC )

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........ 0-42

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0 2.0 3.0 5.0

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 5.0 3.0 2.0 1.0 0.80 0.50

........... -40 to 125 ...... <3.0mV/amp ...... 6.9 ................ 4.8

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10 20 30 40 CURRENT (AMPS)

50

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal TPA (Terminal Position Assurance)

Male Connector

480 Male Terminals Unsealed


Part # Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper

480 Male Connectors Unsealed


# Cavities Connector 1 2 12015987 12064750 Color Md. Gray Black Material PA66 HS IM PA66 HS IM TPA 12064751

12033820 12052827 12020120 12020119 12066269 12020784

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female connections for device applications, see page 2.49.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.43

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

480
Metri-Pack Series

A
H: 17.3 H: 13.1 L: 23.0 W: 13.0 W: 14.7

L: 37.0

Total Mated Length: 49.6mm

A.

Part No: 12015952* Connector 1F 23.0L x 13.1H x 13.0W Md. Gray PA66 HS IM See Page 2.42

B.

Part No: 12015987* Connector 1M 37.0L x 17.3H x 14.7W Md. Gray PA66 HS IM See Page 2.43

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

*Hinged secondary lock

*Hinged secondary lock

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.44

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

480
Metri-Pack Series
2.45

C E D B A
H: 21.2 H: 18.0

L: 23.0

W: 17.4 W: 18.8

L: 40.0

Total Mated Length: 53.9mm

A.

Part No: 12064749 Connector 2F 23.0L x 18.0H x 17.4W Black PA66 HS IM See Page 2.42

D.

Part No: 12064750 Connector 2M (Clip Slot) 40.0L x 21.2H x 18.8W Black PA66 HS IM See Page 2.43

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12059860 TPA Md. Gray PA66 HS IM

E.

Part No: 12064751 TPA Cream PA66 HS IM

Description: Color: Material:

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

480
Metri-Pack Series

Cross Sectional View


Terminal TPA Connector Seal Terminal TPA

Cable Cable Seal

Cable Cable Seal

Female Connector Assembly

Male Connector

TPA (Terminal Position Assurance)

Female Terminal Cable Seal

480 Female Terminals Sealed


Part # 12052139 12048451 12048450 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Female Connector Assembly

480 Metri-Pack Cable Seals


Reel Part # 12065703 12052453 12052452 12048433 12052931 12162068 Loose Part # 15324987 15324990 15324989 15324988 15324991 15324992 Cable Dia. 5.16-4.40 4.50-3.61 3.76-2.81 2.85-2.01 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Orange Purple Red White Yellow Pink

480 Female Connector Assembly Sealed


# Cavities Conn. Asm. 2 12052613 Color Black Material PA66 HS IM TPA 12059897

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.46

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

480

Sealed System Application Information


4 8 0 Series Terminals T i n P l a te d
TEMPERATURE RISE ( C )
CURRENT RANGE (AMPS): TEMP RANGE C:
O

........ 0-42

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm

): ....... 0.50-5.0

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0 2.0 3.0 5.0

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 5.0 3.0 2.0 1.0 0.80 0.50

........... -40 to 125 ...... <3.0mV/amp ...... 9.5 ................ 4.8

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10 20 30 40 CURRENT (AMPS)

50

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance)

Male Terminal

Cable Seal TPA (Terminal Position Assurance)

480 Male Terminals Sealed


Part # Male Connector 12052172 12065197 12065196 Cable Range (mm2) 5.0 3.0 2.0-1.0 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

480 Male Connector Sealed


# Cavities Connector 2 12065863 Color Black Material PA66 HS IM TPA 12059897

480 Metri-Pack Cavity Plug*


Part # 12066082 Cavity Inside Diameter 8.5mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female connections for device applications, see page 2.50.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.47

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

480
Metri-Pack Series

D B

C
H: 24.5 H: 24.8

L: 31.0

W: 30.5

L: 53.0 W: 30.5

Total Mated Length: 69.2mm

A.

Part No: 12052613 Connector Assembly 2F 31.0L x 24.8H x 30.5W Black PA66 HS IM See Page 2.46 See Page 2.46, 2.47

C.

Part No: 12065863 Connector 2M (Clip Slot) 53.0L x 24.5H x 30.5W Black PA66 HS IM See Page 2.47 See Page 2.46, 2.47

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12059897 TPA 2 Black PA66 HS IM

D.

Part No: 12020833 CPA Gray PBT

Description: Number Req: Color: Material:

Description: Color: Material:

F F

E
H: 32.5 H: 33.5

L: 30.0 W: 31.6 W: 31.6

L: 53.0

Total Mated Length: 66.5mm

E.

Part No: 12131592 Connector Assembly 3F 30.0L x 33.5H x 31.6W Black PA66 25% GF See Page 2.46 See Page 2.46, 2.47

G.

Part No: 15344628 Connector 3M 53.0L x 32.5H x 31.6W Black PA6 25% GF See Page 2.47 See Page 2.46, 2.47

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

F.

Part No: 12131543 TPA 2 Black PA66

Description: Number Req: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.48

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

480 Device Connections


Metri-Pack Series
2.49

A F
H: 17.0

E
L: 23.0 W: 27.0 H: 18.0

A.

Part No: 12162512* Connector 3F 23.0L x 17.0H x 27.0W Black PA66 HS IM See Page 2.42 Switch
W: 41.0 L: 27.0

Description: Size: Color: Material: Terminals: Typical App:

E.

Part No: 12059296 Connector 5F 27.0L x 18.0H x 41.0W Red PA6 See Page 2.42 Switch

*Hinged secondary lock

Description: Size: Color: Material: Terminals: Typical App:

F.

Part No: 12059297 Secondary Lock Natural PBT

Description: Color: Material:

G.
H: 16.0

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

W: 29.0 L: 23.0

B.

Part No: 12066571 Connector 4F 23.0L x 16.0H x 29.0W Black PA66 HS IM See Page 2.42 Various
W: 51.0 L: 28.0

Description: Size: Color: Material: Terminals: Typical App:

H: 18.0

C.

Part No: 12066572 TPA Md. Gray PA66 HS IM

Description: Color: Material:

H.

Part No: 12034061* Connector 6F 28.0L x 18.0H x 51.0W Cream PA66 HS IM See Page 2.42 Switch

D.

Part No: 12052834 CPA Green PP

Description: Color: Material:

Description: Size: Color: Material: Terminals: Typical App:

*Hinged secondary lock

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

480 Device Connections


Metri-Pack Series

A
H: 25.0

W: 50.0

L: 30.0

A.

Part No: 12048412 Connector Assembly 4F 30.0L x 25.0H x 50.0W Black PA66 HS IM See Page 2.46 See Page 2.46, 2.47 Resistor Pack

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

B.

Part No: 12048413 TPA Black PA66 HS IM

Description: Color: Material:

C.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.50

http://connectors.delphi.com

Metri-Pack Series

630
SE

AL

U
N
E

SE

AL

Available in device and in-line connections for vehicle applications, Metri-Pack 630 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 630 Series products are extremely rugged and versatile.

S
E

L EA ED

ALE

Available in device and in-line connections for underhood vehicle applications, Metri-Pack 630 Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 630 Series sealed systems are ideally suited for high current applications that require protection from environmental hazards.

630 Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 46 Amps continuous maximum current rating Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.51

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

630
Metri-Pack Series

Cross Sectional View


Terminal TPA Cable Terminal

Cable TPA

Female Connector

Male Connector

CPA (Connector Position Assurance)

Female Terminal TPA (Terminal Position Assurance)

Female Connector

630 Female Terminals Unsealed


Part # 12084590 12052224 12084596 12015870 12015869 12020035 12052222 Cable Range (mm ) 5.0-3.0 3.0 5.0-3.0 (2 Reqd.) 2.0-1.0 0.80-0.50 0.80-0.50 (2 Reqd.) 0.50-0.35
2

630 Female Connectors Unsealed


Plating Tin Tin Tin Tin Tin Tin Tin # Cavities Connector 2 4 12129939 12015664 Color Black Black Material PA66 HS IM PA66 HS IM TPA 12129940

Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.52

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

630
Metri-Pack Series
0.80 0.50

Unsealed System Application Information


6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ( C )
100 80 60 40 20 0 0 10 20 30 40 CURRENT (AMPS) 50 5.0

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2):

....... 0.35-5.0 ........ 0-46

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*


O

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 5.0 3.0 2.0 1.0

0.50 0.80 1.0 2.0 3.0

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 ...... <3.0mV/amp ...... 8.5 ................ 6.3

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

TPA (Terminal Position Assurance)

Male Connector

630 Male Terminals Unsealed


Part # Cable Range (mm2) Material 5.0-3.0 3.0 3.0 (2 Reqd.) 2.0-1.0 0.80-0.50 0.80-0.50 (2 Reqd.) 0.50-0.35 Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper

630 Male Connectors Unsealed


# Cavities Connector 2 4 12129938 12052623 Color Black Black Material PA66 HS IM PA66 HS IM TPA 12129940

12066493 12052826 12020365 12020126 12020125 12033972 12066454

SECTION NOTES:
Due to rigid to tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.53

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

630
Metri-Pack Series

C B B A D

H: 21.5 H: 18.0 W: 24.8 W: 25.3 L: 40.0

L: 23.0

Total Mated Length: 53.0mm

A.

Part No: 12129939 Connector 2F 23.0L x 18.0H x 24.8W Black PA66 HS IM See Page 2.52

D.

Part No: 12129938 Connector 2M (Clip Slot-Self Locking) 40.0L x 21.5H x 25.3W Black PA66 HS IM See Page 2.53

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12129940 TPA 2 Blue PA66 HS IM

Description: Number Req: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.54

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

630
Metri-Pack Series
L: 39.8

H: 37.6

H: 32.5

L: 24.3

W: 16.5 W: 18.5

Total Mated Length: 53.1mm

A.
Size:

Part No: 12015664* Connector 4F 24.3L x 32.5H x 16.5W Black PA66 HS IM See Page 2.52

B.

Part No: 12052623* Connector 4M 39.8L x 37.6H x 18.5W Black PA66 HS IM See Page 2.53

Description: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

*Hinged secondary lock.

*Hinged secondary lock.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.55

S
E

L EA ED

Metri-Pack Series

ALE

630
Metri-Pack Series

Cross Sectional View


Terminal TPA Connector Seal Terminal TPA

Cable Cable Seal

Cable Cable Seal

Female Connector Assembly

Male Connector

TPA (Terminal Position Assurance)

Cable Seal

630 Female Terminals Sealed


Part # 12052456 12052455 12052457 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

Female Terminal

630 Female Pull-to-Seat Terminals


Part # 12033997 12066614 12020156 Cable Range (mm2) 3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Female Connector Assembly

630 Metri-Pack Cable Seals


Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 15324993 15324996 15324994 15324995 15324997 Cable Dia. 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.40-1.65 Material Color Silicone Silicone Silicone Silicone Silicone Green Blue Lt. Gray Dk. Red Tan

630 Female Connector Assembly Sealed


# Cavities Conn. Asm. 3 12124685 Color Black Material PBT 30% GF TPA 12045699

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.56

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

630

Sealed System Application Information


6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC )
100 80 60 40 20 0 0 10 20 30 40 CURRENT (AMPS) 50 5.0

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2):

....... 0.50-5.0 ........ 0-46

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0 2.0 3.0 50 40 30 20 10 0

TEMPERATURE DERATING CURVES* 5.0 3.0 2.0 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... -40 to 125 ...... <3.0mV/amp ..... 10.8 ................ 6.3

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance) Male Terminal

Cable Seal

TPA (Terminal Position Assurance)

630 Male Terminals Sealed


Part # 12064736 12064737 Male Connector 12064735 12064734 Cable Range (mm2) 5.0 3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

630 Male Connector Sealed


# Cavities Connector 3 15358681 Color Black Material PBT 30% GF TPA 12045699

630 Metri-Pack Cavity Plug*


Part # 12059255 Cavity Inside Diameter 9.8mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.57

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

630
Metri-Pack Series

C
Multiple Cable Seal (Included)

B A
H: 21.7 H: 20.0

L: 31.5

W: 27.3 W: 28.5

L: 56.1

Total Mated Length: 67.5mm

A.

Part No: 12033769 Connector Assembly 2F 31.5L x 20.0H x 27.3W Black PA66 HS IM See Page 2.56, Pull-To-Seat Terminals

B.

Part No: 12034269 Connector 2M 56.1L x 21.7H x 28.5W Black PA66 HS IM See Page 2.57

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

C.

Part No: 12034363 TPA Md. Gray PA66 HS IM

Description: Color: Material:

D.

Part No: 12034364 Seal Gray Silicone

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.58

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

630
Metri-Pack Series
D B B A C
H: 25.6 H: 27.4 W: 44.6 L: 31.0 W: 43.6 L: 52.3

Total Mated Length: 69.5mm

A.

Part No: 12124685 Connector Assembly 3F 31.0L x 27.4H x 44.6W Black PBT 30% GF See Page 2.56 See Page 2.56, 2.57

C.

Part No: 15358681 Connector 3M (Clip Slot) 52.3L x 25.6H x 43.6W Black PBT 30% GF See Page 2.57 See Page 2.56, 2.57

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12045699 TPA 2 Black PA66 HS IM

D.

Part No: 12020833 CPA Gray PBT

Description: Number Req: Color: Material:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.59

Metri-Pack Series

Metri-Pack Series

2.60

http://connectors.delphi.com

Metri-Pack Series

800

U
N
SE

SE

AL

AL

Available in device and in-line connections for vehicle applications, Metri-Pack 800 Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require environmental protection, Metri-Pack 800 Series products are extremely rugged and versatile.

800 Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 60 Amps continuous maximum current rating Low energy, low voltage capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.61

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

800
Metri-Pack Series

Cross Sectional View


Terminal Terminal TPA

Cable

Cable

TPA

Female Connector

Male Connector

TPA (Terminal Position Assurance)

CPA (Connector Position Assurance)

Female Terminal

Female Connectors

800 Female Terminals Unsealed


Part # 12110127 12092445 12092444 12065916 Cable Range (mm ) 5.0 5.0 (2 Reqd.) 3.0 (2 Reqd.) 3.0-2.0
2

800 Female Connectors Unsealed


# Cavities Connector 1way: 1 6way: 3 6way: 3 12160893 12092399 12092400 Color Black Lt. Gray Black Material PA6 PA66 HS IM PA66 HS IM TPA 12160895 12092401 12092401

Material Tin Brass Tin Brass Tin Brass Tin Brass

Plating Silver/Nickel Silver/Nickel Silver/Nickel Silver/Nickel

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.62

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

800

Unsealed System Application Information


8 0 0 Series Terminals T i n P l a te d
MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm

): ......... 2.0-5.0 ........ 0-60


TEMPERATURE RISE (OC )
160 140 120 100 80

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 120 100 80 60 5.0 40 20 0 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 8.0

CURRENT RANGE (AMPS): TEMP RANGE C:


O

5.0

........... -40 to 125 ...... <3.0mV/amp ..... 10.3 ................ 8.0

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

60 8.0 40 20 0 10 20 30 40 50 60 70 80 90 100 110 120 CURRENT (AMPS)

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

TPA (Terminal Position Assurance)

Male Connector

800 Male Connectors Unsealed


# Cavities Connector 1 6 12160894 12110698 Color Black Black Material PA6 PA66 HS IM TPA 12160895 12092401

800 Male Tangless Terminals Unsealed


Part # 12110700 Cable Range (mm2) 5.0 Material Tin Brass Plating Silver/Nickel

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.63

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

800
Metri-Pack Series

C B A B D

H: 24.7 H: 24.3 L: 34.0 W: 12.8 W: 15.8 L: 46.4

Total Mated Length: 65.7mm

A.

Part No: 12160893 Connector 1F 34.0L x 24.3H x 12.8W Black PA6 See Page 2.62

D.

Part No: 12160894 Connector 1M (Clip SlotSelf Locking) 46.4L x 24.7H x 15.8W Black PA6 See Page 2.63

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12160895 TPA 2 Md. Gray PA6

Description: Number Req: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.64

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

800
Metri-Pack Series

D C C D E C
H: 26.2 H: 25.5 W: 31.0 L: 34.0

A
W: 64.0 H: 25.5 L: 46.4

W: 31.0 L: 34.0

Total Mated Length: 65.8mm

A.

Part No: 12092399 Connector 3F 34.0L x 25.5H x 31.0W Lt. Gray PA66 HS IM See Page 2.62

E.

Part No: 12110698 Connector 6M (Clip SlotSelf Locking) 46.4L x 26.2H x 64.0W Black PA66 HS IM See Page 2.63

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 12092400 Connector 3F 34.0L x 25.5H x 31.0W Black PA66 HS IM See Page 2.62

Description: Size: Color: Material: Terminals:

C.

Part No: 12092401 TPA 4 Blue PA66 HS IM

Description: Number Req: Color: Material:

D.

Part No: 12052834 CPA 2 Green PP

Description: Number Req: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.65

Metri-Pack Series

Metri-Pack Series

2.66

http://connectors.delphi.com

Metri-Pack Series

Mixed

U
N
SE

SE

AL

AL

Available in device and in-line connections for vehicle applications, Metri-Pack Mixed Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for combination low energy and high current applications that do not require environmental protection, Metri-Pack Mixed Series products are extremely versatile.

S
E

L EA ED

ALE

Available in device and in-line connections for underhood vehicle applications, Metri-Pack Mixed Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack Mixed Series sealed systems are ideally suited for combination, low-energy electronic, and high current applications that require protection from environmental hazards.

Mixed Metri-Pack Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) Both low and high voltage circuit capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.67

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Mixed
Metri-Pack Series

Unsealed System Application Information


Terminal TPA Terminal
100

2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

Cable

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0 25

5.0

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

Cable

CABLE RANGE (mm2):

Female Connector

Male Connector

TPA

...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

280 Female Terminals Unsealed


Part # 12015858 12129494 12066214 12034046 12052217 12162597* 12162595* 12162596* Cable Range (mm2) 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin Tin

Female Terminals

*Thin StockElectrical current restrictions may apply.

480 Female Terminals Unsealed


Part # 12084595 12052221 12124304 12015860 12052219 12020366 Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 2.0-1.0 (1 Reqd.) 0.80-0.50 (1 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

Female Connector

630 Female Terminals Unsealed


Part # 12084590 12052224 12084596 12015870 12015869 12020035 12052222 Cable Range (mm2) 5.0-3.0 3.0 5.0-3.0 (2 Reqd.) 2.0-1.0 0.80-0.50 0.80-0.50 (2 Reqd.) 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

Mixed Metri-Pack Female Connector Unsealed


# Cavities 3 Connector 12020014 Color Black Material PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.68

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

Mixed

Unsealed System Application Information


4 8 0 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC )

TEMPERATURE RISE (OC )

100 80 60 40 20 0 0

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0 3.0 2.0 1.0 0.80 0.50

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8
CENTERLINE SPACING

VOLTAGE DROP:

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminals

280

480

280 Male Terminals Unsealed


Part # 12084586 12129498 12020116 12034047 12066271 12020782 Cable Range (mm2) 5.0-3.0 3.0-2.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

Male Connector

480 Male Terminals Unsealed


Part # Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper

Mixed Metri-Pack Male Connector Unsealed


# Cavities 3 Connector 12045681 Color Black Material PA66 HS IM

12033820 12052827 12020120 12020119 12066269 12020784

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female connections for device applications, see page 2.76.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.69

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Mixed
Metri-Pack Series

A
H: 17.4 H: 14.5 W: 25.5 L: 27.6

W: 27.9

L: 39.1

Total Mated Length: 55.6mm

A.

Part No: 12020014*

B.

Part No: 12045681*

Description: Connector 3F Size: 27.6L x 14.5H x 25.5W Color: Black Material: PA66 HS IM Terminals: See Page 2.68 *Hinged secondary lock.

Description: Connector 3M (Clip Slot) Size: 39.1L x 17.4H x 27.9W Color: Black Material: PA66 HS IM Terminals: See Page 2.69 *Hinged secondary lock.

KEY: 280 SERIES 480 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.70

http://connectors.delphi.com

Metri-Pack Series

http://connectors.delphi.com

2.71

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

Mixed
Metri-Pack Series

Sealed System Application Information


1 5 0 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

TEMPERATURE RISE (OC)

100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.50 0.80

20 15 10 5 0 25 50 75

1.0 0.80 0.50

100 80 60 40 20 0 0

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0 25

5.0

3.0 2.0 1.0 0.80 0.50

100
O

125

AMBIENT TEMPERATURE ( C )

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

... <10.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5
CENTERLINE SPACING

VOLTAGE DROP:

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

TPA (Terminal Position Assurance) 150 280 480 630

150 Female Terminals Sealed


Part # 12048074 12084200 12160223 12160222
Cable Range (mm2)

Material Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper

Plating Tin Tin Silver/Nickel Silver/Nickel

1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35

Cable Seals

280 Female Terminals Sealed


Part # 12077413 12129493 12077411 12084201
Cable Range (mm2)

Female Terminals

Material Tin Brass Tin Brass Tin Brass Tin Brass

Plating Tin Tin Tin Tin Female Connector Assembly Plating Tin Tin Tin

3.0 3.0-2.0 1.0-0.80-0.50 0.50-0.35

480 Female Terminals Sealed


Part # 12052139 12048451 12048450 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass

Mixed Metri-Pack Female Connector Assembly Sealed


# Cavities Conn. Asm. Color Black Material PA66 HS IM TPA 12052486 7 12059472

630 Female Terminals Sealed


Part # 12052456 12052455 12052457 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.72

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Mixed

Sealed System Application Information


4 8 0 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC )

TEMPERATURE RISE (OC )

100 80 60 40 20 0 0

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0 3.0 2.0 1.0 0.80 0.50

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV

..... <3.0mV/amp CENTERLINE SPACING (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8

VOLTAGE DROP:

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance)

Cable Seals TPA (Terminal Position Assurance) Male Terminals

150

480

Male Connector

150 Male Terminals Sealed


Part # 12045773 12077628 Cable Range (mm2) 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Plating Tin Tin

480 Male Terminals Sealed Mixed Metri-Pack Male Connector Sealed


# Cavities Connector 7 12052200 Color Black Material PA66 HS IM TPA 12052199 Part # 12052172 12065197 12065196 Cable Range (mm2) 5.0 3.0 2.0-1.0 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Female connections for device applications, see pages 2.77 and 2.78.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.73

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

Mixed
Metri-Pack Series

Cross Sectional View


Terminal TPA Connector Seal Terminal TPA

Cable

Cable

Male Connector
Cable Seal

Cable Seal

Female Connector Assembly

150 Metri-Pack Cable Seals


Reel Part# 12052924 12089442 12052925 12124669 Loose Part# 15324973 15324976 15324974 15324975 Cable Dia. 2.85-2.03 2.15-1.60 1.70-1.29 1.009-0.995 Material Color Silicone Silicone Silicone Silicone Dk. Red White Blue Tan

150 Metri-Pack Cavity Plug*


Part # 12059168 Cavity Inside Diameter 5.2mm Material Silicone Color Dk. Red
*Cavity plugs seal unused female and male cavities.

280 Metri-Pack Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 15324981 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple Dk. Red

280 Metri-Pack Cavity Plug*


Part # 12010300 Cavity Inside Diameter 6.7mm Material Silicone Color Green
*Cavity plugs seal unused female and male cavities.

480 Metri-Pack Cable Seals


Reel Part # 12065703 12052453 12052452 12048433 12052931 12162068 Loose Part # 15324987 15324990 15324989 15324988 15324991 15324992 Cable Dia. 5.16-4.40 4.50-3.61 3.76-2.81 2.85-2.01 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Orange Purple Red White Yellow Pink

480 Metri-Pack Cavity Plug*


Part # 12066082 Cavity Inside Diameter 8.5mm Material Silicone Color Green
*Cavity plugs seal unused female and male cavities.

630 Metri-Pack Cable Seals


Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 15324993 15324996 15324994 15324995 15324997 Cable Dia. 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.40-1.65 Material Color Silicone Silicone Silicone Silicone Silicone Green Blue Lt. Gray Dk. Red Tan

630 Metri-Pack Cavity Plug*


Part # 12059255 Cavity Inside Diameter 9.8mm Material Silicone Color Green
*Cavity plugs seal unused female and male cavities.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.7 4

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Mixed
Metri-Pack Series
2.75

E B

A
H: 31.5 H: 33.5

W: 35.0 L: 31.0 W: 35.0

L: 53.8

Total Mated Length: 69.3mm

A.

Part No: 12059472 Connector Assembly 7F 31.0L x 33.5H x 35.0W Black PA66 HS IM See Page 2.72 See Page 2.74

C.

Part No: 12052200 Connector 7M (Clip Slot) 53.8L x 31.5H x 35.0W Black PA66 HS IM See Page 2.73 See Page 2.74

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12052486 TPA Md. Gray PA66 HS IM

D.

Part No: 12052199 TPA Black PA6

Description: Color: Material:

Description: Color: Material:

E.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

KEY: 150 SERIES 480 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Mixed Device Connections


Metri-Pack Series
D B

F C A

H: 22.0

E
W: 30.0 H: 18.2

L: 23.0

A.

Part No: 12129842 Connector 6F 23.0L x 22.0H x 30.0W Natural PA66 HS IM See Page 2.68 Switch

G
W: 37.4 L: 23.0

Description: Size: Color: Material: Terminals: Typical App:

E.

Part No: 12162229 (Black) 12110075 (Cream)*

B.

Part No: 12162301 TPA Lt. Gray PA66 HS IM

Description: Color: Material:

Description: Connector 6F Size: 23.0L x 18.2H x 37.4W Material: PA66 HS IM Terminals: See Page 2.68 Typical App: Switch *Reversed locking feature.

C.

Part No: 12162300 TPA Blue PA66 HS IM

Description: Color: Material:

F.

Part No: 12162300 TPA Blue PA66 HS IM

Description: Color: Material:

D.

Part No: 12052834 CPA Green PP

Description: Color: Material:

G.

Part No: 12162299 TPA Md. Gray PA66 HS IM

Description: Color: Material:

H.

Part No: 12052834 CPA Green PP

Description: Color: Material:

KEY: 280 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

KEY: 280 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.76

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Mixed Device Connections


Metri-Pack Series
2.77

B A E D
H: 21.8

W: 29.7 L: 31.3

H: 40.0

A.

Part No: 12124898 Connector Assembly 4F 31.3L x 21.8H x 29.7W Black PBT See Page 2.72 See Page 2.74 Alternator
W: 40.4 L: 32.0

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

C.

Part No: 12052287 Connector Assembly 5F 32.0L x 40.0H x 40.4W Black PA66 HS IM See Page 2.72 See Page 2.74 Switch

B.

Part No: 12045897 Secondary Lock Natural PBT

Description: Color: Material:

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

D.

Part No: 12052290 TPA Black PA66 HS IM

Description: Color: Material:

E.

Part No: 12020833 CPA Gray PBT

Description: Color: Material:

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

KEY: 280 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

Mixed Device Connections


Metri-Pack Series

H: 26.8

W: 34.2 L: 30.5

A.

Part No: 12186347 Connector Assembly 6F 30.5L x 26.8H x 34.2W Md. Gray PA66 HS IM See Page 2.72 See Page 2.74 Wiper Motor

Description: Size: Color: Material: Terminals: Seals/Plugs: Typical App:

B.

Part No: 12129124 TPA Lt. Gray PA66 HS IM

Description: Color: Material:

C.

Part No: 12052834 CPA Green PP

Description: Color: Material:

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.78

http://connectors.delphi.com

Metri-Pack Series

Junction Systems

U
N
SE

SE

AL

AL

Available in pass-through and in-line connections, Metri-Pack Junction System Series connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Ideally suited for combination low energy and high current applications that do not require environmental protection, MetriPack Junction System Series products are extremely versatile.

S
E

L EA ED

ALE

Available in pass-through and in-line connections for underhood vehicle applications, Metri-Pack Junction System Series sealed connectors can meet or exceed the requirements for most marine, appliance, and industrial control applications. Metri-Pack Junction Series sealed systems are ideally suited for combination, low-energy electronic, and high current applications that require protection from environmental hazards.

Metri-Pack Junction Features


Terminal Position Assurance (TPA) Bolt assisted connector to connector lock Both low and high voltage circuit capability Excellent resistance to temperature, chemicals and abrasion -40C to 125C temperature range

http://connectors.delphi.com

2.79

Metri-Pack Series

E
D

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Junction Systems
Metri-Pack Series

Female Unsealed System

Secondary Lock

Female Terminals

Secondary Lock

Female Connector

Junction Systems Female Connectors Unsealed


# Cavities 42way: 42 56way: 56 Connector 15492518 15492672 Color Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM 14% GF Secondary Lock 12015510 12015511 15324764 12047751 116way: 116 15492622

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.80

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

Junction Systems

Male Unsealed System


Secondary Lock

Male Terminals

Secondary Lock

Male Connector Assembly

Stabilizer

Junction Systems Male Connector Assemblies Unsealed


# Cavities 42way: 25 : 17 56way: 56 Conn. Asm. Color 15492519 12020629 15492558 Black Black Md. Gray Black Material PA66 HS IM PA66 HS IM PA66 HS IM PPE Secondary Stabilizer Lock 12015510 12015511 15324764 15402131 12162412 12162413 12186869 12124732

116way: 116 15492657

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.81

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Junction Systems
Metri-Pack Series

Unsealed System Application Information


1 5 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.50 0.80

2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 100

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0 25

5.0

0.80 0.50

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

... <10.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5
CENTERLINE SPACING

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

150 Series Female Terminals Unsealed


Part # 12047767 12064971 Cable Range (mm2) 1.0-0.80 0.50-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin

480 Series Female Terminals Unsealed


Part # 12084595 12052221 12124304 12015860 12052219 12020366 Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 2.0-1.0 (1 Reqd.) 0.80-0.50 (1 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

280 Series Female Terminals Unsealed


Part # 12015858 12129494 12034046 12052217 12162597* 12162595* 12162596* Cable Range (mm2) 5.0-3.0 3.0-2.0 0.80-0.50 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

630 Series Female Terminals Unsealed


Part # 12084590 12052224 12084596 12015870 12015869 12020035 12052222 Cable Range (mm2) 5.0-3.0 3.0 5.0-3.0 (2 Reqd.) 2.0-1.0 0.80-0.50 0.80-0.50 (2 Reqd.) 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

* Thin StockElectrical current restrictions may apply.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.82

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

Junction Systems

Unsealed System Application Information


4 8 0 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC )

TEMPERATURE RISE (OC )

100 80 60 40 20 0 0

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0 3.0 2.0 1.0 0.80 0.50

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV

..... <3.0mV/amp CENTERLINE SPACING (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8

VOLTAGE DROP:

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

150 Series Male Terminals Unsealed


Part # 12047581 12059894 Cable Range (mm ) 0.80-0.50 0.50-0.35
2

480 Series Male Terminals Unsealed


Part # 12033820 12052827 12020120 12020119 12066269 12020784 Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper

Material Tin Brass Tin Brass

Plating Tin Tin

280 Series Male Terminals Unsealed


Part # 12084586 12129498 12020116 12034047 12066271 12020782 Cable Range (mm2) 5.0-3.0 3.0-2.0 1.0 0.80-0.50 0.50-0.35 0.35 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

630 Series Male Terminals Unsealed


Part # 12066493 12052826 12020365 12020126 12020125 12033972 12066454 Cable Range (mm2) 5.0-3.0 3.0 3.0 (2 Reqd.) 2.0-1.0 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper Tin over Copper

0.80-0.50 (2 Reqd.) Tin Brass

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.83

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Junction Systems
Metri-Pack Series

C A C F
H: 63.0

H: 63.8 H: 83.8 W: 70.6 L: 46.6 W: 109.0

G B

L: 43.7

B
Total Mated Length: 73.4mm
W: 28.8

L: 46.6

A.

Part No: 15492518 Connector Assembly 42F 43.7L x 83.8H x 109.0W Black PA66 HS IM See Page 2.82 Available with Grease Covers 12015513 and 12033602

D.

Part No: 15492519 Connector Assembly 25M 46.6L x 63.0H x 70.6W Black PA66 HS IM See Page 2.83

Description: Size: Color: Material: Terminals: Note:

Description: Size: Color: Material: Terminals:

E.

Part No: 12020629 Connector 17M 46.6L x 63.8H x 28.8W Black PA66 HS IM See Page 2.83 Available with Grease Cover 12033601

B.

Part No: 12015511 Secondary Lock 2 Blue PBT

Description: Number Req: Color: Material:

Description: Size: Color: Material: Terminals: Note:

C.

Part No: 12015510 Secondary Lock 2 Natural PBT

F.

Part No: 12162412 Stabilizer Natural Mylar

Description: Number Req: Color: Material:

Description: Color: Material:

G.

Part No: 12162413 Stabilizer Natural Mylar

Description: Color: Material:

KEY: 280 SERIES 480 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.84

http://connectors.delphi.com

Metri-Pack Series

U
N
SE

SE

AL

E
D

AL

Junction Systems
B A B C

H: 60.8

H: 53.9

W: 88.8 W: 70.9 L: 24.0 L: 40.0

Total Mated Length: 60.4mm

A.

Part No: 15492672 Connector Assembly 56F 24.0L x 53.9H x 88.8W Black PA66 HS IM See Page 2.82

C.

Part No: 15492558 Connector Assembly 56M 40.0L x 60.8H x 70.9W Md. Gray PA66 HS IM See Page 2.83

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals:

B.

Part No: 15324764 Secondary Lock 4 Blue PBT

D.

Part No: 12186869 Stabilizer Natural Mylar

Description: Number Req: Color: Material:

Description: Color: Material:

KEY: 280 SERIES 480 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.85

Metri-Pack Series

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

Junction Systems
Metri-Pack Series

D B C A E

H: 61.4

H: 65.1

W: 72.2 W: 108.8

L: 26.2

Total Mated Length: 60.4mm

L: 43.6

C. A.
Part No: 15492622 Connector Assembly 116F 26.2L x 65.1H x 108.8W Black PA66 HS IM 14% GF See Page 2.82

Part No: 15492657 Connector Assembly 116M 43.6L x 61.4H x 72.2W Black PPE See Page 2.83 See product print for assembly information

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material: Terminals: Note:

D.

Part No: 15402131 Secondary Lock 2 Blue PBT

B.

Part No: 12047751 Secondary Lock 2 Natural PBT

Description: Number Req: Color: Material:

Description: Number Req: Color: Material:

E.

Part No: 12124732 Stabilizer Natural Mylar

Description: Color: Material:

KEY: 150 SERIES 280 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.86

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Junction Systems
Metri-Pack Series
Secondary Lock

Female Sealed System

Cable Seals

Secondary Lock Female Terminals

Female Connector Assembly

Junction Systems Female Connector Assemblies Sealed


# Cavities Conn. Asm. Color 30 36 38 78 15492567 15492591* 15492642 15492601 Black Black Black Black Material PBT PBT PA66 14% GF HS IM & PA66 15% GF + MD 25% HS PA66 HS 33% GF Secondary Lock 12066050 12064835 12129669 12129214

*Note: 15492591 (F) is unsealed for use in a protected environment.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.87

S
E

L EA ED

Metri-Pack Series

ALE

Junction Systems
Metri-Pack Series

Male Sealed System


Cable Seals Secondary Lock Male Terminals

Secondary Lock

Male Connector Assembly


Connector Seal

Stabilizer

Junction Systems Male Connector Assemblies Sealed


# Cavities 30 36 38 78 Conn. Asm. Color 12160959 15492562 12191487 15498985 Black Black Material PBT PBT Secondary Stabilizer Lock 12065848 12064834 15317352 12162573 Shroud Connector Seal 13577943 12065849 12066590 12064837 12161191 12129672 12162527

Dk.Gray PA66 12129670 HS IM 14% GF Black PA66 HS 33% GF 12129213

Shroud

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.88

http://connectors.delphi.com

Metri-Pack Series

http://connectors.delphi.com

2.89

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

Junction Systems
Metri-Pack Series

Sealed System Application Information


1 5 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.50 0.80

2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 100

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0 25

5.0

0.80 0.50

80 60 40 20 0 0

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

....... 0.35-1.0 CURRENT RANGE (AMPS): ........ 0-14 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV

<10.0mV/amp CENTERLINE SPACING (mm): ............ ............. Connector Dependent BLADE WIDTH (mm): ................. 1.5

VOLTAGE DROP: .....

CABLE RANGE (mm2):

....... 0.35-5.0 ........ 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ....... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ............ ............. Connector Dependent BLADE WIDTH (mm): ................. 2.8

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

150 Series Female Terminals Sealed


Part # 12048074 12084200 12160223 12160222 Cable Range (mm2) 1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35 Material Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper Plating Tin Tin Silver/Nickel Silver/Nickel

480 Series Female Terminals Sealed


Part # 12052139 12048451 12048450 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

280 Series Female Terminals Sealed


Part # 12077413 12129493 12077411 12084201 12176387 12176388 12176389 Cable Range (mm2) 3.0 3.0-2.0 1.0-0.80-0.50 0.50-0.35 5.0 3.0-2.0 1.0-0.80 Material Tin Brass Tin Brass Tin Brass Tin Brass Beryllium Copper Beryllium Copper Beryllium Copper Plating Tin Tin Tin Tin Silver/Nickel Silver/Nickel Silver/Nickel

630 Series Female Terminals Sealed


Part # 12052456 12052455 12052457 Cable Range (mm2) 5.0-3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

280 Tangless Series Female Terminals Sealed


Part # 12110853 12129409 12110845* 12110847* 12110846* Cable Range (mm2) 5.0-3.0 2.0 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin

Use for Part No. 15492642 (Shown on Page 2.95)


* Thin StockElectrical current restrictions may apply.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.90

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Junction Systems

Sealed System Application Information


4 8 0 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

TEMPERATURE RISE (OC )

TEMPERATURE RISE (OC )

100 80 60 40 20 0 0

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

0.50 0.80 1.0 2.0 3.0 5.0

50 40 30 20 10 0

5.0 3.0 2.0 1.0 0.80 0.50

3.0 2.0 1.0 0.80 0.50

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

10 20 30 40 CURRENT (AMPS)

50

25 50 75 100 125 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

...... 0.35-5.0 CURRENT RANGE (AMPS): ....... 0-42 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8
CENTERLINE SPACING

VOLTAGE DROP:

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-46 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

..... <3.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 6.3
CENTERLINE SPACING

VOLTAGE DROP:

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

150 Series Male Terminals Sealed


Part # 12045773 12077628 Cable Range (mm2) 0.80-0.50 0.50-0.35 Material Tin Brass Tin Brass Plating Tin Tin

480 Series Male Terminals Sealed


Part # 12052172 12065197 12065196 Cable Range (mm2) 5.0 3.0 2.0-1.0 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

280 Series Male Terminals Sealed


Part # 12048254 12129497 12048159 12124977 Cable Range (mm ) 3.0 3.0-2.0 0.80-0.50 0.50-0.35
2

630 Series Male Terminals Sealed


Part # 12064736 12064737 12064735 12064734 Cable Range (mm2) 5.0 3.0 2.0-1.0 0.80-0.50 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

Material Tin Brass Tin Brass Tin Brass Tin Brass

Plating Tin Tin Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.91

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

Junction Systems
Metri-Pack Series

Sealed System Cable Seals & Cavity Plugs


150 Metri-Pack Cable Seals
Reel Part # 12052924 12089442 12052925 12124669 Loose Part # 15324973 15324976 15324974 15324975 Cable Dia. 2.85-2.03 2.15-1.60 1.70-1.29 1.009-0.995 Material Color Silicone Silicone Silicone Silicone Dk. Red White Blue Tan

150 Metri-Pack Cavity Plug*


Part # 12059168 Cavity Inside Diameter 5.2mm Material Silicone Color Dk. Red

*Cavity plugs seal unused female and male cavities.

280 Metri-Pack Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 15324981 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple Dk. Red

280 Metri-Pack Cavity Plug*


Part # 12010300 Cavity Inside Diameter 6.7mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

480 Metri-Pack Cable Seals


Reel Part # 12065703 12052453 12052452 12048433 12052931 12162068 Loose Part # 15324987 15324990 15324989 15324988 15324991 15324992 Cable Dia. 5.16-4.40 4.50-3.61 3.76-2.81 2.85-2.01 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Orange Purple Red White Yellow Pink

480 Metri-Pack Cavity Plug*


Part # 12066082 Cavity Inside Diameter 8.5mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

630 Metri-Pack Cable Seals


Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 15324993 15324996 15324994 15324995 15324997 Cable Dia. 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.40-1.65 Material Color Silicone Silicone Silicone Silicone Silicone Green Blue Lt. Gray Dk. Red Tan

630 Metri-Pack Cavity Plug*


Part # 12059255 Cavity Inside Diameter 9.8mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.92

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Junction Systems
Metri-Pack Series
L: 43.7

A
H: 52.4 H: 52.4

D
W: 94.4

B
L: 46.0

W: 101.0

F
H: 73.0 L: 44.8

W: 115.0

C.

Part No: 12160959 Connector Assembly 30M 43.7L x 52.4H x 101.0W Black PBT See Page 2.91 See Page 2.92 Wire dress cover 12066129 is available.

Total Mated Length: 82.4mm

A.

Part No: 15492567 Connector Assembly 30F 46.0L x 52.4H x 94.4W Black PBT See Page 2.90 See Page 2.92

Description: Size: Color: Material: Terminals: Seals/Plugs: Note:

Description: Size: Color: Material: Terminals: Seals/Plugs:

D. Part No: 12065848


Description: Number Req: Color: Material: Secondary Lock 2 Blue PBT

B.

Part No: 12066050 Secondary Lock 2 Natural PBT

E.

Part No: 12065849 Connector Seal Green Silicone

Description: Number Req: Color: Material:

Description: Color: Material:

F.

Part No: 13577943 Pass-Through Shroud 44.8L x 73.0H x 115.0W Black PBT 30% GF Body mount shroud 12065847 is available.

Description: Size: Color: Material: Note:

KEY: 280 SERIES 480 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.93

S
E

L EA ED

Metri-Pack Series

ALE

Junction Systems
Metri-Pack Series

H: 57.2

D B A
H: 59.0

E
W: 98.4 W: 110.0

F B
L: 33.0 H: 73.0

D
L: 70.5

L: 43.8 W: 123.1

Total Mated Length: 88.9mm

C. A.
Part No: 15492591 Connector Assembly 36F (Unsealed) 33.0L x 59.0H x 98.4W Black PBT See Page 2.82 for Unsealed terminals Description: Size: Color: Material: Terminals:

Part No: 15492562 Connector Assembly 36M 70.5L x 57.2H x 110.0W Black PBT See Page 2.91 See Page 2.92

Description: Size: Color: Material: Terminals: Seals/Plugs:

B.

Part No: 12064835 Secondary Lock 2 Natural PBT

D.

Part No: 12064834 Secondary Lock 2 Blue PBT

Description: Number Req: Color: Material:

Description: Number Req: Color: Material:

E.

Part No: 12064837 Connector Seal Green Silicone

Description: Color: Material:

F.

Part No: 12066590 Sliding Shroud 43.8L x 73.0H x 123.1W Black PBT 30% GF

Description: Size: Color: Material:

KEY: 150 SERIES 280 SERIES 480 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.94

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

Junction Systems
Metri-Pack Series
2.95
D

A
H: 60.1

E
H: 60.1

W: 99.4

D
W: 106.0 L: 41.7

B
L: 45.5

H: 80.0

C.

Part No: 12191487 Connector 38M 41.7L x 60.1H x 106.0W Dk. Gray PA66 HS IM 14% GF See Page 2.91 See Page 2.92

Description: Size: Color: Material: Terminals: Seals/Plugs:


W: 120.0 L: 45.3

D.

Part No: 12129670 Secondary Lock 2 Natural PBT

Total Mated Length: 85.3mm

Description: Number Req: Color: Material:

A.

Part No: 15492642 Connector Assembly 38F 45.5L x 60.1H x 99.4W Black PA66 14% GF HS IM & PA66 15% GF + MD 25% HS See Page 2.90 - 280 Tangless See Page 2.90 - 630 Series See Page 2.92

E.

Part No: 12129672 Connector Seal Green Silicone

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Color: Material:

F.

Part No: 15317352 Stabilizer Natural Mylar

Description: Color: Material:

B.

Part No: 12129669 Secondary Lock 2 Natural PBT

G.

Part No: 12161191 Pass-Through Shroud 45.3L x 80.0H x 120.0W Black PBT 15% GF Body mount shroud 12160809 is available.

Description: Number Req: Color: Material:

Description: Size: Color: Material: Note:

KEY:

280 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

S
E

L EA ED

Metri-Pack Series

ALE

Junction Systems
Metri-Pack Series
B A
H: 66.6

C
H: 66.6

E
W: 106.0

B
L: 56.5

F
W: 112.8

E
H: 62.6

L: 67.2

W: 179.9

Total Mated Length: 122.6mm

L: 50.2

C. A.
Part No: 15492601 Connector Assembly 78F 56.5L x 66.6H x 106.0W Black PA66 HS 33% GF See Page 2.90 See Page 2.92 Description: Size: Color: Material: Terminals: Seals/Plugs:

Part No: 15498985 Connector Assembly 78M 67.2L x 66.6H x 112.8W Black PA66 HS 33% GF See Page 2.91 See Page 2.92

Description: Size: Color: Material: Terminals: Seals/Plugs:

D.

Part No: 12129213 Secondary Lock 2 Blue PBT

B.

Part No: 12129214 Secondary Lock 2 Natural PBT

Description: Number Req: Color: Material:

Description: Number Req: Color: Material:

E.

Part No: 12162573 Stabilizer 2 Natural Mylar

Description: Number Req: Color: Material:

F.

Part No: 12162527 Sliding Shroud 50.2L x 62.6H x 179.9W Black PBT

Description: Size: Color: Material:

KEY: 150 SERIES 280 SERIES 630 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.96

http://connectors.delphi.com

Metri-Pack Series

Header

U
N
SE

SE

AL

AL

The Metri-Pack 280 Series unsealed electronic header is a versatile, and extremely rugged system designed to meet customers power circuit needs. This system offers the combination of excellent low energy electronic circuits and power circuit capability in a single connection.

S
E

L EA ED

ALE

The Metri-Pack 150 Series sealed electronic header is a rugged system designed for severe underhood environments. This system offers the combination of excellent low energy electronic circuits and power circuit capability in a single connection. Metri-Pack 150 Series sealed header systems are ideally suited for critical, low-energy electronic applications that require protection from environmental hazards.

Metri-Pack Features Header


Terminal Position Assurance (TPA) 14 Amps continuous maximum current rating for 150 Metri-Pack Series 30 Amps continuous maximum current rating for 280 Metri-Pack Series Low energy, low voltage capability Small overall dimensions Bolt assist connector to connector lock -40C to 125C temperature range

http://connectors.delphi.com

2.97

Metri-Pack Series

E
D

S
E

L EA ED

Metri-Pack Series

ALE

150 Header
Metri-Pack Series

Cross Sectional View


Terminal Connector Seal Terminal

Cable

Cable Seal

Female Connector Assembly

Male Header Connector Assembly

Seals

Female Connector Assembly


Female Terminal

150 Pull-to-Seat Female Terminals Sealed


Part # 12089290 12103881 12110236 Cable Range (mm2) 0.50-0.35 1.0-0.80 1.0-0.80-0.50 Material Silicon Bronze Silicon Bronze Beryllium Copper Plating Tin Tin Tin

150 Metri-Pack Female Connector Assemblies Sealed*


# Cavities 18way: 18 30way: 30 48way: 18 : 30 60way: 30 : 30 Connector Assembly 15492546 15492553 15492546 15492542 15492542 15492543 Color Black Gray Black Black Black Black Material PBT 30% GF PET 30% GF PBT 30% GF PET 30% GF PET 30% GF PET 30% GF

*Multiple cable seal is included in connector assembly.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.98

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150 Header

Sealed System Application Information


1 5 0 Series Terminals T i n P l a te d
CABLE RANGE (mm2):

....... 0.35-1.0 ........ 0-14


TEMPERATURE RISE (OC)
100 80 60 40 20 0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........... -40 to 125 ....... <10mV/amp ............

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm):

............. Connector Dependent


BLADE WIDTH (mm):

10

15

20

CURRENT (AMPS)

................. 1.5

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Header Connector Assembly


12065266 12034413

150 Metri-Pack Male Header Connector Assemblies Sealed


Pins 18 30 48 60 Connector 12040923 12048453 12052130 12034396 Color Black Gray Black Black Material PET 30% GF PET 30% GF PET 30% GF PET 30% GF

Cable Seal Plugs


Part # 12065266 12034413 Cable Seal Hole Material Diameter (mm) 1.85-1.65 1.85-1.10 PA6 PA6 Color Type Md. Gray Machine Insertion Black Hand Insertion

Terminals Included in Male Header.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Overall mated length varies with bolt measurement. Inner connector seal included in Male Header Connector Assemblies where applicable.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.99

Metri-Pack Series

S
E

L EA ED

Metri-Pack Series

ALE

150 Header
Metri-Pack Series

B A
H: 37.2

H: 25.1

W: 59.8 W: 70.0 L: 26.1

Total Mated Length: 58.8mm

L: 39.5

A.

Part No: 15492553 Connector Assembly 30F 26.1L x 25.1H x 59.8W Gray PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

B.

Part No: 12048453 Connector Assembly 30M 39.5L x 37.2H x 70.0W Gray PET 30% GF Shipping cover 12040542 included.

Description: Size: Color: Material: Terminals: Plugs:

Description: Size: Color: Material: Note:

C.

Part No: 12048456 Flange Seal Green Silicone

Description: Color: Material:

E D
H: 37.2

H: 25.4

W: 44.3 L: 26.1 W: 54.0

Total Mated Length: 57.5mm

L: 39.5

D.

Part No: 15492546 Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

E.

Part No: 12040923 Connector Assembly 18M 39.5L x 37.2H x 54.0W Black PET 30% GF Shipping cover 12040940 included.

Description: Size: Color: Material: Terminals: Plugs:

Description: Size: Color: Material: Note:

F.

Part No: 12040938 Flange Seal Green Silicone

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.100

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150 Header
Metri-Pack Series
L: 39.5 W: 44.3 L: 26.1

C A
H: 37.2

H: 25.4

B
L: 26.1

W: 59.8

W: 114.0 H: 25.4

Total Mated Length: 57.8mm

A.

Part No: 15492542 Connector Assembly 30F 26.1L x 25.4H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

C.

Part No: 12052130 Connector Assembly 48M 39.5L x 37.2H x 114.0W Black PET 30% GF Shipping covers 12040940 and 12040542 included.

Description: Size: Color: Material: Terminals: Plugs:

Description: Size: Color: Material: Note:

B.

Part No: 15492546 Connector Assembly 18F 26.1L x 25.4H x 44.3W Black PBT 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

D.

Part No: 12052131 Flange Seal Green Silicone

Description: Size: Color: Material: Terminals: Plugs:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.101

S
E

L EA ED

Metri-Pack Series

ALE

150 Header
Metri-Pack Series

A
H: 37.2

H: 25.1

B
L: 26.1

W: 59.8

W: 130.0 H: 25.1

D
W: 59.8 L: 26.1

L: 39.5

Total Mated Length: 57.8mm

A.

Part No: 15492542 Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

C.

Part No: 12034396 Connector Assembly 60M 39.5L x 37.2H x 130.0W Black PET 30% GF Shipping cover 12040542 (2 Reqd.) included

Description: Size: Color: Material: Terminals: Plugs:

Description: Size: Color: Material: Note:

B.

Part No: 15492543 Connector Assembly 30F 26.1L x 25.1H x 59.8W Black PET 30% GF See Page 2.98, 150 Pull-To-Seat Female See Page 2.99, Cable Seal Plugs

D.

Part No: 12040780 Flange Seal Green Silicone

Description: Size: Color: Material: Terminals: Plugs:

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.102

http://connectors.delphi.com

Metri-Pack Series

S
E

L EA ED

ALE

150 Header
Metri-Pack Series
L: 26.8

B A C

H: 21.5

H: 28.4

W: 42.2 L: 26.0 W: 40.5

Total Mated Length: 46.7mm

A.

Part No: 12065425 Connector Assembly 10F 26.0L x 28.4H x 42.2W Black PA66 HS IM See below, 150 Female Push to Seat See below, 150 Metri-Pack

C.

Part No: 12160446 Connector Assembly 10M 26.8L x 21.5H x 40.5W Black PBT 30% GF Sealing Shroud and Locking Feature for Connector Assembly must be designed into mating device housing.

Description: Size: Color: Material: Terminals: Seals/Plugs:

Description: Size: Color: Material: Note:

B.

Part No: 12177082 TPA Md. Gray PA66 HS IM

Description: Color: Material:

150 Female Terminals Sealed


Part # 12048074 12084200 12160223 12160222 Cable Range (mm2) Material 1.0-0.80-0.50 0.50-0.35 1.0-0.80 0.50-0.35 Silicon Bronze Silicon Bronze Beryllium Copper Beryllium Copper Plating Tin Tin Silver/Nickel Silver/Nickel

150 Metri-Pack Cavity Plug*


Part # 12059168 Cavity Inside Diameter 5.2mm Material Silicone Color Dk. Red

150 Metri-Pack Cable Seals


Reel Part # 12052924 12089442 12052925 12124669 Loose Part # 15324973 15324976 15324974 15324975 Cable Dia. 2.85-2.03 2.15-1.60 1.70-1.29 1.009-0.995 Material Color Silicone Silicone Silicone Silicone Dk. Red White Blue Tan

*Cavity plugs seal unused female and male cavities.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.103

U
N
SE

SE

AL

Metri-Pack Series

E
D

AL

280 Header
Metri-Pack Series

Cross Sectional View


Terminal Terminal

TPA

Female Connector

Male Header Connector Assembly

TPA (Terminal Position Assurance)

CPA (Connector Position Assurance)

280 Tangless Female Terminals Unsealed


Part # 12129425 12129663 12129424 12110842* 12110844* 12110843* 12129061* Cable Range (mm2) 5.0-3.0 3.0 2.0-1.0 3.0-2.0 1.0-0.80 0.50-0.35 2.0-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

Female Terminal

Female Connector

*Thin StockElectrical current restrictions apply.

280 Metri-Pack Female Connector Unsealed


# Cavities Connector 4 12052856 Color Black Material PA66 HS IM TPA 15324456

280 Female Terminals Unsealed


Part # 12015858 12129494 12034046 12052217 12162597* 12162595* 12162596* Cable Range (mm2) 5.0-3.0 3.0-2.0 0.80-0.50 0.50-0.35 3.0-2.0 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

280 Metri-Pack Flexlock Female Connector Unsealed


# Cavities Connector 8 12110626 Color Lt. Gray Material PA66 HS IM TPA 15324332
Use p/n 15357040 to mate to audio ampliers.

*Thin StockElectrical current restrictions apply.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.104

http://connectors.delphi.com

Metri-Pack Series

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280 Header

Unsealed System Application Information


2 8 0 S e ri e s Te rm i n a l s T i n P l a t e d
MAXIMUM CURRENT (AMPS)
CABLE RANGE (mm2):

...... 0.35-5.0
TEMPERATURE RISE (OC)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 60 40 20 0 0 10 20 30 40 CURRENT (AMPS) 50 5.0 0.50 0.80 1.0 2.0 3.0 50 40 30 20 10 0

TEMPERATURE DERATING CURVES* 5.0 3.0 2.0 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

....... 0-30

.......... -40 to 125 ..... <3.0mV/amp ...... 6.9 ................ 2.8

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

25

50 75 100 125 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Header Connector Assembly

280 Metri-Pack Male Header Connector Assembly Unsealed


Pins 4 Connector 12110440 Color Black Material PA66 HS IM

280 Metri-Pack Male Header Connector Assembly Unsealed


Pins 8 Connector 12146724 Color Gray Material PBT 30% GF
SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

2.105

Metri-Pack Series

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Metri-Pack Series

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280 Header
Metri-Pack Series

A
H: 17.9 H: 14.0

W: 23.3 L: 24.0

W: 26.7 L: 25.7

Total Mated Length: 40.4mm

A.

Part No: 12052856 Connector 4F 24.0L x 14.0H x 23.3W Black PA66 HS IM See Page 2.104, 280 Female

C.

Part No: 12110440 Connector 4M 25.7L x 17.9H x 26.7W Black PA66 HS IM

Description: Size: Color: Material: Terminals:

Description: Size: Color: Material:

B.

Part No: 15324456 TPA Dk. Green PA66 HS IM

Description: Color: Material:

G D
H: 27.9

H: 24.7

W: 34.4 L: 23.7

W: 44.7 L: 43.3

Total Mated Length: 50.8mm

D.

Part No: 12110626 (Lt. Gray) 12129088 (Black) Connector 8F 23.7L x 24.7H x 34.4W PA66 HS IM See Page 2.104, 280 Tangless Female

Description: Size: Material: Terminals:

G.

Part No: 12146724 (Gray) 12146735 (Black) Connector 8M 43.3L x 27.9H x 44.7W PBT 30% GF

E.

Part No: 15324332 TPA 2 Natural PA66 HS IM

Description: Number Req: Color: Material:

Description: Size: Material:

F.

Part No: 12052834 CPA Green PP

Description: Color: Material:

Use p/n 15357040 to mate to audio ampliers.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

2.106

http://connectors.delphi.com

Micro-Pack Series

100 In-Line, 100 Header & 100W Header

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Available in electronic header and in-line connections, Micro-Pack Series connector is an excellent low energy system designed to meet the needs of high density applications. Header connectors are available in straight, 90, and 180 mounting to either exible or hard board circuits. While inlines are ideally suited for limited space applications that do not require environmental protection, Micro-Pack Series products are extremely versatile.

S
E

L EA ED

ALE

Micro-Pack Series Features


Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 5 Amps continuous maximum current rating for Micro-Pack 100 Series 7.5 Amps continuous maximum current rating for Micro-Pack 100W Series Small overall dimensions High circuit density Low energy, low voltage capability -40C to 85C temperature range for Micro-Pack 100 Series -40C to 125C temperature range for Micro-Pack 100W Series

http://connectors.delphi.com

3.1

Micro-Pack Series

The 100W Series is available in both electronic header and in-line connection systems. This Micro-Pack Series connection is an excellent low energy system designed to meet the needs of high density applications, requiring protection from environmental hazards. Delphis 100W header connector mates to either exible or hard circuit board applications.

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Micro-Pack Series

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100 In-Line

Cross Sectional View


Terminal Terminal Cable

Micro-Pack Series

Cable

Button Lock TPA

Female Connector

Male Connector

CPA (Connector Position Assurance)

Female Terminal TPA (Terminal Position Assurance)

Female Connector

Micro-Pack Female Terminals Unsealed


Part # 12146448 12146447 Cable Range (mm2) Material 1.0-0.80 0.50-0.35 Copper Nickel Alloy Copper Nickel Alloy Plating Tin Tin

Micro-Pack Female Connectors Unsealed


# Cavities Connector 4 5 7 9 10 12066189 12064982 12065873 12064980 12047531 Color Natural Black Black Black Black Material PBT PBT PBT PBT PA66 HS IM TPA 12059160 12064987 12065943 12064986 Button Lock

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.2

http://connectors.delphi.com

Micro-Pack Series

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100 In-Line

Unsealed System Application Information


Micro-Pack 100 Terminals Tin Plated
TEMPERATURE RISE (OC)
CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

.......... 0-5

140 120 100 80 60 40 20 0 0 5 CURRENT (AMPS) 10 0.35 0.50 0.80 1.0

O AMBIENT TEMPERATURE ( C)

125 100 75 50 25 0 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) 0.35 0.50 0.80 1.0

............. -40 to 85 .... <10.0mV/amp ...... 3.0 ........ 1.0

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): TERMINAL DIAMETER (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

Male Connector

Micro-Pack Male Connectors Unsealed


# Cavities Connector 4 5 7 9 10 12040903 12047829 12065874 12040905 12047814 Color Natural Black Black Black Black Material PBT PBT PBT PBT PBT TPA Button Lock Button Lock Button Lock Button Lock Button Lock

Micro-Pack Male Terminals Unsealed


Part # 12084449 12040902 Cable Range (mm2) 0.80-0.50 0.35 Material Tin Brass Tin Brass Plating Tin Tin

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.3

Micro-Pack Series

CABLE RANGE (mm

): ....... 0.35-1.0

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES*

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Micro-Pack Series

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100 In-Line

C B A
H: 15.0

Micro-Pack Series

H: 13.5 L: 26.3 W: 12.7 L: 37.5 W: 21.0

Total Mated Length: 50.9mm

A.

Part No:

12066189

D.

Part No:

12040903

Description: Size: Color: Material: Terminals:

Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.2 12059160

Description: Size: Color: Material: Terminals:

Connector 4M - with Button Lock 37.5L x 15.0H x 21.0W Natural PBT See Page 3.3

B.

Part No: TPA Red PA6

Description: Color: Material:

C.

Part No:

12064989

Description: Color: Material:

CPA Orange PP IM

G F E H
H: 14.5

H: 14.2 W: 15.7 L: 37.5 W: 24.2

L: 27.0

Total Mated Length: 53.0mm

E.

Part No:

12064982 (Black) 12064983 (Natural)

H.

Part No:

12047829 (Black) 12047815 (Natural)

Description: Size: Material: Terminals:

Connector 5F 27.0L x 14.2H x 15.7W PBT See Page 3.2 12064987

Description: Size: Material: Terminals:

Connector 5M - with Button Lock 37.5L x 14.5H x 24.2W PBT See Page 3.3

F .

Part No: TPA Red PA6

Description: Color: Material:

G.

Part No:

12064989

Description: Color: Material:

CPA Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.4

http://connectors.delphi.com

Micro-Pack Series

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100 In-Line
C B A D

H: 13.5

W: 21.7 L: 27.0 W: 30.2 L: 37.5

Total Mated Length: 52.0mm

A.

Part No:

12065873

D.

Part No:

12065874

Description: Size: Color: Material: Terminals:

Connector 7F 27.0L x 13.5H x 21.7W Black PBT See Page 3.2 12065943

Description: Size: Color: Material: Terminals:

Connector 7M - with Button Lock 37.5L x 18.0H x 30.2W Black PBT See Page 3.3

B.

Part No: TPA Red PA6

Description: Color: Material:

C.

Part No:

12064989

Description: Color: Material:

CPA Orange PP IM

G F E
H: 14.5

H: 13.5 W: 36.2 W: 27.7 L: 27.0 L: 37.5

Total Mated Length: 52.0mm

E.

Part No:

12064980

H.

Part No:

12040905

Description: Size: Color: Material: Terminals:

Connector 9F 27.0L x 13.5H x 27.7W Black PBT See Page 3.2 12064986

Description: Size: Color: Material: Terminals:

Connector 9M - with Button Lock 37.5L x 14.5H x 36.2W Black PBT See Page 3.3

F .

Part No:

Description: Color: Material:

TPA Red PA66 HS IM 12064989

G.

Part No:

Description: Color: Material:

CPA Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.5

Micro-Pack Series

H: 18.0

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Micro-Pack Series

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100 In-Line

C
H: 17.0 H: 12.9

Micro-Pack Series

W: 48.2 W: 42.2 L: 25.2 L: 37.5

Total Mated Length: 48.0mm

A.

Part No:

12047531

C.

Part No:

12047814

Description: Size: Color: Material: Terminals:

Connector 10F - with Button Lock 25.2L x 12.9H x 48.2W Black PA66 HS IM See Page 3.2 12064989

Description: Size: Color: Material: Terminals:

Connector 10M - with Button Lock 37.5L x 17.0H x 42.2W Black PBT See Page 3.3

B.

Part No:

Description: Color: Material:

CPA Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.6

http://connectors.delphi.com

Micro-Pack Series

http://connectors.delphi.com

3.7

Micro-Pack Series

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Micro-Pack Series

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100 Header

Cross Sectional View


Terminal Terminal

Micro-Pack Series

Cable

TPA

Female Connector

Male Header Connector Assembly

TPA-A (Terminal Position Assurance)

TPA-B (Terminal Position Assurance)

Female Terminal

Micro-Pack Female Terminals Unsealed


Part # 12146448 12146447 Cable Range (mm2) Material 1.0-0.80 0.50-0.35 Copper Nickel Alloy Copper Nickel Alloy Plating Tin Tin Female Connector
Nickel/Gold plating available.

Micro-Pack Female Connectors Unsealed


# Cavities Connector Color 6way: 6 12064993 10way : 4 12066189 6 12064993 12way: 12 12064799 13way: 4 12066189 9 12066130 16way : 16 12110259 20way: 10 12047531 10 12065785 24way : 24 12110088 32way : 32 12110113 Black Natural Black Black Natural Natural Green Black Lt. Gray Gray Dk. Red Material PBT PBT PBT PBT 30% GF PBT PBT PBT 30% GF PA66 HS IM PA66 HS IM PBT 30% GF PBT 30% GF TPA-A 12066170 12059160 12066170 12064822 12059160 12064986 12048344 Button Lock Button Lock 12047900 12045889 TPA-B 12064823 12048345 12047901 12045890 # Cavities Connector Color 32way: 32 40way: 16 24 48way: 24 24 56way: 24 32 64way: 16 24 24 12110207 12084945 12110088 12110244 12110206 12110206 12110207 12084945 12110088 12110244 Lt. Blue Gray Gray Pink Lt. Blue Lt. Blue Lt. Blue Gray Gray Pink Material PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF TPA-A 12045889 12048344 12047900 12047900 12047900 12047900 12045889 12048344 12047900 12047900 TPA-B 12045890 12048345 12047901 12047901 12047901 12047901 12045890 12048345 12047901 12047901

Mixed
32way: 8 24 12110626 Lt. Gray 12110088 Gray PA66 HS IM 15324332 PBT 30% GF 12047900 12047901

Use p/n 15357040 to mate to audio ampliers.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.8

http://connectors.delphi.com

Micro-Pack Series

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100 Header

Unsealed System Application Information


Micro-Pack 100 Terminals Tin Plated
TEMPERATURE DERATING CURVES*
O AMBIENT TEMPERATURE ( C)

TEMPERATURE RISE (OC)

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

.......... 0-5

140 120 100 80 60 40 20 0 0 5 CURRENT (AMPS) 10 0.35 0.50 0.80 1.0

125 100 75 50 25 0 2 4 6 8 10 12 14 16 18 20 22 MAXIMUM CURRENT (AMPS) 0.35 0.50 0.80 1.0

............. -40 to 85 .... <10.0mV/amp ...... 3.0 ........ 1.0

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): TERMINAL DIAMETER (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance)

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Different color and connector indexing features are also available.

Male Header Connector Assembly

Low prole and right angle TPAs also available.

Micro-Pack Male Header Connector Assemblies Unsealed


# Pins 6 10 12 13 16 20* 24 Connector 12065870 12065647 12064798 12066307 12110261 12089852 12092886 Color Black Black Black Black Green Black Gray Material PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF # Pins 32* 32* 40 48 56* 64 Mixed 32
Terminals included in connector assembly. * Gold plating available.

Connector 12129340 12110323 12191050 12191140 12110209 12160861

Color Dk. Red Lt. Blue Gray Natural Lt. Blue Black

Material PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF PBT 30% GF

15357042

Gray

PBT 30% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.9

Micro-Pack Series

CABLE RANGE (mm2):

....... 0.35-1.0

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

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Micro-Pack Series

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100 Header

Micro-Pack Series

C B A D
H: 11.9 H: 13.5

W: 21.7 L: 29.7

W: 44.1 L: 26.5

Total Mated Length: 49.7mm

A.

Part No:

12064993

D.

Part No:

12065870

Description: Size: Color: Material: Terminals:

Connector 6F 29.7L x 13.5H x 21.7W Black PBT See Page 3.8 12066170

Description: Size: Color: Material:

Connector Assembly 6M 26.5L x 11.9H x 44.1W Black PBT 30% GF

B.

Part No: TPA Red PA6

Description: Color: Material:

C.

Part No:

12064989

Description: Color: Material:

CPA Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.10

http://connectors.delphi.com

Micro-Pack Series

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100 Header
E

E C A
H: 11.9

D B
L: 26.3

H: 13.5 W: 12.7 W: 59.1 H: 13.5

L: 29.7

W: 21.7

Total Mated Length: 49.4mm

L: 26.5

A.

Part No:

12066189

F .

Part No:

12065647

Description: Size: Color: Material: Terminals:

Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.8 12064993

Description: Size: Color: Material:

Connector Assembly 10M 26.5L x 11.9H x 59.1W Black PBT 30% GF

B.

Part No:

Description: Size: Color: Material: Terminals:

Connector 6F 29.7L x 13.5H x 21.7W Black PBT See Page 3.8 12059160

C.

Part No: TPA Red PA6

Description: Color: Material:

D.

Part No: TPA Red PA6

12066170

Description: Color: Material:

E.

Part No:

12064989

Description: Number Req: Color: Material:

CPA 2 Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.1 1

Micro-Pack Series

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Micro-Pack Series

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100 Header

Micro-Pack Series

A C
H: 23.9 H: 24.8

W: 21.3 L: 28.0 W: 44.1 L: 33.6

Total Mated Length: 39.1mm

A.

Part No:

12064799

D.

Part No:

12064798

Description: Size: Color: Material: Terminals:

Connector 12F 28.0L x 23.9H x 21.3W Black PBT 30% GF See Page 3.8 12064822

Description: Size: Color: Material:

Connector Assembly 12M 33.6L x 24.8H x 44.1W Black PBT 30% GF 12077899

E.

Part No:

B.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM 12064823

Description: Color: Material:

CPA Orange PP IM

C.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.12

http://connectors.delphi.com

Micro-Pack Series

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100 Header

A D B
L: 26.3 H: 13.5 H: 13.5 W: 12.7 H: 11.9

W: 66.7

W: 27.7 L: 27.0

Total Mated Length: 53.0mm

L: 26.5

A.

Part No:

12066189

F .

Part No:

12066307

Description: Size: Color: Material: Terminal:

Connector 4F 26.3L x 13.5H x 12.7W Natural PBT See Page 3.8 12066130

Description: Size: Color: Material:

Connector Assembly 13M 26.5L x 11.9H x 66.7W Black PBT 30% GF

B.

Part No:

Description: Size: Color: Material: Terminals:

Connector 9F 27.0L x 13.5H x 27.7W Natural PBT See Page 3.8 12059160

C.

Part No: TPA Red PA6

Description: Color: Material:

D.

Part No:

12064986

Description: Color: Material:

TPA Red PA66 HS IM 12064989

E.

Part No:

Description: Number Req: Color: Material:

CPA 2 Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.13

Micro-Pack Series

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Micro-Pack Series

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100 Header

Micro-Pack Series

D C A
H: 17.9 H: 23.9

W: 27.8 W: 57.5 L: 28.0 L: 39.0

Total Mated Length: 60.4mm

A.

Part No:

12110259* (Green) 12084944* (Black) 12084945* (Gray)

D.

Part No:

12110261* (Green) 12084948* (Black) 12084949* (Gray)

Description: Connector 16F Size: 28.0L x 23.9H x 27.8W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Connector Assembly 16M Size: 39.0L x 17.9H x 57.5W Material: PBT 30% GF *Different indexing feature.

B.

Part No:

12048344

Description: Color: Material:

TPA Blue PA66 HS IM 12048345

C.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM

For harness assemblies, use either latching TPA 12048344 or low prole TPA 12065463.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.14

http://connectors.delphi.com

Micro-Pack Series

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100 Header

A
H: 14.2

D
W: 45.7

H: 33.0 L: 25.2

B
H: 12.9 W: 41.4

W: 49.0 L: 25.2 L: 30.8

Total Mated Length: 55.3mm

A.

Part No:

12065785

D.

Part No:

12089852

Description: Size: Color: Material: Terminals:

Connector 10F - with Button Lock 25.2L x 14.2H x 45.7W Lt. Gray PA66 HS IM See Page 3.8

Description: Size: Color: Material:

Connector Assembly 20M 30.8L x 33.0H x 41.4W Black PBT 30% GF

B.

Part No:

12047531

Description: Size: Color: Material: Terminals:

Connector 10F - with Button Lock 25.2L x 12.9H x 49.0W Black PA66 HS IM See Page 3.8

C.

Part No:

12064989

Description: Color: Material:

CPA Orange PP IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.15

Micro-Pack Series

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Micro-Pack Series

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100 Header

Micro-Pack Series

A
H: 24.8 H: 24.9

W: 40.3 W: 53.1 L: 28.0

Total Mated Length: 59.1mm

L: 33.5

A.

Part No:

12110088

D.

Part No:

12092886

Description: Size: Color: Material: Terminals:

Connector 24F 28.0L x 24.9H x 40.3W Gray PBT 30% GF See Page 3.8

Description: Size: Color: Material:

Connector Assembly 24M 33.5L x 24.8H x 53.1W Gray PBT 30% GF

E. B.
Part No: 12047900 Description: Color: Material: TPA Blue PA66 HS IM

Part No:

12077899

Description: Color: Material:

CPA Orange PP IM

C.

Part No:

12047901

Description: Color: Material:

TPA Blue PA66 HS IM

For harness assemblies, use either latching TPA 12047900 or low prole TPA 12065209.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.16

http://connectors.delphi.com

Micro-Pack Series

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100 Header

B E

A C
H: 24.7 H: 24.9

W: 51.7

W: 65.4

L: 28.0

Total Mated Length: 59.3mm

L: 33.5

A.

Part No:

12110113* 12110114* 12110115* 12110112*

(Dk. Red) (Natural) (Dk. Blue) (T an)

D.

Part No:

12129340* 12129341* 12129342* 12129369*

(Dk. Red) (Natural) (Dk. Blue) (T an)

Description: Connector 32F Size: 28.0L x 24.9H x 51.7W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Connector Assembly 32M Size: 33.5L x 24.7H x 65.4W Material: PBT 30% GF *Different indexing feature.

E. B.
Part No: 12045889 Description: Color: Material: TPA Blue PA66 HS IM

Part No:

12077899

Description: Color: Material:

CPA Orange PP IM

C.

Part No:

12045890

Description: Color: Material:

TPA Md. Gray PA66 HS IM

If mating connector to gold pins, gold pins must be used. If mating to tin pins, tin pins must be used.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.17

Micro-Pack Series

U
N
SE

SE

AL

Micro-Pack Series

E
D

AL

100 Header

B E

Micro-Pack Series

H: 24.8 H: 22.6

W: 51.7

W: 74.3

L: 28.0 L: 33.5

Total Mated Length: 59.3mm

A.

Part No:

12110207

D.

Part No:

12110323

Description: Size: Color: Material: Terminals:

Connector 32F 28.0L x 22.6H x 51.7W Lt. Blue PBT 30% GF See Page 3.8

Description: Size: Color: Material:

Connector Assembly 32M 33.5L x 24.8H x 74.3W Lt. Blue PBT 30% GF

E. B.
Part No: 12045889 Description: Color: Material: TPA Blue PA66 HS IM

Part No:

12077899

Description: Color: Material:

CPA Orange PP IM

C.

Part No:

12045890

Description: Color: Material:

TPA Md. Gray PA66 HS IM

If mating connector to gold pins, gold pins must be used. If mating to tin pins, tin pins must be used.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.18

http://connectors.delphi.com

Micro-Pack Series

U
N
SE

SE

AL

E
D

AL

100 Header

H C

D A G

H: 24.4 H: 23.9

B
L: 28.0 H: 24.9 W: 27.8

W: 92.0

F
L: 28.0

W: 40.3

L: 32.6

Total Mated Length: 56.3mm

A.

Part No:

12084945

G.

Part No:

12191050

Description: Size: Color: Material: Terminals:

Connector 16F 28.0L x 23.9H x 27.8W Gray PBT 30% GF See Page 3.8 12110088

Description: Size: Color: Material:

Connector Assembly 40M 32.6L x 24.4H x 92.0W Gray PBT 30% GF 12077899

H.

Part No:

B.

Part No:

Description: Size: Color: Material: Terminals:

Connector 24F 28.0L x 24.9H x 40.3W Gray PBT 30% GF See Page 3.8 12048344

Description: Number Req: Color: Material:

CPA 2 Orange PP IM

C.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 12048345

D.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 12047900

E.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 12047901

F .

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.19

Micro-Pack Series

U
N
SE

SE

AL

Micro-Pack Series

E
D

AL

100 Header

F C

Micro-Pack Series

D C F

A
H: 24.2 H: 24.4

B
L: 28.0 H: 24.2

W: 40.9

W: 104.1

W: 40.9 L: 28.0

L: 32.6

Total Mated Length: 56.3mm

A.

Part No:

12110244

E.

Part No:

12191140

Description: Size: Color: Material: Terminals:

Connector 24F 28.0L x 24.2H x 40.9W Pink PBT 30% GF See Page 3.8 12110206

Description: Size: Color: Material:

Connector Assembly 48M 32.6L x 24.4H x 104.1W Natural PBT 30% GF 12077899

F .

Part No:

B.

Part No:

Description: Size: Color: Material: Terminals:

Connector 24F 28.0L x 24.2H x 40.9W Lt. Blue PBT 30% GF See Page 3.8 12047900

Description: Number Req: Color: Material:

CPA 2 Orange PP IM

C.

Part No:

Description: Number Req: Color: Material:

TPA 2 Blue PA66 HS IM 12047901

D.

Part No:

Description: Number Req: Color: Material:

TPA 2 Blue PA66 HS IM

For harness assemblies, use either latching TPA 12047900 or low prole TPA 12065209.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.20

http://connectors.delphi.com

Micro-Pack Series

U
N
SE

SE

AL

E
D

AL

100 Header

H H D G A
H: 30.7 H: 22.6

B
L: 28.0

W: 51.7

W: 116.4 H: 24.2

F
W: 40.9 L: 28.0

Total Mated Length: 56.4mm


L: 33.0

A.

Part No:

12110207* (Lt. Blue) 12110245* (Pink) 12160779* (Brown)

E.

Part No:

12047900

Description: Connector 32F Size: 28.0L x 22.6H x 51.7W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Color: Material:

TPA Blue PA66 HS IM 12047901

F .

Part No:

B.

Description: Color: Material:

TPA Blue PA66 HS IM

Part No:

12110206* (Lt. Blue) 12110244* (Pink) 12160778* (Brown)

Description: Connector 24F Size: 28.0L x 24.2H x 40.9W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

G.

Part No:

12110209* (Lt. Blue) 12110241* (Pink) 12160777* (Brown)

C.

Part No:

12045889

Description: Connector Assembly 56M Size: 33.0L x 30.7H x 116.4W Material: PBT 30% GF *Different indexing feature.

Description: Color: Material:

TPA Blue PA66 HS IM 12045890

H.

Part No:

12077899

D.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM

Description: Number Req: Color: Material:

CPA 2 Orange PP IM

For harness assemblies, use either latching TPA 12045889 or low prole TPA 12065208.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.21

Micro-Pack Series

U
N
SE

SE

AL

Micro-Pack Series

E
D

AL

100 Header

J J

Micro-Pack Series

F F

E A

J H
H: 24.4 H: 23.9

B
W: 27.8 L: 28.0

G
H: 24.9

C G
L: 28.0

W: 40.3

W: 119.2

H: 24.9 W: 40.3 L: 28.0

Total Mated Length: 57.5mm

L: 32.6

A.

Part No:

12084945* (Gray) 12191375* (Purple)

F .

Part No:

12047900

Description: Connector 16F Size: 28.0L x 23.9H x 27.8W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Number Req: Color: Material:

TPA 2 Blue PA66 HS IM 12047901

G.

Part No:

B.

Part No:

12110088* (Gray) 12110206* (Lt. Blue)

Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Number Req: Color: Material:

TPA 2 Blue PA66 HS IM

C.

Part No:

12110244* (Pink) 12160778* (Brown)

H.

Part No:

12160861* (Black) 12191293* (Dk. Blue)

Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Connector Assembly 64M Size: 32.6L x 24.4H x 119.2W Material: PBT 30% GF *Different indexing feature.

J.

Part No:

12077899

D.

Part No:

12048344

Description: Color: Material:

TPA Blue PA66 HS IM 12048345

Description: Number Req: Color: Material:

CPA 3 Orange PP IM

E.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.22

http://connectors.delphi.com

Micro-Pack Series

U
N
SE

SE

AL

E
D

AL

100 Mixed
C

D A E
H: 21.5 H: 24.9

B E
L: 28.0 H: 24.9 L: 41.9 W: 34.4 L: 23.7 W: 40.3 W: 88.5

Total Mated Length: 59.7mm

A.

Part No:

12110088* (Gray) 12110206* (Lt. Blue) 12110244* (Pink)

G.

Part No:

15357042* (Gray) 15357044* (Lt. Blue) 15357046* (Pink)

Description: Connector 24F Size: 28.0L x 24.9H x 40.3W Material: PBT 30% GF Terminals: See Page 3.8 *Different indexing feature.

Description: Connector Assembly 32M Size: 41.9L x 21.5H x 88.5W Material: PBT 30% GF *Different indexing feature.

B.

Part No:

12110626

Description: Size: Color: Material: Terminals:

Connector 8F 23.7L x 24.9H x 34.4W Lt. Gray PA66 HS IM See Page 2.104, 280 Metri-Pack Tangless 12047900

C.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 12047901

D.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 15324332

E.

Part No:

Description: Number Req: Color: Material:

TPA 2 Natural PA66 HS IM 12052834

F .

Part No:

Description: Color: Material:

CPA Green PP IM

Use p/n 15357040 to mate to audio ampliers.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.23

Micro-Pack Series

S
E

L EA ED

Micro-Pack Series

ALE

100W Header

Cross Sectional View


Seal Terminal Strain Relief Shroud Retainer Female Connector Terminal

Micro-Pack Series

Female Connector

Male Header Connector Assembly

CPA (Connector Position Assurance) Female Terminal

Strain Relief

Cable Seal

Micro-Pack Female Terminals Sealed


Part # 12084912 12084913 Cable Range (mm2) Material 0.80 0.50-0.35 Phosphor Bronze Phosphor Bronze Plating Gold/Nickel Gold/Nickel

Female Connector
Retainer

Micro-Pack Female Connectors Sealed


# Cavities Connector 24 32 36 12129225 12129025 12110487 Color Natural Natural Black Material TPA PBT PBT PBT Retainer** Seal 12129183 12129023 12110488 Strain Relief 12110403* 12110155 12129026* 12129030 12110489* 12110490

* Validated for 0.80-0.50 cable. ** Retainers provide terminal position assurance.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.24

http://connectors.delphi.com

Micro-Pack Series

S
E

L EA ED

ALE

100W Header

Sealed System Application Information


Micro-Pack 100W Terminals Gold Plated
TEMPERATURE RISE ( C)
100 80 60 40 20 0 0 10 CURRENT (AMPS) 20 0.5 mm
2

O AMBIENT TEMPERATURE ( C)

CABLE RANGE (mm2):

...... 0.35-0.8 ....... 0-7.5

TEMPERATURE DERATING CURVES* 125 100 75 0.5 mm 50 25 0 5 10 15 20 MAXIMUM CURRENT (AMPS)


2

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

0.8 mm

.......... -40 to 125 ... <10.0mV/amp ...... 3.5 ....... 1.0

0.8 mm

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): TERMINAL DIAMETER (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Header Connector Assembly

Micro-Pack Male Header Connector Assemblies Sealed


# Cavities 24 32 36 Connector 12092320 12129008 12110485 Color Black Blue Black Material PBT 30% GF PBT 30% GF PBT 30% GF
SECTION NOTES:
Sealing shroud and locking feature for connector assembly must be designed into mating device housing.

Terminals included in connector assembly.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.25

Micro-Pack Series

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*


O

S
E

L EA ED

Micro-Pack Series

ALE

100W Header
E

Micro-Pack Series

H: 28.9

C
W: 55.2 L: 33.9

A
H: 10.0

B
W: 44.5 L: 32.0 H: 20.0

W: 53.8

A.

Part No:

12129225
Total Mated Length: 61.2mm
L: 25.7

Description: Size: Color: Material: Terminals:

Connector 24F 32.0L x 10.0H x 44.5 Natural PBT See Page 3.24 12129183

F .

Part No:

12092320

B.

Part No:

Description: Color: Material:

Retainer 24F Black PC 12110403

Description: Size: Color: Material:

Connector Assembly 24M 25.7L x 20.0H x 53.8W Black PBT 30% GF

C.

Part No:

Description: Color: Material:

Seal 24F Green Silicone 12110155 (Right Wire Dress)

D.

Part No:

Description: Color: Size: Material:

Strain Relief 24F Gray 33.9L x 28.9H x 55.2W TEEE 12110299

E.

Part No: CPA Red PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.26

http://connectors.delphi.com

Micro-Pack Series

S
E

L EA ED

ALE

100W Header
E D

H: 28.9

C
W: 67.3 L: 29.6

A
H: 10.0

B
W: 56.5

H: 20.0

L: 31.5

W: 66.8

A.

Part No:

12129025

Total Mated Length: 57.6mm

L: 26.1

Description: Size: Color: Material: Terminals:

Connector 32F 31.5L x 10.0H x 56.5W Natural PBT See Page 3.24 12129023* (Md. Blue) 12129021* (Black) 12129022* (Clear)

F .

Part No:

12129008* (Blue) 12186041* (Black) 12186043* (Gray)

B.

Part No:

Description: Retainer 32F Material: PC *Different indexing feature.

Description: Connector Assembly 32M Size: 26.1L x 20.0H x 66.8W Material: PBT 30% GF *Different indexing feature.

C.

Part No:

12129026

Description: Color: Material:

Seal 32F Green Silicone 12129030 (Right Wire Dress)

D.

Part No:

Description: Size: Color: Material:

Strain Relief 32F 29.6L x 28.9H x 67.3W Gray TEEE 12110299

E.

Part No: CPA Red PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

3.27

Micro-Pack Series

S
E

L EA ED

Micro-Pack Series

ALE

100W Header

Micro-Pack Series

D
H: 28.9

C
W: 85.5 L: 39.2

A
H: 10.0 H: 20.0

F B

W: 62.5 L: 32.0 W: 71.8

Total Mated Length: 66.0mm

A.

L: 25.7

Part No:

12110487

Description: Size: Color: Material: Terminals:

Connector 36F 32.0L x 10.0H x 62.5W Black PBT See Page 3.24 12110488

F .

Part No:

12110485

B.

Part No:

Description: Color: Material:

Retainer 36F Clear PC 12110489

Description: Size: Color: Material:

Connector Assembly 36M 25.7L x 20.0H x 71.8W Black PBT 30% GF

C.

Part No:

Description: Color: Material:

Seal 36F Green Silicone 12110490 (Right Wire Dress)

D.

Part No:

Description: Size: Color: Material:

Strain Relief 36F 39.2L x 28.9H x 85.5W Gray TEEE 12110299

E.

Part No: CPA Red PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

3.28

http://connectors.delphi.com

0 6 4 S e ri e s

Unsealed Header Connectors & Mating Components

U
N
N
SE

SE

AL

Performance Advantages
Delphis USCAR 064 series header connectors satisfy the USCAR footprints for mating interfaces. This provides universal use, easy integration and broad application flexibility.

AL

Meeting USCAR Standards


Delphi's standard 064 series unsealed header connectors are USCAR* compliant. These products: meet USCAR design guidelines (per SAE/USCAR-12 Revision 2, Dec. 2001) meet published USCAR interface footprints are validated to USCAR specifications (per SAE/USCAR-2 Revision 3, April 2001)

Two header types are available. They include: Standard one-row headers Standard two-row headers Both header types are available in either right angle or straight pin versions.

Mating Connectors
Delphi also offers a complete line of 064 series female mating connectors in USCAR indexes A to F .

*USCAR is the United States Council for Automotive Research.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.1

064 Series

U
N
N
SE

SE

AL

064 Series

AL

Introduction

Benefits/Features:
USCAR compliant Intermateability Interchangeability Industry standard design and specifications Provides broad application flexibility Hand-mateable connections (75N maximum engage force)

In addition to the markets described, 064 series connectors may apply to other application categories, many of which are listed on the overview chart on page 4.3. Delphi can also provide custom designs based on customer requirements.

064 Series

Provides ergonomic assembly and efficient installation Standard tin-plated interfaces are cost-effective Optional gold-plated interfaces enhance reliability for specific applications Secondary terminal lock for enhanced robustness Connector position assist (CPA) for superior connection reliability Color coding by index options for improved assembly

064 Series Overview


Characteristics, Benefits/ Features and Applications. . . . . . . . . . . . . . . . 4.2 Applications Overview . . . . . . . . . . . . . . . . . . . . . 4.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 064 Series Unsealed Header Connectors One-Row - Single Modules: 4, 5, 6, 7, 8, 12-way . . . . 4.8 - Combination Modules: 16, 24, 32-way . . 4.18 Two-Row - Single Modules: 8, 10, 12, 16-way . . . . . 4.24 - Combination Modules: 16, 24, 32, 40, 42, 44, 48, 64-way. . . . . . . . 4.32 Mixed Series Unsealed Header Connectors Two-Row - Combination Modules: Amplifier Header 40-way. . . . . . . . . . . . . . 4.48 Radio Header 30 & 46-way . . . . . . . . . . . . 4.49 Mating Components (Unsealed Female Connectors) MicroHVT One-Row: 4, 5, 6, 7, 8-way . . . . . . . . . . . . . 4.50 Two-Row: 8, 10, 12, 16-way . . . . . . . . . . . . 4.55 Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.59 Micro64 Two-Row: 8, 10, 16-way . . . . . . . . . . . . . . . 4.60 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.63

T ooling
Delphis 064 series header connectors and components are validated to USCAR specifications (per SAE/USCAR-2 Revision 3, April 2001). All components in this catalog can be supplied from low volume tooling, many of which are available from high volume production tooling as well. PPAP certification can be supplied for low volume production intent tooling if requested.

T ypical Applications
Delphis 064 series header products can be used in the automotive and transportation markets. They are suitable for device, in-line and board-towire applications in the following:
Satellite radios Infotainment devices Automotive body modules and systems HVAC systems

4.2

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

Ty p i c a l A p p l i c a t i o n s O v e r v i e w

064 Headers

Micro64

MicroHVT

Products

Sirius Satellite Radios* XM Satellite Radios**

Automotive and commercial vehicles Engine management systems Powertrain control systems ABS braking systems Airbag systems

Automotive electronics Telematics Entertainment systems Video Audio, radio, amplifiers Displays, instrument panels Navigation systems Rear camera systems Sensors Switches

Typical Applications

Infotainment devices, including DVDs Door panels HVAC systems Seat controls Window switches

The products and applications within this brochure are presented as a reference guide only. Other Delphi Connection Systems' products may also apply to the application categories presented above. In addition, these and other Delphi products may be available for similar application categories not represented in this brochure.

For additional product information and application support, please contact your local Delphi Connection Systems' sales representative or contact us directly at [1] 248.813.2334 , or visit our website at http://connectors.delphi.com .

* Sirius Satellite Radio Inc. "Sirius" and related marks are trademarks of Sirius Satellite Radio Inc. ** XM Satellite Radio Inc. is a wholly owned subsidiary of XM Satellite Radio Holdings Inc.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.3

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Series Unsealed Specifications


M i c r o H V T & M i c r o 6 4 M a t i n g Te r m i n a l s

Female Terminal Application Guidelines


Typical Cable Applications

MicroHVT
0.35 mm2 - 0.50 mm2 TWP (SAE J-1128) 0.75 mm2 FLRY-A (DIN 72551) 0.80 mm2 TXL Reduced Wall (SAE J-1128) 0 - 7 amps -40C to +85C <20 m @ 20 mV <20 mV/amp 2.54 mm (terminal-to-terminal and row-to-row) 0.64 mm square, tin-plated

Micro64
0.35 mm2 - 0.50 mm2 TWP (SAE J-1128) 0.75 mm2 FLRY-A (DIN 72551) 0.80 mm2 TXL Reduced Wall (SAE J-1128) 0 - 5 amps -40C to +85C <20 m @ 20 mV <20 mV/amp 2.54 mm (terminal-to-terminal and row-to-row) 0.64 mm square, tin-plated

Current Range Temperature Range Resistance

064 Series

Voltage Drop Centerline Spacing Header Pin

Te m p e r a t u r e R i s e / D e r a t i n g C u r v e s
MicroHVT
Steady State Temperature Rise (C) above Ambient

Micro64
Steady State Temperature Rise (C) above Ambient

Temperature Rise vs. Current*


0.64 mm square tin-plated pin mated to MicroHVT terminal 0.50 mm2 cable
30 25

Temperature Rise vs. Current*


0.64 mm square tin-plated pin mated to Micro64 terminal 0.50 mm2 cable
30 25 20 15 10 5 0 0 1 2 3 4 5

Maximum Recommended
20 15 10 5 0 0 1 2 3 4 5 6 7

Maximum Recommended Continuous Current

Continuous Current

Steady State Current (Amps)

Steady State Current (Amps)

Temperature Derating Curve*


0.64 mm square tin-plated pin mated to MicroHVT terminal 0.50 mm2 cable Assumes 85C maximum operating temperature
13 12 11 10 9 8 7 6 5 4 3 2 1 0 25 8

Temperature Derating Curve*


0.64 mm square tin-plated pin mated to Micro64 terminal 0.50 mm2 cable Assumes 85C maximum operating temperature
7 6 5 4

Maximum Current (Amps)

Maximum Current (Amps)

Maximum Recommended
3 2 1 0 25 35 45 55 65 75 85

Maximum Recommended Continuous Current

Continuous Current

35

45

55

65

75

85

Ambient Temperature (C)

Ambient Temperature (C)

* Data based on laboratory testing of a single circuit in free air. The lab test does not account for all of the variables that would be present in an actual application.

4.4

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series

USCAR Footprints

One-Row
Shown: 064-U-008-1-A02

1.27 7X 2.54

8X 9.15 0.3 16.85 MIN

Two-Row
Shown: 064-U-016-2-A02

8X

2.54

1.27 7X 2.54

16X 11.15 0.3 18.85 MIN

0.64 mm Square Pins

For complete footprint details, visit the EWCAP section at www.USCARteams.org. For header connector part drawings, contact Delphi Connection Systems or visit http://connectors.delphi.com.

Male Pin Notes: Pin must be symmetrical within tolerance shown. All tip or pin edges may be radiused R 0.08 max. No burrs on tip or pin edges.
All dimensions shown in millimeters.
USCAR is the United States Council for Automotive Research. EWCAP is USCARs Electrical Wiring Component Applications Partnership.

All surfaces of pin must be plated. All pin dimensions include plating.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.5

064 Series

064 Series

USCAR Indexing

One-Row Index A
Shown: 064-U-008-1-A02

One-Row Index B
Shown: 064-U-008-1-B02

064 Series

0.23 0.1 4.13 0.1

2X

2.18 0.1

One-Row Index C
Shown: 064-U-008-1-C02

One-Row Index D
Shown: 064-U-008-1-D02

0.23 0.1 1.78 0.1 4.13 0.1 2.18 0.1

0.23 0.1 1.78 0.1 2.18 0.1 4.13 0.1

One-Row Index E
Shown: 064-U-008-1-E02

One-Row Index F
Shown: 064-U-008-1-F02

2X 2X

1.78 0.1 4.13 0.1

0.23 0.1 4.13 0.1

The six USCAR examples shown above are typical of one-row and two-row indexing configurations. For complete indexing details, please visit www.USCARteams.org.

4.6

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series

Ty p i c a l R e c o m m e n d e d PCB Layouts

1 x 8 - Right Angle
29.6 8X 1.2

2 x 8 - Right Angle
29.6 16X 1.2

2X

4.15 5.3

2X

4.15 2.54 5.3

1.27 3.81 6.35 8.89


CONNECTOR ASSEMBLY THIS SIDE

1.27 3.81 6.35 8.89


CONNECTOR ASSEMBLY THIS SIDE

1.27 3.81 6.35 8.89

1.27 3.81 6.35 8.89

1.59

1.59

1 x 8 - Straight
29.6 2X 4.15

2 x 8 - Straight
29.6 2X 4.15 16X 1.2

2.54

2.54

8X

1.2

1.27 3.81 6.35 8.89


CONNECTOR ASSEMBLY THIS SIDE

1.27 3.81 6.35 8.89


CONNECTOR ASSEMBLY THIS SIDE

1.27 3.81 6.35 8.89

1.27 3.81 6.35 8.89

1.59

1.59

Standard One-Row USCAR Headers

Standard Two-Row USCAR Headers

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.7

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Single Module

4-way Unsealed - Right Angle


Shown: Index 4A

16.1

20.7

064 Series

15.43 19.64

Dimensions shown in millimeters.

Mating Connector Part Number 15462854 15462855 15462856 15462857 15462858 15462859 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 4A 4B 4C 4D 4E 4F 064-U-004-1-A02 064-U-004-1-B02 064-U-004-1-C02 064-U-004-1-D02 064-U-004-1-E02 064-U-004-1-F02 13513469 PE107546 PE107547 PE107548 PE107549 13531958

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.8

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Single Module

4-way Unsealed - Straight


Shown: Index 4A

16.1

21.2

15.43

25.41

Dimensions shown in millimeters.

Mating Connector Part Number 15462823 15462824 15462825 15462826 15462827 15462828 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 4A 4B 4C 4D 4E 4F 064-U-004-1-A02 064-U-004-1-B02 064-U-004-1-C02 064-U-004-1-D02 064-U-004-1-E02 064-U-004-1-F02 13513469 PE107546 PE107547 PE107548 PE107549 13531958

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.9

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Single Module

5-way Unsealed - Right Angle


Shown: Index 5A

18.64

20.7

064 Series

15.43 19.64

Dimensions shown in millimeters.

Mating Connector Part Number 15462860 15462861 15462862 15462863 15462864 15462865 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 5A 5B 5C 5D 5E 5F 064-U-005-1-A02 064-U-005-1-B02 064-U-005-1-C02 064-U-005-1-D02 064-U-005-1-E02 064-U-005-1-F02 PE107551 PE107552 PE107553 PE107554 PE107555 PE107556

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.10

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Single Module

5-way Unsealed - Straight


Shown: Index 5A

18.64

21.2

15.43

25.41

Dimensions shown in millimeters.

Mating Connector Part Number 15462829 15462830 15462831 15462832 15462833 15462834 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 5A 5B 5C 5D 5E 5F 064-U-005-1-A02 064-U-005-1-B02 064-U-005-1-C02 064-U-005-1-D02 064-U-005-1-E02 064-U-005-1-F02 PE107551 PE107552 PE107553 PE107554 PE107555 PE107556

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.11

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Single Module

6-way Unsealed - Right Angle


Shown: Index 6A

21.18

20.7

064 Series

15.43 19.64

Dimensions shown in millimeters.

Mating Connector Part Number 15462866 15462867 15462868 15462869 15462870 15462871 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 6A 6B 6C 6D 6E 6F 064-U-006-1-A02 064-U-006-1-B02 064-U-006-1-C02 064-U-006-1-D02 064-U-006-1-E02 064-U-006-1-F02 15499927 PE107558 PE107559 PE107560 PE107561 PE107562

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.12

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Single Module

6-way Unsealed - Straight


Shown: Index 6A

21.18

21.2

15.43

25.41

Dimensions shown in millimeters.

Mating Connector Part Number 15462835 15462836 15462837 15462838 15462839 15462840 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 6A 6B 6C 6D 6E 6F 064-U-006-1-A02 064-U-006-1-B02 064-U-006-1-C02 064-U-006-1-D02 064-U-006-1-E02 064-U-006-1-F02 15499927 PE107558 PE107559 PE107560 PE107561 PE107562

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.13

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Single Module

7-way Unsealed - Right Angle


Shown: Index 7A

23.72

20.7

064 Series

15.43 19.64

Dimensions shown in millimeters.

Mating Connector Part Number 15462872 15462873 15462874 15462875 15462876 15462877 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 7A 7B 7C 7D 7E 7F 064-U-007-1-A02 064-U-007-1-B02 064-U-007-1-C02 064-U-007-1-D02 064-U-007-1-E02 064-U-007-1-F02 PE107563 PE107564 PE107565 PE107566 PE107567 PE107568

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.14

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Single Module

7-way Unsealed - Straight


Shown: Index 7A

23.72

21.2

15.43

25.41

Dimensions shown in millimeters.

Mating Connector Part Number 15462841 15462842 15462843 15462844 15462845 15462846 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 7A 7B 7C 7D 7E 7F 064-U-007-1-A02 064-U-007-1-B02 064-U-007-1-C02 064-U-007-1-D02 064-U-007-1-E02 064-U-007-1-F02 PE107563 PE107564 PE107565 PE107566 PE107567 PE107568

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.15

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Single Module

8-way & 12-way Unsealed - Right Angle


Shown: Index 8A

26.26

20.7

064 Series

15.43 19.64

Dimensions shown in millimeters.

Mating Connector Part Number 15462878 15462879 15462880 15462881 15462882 15462883 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 8A 8B 8C 8D 8E 8F 064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02 064-U-008-1-D02 064-U-008-1-E02 064-U-008-1-F02 13513470 PE107570 PE107571 PE107572 PE107573 PE107574

PE132123

PBT GF30

Black

12A

064-U-012-1-A02

PE135078

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.16

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Single Module

8-way Unsealed - Straight


Shown: Index 8A

26.26

21.2

15.43

25.41

Dimensions shown in millimeters.

Mating Connector Part Number 15462847 15462848 15462849 15462850 15462851 15462852 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 8A 8B 8C 8D 8E 8F 064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02 064-U-008-1-D02 064-U-008-1-E02 064-U-008-1-F02 13513470 PE107570 PE107571 PE107572 PE107573 PE107574

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.17

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Combination Modules

16-way Unsealed - Right Angle


Shown: Index 8A + 8B

064 Series

51.66

20.7

15.43 19.64

Dimensions shown in millimeters.

Part Number PE119312

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2

8A 8B

064-U-008-1-A02 064-U-008-1-B02

13513470 PE107570

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.18

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Combination Modules

16-way Unsealed - Straight


Shown: Index 8A + 8B

15.43

25.41

Dimensions shown in millimeters.

Part Number PE119310

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2

8A 8B

064-U-008-1-A02 064-U-008-1-B02

13513470 PE107570

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.19

064 Series

51.66

21.2

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Combination Modules

24-way Unsealed - Right Angle


Shown: Index 8A + 8B + 8C

064 Series

77 .06

20.7

15.43 19.64

Dimensions shown in millimeters.

Part Number PE116301

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2 Module 3

8A 8B 8C

064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02

13513470 PE107570 PE107571

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.20

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Combination Modules

2 4 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A + 8B + 8C

77 .06

21.2

15.43

25.41

Dimensions shown in millimeters.

Part Number PE116303

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2 Module 3

8A 8B 8C

064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02

13513470 PE107570 PE107571

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.21

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header One-Row Combination Modules

3 2 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 8A + 8B + 8C + 8D

064 Series

102.46

20.7

15.43

19.64

Dimensions shown in millimeters.

Part Number PE119316

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2 Module 3 Module 4

8A 8B 8C 8D

064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02 064-U-008-1-D02

13513470 PE107570 PE107571 PE107572

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.22

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header One-Row Combination Modules

3 2 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A + 8B + 8C + 8D

102.46

21.2

15.43

25.41

Dimensions shown in millimeters.

Part Number PE119314

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector MicroHVT

PPA GF33 HS

Black

Module 1 Module 2 Module 3 Module 4

8A 8B 8C 8D

064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02 064-U-008-1-D02

13513470 PE107570 PE107571 PE107572

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.23

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w S i n g l e M o d u l e

8 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 8A

16.1

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Mating Connector Part Number 15420150 15420151 15420152 15420153 15420154 15420155 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 8A 8B 8C 8D 8E 8F 064-U-008-2-A02 064-U-008-2-B02 064-U-008-2-C02 064-U-008-2-D02 064-U-008-2-E02 064-U-008-2-F02 PE107576 PE107577 PE107578 PE107579 PE107580 PE107581 Micro64 15406141 15406142

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.24

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w S i n g l e M o d u l e

8 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A

16.1

23.2

20.52

27 .41

Dimensions shown in millimeters.

Mating Connector Part Number 15423716 15423717 15423718 15423719 15423720 15423721 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 8A 8B 8C 8D 8E 8F 064-U-008-2-A02 064-U-008-2-B02 064-U-008-2-C02 064-U-008-2-D02 064-U-008-2-E02 064-U-008-2-F02 PE107576 PE107577 PE107578 PE107579 PE107580 PE107581 Micro64 15406141 15406142

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.25

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w S i n g l e M o d u l e

10 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 10A

18.53

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Part Number 15420156 15420157 15420158 15420159 15420160 15420161

Material

Color

Index

USCAR Cross-Reference 064-U-010-2-A02 064-U-010-2-B02 064-U-010-2-C02 064-U-010-2-D02 064-U-010-2-E02 064-U-010-2-F02

Mating Connector MicroHVT PE107582 PE107583 PE107584 PE107585 PE107586 PE107587 Micro64 15431080 15431081

PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS

Black Gray Brown Green Dark Blue Natural

10A 10B 10C 10D 10E 10F

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.26

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w S i n g l e M o d u l e

10 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 10A

18.64

23.2

20.52

27 .41

Dimensions shown in millimeters.

Mating Connector Part Number 15423722 15423723 15423724 15423725 15423726 15423727 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 10A 10B 10C 10D 10E 10F 064-U-010-2-A02 064-U-010-2-B02 064-U-010-2-C02 064-U-010-2-D02 064-U-010-2-E02 064-U-010-2-F02 PE107582 PE107583 PE107584 PE107585 PE107586 PE107587 Micro64 15431080 15431081

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.27

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w S i n g l e M o d u l e

12 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 12A

21.18

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Mating Connector Part Number 15420162 15420163 15420164 15420165 15420166 15420167 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 12A 12B 12C 12D 12E 12F 064-U-012-2-A02 064-U-012-2-B02 064-U-012-2-C02 064-U-012-2-D02 064-U-012-2-E02 064-U-012-2-F02 15483208 PE107589 PE107590 PE107591 PE107592 PE107593

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.28

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w S i n g l e M o d u l e

12 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 12A

21.18

23.2

20.52

27 .41

Dimensions shown in millimeters.

Mating Connector Part Number 15423728 15423729 15423730 15423731 15423732 15423733 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 12A 12B 12C 12D 12E 12F 064-U-012-2-A02 064-U-012-2-B02 064-U-012-2-C02 064-U-012-2-D02 064-U-012-2-E02 064-U-012-2-F02 15483208 PE107589 PE107590 PE107591 PE107592 PE107593

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.29

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w S i n g l e M o d u l e

16 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 16A

26.26

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Mating Connector Part Number 15420168 15420169 15420170 15420171 15420172 15420173 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 16A 16B 16C 16D 16E 16F 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02 064-U-016-2-E02 064-U-016-2-F02 PE107600 PE107601 PE107602 PE107603 PE107604 PE107605 Micro64 15394150 15394149 15394151 15394152 15394153 15394154

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.30

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w S i n g l e M o d u l e

16 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 16A

26.26

23.2

20.52

27 .41

Dimensions shown in millimeters.

Mating Connector Part Number 15423734 15496639 15423736 15423737 15423738 15423739 Material Color Index USCAR Cross-Reference MicroHVT PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS PPA GF33 HS Black Gray Brown Green Dark Blue Natural 16A 16B 16C 16D 16E 16F 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02 064-U-016-2-E02 064-U-016-2-F02 PE107600 PE107601 PE107602 PE107603 PE107604 PE107605 Micro64 15394150 15394149 15394151 15394152 15394153 15394154

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.31

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

16 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 8A + 8B

31.34

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Part Number 15430292

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-008-2-B02

Mating Connector MicroHVT PE107576 PE107577 Micro64 15406141 15406142

PPA GF33 HS

Black

Module 1 Module 2

8A 8B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.32

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

16 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A + 8B

31.34

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15430291

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-008-2-B02

Mating Connector MicroHVT PE107576 PE107577 Micro64 15406141 15406142

PPA GF33 HS

Black

Module 1 Module 2

8A 8B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.33

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

2 4 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 8A + 16A

41.5

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Part Number 15435923

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-016-2-A02

Mating Connector MicroHVT PE107576 PE107600 Micro64 15406141 15394150

PPA GF33 HS

Black

Module 1 Module 2

8A 16A

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.34

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

2 4 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A + 16A

41.5

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15437441

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-016-2-A02

Mating Connector MicroHVT PE107576 PE107600 Micro64 15406141 15394150

PPA GF33 HS

Black

Module 1 Module 2

8A 16A

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.35

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

3 2 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 16A + 16B

51.66

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Part Number 15423681

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107600 PE107601 Micro64 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2

16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.36

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

3 2 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 16A + 16B

51.66

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15423682

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107600 PE107601 Micro64 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2

16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.37

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 0 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 8A + 16A + 16B

66.9

22.7

064 Series

20.52 24.73

Dimensions shown in millimeters.

Part Number 15422816

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107576 PE107600 PE107601 Micro64 15406141 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

8A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.38

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 0 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 8A + 16A + 16B

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15423679

Material

Color

Module

Index

USCAR Cross-Reference 064-U-008-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107576 PE107600 PE107601 Micro64 15406141 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

8A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.39

064 Series

66.9

23.2

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 2 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 10A + 16A + 16B

064 Series

69.44

22.7

20.52 24.73

Dimensions shown in millimeters.

Part Number 15422817

Material

Color

Module

Index

USCAR Cross-Reference 064-U-010-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107582 PE107600 PE107601 Micro64 15431080 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

10A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.40

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 2 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 10A + 16A + 16B

69.44

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15423672

Material

Color

Module

Index

USCAR Cross-Reference 064-U-010-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT PE107582 PE107600 PE107601 Micro64 15431080 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

10A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.41

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 4 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 12A + 16A + 16B

064 Series

71.98

22.7

20.52 24.73

Dimensions shown in millimeters.

Part Number 15422818

Material

Color

Module

Index

USCAR Cross-Reference 064-U-012-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT 15483208 PE107600 PE107601 Micro64 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

12A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.42

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 4 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 12A + 16A + 16B

71.98

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15423673

Material

Color

Module

Index

USCAR Cross-Reference 064-U-012-2-A02 064-U-016-2-A02 064-U-016-2-B02

Mating Connector MicroHVT 15483208 PE107600 PE107601 Micro64 15394150 15394149

PPA GF33 HS

Black

Module 1 Module 2 Module 3

12A 16A 16B

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.43

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 8 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 16A + 16B + 16C

064 Series

77 .06

22.7

20.52 24.73

Dimensions shown in millimeters.

Part Number 15422819

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02

Mating Connector MicroHVT PE107600 PE107601 PE107602 Micro64 15394150 15394149 15394151

PPA GF33 HS

Black

Module 1 Module 2 Module 3

16A 16B 16C

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.44

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 8 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 16A + 16B + 16C

77 .06

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15423674

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02

Mating Connector MicroHVT PE107600 PE107601 PE107602 Micro64 15394150 15394149 15394151

PPA GF33 HS

Black

Module 1 Module 2 Module 3

16A 16B 16C

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.45

064 Series

U
N
N
SE

SE

AL

064 Series

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

6 4 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 16A + 16B + 16C + 16D

064 Series

102.46

22.7

20.52

24.73

Dimensions shown in millimeters.

Part Number 15459505

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02

Mating Connector MicroHVT PE107600 PE107601 PE107602 PE107603 Micro64 15394150 15394149 15394151 15394152

PPA GF33 HS

Black

Module 1 Module 2 Module 3 Module 4

16A 16B 16C 16D

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.46

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

064 Header Tw o - R o w C o m b i n a t i o n M o d u l e s

6 4 - wa y U n s e a l e d - S t r a i g h t
Shown: Index 16A + 16B + 16C + 16D

102.46

23.2

20.52

27 .41

Dimensions shown in millimeters.

Part Number 15459504

Material

Color

Module

Index

USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02

Mating Connector MicroHVT PE107600 PE107601 PE107602 PE107603 Micro64 15394150 15394149 15394151 15394152

PPA GF33 HS

Black

Module 1 Module 2 Module 3 Module 4

16A 16B 16C 16D

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.47

064 Series

U
N
N
SE

SE

AL

064 Series

AL

Mixed Series Amplified Header Tw o - R o w C o m b i n a t i o n M o d u l e s

4 0 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 16A + 16A + 8A

88.33

27 .5

064 Series

27 .95

32.21

91.67 12.25 8.75 5.25 1.75 47 .08

16X

1.2

16X

1.5

8X

2.9

5 2.54 5.2

2X

4.15

CONNECTOR ASSEMBLY THIS SIDE

20.9 23.44 25.98 28.52 31.06 33.6 36.14 38.68

1.75 5.25 8.75 12.25 23.56 28.81 34.06 39.31

1.59

Dimensions shown in millimeters.

Part Number PE114929

Material

Color

Module

Index

USCAR Cross-Reference

Mating Connector 15394150 10734461 15465056

PBT GF30

Black

Module 1 Module 2 Module 3

16A 16A 8A

064-U-016-2-A02 150-U-016-2-A01 280-U-008-2-A01

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.48

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

Mixed Series Radio Header Tw o - R o w C o m b i n a t i o n M o d u l e s

3 0 - wa y & 4 6 - wa y U n s e a l e d - R i g h t A n g l e
Shown: Index 14A + 16A
51.28 24.5

21.39

25.76

76.68

24.5

21.39

25.76

54.62

80.08 27 .5 34.41 3.81 8.89 6.35 40.26 3.81 1.27

2X

1.5

21.71

28X
5

1.2

16X

1.5

1.27

8X
13.79 2.54 4.9 5 2.54 6.88 5.3

1.2

2X

4.15

3.81 6.35 8.89 11.43 13.97 8.89 11.43 13.97 16.51 19.05 21.59

3.81 6.35

2X

4.15

CONNECTOR ASSEMBLY THIS SIDE

16.51

CONNECTOR ASSEMBLY THIS SIDE 1.59

6.35 8.89 16.51 19.05 21.59 24.13 26.67 29.21

16.51 19.05 21.59 24.13 26.67 29.21 31.75 34.29

1.59

Dimensions shown in millimeters.

Part Number 30-way Radio Header 15464948

Material

Color

Module

Index

USCAR Cross-Reference 999-U-014-2-A01 064-U-016-2-A02 999-U-014-2-A01 064-U-016-2-A02 064-U-016-2-B02

Mating Connector 15464950 15394150 15464950 15394150 15394149

PBT GF30

Black

Module 1 Module 2

14A 16A 14A 16A 16B

46-way Radio Header

PE108483

PBT GF30

Black

Module 1 Module 2 Module 3

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.49

064 Series

Shown: Index 14A + 16A + 16B

U
N
N
SE

SE

AL

064 Series

AL

MicroHVT Female One-Row

4 - wa y U n s e a l e d
Shown: Index 4A

064 Series

2X

12.91

13.24

20.75

Dimensions shown in millimeters.

Part Number Connector 13513467 PE107849 PE107850 PE107851 PE107852 13531954 Connector w/CPA 13513469 PE107546 PE107547 PE107548 PE107549 13531958 Color Black Gray Brown Green Dark Blue Natural Index 4A 4B 4C 4D 4E 4F USCAR Cross-Reference 064-U-004-1-A02 064-U-004-1-B02 064-U-004-1-C02 064-U-004-1-D02 064-U-004-1-E02 064-U-004-1-F02

Secondary Lock: MicroHVT 4F - 13513473

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.50

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

MicroHVT Female One-Row

5 - wa y U n s e a l e d
Shown: Index 5A

2X

12.91

15.78

20.75

Dimensions shown in millimeters.

Part Number Connector PE102004 PE102005 PE102006 PE102007 PE102008 PE102009 Connector w/CPA PE107551 PE107552 PE107553 PE107554 PE107555 PE107556 Color Black Gray Brown Green Dark Blue Natural Index 5A 5B 5C 5D 5E 5F USCAR Cross-Reference 064-U-005-1-A02 064-U-005-1-B02 064-U-005-1-C02 064-U-005-1-D02 064-U-005-1-E02 064-U-005-1-F02

Secondary Lock: MicroHVT 5F - PE102090

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.51

064 Series

U
N
N
SE

SE

AL

064 Series

AL

MicroHVT Female One-Row

6 - wa y U n s e a l e d
Shown: Index 6A

064 Series

2X

12.91

18.32

20.75

Dimensions shown in millimeters.

Part Number Connector 15499926 PE102012 PE102013 PE102014 PE102015 PE102016 Connector w/CPA 15499927 PE107558 PE107559 PE107560 PE107561 PE107562 Color Black Gray Brown Green Dark Blue Natural Index 6A 6B 6C 6D 6E 6F USCAR Cross-Reference 064-U-006-1-A02 064-U-006-1-B02 064-U-006-1-C02 064-U-006-1-D02 064-U-006-1-E02 064-U-006-1-F02

Secondary Lock: MicroHVT 6F - 13513474

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.52

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

MicroHVT Female One-Row

7- wa y U n s e a l e d
Shown: Index 7A

2X 12.91

20.86

20.75

Dimensions shown in millimeters.

Part Number Connector PE102018 PE102019 PE102020 PE102021 PE102022 PE102023 Connector w/CPA PE107563 PE107564 PE107565 PE107566 PE107567 PE107568 Color Black Gray Brown Green Dark Blue Natural Index 7A 7B 7C 7D 7E 7F USCAR Cross-Reference 064-U-007-1-A02 064-U-007-1-B02 064-U-007-1-C02 064-U-007-1-D02 064-U-007-1-E02 064-U-007-1-F02

Secondary Lock: MicroHVT 7F - PE102092

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.53

064 Series

U
N
N
SE

SE

AL

064 Series

AL

MicroHVT Female One-Row

8 - wa y U n s e a l e d
Shown: Index 8A

064 Series

2X 12.91

23.4

20.75

Dimensions shown in millimeters.

Part Number Connector 13513468 PE107855 PE107856 PE107857 PE107858 PE107859 Connector w/CPA 13513470 PE107570 PE107571 PE107572 PE107573 PE107574 Color Black Gray Brown Green Dark Blue Natural Index 8A 8B 8C 8D 8E 8F USCAR Cross-Reference 064-U-008-1-A02 064-U-008-1-B02 064-U-008-1-C02 064-U-008-1-D02 064-U-008-1-E02 064-U-008-1-F02

Secondary Lock: MicroHVT 8F - 13513475

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.54

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

MicroHVT Female Tw o - R o w

8 - wa y U n s e a l e d
Shown: Index 8A

2X

17 .87

13.24

20.75

Dimensions shown in millimeters.

Part Number Connector PE107861 PE107862 PE107863 PE107864 PE107866 PE107867 Connector w/CPA PE107576 PE107577 PE107578 PE107579 PE107580 PE107581 Color Black Gray Brown Green Dark Blue Natural Index 8A 8B 8C 8D 8E 8F USCAR Cross-Reference 064-U-008-2-A02 064-U-008-2-B02 064-U-008-2-C02 064-U-008-2-D02 064-U-008-2-E02 064-U-008-2-F02

Secondary Lock: MicroHVT 8F - PE101938

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.55

064 Series

U
N
N
SE

SE

AL

064 Series

AL

MicroHVT Female Tw o - R o w

10 - wa y U n s e a l e d
Shown: Index 10A

064 Series

2X

17 .87

15.78

20.75

Dimensions shown in millimeters.

Part Number Connector PE102025 PE102026 PE102027 PE102028 PE102029 PE102030 Connector w/CPA PE107582 PE107583 PE107584 PE107585 PE107586 PE107587 Color Black Gray Brown Green Dark Blue Natural Index 10A 10B 10C 10D 10E 10F USCAR Cross-Reference 064-U-010-2-A02 064-U-010-2-B02 064-U-010-2-C02 064-U-010-2-D02 064-U-010-2-E02 064-U-010-2-F02

Secondary Lock: MicroHVT 10F - PE102094

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.56

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

MicroHVT Female Tw o - R o w

12 - wa y U n s e a l e d
Shown: Index 12A

2X

17 .87

18.32

20.75

Dimensions shown in millimeters.

Part Number Connector 15477027 PE102033 PE102034 PE102035 PE102036 PE102037 Connector w/CPA 15483208 PE107589 PE107590 PE107591 PE107592 PE107593 Color Black Gray Brown Green Dark Blue Natural Index 12A 12B 12C 12D 12E 12F USCAR Cross-Reference 064-U-012-2-A02 064-U-012-2-B02 064-U-012-2-C02 064-U-012-2-D02 064-U-012-2-E02 064-U-012-2-F02

Secondary Lock: MicroHVT 12F - 15477037

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.57

064 Series

U
N
N
SE

SE

AL

064 Series

AL

MicroHVT Female Tw o - R o w

16 - wa y U n s e a l e d
Shown: Index 16A

064 Series

2X

17 .87

23.4

20.75

Dimensions shown in millimeters.

Part Number Connector PE107868 PE107869 PE107870 PE107871 PE107872 PE107873 Connector w/CPA PE107600 PE107601 PE107602 PE107603 PE107604 PE107605 Color Black Gray Brown Green Dark Blue Natural Index 16A 16B 16C 16D 16E 16F USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02 064-U-016-2-E02 064-U-016-2-F02

Secondary Lock: MicroHVT 16F - PE101003

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.58

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series

MicroHVT Female Te r m i n a l s

2.55

15.9

Dimensions shown in millimeters.

Part Number 15445904 15445905

Typical Cable Applications 0.35 mm 2 - 0.50 mm 2 TWP (SAE J-1128) 0.75 mm 2 FLRY-A (DIN 72551) 0.80 mm 2 TXL Reduced Wall (SAE J-1128)

Cable OD 1.47 - 1.83 1.70 - 1.90

Base Material CDA 425 Tin Brass Extra Hard CDA 425 Tin Brass Extra Hard

Plating Tin Tin

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.59

064 Series

U
N
N
SE

SE

AL

064 Series

AL

Micro64 Female Tw o - R o w

8 - wa y U n s e a l e d
Shown: Index 8A

064 Series

2X

17 .84

13.24

20.9

Dimensions shown in millimeters.

Part Number Connector 15480081 15480082 Connector w/CPA 15406141 15406142 Color Black Gray Index 8A 8B USCAR Cross-Reference 064-U-008-2-A02 064-U-008-2-B02

Secondary Lock: Micro64 8F - 15404970

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.60

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series
U
N
U

U
N
SE

SE

AL

AL

Micro64 Female Tw o - R o w

10 - wa y U n s e a l e d
Shown: Index 10A

2X

17 .88

15.78

20.9

Dimensions shown in millimeters.

Part Number Connector 15479266 15479267 Connector w/CPA 15431080 15431081 Color Black Gray Index 10A 10B USCAR Cross-Reference 064-U-010-2-A02 064-U-010-2-B02

Secondary Lock: Micro64 10F - 15433830

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.61

064 Series

U
N
N
SE

SE

AL

064 Series

AL

Micro64 Female Tw o - R o w

16 - wa y U n s e a l e d
Shown: Index 16A

064 Series

.88 2X 17

23.4

20.9

Dimensions shown in millimeters.

Part Number Connector 15416970 15429805 15429806 15429807 15429808 15429809 Connector w/CPA 15394150 15394149 15394151 15394152 15394153 15394154 Color Black Gray Brown Green Dark Blue Natural Index 16A 16B 16C 16D 16E 16F USCAR Cross-Reference 064-U-016-2-A02 064-U-016-2-B02 064-U-016-2-C02 064-U-016-2-D02 064-U-016-2-E02 064-U-016-2-F02

Secondary Lock: Micro64 16F - 15359196

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

4.62

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

064 Series

Micro64 Female Te r m i n a l s

15.9

Dimensions shown in millimeters.

Part Number 15394147 15401440

Typical Cable Applications 0.35 mm 2 TWP (SAE J-1128) 0.50 mm 2 TWP (SAE J-1128) 0.75 mm 2 FLRY-A (DIN 72551) 0.80 mm 2 TXL Reduced Wall (SAE J-1128)

Cable OD 1.47 - 1.63 1.64 - 1.90

Base Material CDA 19025 copper alloy half hard CDA 19025 copper alloy half hard

Plating Tin Tin

This catalog includes products which are not yet production released. All catalog parts are available from low volume tooling. Many catalog parts are available from high volume production tooling. For parts availability, lead times and additional product information, contact Delphi Connection Systems at 248.813.2334.
NOTE: Specifications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

4.63

064 Series

064 Series

064 Series

4.64

h tt p : / / c o n n e c t o r s . d e l p h i . c o m

Ducon Series

0.8, 1.5, 2.8, 4.8, 6.3 and Mixed

U
N
SE

SE

AL

AL

Available in both in-line and device connections for all underhood vehicle applications. By utilizing multiple contact points, the system offers exceptional electrical stability, even in high vibration applications.

S
E

L EA ED

ALE

Available in both device and in-line connection systems for all vehicle applications. Exceptional performance in both high and low current applications.

E
D

Ducon Features
High current performance Multiple contact points Small overall dimensions Low energy, low voltage capability Excellent resistance to temperature, chemicals, abrasion and vibration Terminal Position Assurance (TPA) Rugged two piece terminal construction

http://connectors.delphi.com

5.1

Ducon Series

U
N
SE

SE

AL

Ducon Series

E
D

AL

0.8

Cross Sectional View


Secondary Lock Terminal Terminal Secondary Lock

Cable Cable

Female Connector

Male Connector

Ducon Series

Hinged Secondary Lock

Female Terminal

Female Connector

0.8 Female Terminal Unsealed


Part # 12131423 Cable Range (mm )
2

0.8 Female Connector Unsealed


Plating Tin # Cavities 20 Connector 15344037 Color Gray Material PA6

Material

1.0-0.5

Copper Nickel Silicon Alloy

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.2

http://connectors.delphi.com

Ducon Series

U
N
SE

SE

AL

E
D

AL

0.8

Unsealed System Application Information


0 . 8 Series Terminals T i n P l a te d
CABLE RANGE (mm
2

): ......... 0.5-1.0 ........ 0-15


TEMPERATURE RISE (OC)
105 90 75 60 45 30 15 0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 0.5 5 0 1.0 0.75

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........... -40 to 135 ...... <4.0mV/amp ...... 3.0 ................ 0.8

0.75 0.5

RESISTANCE:

...... <10m@20mV

1.0

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10

15

20

CURRENT (AMPS)

25 50 75 100 125 150 AMBIENT TEMPERATURE (OC )

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional representative.

Hinged Secondary Lock

Male Terminal

Male Connector

0.8 Male Connector Unsealed


# Cavities 20 Connector 15344038 Color Black Material PA6

0.8 Male Terminal Unsealed


Part # 15327159 Cable Range (mm2) 1.0-0.50 Material Plating Tin Copper Nickel Silicon Alloy

SECTION NOTES:
Ducon Connection Systems have been validated using DIN Cable Standards.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.3

Ducon Series

U
N
SE

SE

AL

Ducon Series

E
D

AL

0.8

A
H: 10.0 H: 13.1

L: 23.0

W: 31.0 W: 34.3 L: 36.5

Total Mated Length: 44.5mm

Ducon Series

A.

Part No:

15344037

B.

Part No:

15344038

Description: Size: Color: Material: Terminals:

Connector 20F 23.0L x 10.0H x 31.0W Gray PA6 See Page 5.2

Description: Size: Color: Material: Terminals:

Connector 20M 36.5L x 13.1H x 34.3W Black PA6 See Page 5.3

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.4

http://connectors.delphi.com

Ducon Series

U
N
SE

SE

AL

E
D

AL

0.8 Device Connections

H: 15.5

W: 13.0 L: 25.8

A.

Part No:

15327190

Description: Size: Color: Material: Terminals:

Connector 8F 25.8L x 15.5H x 13.0W Gray PA66 See Page 5.2

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.5

Ducon Series

U
N
SE

SE

AL

Ducon Series

E
D

AL

1.5

Cross Sectional View


Terminal Terminal

Secondary Lock Cable Secondary Lock Cable

Female Connector

Male Connector

Ducon Series

Secondary Lock

Female Terminal

Female Connector

1.5 Female Terminals Unsealed


Part # 12147302 12147303 Cable Range (mm )
2

1.5 Female Connectors Unsealed


Plating Tin Tin # Cavities 9 12 15 Connector 15336766 12185284 12185081 Color Blue Green Black Material PA6 PA6 PA6 Secondary Lock 15354674 12198533 12185080

Material

1.0-0.5 2.5-1.5

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.6

http://connectors.delphi.com

Ducon Series

U
N
SE

SE

AL

E
D

AL

1.5

Unsealed System Application Information


1. 5 Series Terminals T i n P l a t e d
CABLE RANGE (mm
2

): ......... 0.5-2.5
TEMPERATURE RISE (OC)

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... 25

105 90 75 60 45 30 15 0 0 10 0.5

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0 0.75

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 2.5 1.5 1.0 0.75 0.5

........... -40 to 135 ...... <4.0mV/amp ...... 4.5 ................. 1.5

...... <10m@20mV

VOLTAGE DROP:

1.5

2.5

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

20

30

40

CURRENT (AMPS)

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Secondary Lock

Male Terminal

Male Connector

1.5 Male Connectors Unsealed


# Cavities 9 12 15 Connector 12185085 12184963 12184934 Color Blue Green Black Material PA6 PA6 PA6 Secondary Lock 15354674 12198533 12184935

1.5 Male Terminals Unsealed


Part # 12147299 12147300 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

SECTION NOTES:
Ducon Connection Systems have been validated using DIN Cable Standards.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.7

Ducon Series

U
N
SE

SE

AL

Ducon Series

E
D

AL

1.5

B A C

H: 17.7

H: 18.9 W: 16.8 W: 17.4

L: 27.5

L: 44.0

Total Mated Length: 50.5mm

A.

Part No:

15336766

Ducon Series

Description: Size: Color: Material: Terminals:

Connector 9F 27.5L x 17.7H x 16.8W Blue PA6 See Page 5.6 15354674

C.

Part No:

12185085

Description: Size: Color: Material: Terminals:

Connector 9M (Clip Slot) 44.0L x 18.9H x 17.4W Blue PA6 See Page 5.7

B.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 2 Gray PA6 15% GF

E D F

H: 24.0 H: 21.3

L: 27.5

W: 16.9

L: 44.0 W: 17.4

Total Mated Length: 50.5mm

D.

Part No:

12185284

Description: Size: Color: Material: Terminals:

Connector 12F 27.5L x 21.3H x 16.9W Green PA6 See Page 5.6 12198533

F .

Part No:

12184963

E.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 2 Gray PA6 15% GF

Description: Size: Color: Material: Terminals:

Connector 12M (Clip Slot) 44.0L x 24.0H x 17.4W Green PA6 See Page 5.7

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.8

http://connectors.delphi.com

Ducon Series

U
N
SE

SE

AL

E
D

AL

1.5

H: 27.4 H: 27.3

L: 23.2

W: 26.6

W: 28.2

L: 38.0

Total Mated Length: 47.0mm

Part No:

12185081

Part No:

12184934

Description: Size: Color: Material: Terminals:

Connector 15F 23.2L x 27.4H x 26.6W Black PA6 See Page 5.6 12185080

Description: Size: Color: Material: Terminals:

Connector 15M 38.0L x 27.3H x 28.2W Black PA6 See Page 5.7 12184935

B.

Part No:

D.

Part No:

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.9

Ducon Series

A.

C.

S
E

L EA ED

Ducon Series

ALE

2.8

Cross Sectional View


Terminal Cable Seal TPA Terminal Cable Seal TPA

Cable Connector Seal

Cable

Female Connector Assembly

Male Connector

Ducon Series

TPA (Terminal Position Assurance)

Cable Seal

Optional Conduit TPA Cap

Female Terminal

Female Connector Assembly

2.8 Female Terminals Sealed


Part # 12158098 12185008 Cable Range (mm2) 1.5-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

2.8 Female Connector Assembly Sealed


# Cavities 6 Optional Conduit Connector 15344052 TPA Cap Color Black Black Material PA6 PA6 TPA 12185000 10717815

2.8 Ducon Cable Seals


Reel Part # 12089442 10720769 15363992 Loose Part # 15324974 15324976 15324973 Cable Dia. 2.00-1.20 2.40-1.60 2.90-2.00 Material Color Silicone Silicone Silicone Blue White Dk. Red

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.10

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

2.8

Sealed System Application Information


2 . 8 Series Terminals T i n P l a t e d
CABLE RANGE (mm2):

......... 0.5-2.5 ........... 33


TEMPERATURE RISE (OC)
105 90 75 60 45 30 15 0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0 0.75 0.5 1.5 2.5

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 2.5 1.5 1.0 0.75 0.5

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........... -40 to 135 ...... <4.0mV/amp ...... 6.0 ................ 2.8

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

10

20

30

40

CURRENT (AMPS)

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

TPA (Terminal Position Assurance)

Cable Seal

Male Terminal

Optional Conduit TPA Cap

Male Connector

2.8 Male Connector Sealed


# Cavities 6 Optional Conduit Connector 12185126 TPA Cap Color Gray Black Material PA6 PA6 TPA 12185000 10717815

2.8 Male Terminals Sealed


Part # 12185129 12185237 Cable Range (mm2) 1.5-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

2.8 Ducon Cavity Plugs*


Part #
SECTION NOTES:
Ducon Connection Systems have been validated using DIN Cable Standards.

Cavity Inside Dia. 5.2mm 5.2mm

Material Silicone Silicone

Color White Green

15337197 10730124

*Cavity plugs seal unused female and male cavities.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.1 1

Ducon Series

S
E

L EA ED

Ducon Series

ALE

2.8

B B

A
H: 22.0 H: 22.2

L: 30.4

W: 29.0 W: 29.0

L: 53.6

Total Mated Length: 67.0mm

Ducon Series

A.

Part No:

15344052

C.

Part No:

12185126

Description: Size: Color: Material: Terminals:

Connector Assembly 6F 30.4L x 22.2H x 29.0W Black PA6 See Page 5.10 12185000

Description: Size: Color: Material: Terminals:

Connector 6M (Clip Slot) 53.6L x 22.0H x 29.0W Gray PA6 See Page 5.11 10717815 (Optional)

B.

Part No:

D.

Part No:

Description: Number Req: Color: Material:

TPA 2 Black PA6

Description: Number Req: Color: Material:

Conduit TPA Cap 2 Black PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.12

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

2.8 Device Connections

H: 16.9 W: 29.0

L: 30.3

A.

Part No:

12185026* (Black) 15344040* (Blue) 15344042* (White)

Description: Connector 2F Size: 30.3L x 16.9H x 29.0W Material: PA6 Terminals: See Page 5.10 *Different indexing features.

B.

Part No:

12185027

Description: Color: Material:

TPA Black PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.13

Ducon Series

U
N
SE

SE

AL

Ducon Series

E
D

AL

TEMPERATURE RISE (OC)

105 90 75 60 45 30 15 0 0 10 20 30 40 50 60 6.0 2.5

MAXIMUM CURRENT (AMPS)

4.8 Device Connections

Unsealed System Application Information


4 . 8 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 60 50 40 30 20 10 0 25 50 75 100 125 150 2.5 6.0

CURRENT (AMPS)

AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

........ 0.5-6.0 ........... 45 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp (mm): ...... 6.8 BLADE WIDTH (mm): ................ 4.8
CENTERLINE SPACING

Terminal

Cable

Ducon Series

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Secondary Lock

Female Terminal

Female Connector

4.8 Female Terminals Unsealed


Part # 12185227 12147596 12147597 Cable Range (mm2) 1.0-0.5 2.5-1.5 6.0-4.0 Material Plating Tin Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

4.8 Female Connectors Unsealed


# Cavities 5 6 9 12 Connector 12147099 15344072 10740403 10717711 Color Black Black Black Black Material PA6 PA6 PA6 PA6 Secondary Lock 12147098 10717827 10740404 10717826

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.14

http://connectors.delphi.com

Ducon Series

U
N
SE

SE

AL

E
D

AL

4.8 Device Connections

H: 19.0

H: 32.8

L: 27.0 W: 25.0

A.

Part No:

12147099

L: 28.5

W: 52.1

B.

Part No:

12147098

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

F .

Part No:

10740404

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

H C G
H: 19.0

H: 32.8

L: 29.0

W: 27.6

C.

Part No:

15344072

L: 28.5

W: 52.1

Description: Size: Color: Material: Terminals: Typical App:

Connector 6F 29.0L x 19.0H x 27.6W Blue PA6 See Page 5.14 Blower Switch, Heater 10717827

G.

Part No:

10717711

D.

Part No:

Description: Size: Color: Material: Terminals: Typical App:

Connector 12F 28.5L x 32.8H x 52.1W Black PA6 See Page 5.14 Blower Switch 10717826

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

H.

Part No:

Description: Color: Material:

Secondary Lock Gray PA6 15% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.15

Ducon Series

Description: Size: Color: Material: Terminals: Typical App:

Connector 5F 27.0L x 19.0H x 25.0W Black PA6 See Page 5.14 Blower Switch, Heater

E.

Part No:

10740403

Description: Size: Color: Material: Terminals: Typical App:

Connector 9F 28.5L x 32.8H x 52.1W Black PA6 See Page 5.14 Blower Switch

S
E

L EA ED

Ducon Series

ALE

6.3

Cross Sectional View


Connector Seal Terminal TPA Terminal TPA

Cable Cable Seal

Cable Cable Seal

Female Connector Assembly

Male Connector

Ducon Series

TPA (Terminal Position Assurance) Female Terminal

6.3 Female Terminals Sealed


Part # 12147473 12147474 Cable Range (mm )
2

Female Connector Plating Tin Tin

Material

2.5-1.5 6.0-4.0

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

6.3 Ducon Cable Seals


Reel Part # 10730240 12059259 10730241 15344032 Loose Part # 15324997 15324995 15324994 15324996 Cable Dia. 2.40-1.60 2.90-2.00 3.80-2.80 4.50-3.60 Material Color Silicone Silicone Silicone Silicone Lt. Brown Dk. Red Gray Blue

6.3 Female Connector Assembly Sealed


# Cavities 2 Connector 12147067 Color Gray Material PA66 TPA 12147060

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.16

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

6.3

Sealed System Application Information


6 . 3 Series Terminals T i n P l a te d
CABLE RANGE (mm2):

......... 1.5-6.0
TEMPERATURE RISE (OC)

105 90 75 60 45 30 15 0 0 10 20 30 40 50 CURRENT (AMPS) 60 6.0

MAXIMUM CURRENT (AMPS)

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... 55

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 75 60 45 30 15 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 6.0

........... -40 to 135 ...... <4.0mV/amp ..... 10.8 ................ 6.3

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Male Terminal

TPA (Terminal Position Assurance)

6.3 Male Terminals Sealed


Part # Male Connector 15344632 15344631 Cable Range (mm2) 2.5-1.5 6.0-4.0 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

6.3 Male Connector Sealed


# Cavities 2 Connector 15344054 Color Black Material PA66 TPA 12147060

6.3 Ducon Cavity Plug*


Part # 12059255 Cavity Inside Dia. 9.8mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Ducon Connection Systems have been validated using DIN Cable Standards.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.17

Ducon Series

S
E

L EA ED

Ducon Series

ALE

6.3

B B

H: 25.8 H: 28.0 L: 57.6 W: 33.1

L: 37.6

W: 33.0

Total Mated Length: 80.0mm

Ducon Series

A.

Part No:

12147067

C.

Part No:

15344054

Description: Size: Color: Material: Terminals:

Connector 2F Assembly 37.6L x 28.0H x 33.0W Gray PA66 See Page 5.16 12147060

Description: Size: Color: Material: Terminals:

Connector 2M (Clip Slot) 57.6L x 25.8H x 33.1W Black PA66 See Page 5.17

B.

Part No:

Description: Number Req: Color: Material:

TPA 2 Black PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.18

http://connectors.delphi.com

Ducon Series

http://connectors.delphi.com

5.19

Ducon Series

S
E

L EA ED

Ducon Series

ALE

Mixed

Sealed System Application Information


1. 5 Series Terminals T i n P l a t e d
Terminal Cable
TEMPERATURE RISE (OC)

Terminal

105 90 75 60 45 30 15 0 0 10 0.5

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0 0.75

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 2.5 1.5 1.0 0.75 0.5

1.5

2.5

20

30

40

CURRENT (AMPS)

Cable Cable Seal Cable Seal

CABLE RANGE (mm2):

Female Connector Assembly

Male Connector

........ 0.5-1.0 ........... 25 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5
CENTERLINE SPACING

VOLTAGE DROP:

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Ducon Series

Conduit Cover (optional)

1.5 Female Terminals Sealed


Part # 12158097 10717964 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin
Cable Seals Female Terminals

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

2.8 Female Terminals Sealed


Part # 12158098 12185008 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

Secondary Lock

Female Connector

4.8 Female Terminals Sealed


Part # 12185009 12185550 10717927 Cable Range (mm )
2

Mixed Female Connector Assemblies Sealed


# Cavities Plating Tin Tin Tin 15 20 Connector 15344069 12158095 Color Material Secondary Lock 12185005 12158096 Orange PA66 Blue PA66

Material

1.0-0.5 2.5-1.5 6.0-4.0

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

4.8 Ducon Cable Seals 1.5 & 2.8 Ducon Cable Seals
Reel Part # 12089442 10720769 15363992 Loose Part # 15324974 15324976 15324973 Cable Dia. 2.00-1.20 2.40-1.60 2.90-2.00 Material Color Silicone Silicone Silicone Blue White Dk. Red Reel Part # 12052931 12048433 12052452 12052453 Loose Part # 15324991 15324988 15324989 15324990 Cable Dia. 2.00-1.20 2.90-2.00 3.80-2.80 4.50-3.80 Material Color Silicone Silicone Silicone Silicone Yellow White Red Violet

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.20

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

Mixed

Sealed System Application Information


2 . 8 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 2.5 1.5 1.0 0.75 0.5

4 . 8 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC)
105 90 75 60 45 30 15 0 0 10 20 30 40 50 60 6.0 2.5

TEMPERATURE RISE (OC)

105 90 75 60 45 30 15 0 0 10 0.5

1.0 0.75

50 40 30 20 10 0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 60 50 40 30 20 10 0 25 50 75 100 125 150 2.5 6.0

1.5

2.5

20

30

40

CURRENT (AMPS)

25 50 75 100 125 150 AMBIENT TEMPERATURE (OC )

CURRENT (AMPS)

AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

........ 0.5-1.0 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8
CENTERLINE SPACING

VOLTAGE DROP:

CABLE RANGE (mm2):

........ 0.5-2.5 ........... 45 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 4.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Conduit Cover (optional)

Secondary Lock

Holder

1.5 Male Terminals Sealed


Cable Seals Male Terminals

Part # 12158104 10724374

Cable Range (mm2) 1.0-0.5 2.5-1.5

Material

Plating Tin Tin

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

Male Connector

Mixed Male Connectors Sealed


# Cavities 15 20 Connector 10740396 10717689
1.5 & 2.8

2.8 Male Terminals Sealed


Part # 12185129 12185237 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

Color

Material

Secondary Lock 12185005 12158096

Orange PA66 Blue PA66


4.8

1.5 & 2.8 Ducon Cavity Plugs*


Part # 15337197 10730124 Cavity Inside Dia. 5.2mm 5.2mm Material Silicone Silicone Color White Green

4.8 Male Terminals Sealed


Part # 12185235 12185236 10724435 Cable Range (mm2) 1.0-0.5 2.5-1.5 6.0-4.0 Material Plating Tin Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

4.8 Ducon Cavity Plug*


12066082 8.5mm Silicone Green
*Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Ducon Connection Systems have been validated using DIN Cable Standards.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.21

Ducon Series

S
E

L EA ED

Ducon Series

ALE

Mixed

C C B

A D
H: 48.0

H: 47.4 L: 56.7 L: 36.5

W: 47.4

W: 46.0

Total Mated Length: 148.0mm

Ducon Series

A.

Part No: 15344069 (Orange) Connector 15F 12185004 (Green) Connector 11F 15344061 (Brown) Connector 6F 36.5L x 47.4H x 47.4W PA66 See Page 5.20 See Page 5.20 12185005 Secondary Lock 2 Gray PA6 15% GF 12197134 (Optional) Cover 2 Black PA6 Optional 90 cover available.

D.

Part No: 10740396 (Orange) Connector 15M 12185278 (Green) Connector 11M 15344060 (Brown) Connector 6M 56.7L x 48.0H x 46.0W PA66 See Page 5.21 12185277 (Optional) Holder Black PA6 15% GF Other holders available.

Description: Part No: Description: Part No: Description: Size: Material: Terminals: Seals/Plugs:

Description: Part No: Description: Part No: Description: Size: Material: Terminals:

E.

Part No:

B.

Part No:

Description: Number Req: Color: Material:

Description: Color: Material: Note:

C.

Part No:

Description: Number Req: Color: Material: Note:

KEY: 2.8 SERIES 4.8 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.22

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

Mixed
C C B

D E
H: 48.0

H: 47.5 L: 56.7 L: 36.5 W: 47.5 W: 46.0

Total Mated Length: 148.0mm

Part No:

12158095

Part No:

10717689

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 20F 36.5L x 47.5H x 47.5W Blue PA66 See Page 5.20 See Page 5.20 12158096

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 20M 56.7L x 48.0H x 46.0W Blue PA66 See Page 5.21 See Page 5.21 12185277 (Optional)

B.

Part No:

E.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 2 Gray PA6 15% GF 12197134 (Optional)

Description: Color: Material: Note:

Holder Black PA6 15% GF Other holders available.

C.

Part No:

Description: Number Req: Color: Material: Note:

Cover 2 Black PA6 Optional 90 cover available.

KEY: 1.5 SERIES 2.8 SERIES 4.8 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.23

Ducon Series

A.

D.

S
E

L EA ED

Ducon Series

ALE

Door Connections

Sealed System Application Information


Terminal Terminal Cable
TEMPERATURE RISE (OC)
105 90 75 60 45 30 15 0 0 5 10 15 20 0.75 0.5

0 . 8 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 20 15 10 0.5 5 0 1.0 0.75

1.0

Cable Cable Seal Cable Seal Secondary Lock Secondary Lock

CURRENT (AMPS)

25 50 75 100 125 150 AMBIENT TEMPERATURE (OC )

CABLE RANGE (mm2):

Female Connector Assembly

Male Connector

........ 0.5-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp (mm): ...... 3.0 BLADE WIDTH (mm): ................ 0.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Ducon Series

0.8 Female Terminal Unsealed


Part # 12131423 Cable Range (mm2) 1.0-0.5 Material Plating Tin Copper Nickel Silicon Alloy

Door connectors provide environmental sealing in two ways: 1. Using sealed terminal systems. 2. Using unsealed terminal systems and protective grommets. Contact your regional support representative for assistance in choosing the proper design for your application.

0.8 Female Terminal Sealed


Part # 10717928 Cable Range (mm2) 1.0-0.5 Material Plating Tin Copper Nickel Silicon Alloy

1.5 Female Terminals Unsealed


Part # 12147302 12147303 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin
Female Terminals

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

2.8 Female Terminals Unsealed


Part # 12147451 12147304 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin Female Connector Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

0.8 Ducon Cable Seal


Part # 15344324 Cable Range (mm2) 2.1-1.2 Material Silicon Color Dk. Red

Mixed Female Connectors Sealed


# Cavities 30 40 Connector 12147161 15327160 Color Black Black Material PA66 PA66 15% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.24

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

Door Connections

Sealed System Application Information


1. 5 Series Terminals T i n P l a t e d
MAXIMUM CURRENT (AMPS)
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*

2 . 8 Series Terminals T i n P l a t e d
TEMPERATURE RISE (OC)
105 90 75 60 45 30 15 0 0 10 20 30 40 1.5 2.5 0.5 0.75

TEMPERATURE RISE (OC)

105 90 75 60 45 30 15 0 0 10 0.5

1.0 0.75

50 40 30 20 10 0 25 50

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 1.0

TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 150 AMBIENT TEMPERATURE (OC ) 2.5 1.5 1.0 0.75 0.5

2.5 1.5 1.0 0.75 0.5

1.5

2.5

20

30

40

75

100

125

150

CURRENT (AMPS)

AMBIENT TEMPERATURE (OC )

CURRENT (AMPS)

CABLE RANGE (mm2):

........ 0.5-1.0 CURRENT RANGE (AMPS): ........... 25 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV

VOLTAGE DROP:

..... <4.0mV/amp (mm): ........... ............ Connector Dependent BLADE WIDTH (mm): ................ 1.5
CENTERLINE SPACING

CABLE RANGE (mm2):

........ 0.5-2.5 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp (mm): ............ ............ Connector Dependent BLADE WIDTH (mm): ................ 2.8
CENTERLINE SPACING

*The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representatives.

0.8 Male Terminal Unsealed


Part # 15327159 Cable Range (mm2) 1.0-0.5 Material Plating Tin Copper Nickel Silicon Alloy

0.8 Male Terminal Sealed


Part # 10724459 Cable Range (mm2) 1.0-0.5 Material Plating Tin Copper Nickel Silicon Alloy

1.5 Male Terminals Unsealed


Male Terminals

Part # 12147299 12147300

Cable Range (mm2) 1.0-0.5 2.5-1.5

Material

Plating Tin Tin

Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

2.8 Male Terminals Unsealed


Male Connector Part # 12147400 12147301 Cable Range (mm2) 1.0-0.5 2.5-1.5 Material Plating Tin Tin Copper Nickel Silicon Alloy Copper Nickel Silicon Alloy

Mixed Male Connectors Sealed


# Cavities 30 40 Connector 12147066 10730244 Color Black Black Material PA66 PA66 15% GF

0.8 Ducon Cable Seal


Part # 15344324 Cable Range (mm2) 2.1-1.2 Material Silicon Color Dk. Red

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.25

Ducon Series

S
E

L EA ED

Ducon Series

ALE

Door Connections

H: 44.5

H: 48.0

L: 36.1

W: 44.5

W: 46.0

L: 45.0

Total Mated Length: 59.6mm

A.

Part No:

12147161

B.

Part No:

12147066

Ducon Series

Description: Size: Color: Material: Terminals:

1.5/2.8 Connector 30F 36.1L x 44.5H x 44.5W Black PA66 See Page 5.24

Description: Size: Color: Material: Terminals:

1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 5.25

SECTION NOTES:
Contact your regional support representative. Door grommets available from manufacturer.

KEY: 1.5 SERIES 2.8 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.26

http://connectors.delphi.com

Ducon Series

S
E

L EA ED

ALE

Door Connections

A
H: 40.0

B D
L: 36.0 W: 40.0 H: 48.0

W: 46.0 L: 45.0

Total Mated Length: 71.6mm

A.

Part No:

12185088

D.

Part No:

12147066

B.

Part No:

12185079 SECTION NOTES:


Contact your regional support representative. Door grommets available from manufacturer.

Description: Color: Material:

Ring Black PA6 15% GF 12185082

C.

Part No:

Description: Color: Material:

Connector Ring Black PA6 15% GF

KEY: 1.5 SERIES 2.8 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

5.27

Ducon Series

Description: Size: Color: Material: Terminals:

1.5/2.8 Connector 30F 36.0L x 40.0H x 40.0W Black PA66 See Page 5.24

Description: Size: Color: Material: Terminals:

1.5/2.8 Connector 30M 45.0L x 48.0H x 46.0W Black PA66 See Page 5.25

S
E

L EA ED

Ducon Series

ALE

Door Connections
F K C H B

A
H: 45.0

G J

D
L: 36.1 W: 45.0

H: 44.5

D
L: 46.0 W: 44.5

A.

Part No:

15327160

Total Mated Length: 65.0mm

Description: Size: Color: Material: Terminals: Seals:

Connector 40F (8,16,16) 36.1L x 45.0H x 45.0W Black PA66 15% GF .8F , 2.8F , See Page 5.24 See Page 5.24 15327654

G.

Part No:

10730244

Ducon Series

B.

Part No:

Description: Color: Material:

Connector Module1 16F Black PA66 15327655

Description: Size: Color: Material: Terminals: Seals:

Connector 40M (8,16,16) 46.0L x 44.5H x 44.5W Black PA66 15% GF .8M, 2.8M, See Page 5.25 See Page 5.25 15327154

C.

Part No:

H.

Part No:

Description: Color: Material:

Connector Module2 16F Black PA66 10717849

Description: Color: Material:

Connector Module1 16M Black PA66 15327155

D.

Part No:

J.

Part No:

Description: Number Req: Color: Material:

TPA 2 Yellow PA66 10717837

Description: Color: Material:

Connector Module2 16M Black PA66 15327153

E.

Part No: CPA Red PA66

K.

Part No:

Description: Color: Material:

Description: Color: Material:

Cover Black PA66 15% GF 10728148

F .

Part No:

15327164

L.

Part No:

Description: Color: Material:

Connector Ring Black PA66 15% GF

Description: Color: Material:

TMS Cover Black PA66 15% GF

KEY: 0.8 SERIES (Sealed) 0.8 SERIES (Unsealed) 2.8 SERIES


Mixed connectors feature a combination of different terminal cavities, as indicated by the key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

5.28

http://connectors.delphi.com

Special Products

Lamp Sockets, Splice Savers, Weather-Pack, VF & DS Connections


Lamp Socket Features
Advanced bulb to terminal interface technology Accommodates a wide variety of bulbsB1, C2 bayonet, W2, W3 wedge, H7 with GT280 interface Available sealed or unsealed systems Multiple focal lengths Right angle or axial mounting features with easy assembly and release provisions

VF Series Features
Accommodates a wide variety of devices Small overall dimensions Terminal Position Assurance (TPA) Connector Position Assurance (CPA)

DS Series Features
Fuel injector applications High sealing protection Reliable electrical interface Secure locking mechanism

Weather-Pack Features
Connector Position Assurance (CPA) Terminal Position Assurance (TPA) 20 Amps continuous maximum current rating Sealed system Pin and Sleeve conguration Dual locking tabs on terminals Low energy, low voltage capability -40C to 125C temperature range

Splice Saver Features


Eliminates the need for solder Flexible conguration Uses 280 Metri-Pack or 150 GT terminals Uses ISO or SAE compatible terminals Low prole connector with cap lock Available in sealed/unsealed and grounded/non-grounded versions

http://connectors.delphi.com

6.1

Special Products

U S
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E
D

SE

AL
S

L EA ED

Special Products

SE

AL

ALE

Lamp Sockets
Seal

Lamp Sockets are a comprehensive and diverse product line featuring sophisticated connection systems technology. Available connection systems accommodate virtually every size and type of light bulb, as well as all varieties of bulb mounting features.
Insert Wedge Base

Lamp Socket Application Guidelines


Primary Use Stop, Turn, Backup and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Glove Box, Ash Tray Instrument Illumination and Courtesy Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Side Marker Lamps, Backup and Center High Mounted Stop Lights Stop, Turn, Backup and Cornering Lights Stop/Tail, Park/Turn, Backup Lights and Cornering Lights Application Sealed Sealed Socket Style Right Angle Right Angle Bulb Base Type W-3 Wedge W-3 Wedge Bulb Size S-8 S-8 Typical Lamp Number 3156 3057 Part Number(s) Page Description Number Single Filament Dual Filament 12160393 6.4 15354859* 12160394, 12160395 6.4 15354864*, 15354865* 12191243, 15435155 6.5

Sealed

Axial

W-3 Wedge

S-8

3057

Dual Filament

Unsealed

Axial

W-2 Wedge

T-3 1/4

194

12162223, 12059952

6.6

Single Filament

Special Products

Sealed Sealed Sealed

Axial Axial Right Angle

W-2 Wedge W-2 Wedge W-2 Wedge

T-3 1/4 T5 T-3 1/4

168 912 168

15317651, 15324946 15324946 12146418

6.7

Single Filament Single Filament Single Filament

6.7

Sealed Sealed

Right Angle Right Angle

B-1 Bayonet C-2 Bayonet

S-8 S-8

1156 2057

12160386 12160390, 12160392

6.8 6.8

Single Filament Dual Filament

* High temperature equivalent systems for continuously powered major lament applications.

Lamp Socket Bases


Part # 12160393 12160394 12160395 12191243 15435155 12162223 12059952 15324946 15317651 12146418 12160386 12160390 12160392 Application Description Sealed Sealed Sealed Sealed Sealed Unsealed Unsealed Sealed Sealed Sealed Sealed Sealed Sealed W-3 Right Angle Wedge Base W-3 Right Angle Wedge Base W-3 Right Angle Wedge Base W-3 Axial Wedge Base W-3 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Axial Wedge Base W-2 Right Angle Wedge Base B-1 Right Angle Bayonet Base C-2 Right Angle Bayonet Base C-2 Right Angle Bayonet Base Color Lt. Gray Cream Md. Gray Dk. Gray Gray Clear Black Dk. Gray Lt. Gray Lt. Gray Lt. Gray Cream Md. Gray Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM 14% GF PA66 HS IM 14% GF PC PA66 HS IM PA66 HS IM 14% GF PA66 HS 33% GF PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM TPA 15305473 15305473 12052490 15324722 12110054 12191522 12129057 12129051 12129051 Insert 12177161 12177163 12177163 15324428 Seal 12129909* 12129909* 12129909* 12129909* 12129909* Part of 15324946 Asm 15317652 12146398 12129909* 12129909* 12129909*

* When an unsealed application is required, use gasket 12020720 in place of seal 12129909.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.2

http://connectors.delphi.com

Special Products

ALE

SE

AL

Lamp Sockets

Lamp Socket Terminals


Series A W-2, W-3 Right Angle W-2, W-3 Right Angle W-2, W-3 Right Angle B W-2 Axial W-2 Axial C W-2 Axial W-2 Axial D W-2 Axial W-2 Axial E W-3 Axial W-3 Axial W-3 Axial F B-1, C-2 B-1, C-2 B-1, C-2 B-1, C-2 Type Contact Contact Ground Contact Contact Ground Ground Application Sealed Sealed Sealed Unsealed Unsealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Cable Seal Series 280 280 280 280 280 480 480 280 280 630 280 280 280 280 Terminal Part # Cable Range 12066639 12066638 12186320 12089139 12089137 12176852 12176853 12124471 12124598 12092058 12088187 12092030 12129052 15304622 12129053 15304621 2.0-1.0 0.80-0.50 0.50-0.35 0.80-0.50 3.0 1.0-0.80 0.50-0.35 1.0-0.80 0.50-0.35 0.80-0.50 0.50-0.35 0.80-0.50 1.0-0.80 0.50-0.35 1.0-0.80 0.50-0.35 Material Tin Brass Tin Brass Tin Brass Brass Brass Brass Brass Brass Brass Tin Brass Tin Brass Tin Brass Stainless Steel Stainless Steel Tin Brass Tin Brass Plating Tin Tin Tin Copper/Tin Copper/Tin Tin Tin Copper/Tin Copper/Tin Tin Tin Tin Tin Tin Tin Tin

S U
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L EA ED

SE

AL

Metri-Pack Cable Seals


Series 280 280 280 280 480 480 630 Reel Part # 12015284 12034365 12041352 12089444 12048433 12052931 12077760 Loose Part # 15324982 15324983 15324984 15324985 15324988 15324991 15324997 Cable Diameter Material 2.85-2.03 1.70-1.29 2.42-2.03 2.15-1.60 2.85-2.01 2.15-1.60 2.40-1.65 Silicone Silicone Silicone Silicone Silicone Silicone Silicone Color Green Dk. Red Tan Purple White Yellow Tan

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.3

Special Products

E
D

S
E

L EA ED

Special Products

ALE

Lamp Sockets

A.

Part No:

12160393 (Lt. Gray) 15326290 (Cream) 15326291* (Cream)

A B
Mating Hole Dia.: 26.7 H: 51.7

Description: Size: Material: Terminals: Seals: Typical Lamp: *Note:

W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3156 Focal Length: 29.14mm. 12129909**

B.

Part No:

Description: Color: Material:

Seal Black EPDM 12177161

W: 40.0 L: 31.9

Focal Length: 22.2mm *29.14mm

C.

Part No:

Description: Color: Material:

Insert with Terminals Lt. Gray PA66 HS IM

D.

Part No:

12160394

Special Products

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W Cream PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3057 12129909**

E
Mating Hole Dia.: 26.7 H: 51.7

E.

Part No:

Description: Color: Material:

Seal Black EPDM 12177163

W: 40.0 L: 31.9

Focal Length: 22.2mm

F.

Part No:

Description: Color: Material:

Insert with Terminals Beige PA66 HS IM

G.

Part No:

12160395

G H

Mating Hole Dia.: 26.7 H: 51.7

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

W-3 Right Angle Wedge Base 26.7 Hole Dia. x 31.9L x 51.7H x 40.0W Md. Gray PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #3057 12129909*

H.

Part No:

Description: Color: Material:


W: 40.0 L: 31.9

Seal Black EPDM 12177163

J.

Part No:

Focal Length: 29.1mm

Description: Color: Material:

Insert Beige PA66 HS IM

**When an unsealed application is required, use gasket 12020720 in place of seal 12129909.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.4

http://connectors.delphi.com

Special Products

S
E

L EA ED

ALE

Lamp Sockets

A.

Part No:

12191243

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:


H: 35.6

W-3 Axial Wedge Base 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W Dk. Gray PA66 HS IM 14% GF See E, Page 6.3 (2 Contacts, 1 Ground) 280 and 630 Metri-Pack Cable Seals #3057 12129909*

B.
L: 40.0 Mating Hole Dia.: 26.7

Part No:

Description: Color: Material:

Seal Black EPDM 15305473

W: 35.6

C.

Part No:

Focal Length: 29.1mm

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

F D E

D.

Part No:

15435155 (Gray) 15485094 (Black)

H: 35.6

Description: Size: Material: Terminals: Seals: Typical Lamp:

W-3 Axial Wedge Base 26.7 Hole Dia. x 40.0L x 35.6H x 35.6W PA66 HS IM 14% GF See E, Page 6.3 (2 Contacts, 1 Ground) 280 and 630 Metri-Pack Cable Seals #3057 12129909*

E.
L: 40.0 Mating Hole Dia.: 26.7 W: 35.6

Part No:

Description: Color: Material:

Seal Black EPDM 15305473

Focal Length: 22.2mm

F.

Part No:

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

* When an unsealed application is required, use gasket 12020720 (pictured) in place of seal 12129909.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.5

Special Products

U
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SE

SE

AL

Special Products

E
D

AL

Lamp Sockets

A.

Part No:

12162223 (Clear) 12162222 (White)

Description: Size: Material: Terminals: Typical Lamp:

W-2 Axial Wedge Base 10.4 Hole Dia. x 53.0L x 18.0H x 32.6W PC See B, Page 6.3 #194 12052490

A
Mating Hole Dia: 10.4

H: 18.0

B.

Part No:

Description: Color: Material:

TPA Black PA6

L: 53.0

W: 32.6

C.

Part No:

12059952

Special Products

Description: Size: Color: Material: Terminals: Typical Lamp:

W-2 Axial Wedge Base 15.7 Hole Dia. x 27.0L x 24.6H x 24.6W Black PA66 HS IM See B, Page 6.3 #194 15324722

H: 24.6

D.

Part No:

Description: Color: Material:

TPA Red PBT HS IM

L: 27.0

Mating Hole Dia.: 15.7

W: 24.6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.6

http://connectors.delphi.com

Special Products

S
E

L EA ED

ALE

Lamp Sockets

A.
B A

Part No:

15324946*

H: 27.9

Mating Hole Dia.: 15.9

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

W-2 Axial Wedge Base 15.9 Hole Dia. x 31.5L x 27.9H x 27.9W Dk. Gray PA66 HS IM 14% GF See D, Page 6.3 480 Metri-Pack Cable Seals #168 or #912 12110054

B.
L: 31.5 W: 27.9

Part No:

Focal Length: 15.5mm

Description: TPA Color: Black Material: PA66 HS IM *12146398 seal part of 15324946 assembly

C.
E C D

Part No:

15317651

H: 20.5

Mating Hole Dia.: 15.3

D.

Part No:

15317652

L: 31.9

W: 20.5

Description: Color: Material:

O-Ring Black EPDM 12191522

Focal Length: 15.5mm

E.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM

F.
F G

Part No:

12146418

H: 38.3

Mating Hole Dia.: 15.9

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

W-2 Right Angle Wedge Base 15.9 Hole Dia. x 22.0L x 38.3H x 27.9W Lt. Gray PA66 HS IM See A, Page 6.3 280 Metri-Pack Cable Seals #168 12146398

G.

Part No:

L: 22.0

W: 27.9

Description: Color: Material:

Seal Black Santoprene 15324428

Focal Length: 15.5mm

H.

Part No:

Description: Color: Material:

Insert Lt. Gray PA66

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.7

Special Products

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

W-2 Axial Wedge Base 15.3 Hole Dia. x 31.9L x 20.5H x 20.5W Lt. Gray PA66 HS 33% GF See C, Page 6.3 280 Metri-Pack Cable Seals #194

S
E

L EA ED

Special Products

ALE

Lamp Sockets
A.

Part No:

12160386

A B

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

B-1 Right Angle Bayonet Base 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W Lt. Gray PA66 HS IM See F , Page 6.3 (1 Contact, 1 Ground) 280 Metri-Pack Cable Seals #1156 12129909*

H: 62.6

Mating Hole Dia.: 26.8

W: 41.1 L: 27.2

B.

Part No:

Description: Color: Material:

Seal Black EPDM 12129057

C.

Part No:

Focal Length: 22.2mm

Description: Color: Material:

TPA Blue PA66 HS IM 12160390

D.

Part No:

D E

Special Products

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

C-2 Right Angle Bayonet Base 26.8 Hole Dia. x 27.2L x 62.6H x 41.1W Cream PA66 HS IM See F , Page 6.3 (2 Contacts, 1 Ground) 280 Metri-Pack Cable Seals #2057 12129909*

H: 62.6

Mating Hole Dia.: 26.8

E.

Part No:

W: 41.1 L: 27.2

Description: Color: Material:

Seal Black EPDM 12129051

F
Focal Length: 22.2mm

F.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM 12160392

G.

Part No:

Description: Size: Color: Material: Terminals: Seals: Typical Lamp:

C-2 Right Angle Bayonet Base 26.8 Hole Dia. x 21.6L x 62.6H x 41.1W Md. Gray PA66 HS IM See F , Page 6.3 (2 Contacts, 1 Ground) 280 Metri-Pack Cable Seals #2057 12129909*

G H

H: 62.6

Mating Hole Dia.: 26.8

H.

W: 41.1

Part No:

L: 21.6

Description: Color: Material:

Seal Black EPDM 12129051

J
Focal Length: 29.1mm

J.

Part No:

Description: Color: Material:

TPA Blue PA66 HS IM

* When an unsealed application is required, use gasket 12020720 in place of seal 12129909.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.8

http://connectors.delphi.com

Special Products

http://connectors.delphi.com

6.9

Special Products

U
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SE

SE

AL

Special Products

E
D

AL

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

1.0 0.80 0.50

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE (OC)

Splice Savers

Unsealed System Application Information


G T 1 5 0 Series Terminals T i n P l a te d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.80 0.50 TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC )

2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 60 40 20 0 0 10 20 30 40 CURRENT (AMPS) 50 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) TEMPERATURE DERATING CURVES* 5.0 3.0 2.0 1.0 0.80 0.50

CABLE RANGE (mm2):

...... 0.35-1.0 ....... 0-15 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

... <10.0mV/amp ...... 3.4 BLADE WIDTH (mm): ................ 1.5


CENTERLINE SPACING (mm):

CABLE RANGE (mm2):

...... 0.35-5.0 ....... 0-30 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <5.0mV/amp ................ 2.8

CENTERLINE SPACING (mm): .5.0/6.3 BLADE WIDTH (mm):

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

TPA (Terminal Position Assurance) Female Terminal Cap Assembly

Special Products

Female Connector

GT 150 Female Terminals Unsealed


Part # 12191811 12191812 Cable Range (mm2) 0.50 - 0.35 1.0 - 0.75 Material Tin Brass Tin Brass Plating Tin Tin

280 M/P Tangless Female Terminals Unsealed


Part # 12110842 12110844 12110843 12129061 Cable Range (mm2) 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 2.0-0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

Splice Saver Connections Unsealed


Cavity Description 12Way GT 150 12Way GT 150 12Way 280 Metri-Pack Lg. Cavity 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack 12Way 280 Metri-Pack Part # 12191216 12176460 12176473 15305288 15305291 15305294 15305294 15305294 15305297 Color Lt. Gray Black Black Black Black Black Black Black Black Material PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM PA66 HS IM TPA 12176462 12176462 12176475 12176513 12176513 12176513 12176513 12176513 12176513 Cap Assembly Splice Conguration 1-12 Way 2-6 Ways 4-3 Ways 2-6 Ways 1-12 Way 1-12 Way 1-12 Way 1-12 Way 1-12 Way 12191217 12176469 12176478 15305289 15305292 15305295 w/M6 Hole 15492655 w/M6 Bolt 15354635 w/M6 Bolt & Retainer 15305298 w/M10 Hole

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.10

http://connectors.delphi.com

Special Products

U
N
SE

SE

AL

E
D

AL

Splice Savers

Splice Saver connectors are capable of providing one or several splices within a single connection assembly. Splicing is accomplished within the male cap assembly using a segmented bus blade.

12

12191217 Cap Assembly 1-12M Mates to Connector 12191216


2-6

B A
H: 7.8 H: 13.9

12176469 Cap Assembly 2-6M Mates to Connector 12176460 C

W: 46.7 W: 53.0 L: 27.0

Total Mated Length: 30.6mm

A.

Part No:

12191216 (Lt. Gray) 12176460 (Black)

C.

L: 15.0

Part No:

12191217
(Md. Gray, 1-12M)

Description: Size: Material: Terminals:

Connector GT 150 12F 27.0L x 13.9H x 46.7W PA66 HS IM See Page 6.10, GT 150 12176462

12176469
(Lt. Gray, 2-6M)

B.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM

E D

12176478 Cap Assembly 4-3M Mates to Connector 12176473


H: 16.1 H: 19.6

W: 44.6 L: 29.7

W: 41.0 L: 17.8

Total Mated Length: 34.0mm

D.

Part No:

12176473

Description: Size: Color: Material: Terminals:

Connector Metri-Pack 280 12F (Large Cavity) 29.7L x 19.6H x 44.6W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless 12176475

F.

Part No:

12176478

Description: Size: Color: Material:

Cap Assembly 4-3M 17.8L x 16.1H x 41.0W Brown PA66 HS IM

E.

Part No:

Description: Color: Material:

TPA Gray PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.1 1

Special Products

Description: Size: Material:

Cap Assembly 15.0L x 7.8H x 53.0W PA66 HS IM

U
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Special Products

E
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Splice Savers
B C A
H: 16.1

H: 21.1

15305289 Cap Assembly 2-6M Mates to Connector 15305288

W: 38.1 L: 27.9

W: 34.5 L: 17.9

Total Mated Length: 34.0mm

A.

Part No:

15305288 15305291

C.

Part No:

15305289
(Lt. Green, 2-6M)

15305292 Cap Assembly 1-12M Mates to Connector 15305291

Description: Size: Color: Material: Terminals:

Connector 280 Metri-Pack 12F 27.9L x 21.1H x 38.1W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless 12176513

15305292
(Cream, 1-12M)

Description: Size: Material:

Cap Assembly 17.9L x 16.1H x 34.5W PA66 HS IM

B.

Part No:

Special Products

Description: Color: Material:

TPA Md. Gray PA66 HS IM

E F D
H: 17.7 H: 21.1

15492655 Cap Assembly 1-12M with Bolt Mates to Connector 15305294 15354635 Cap Assembly 1-12M with Bolt/Retainer Mates to Connector 15305294

W: 38.1 L: 29.7

W: 34.5 L: 39.5

Total Mated Length: 56.7mm

D.

Part No:

15305294 15305297

F.

Part No:

15492655
(Black, M6 Bolt Included)

15305295 Cap Assembly 1-12M Mates to Connector 15305294

Description: Size: Color: Material: Terminals:

Connector 280 Metri-Pack 12F 29.7L x 21.1H x 38.1W Black PA66 HS IM See Page 6.10, 280 Metri-Pack Tangless 12176513 Description: Size: Material:

15305295
(Black, M6 Hole)

15354635
(Black, M6 Bolt and Retainer Included)

15305298
(Beige, M10 Hole)

E.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM

Cap Assembly 1-12M 39.5L x 17.7H x 34.5W PA66 HS IM

15305298 Cap Assembly 1-12M Mates to Connector 15305297

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.12

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Splice Savers

Sealed System Application Information


G T 1 5 0 Series Terminals T i n P l a te d
TEMPERATURE RISE (OC)
100 80 60 40 20 0 0 5 10 15 20 CURRENT (AMPS) 1.0 0.80 0.50

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2):

....... 0.35-1.0 ........ 0-15

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT*

TEMPERATURE DERATING CURVES* 20 15 10 5 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 1.0 0.80 0.50

CURRENT RANGE (AMPS): TEMP RANGE C:


O

........... -40 to 125 .... <10.0mV/amp ...... 4.5 ................. 1.5

RESISTANCE:

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Cable Seal Female Terminal TPA (Terminal Position Assurance)

Cap Assembly

GT 150 Female Terminals Sealed


Part # 12191818 12191819 Cable Range (mm2) 0.50 - 0.35 1.0 - 0.75 Material Tin Brass Tin Brass Plating Tin Tin

Female Connector

GT 150 Cable Seals


Reel Part # 12191152 12191153 Loose Part # 15366021 15366060 Cable Range Material Color (mm2) 1.20 - 1.90 1.86 - 2.40 Silicone Silicone White Blue

GT 150 Cavity Plug*


Part # 15305171 Cavity Diameter 4.0 mm Material Silicone Color Green
*Cavity plugs seal unused female and male cavities.

Splice Saver Connections Sealed


Cavity Description 6Way GT 150 12Way GT 150 12Way GT 150 Part # 12191910 12191900 12191905 Color Black Black Black Material PA66 HS IM 14% GF PA66 HS IM14% GF PA66 HS IM14% GF TPA 12191911 12191901 12191901 Cap Assembly 12191914 w/Seal 12191904 w/Seal 12191908 w/Seal Splice Conguration 1-6 Way 1-12 Way 3-4 Ways

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.13

Special Products

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Splice Savers

A
H: 16.2 H: 19.5

12191914 Cap Assembly 1-6M Mates to Connector 12191910

L: 37.6

W: 38.1

W: 38.0 L: 19.7

Total Mated Length: 41.8mm

A.

Part No:

12191910

C.

Part No:

12191914

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 150 GT 6F 37.6L x 19.5H x 38.1W Black PA66 HS IM 14% GF See Page 6.13 See Page 6.13 12191911

Description: Size: Color: Material:

Cap Assembly 1-6M (w/Seal) 19.7L x 16.2H x 38.0W Lt. Green PA66 HS IM

B.

Part No:

Special Products

Description: Color: Material:

TPA Md. Gray PA66 HS IM

E D
H: 16.2 H: 19.5

12191904 Cap Assembly 1-12M w/Seal Mates to Connector 12191900 F

12191908 Cap Assembly 3-4M w/Seal Mates to Connector 12191905


W: 65.0

W: 65.1

L: 37.6

Total Mated Length: 41.5mm

L: 19.7

D.

Part No:

12191900 12191905

F.

Part No:

12191904
(Cream 1-12M w/Seal)

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 150 GT 12F 37.6L x 19.5H x 65.1W Black PA66 HS IM 14% GF See Page 6.13 See Page 6.13 12191901

12191908
(Blue 3-4M w/Seal)

Description: Size: Material:

Cap Assembly 19.7L x 16.2H x 65.0W PA66 HS IM

E.

Part No:

Description: Color: Material:

TPA Md. Gray PA66 HS IM

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.14

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Special Products

http://connectors.delphi.com

6.15

Special Products

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ALE

Weather-Pack

Cross Sectional View


Sleeve Hinged TPA Hinged TPA Pin

Cable Cable Cable Seal Connector Seal Cable Seal

Female Connector Assembly

Male Connector

Cable Seal

Special Products

Female Terminal (Sleeve)

Weather-Pack Female Terminals (Sleeve) Sealed*


Sleeve Part # 12124581 12124580 12089188 12020801 Cable Range (mm2) 3.0 2.0-1.0 0.80-0.50 0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Female Connector Assembly

* Use of the Weather-Pack 6060 gauge as a process control aid is recommended for Weather-Pack terminals. See page 10.5 in the Application Tooling section for details.

Weather-Pack Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 15324981 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple Dk.Red

Weather-Pack Female Connector Assemblies Sealed


# Cavities 1 2 3 4 4 6 22 Connector Assembly 12015791 12015792 12020829 12015798 12020832 12020926 15492531 Color Black Black Black Black Black Black Black Material PA6
PA66 HS IM PA66 HS IM

PA6
PA66 HS IM PA66 HS IM

PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.16

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Special Products

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Weather-Pack

Sealed System Application Information


We a t h e r- Pa c k Te rm i n a l s T i n P l a te d
O AMBIENT TEMPERATURE ( C )

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........ 0-20

TEMPERATURE RISE (OC )

CABLE RANGE (mm2):

....... 0.35-3.0

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 300 250 200 150 100 50 0 0 5 2.0 1.0 0.80 0.50 125 105 85 65 45 25

TEMPERATURE DERATING CURVES*

........... -40 to 125 ...... <3.0mV/amp ....... 7.7 and Sleeve

0.50 0.80 1.0 2.0

....... <10m @20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm): ... Pin

10 15 20 25 CURRENT (AMPS)

30

4 8 12 16 20 24 28 32 MAXIMUM CURRENT (AMPS)

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

CPA (Connector Position Assurance) Male Terminal (Pin)

Cable Seal

Weather-Pack Male Terminals (Pin) Sealed*


Pin Part # 12124587 Male Connector 12124582 12089040 12089307 Cable Range (mm2) 3.0 2.0-1.0 0.80-0.50 0.35-0.22 Material Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin

* Use of the Weather-Pack 6060 gauge as a process control aid is recommended for Weather-Pack terminals. See page 10.5 in the Application Tooling section for details.

Weather-Pack Male Connectors Sealed


# Cavities 1 2 3 4 4 6 22 Connector 12010996 12010973 12020827 12015024 12020830 12020786 15492521 Color Black Black Cream Black Black Black Black Material PA66 HS IM PA6 PA66 HS IM PA6 PA66 HS IM PA66 HS IM PA66 HS IM

Weather-Pack Cavity Plug*


Part # 12010300 Cavity Inside Dia. 6.7mm Material Silicone Color Green
* Cavity plugs seal unused female and male cavities.

SECTION NOTES:
Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specied. Different color and connector indexing features are also available.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.17

Special Products

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Special Products

ALE

Weather-Pack

An environmentally sealed connection system that utilizes triple-rib peripheral silicone rubber seals and individual towers to provide terminal isolation for

connector alignment. Weather-Pack sealed systems are ideally suited for critical applications that require protection from environmental hazards.

A
H: 20.8 H: 17.3

L: 40.5 W: 13.6 W: 16.5

L: 47.6

Total Mated Length: 64.5mm

A.

Part No:

12015791

B.

Part No:

12010996

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 1F 40.5L x 20.8H x 13.6W Black PA6 See Page 6.16 See Page 6.16, 6.17

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 1M 47.6L x 17.3H x 16.5W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17

Special Products

C
H: 20.8 H: 17.5

L: 40.8

W: 21.5

W: 23.9

L: 47.0

Total Mated Length: 68.3mm

C.

Part No:

12015792 (Black) PA66 HS IM 12103784 (Lt. Gray) PA6

D.

Part No:

12010973 (Black) PA6 12034074 (Md. Gray) PA66 HS IM

Description: Size: Terminals: Seals/Plugs:

Connector Assembly 2F 40.8L x 20.8H x 21.5W See Page 6.16 See Page 6.16, 6.17

Description: Size: Terminals: Seals/Plugs:

Connector 2M (Clip Slot) 47.0L x 17.5H x 23.9W See Page 6.17 See Page 6.16, 6.17

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.18

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Special Products

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ALE

Weather-Pack

C A B

H: 23.5 H: 20.5

W: 29.2 L: 39.2

W: 31.9

L: 46.1

Total Mated Length: 65.8mm

A.

Part No:

12020829

B.

Part No:

12020827

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 3F 39.2L x 23.5H x 29.2W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 3M (Clip Slot) 46.1L x 20.5H x 31.9W Cream PA66 HS IM See Page 6.17 See Page 6.16, 6.17 12020833

C.

Part No: CPA Gray PBT

Description: Color: Material:

E D
H: 24.9

H: 28.5

W: 21.7 L: 40.3 W: 24.1

L: 47.0

Total Mated Length: 68.3mm

D.

Part No:

12015798

E.

Part No:

12015024

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 4F 40.3L x 28.5H x 21.7W Black PA6 See Page 6.16 See Page 6.16, 6.17

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 4M (Clip Slot) 47.0L x 24.9H x 24.1W Black PA6 See Page 6.17 See Page 6.16, 6.17

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.19

Special Products

S
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Special Products

ALE

Weather-Pack

C B
H: 23.5

H: 20.4

W: 37.6 L: 39.0 W: 39.9 L: 45.9

Total Mated Length: 65.8mm

A.

Part No:

12020832

B.

Part No:

12020830

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 4F 39.0L x 23.5H x 37.6W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 4M (Clip Slot) 45.9L x 20.4H x 39.9W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 12020833

C.

Part No: CPA Gray PBT

Special Products

Description: Color: Material:

F D
H: 23.5

H: 20.7

W: 52.1 W: 55.5

Total Mated Length: 66.4mm


L: 39.1 L: 46.2

D.

Part No:

12020926

E.

Part No:

12020786

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector Assembly 6F 39.1L x 23.5H x 52.1W Black PA66 HS IM See Page 6.16 See Page 6.16, 6.17

Description: Size: Color: Material: Terminals: Seals/Plugs:

Connector 6M (Clip Slot) 46.2L x 20.7H x 55.5W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 12020833

F.

Part No: CPA Gray PBT

Description: Color: Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.20

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Special Products

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Weather-Pack

B B

B B

A C

H: 62.0

H: 63.5

L: 69.9 L: 45.0 W: 91.0 W: 55.2

Total Mated Length: 77.3mm

A.

Part No:

15492531

C.

Part No:

15492521

Description: Size: Color: Material: Terminals: Seals/Plugs: Application:

Connector Assembly 22F 45.0L x 63.5H x 91.0W Black PA6 See Page 6.16 See Page 6.16, 6.17 Pass-Through 12010852

Description: Size: Color: Material: Terminals: Seals/Plugs: Application:

Connector Assembly 22M 69.9L x 62.0H x 55.2W Black PA66 HS IM See Page 6.17 See Page 6.16, 6.17 Pass-Through

B.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 4 Natural PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.21

Special Products

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Special Products

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MAXIMUM CURRENT (AMPS)

TEMPERATURE RISE ( C)

0.50 0.80 1.0 2.0 3.0 5.0

5.0

TEMPERATURE RISE (OC )

100
O

50 40 30 20 10 0 25

100 80 60 40 20 0 0

MAXIMUM CURRENT (AMPS)

VF Connections

Unsealed System Application Information


2 8 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES* 3.0 2.0 1.0 0.80 0.50

6 3 0 Series Terminals T i n P l a t e d
TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 0.50 0.80 1.0 2.0 3.0 5.0 TEMPERATURE DERATING CURVES* 50 40 30 20 10 0 25 50 75 100 125 AMBIENT TEMPERATURE (OC ) 5.0 3.0 2.0 1.0 0.80 0.50

80 60 40 20 0 0

10 20 30 40 CURRENT (AMPS)

50

50 75 100 125 AMBIENT TEMPERATURE (OC )

10 20 30 40 CURRENT (AMPS)

50

CABLE RANGE (mm2):

........ 0.5-2.5 ........... 19 TEMP RANGE OC: .......... -40 to 125 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

VOLTAGE DROP:

..... <4.0mV/amp ...... 5.0 BLADE WIDTH (mm): ................ 2.8


CENTERLINE SPACING (mm):

CABLE RANGE (mm2):

........ 0.5-2.5 ........... 33 TEMP RANGE OC: .......... -40 to 135 RESISTANCE: ...... <10m@20mV
CURRENT RANGE (AMPS):

..... <4.0mV/amp ...... 8.0 BLADE WIDTH (mm): ...................... ............... 4.8 (6.3 ALSO POSSIBLE)
CENTERLINE SPACING (mm):

VOLTAGE DROP:

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Secondary Locks

Special Products

Female Terminal

VF 280 Female Terminals Unsealed


Part # 12157735 12197559 12198151 12157736 Cable Range (mm2) 1.0-0.50 2.5-1.0 1.0-0.50 2.5-1.0 Material Brass Brass Bronze Bronze Plating Tin Tin Tin Tin Female Connector Assembly

VF Female Connector Assemblies Unsealed VF 630 Female Terminals Unsealed


Part # 15327398 15327399 15327400 Cable Range (mm2) 1.0-0.50 1.0-0.50 2.5-1.0 Material Bronze STOL 76 STOL 76 Plating Tin Tin Tin # Cavities 9 12 16 25 26 Conn. Assembly 12198409 15327221 15363852 15363846 15327416 Color Black Black Black Yellow Black Material PA66 15% GF PA66 HS IM PA66 PA66 PA66

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.22

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Special Products

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VF Connections

H: 26.2

L: 27.0

W: 25.3

A.

Part No:

12198409

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 9F 27.0L x 26.2H x 25.3W Black PA66 15% GF See Page 6.22 Relay Base

H: 35.5

W: 23.0 L: 31.0

C.

Part No:

15363852

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 16F 31.0L x 35.5H x 23.0W Black PA66 See Page 6.22 Radio

H: 22.0

W: 11.5

L: 63.9

B.

Part No:

15327221

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 12F 63.9L x 22.0H x 11.5W Black PA66 HS IM See Page 6.22 Turn Lights

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.23

Special Products

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Special Products

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VF Connections

H: 22.0

W: 93.0

L: 11.7

A.

Part No:

15363846

Description: Size: Color: Material: Terminals: Typical App:

Connector 25F 93.0L x 22.0H x 11.7W Yellow PA66 See Page 6.22 Alarm

H: 35.5

Special Products

W: 23.0 L: 44.5

B.

Part No:

15327416

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 26F 44.5L x 35.5H x 23.0W Black PA66 See Page 6.22 Radio

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.24

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Special Products

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VF Device Connections
B F F A E
H: 25.4

L: 22.0

W: 21.0

H: 25.0

A.

Part No:

15344630

Description: Size: Color: Material: Terminals: Typical App:

Connector 5F 22.0L x 25.4H x 21.0W Black PA66 See Page 6.22 5-Way Switch 12147500

W: 53.0 L: 22.5

E.

Part No:

12185521

B.

Part No:

Description: Color: Material:

Secondary Lock Yellow PA66 25% GF

Description: Size: Color: Material: Terminals: Typical App:

Connector 10F 22.5L x 25.0H x 53.0W Blue PA6 See Page 6.22 Double 5-Way Switch 12185243

C
H: 25.2

F.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 2 Gray PA6 15% GF

W: 59.0 L: 24.2

C.

Part No:

12147496

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 10F 24.2L x 25.2H x 59.0W Black PA66 See Page 6.22 Double 5-Way Switch

H: 25.0

D
H: 25.4 W: 81.0

L: 23.5 W: 68.7 L: 23.0

D.

Part No:

12147497

G.

Part No:

10740413

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 15F 23.0L x 25.4H x 68.7W Black PA66 See Page 6.22 Triple 5-Way Switch

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 15F 23.5L x 25.0H x 81.0W Black PA6 See Page 6.22 Triple 5-Way Switch

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.25

Special Products

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ALE

DS Connections

Sealed System Application Information


2 8 0 Series Terminals T i n P l a t e d
CABLE RANGE (mm2):

......... 0.5-2.5
TEMPERATURE RISE (OC)

0.50 0.80 1.0 2.0 3.0 5.0

MAXIMUM CURRENT (AMPS)

CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE:

........... 19

TEMPERATURE RISE ABOVE AMBIENT (25 oC ) VS CURRENT* 100 80 60 40 20 0 0 10 20 30 40 CURRENT (AMPS) 50 50 40 30 20 10 0

TEMPERATURE DERATING CURVES* 5.0 3.0 2.0 1.0 0.80 0.50

........... -40 to 125 ...... <4.0mV/amp ...... 5.0 ................ 2.8

...... <10m@20mV

VOLTAGE DROP:

CENTERLINE SPACING (mm): BLADE WIDTH (mm):

25

50 75 100 125 AMBIENT TEMPERATURE (OC )

* The test data are based on single circuits in free space and were generated using a Lumped Resistance model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative.

Special Products

Cable Seal

Female Terminal

DS 280 Female Terminals Sealed


Part # 12157739 12157740 15327192 12198103 Cable Range (mm2) 1.0-0.50 2.5-1.0 1.0-0.50 2.5-1.0 Material Bronze Bronze Bronze Bronze Plating Tin Tin Tin Tin Female Connector Assembly

DS 280 Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 10720851 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Color Silicone Silicone Silicone Silicone Silicone Silicone Blue Gray Green Tan Purple Dk.Red

DS Female Connector Assemblies Sealed


# Cavities 2 2 3 3 5 Conn. Assembly 12196895 15364309 12158456 15364318 12158457 Color Black Black Black Yellow Black Material PA66 30% GF PA66 30% GF PA66 30% GF PA66 30% GF PA66 30% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

6.26

http://connectors.delphi.com

Special Products

S
E

L EA ED

ALE

DS Connections

D A
H: 29.0 H: 24.0

W: 21.0 L: 31.4 W: 21.0 L: 31.4

A.

Part No:

12196895

D.

Part No:

12158456

Description: Size: Color: Material: Terminals: Seals: Typical App:

Connector Assembly 2F 31.4L x 24.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Injector

Description: Size: Color: Material: Terminals: Seals: Typical App:

Connector Assembly 3F 31.4L x 29.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Fuel Pump

B
H: 27.0

E
H: 32.0

W: 22.4 L: 34.0 L: 34.0

W: 23.4

B.

Part No:

15364309

E.

Part No:

15364318

Description: Size: Color: Material: Terminals: Seals: Typical App:

Connector Assembly 2F 34.0L x 27.0H x 22.4W Black PA66 30% GF See Page 6.26 See Page 6.26 Injector

Description: Size: Color: Material: Terminals: Seals: Typical App:

Connector Assembly 3F 34.0L x 32.0H x 23.4W Black PA66 30% GF See Page 6.26 See Page 6.26 Fuel Pump

C
H: 18.8

F
H: 30.0

W: 31.0 L: 34.0

L: 31.4

W: 21.0

C.

Part No:

12084126

F.

Part No:

12158457

Description: Size: Color: Material: Terminals: Typical App:

Connector Assembly 2F 34.0L x 18.8H x 31.0W Black PA66 30% GF See Page 6.26 Injector

Description: Size: Color: Material: Terminals: Seals: Typical App:

Connector Assembly 5F 31.4L x 39.0H x 21.0W Black PA66 30% GF See Page 6.26 See Page 6.26 Ignition System

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

6.27

Special Products

Special Products

Special Products

6.28

http://connectors.delphi.com

Electrical Centers

Modular & Traditional

U
N
SE

SE

AL

AL

Delphi designs and manufactures various types of electrical center s to meet all unique customer requirements. Delphis Electrical Centers can be custom designed or supplied from existing designs to meet your needs. Centers are available in Modular and Traditional style, and have the exibility to accept both SAE and ISO approved device footprints.

E
D

Electrical Center Features


Centralizes all circuit protection within a wiring system Accommodates Mini-Relay and Micro-Relays as well as MINI Fuses and MAXI Fuses Modular Electrical Centers create a unique electrical center by combining appropriate modules into a standardized base

http://connectors.delphi.com

7 .1

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Modular

Electrical Center Base Secondary Lock

MAXITM Fuse MAXI Fuse Module

Mini-Relay

Electrical Centers

Relay Module

MINI Fuse

Micro-Relay

Cover

Hybrid Module

SECTION NOTES:
Micro-Relay Secondary Lock Contact your regional support representative for assistance in selecting the appropriate Electrical Center to meet your need. Diodes and Fuses may be purchased directly from the manufacturer.

Cover

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .2

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular

MINI Fuse Modules


Part #
Diode 12191544 12177145

Application
20 MINI Fuses 28 MINI Fuses

Color
Black Black

Material
PA66 HS IM 14% GF PA66 HS IM 14% GF

Secondary Lock
12146947 12092507

Cover
15324032 12110043

Latch
15495959

MAXITM Fuse Modules


MINI Fuse

Part #
12110129

Application
6 MAXI Fuses RT Battery Feed 6 MAXI Fuses LT Battery Feed 8 MAXI Fuses RT Battery Feed 8 MAXI Fuses LT Battery Feed

Color
Black Black Black Black

Material
PA66 HS 33% GF PA66 HS 33% GF PA66 HS 33% GF PA66 HS 33% GF

Secondary Lock Cover


12077563 12077563 12077532 12077532

Latch

MINI Fuse Module

12077569 12092231 12092220

12077538 15495959 12077538 15495959

Relay Modules
Part #
12077571 15423524 12146836

Application
6 Micro-Relays 2 Mini-Relays 1 Mini/2 Micro-Relays

Color
Black Black Black

Material
PA66 HS IM PA66 HS IM PA66 HS IM

Secondary Lock
12077572 12033872 12146835

Cover
12160897 12160897 15324032

Latch
15495959 15495959

Hybrid Modules (Combination of Fuse and Relay Cavities)


Part #
12160504 Cover 12110594

Application
MINI Fuse, Mini-Relay, Micro-Relay 6 MINI Fuses 4 Micro-Relays

Color
Black

Material
PA66 HS IM 14% GF

Secondary Lock
12160541

Cover
12160897

Latch
15495959

Black

PA66 HS IM 14% GF

12110595

12110602

15495959

12146815

12 MINI Fuses, 1 Mini-Relay or 2 Micro-Relays

Black

PA66 HS IM 14% GF

12146816 12146817

15324032

12191848

MINI Fuse, MAXI Fuse, Mini-Relay, Micro-Relay

Black

PA66 HS IM 14% GF

12191849

15305152

15495959

Electrical Center Bases


Part # 12084910 12092741 12092328 12129121 12110041 12191497 12077534 Application 1 Module 3 Modules 3 Modules w/Battery Feed 4 Modules w/Battery Feed 4 Modules 1 Module 1 Module w/Battery Feed Color Black Black Black Black Black Black Black Material PA6 PA6 PA6 PA6 PA6 PA6 PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .3

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Modular
280 Metri-Pack Bus Bar Female Terminals Unsealed 15.0mm Centerline Spacing
Base Part # to Order 12160635 12160636 12160637 12160638 12160641 12160640 12160642 12160635 12160636 12160637 12160641 12160635 12160636 12160637 12160638 12160640 12160635 12160636 12160635 12160636 12160635 Type 1Way 1Way 1Way 1Way 1Way 1Way 1Way 2Way 2Way 2Way 2Way 3Way 3Way 3Way 3Way 3Way 4Way 4Way 5Way 5Way 6Way Cable Range (mm2) 5.0 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 1.0 - 0.80 (2 Reqd.) 0.50 (2 Reqd.) 0.35 (2 Reqd.) 5.0 3.0 - 2.0 1.0 - 0.80 1.0 - 0.80 (2 Reqd.) 5.0 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 0.50 (2 Reqd.) 5.0 3.0 - 2.0 5.0 3.0 - 2.0 5.0 Part # After Termination 12160643 12160644 12160645 12160646 12160665 12160663 12160667 12160648 12160649 12160650 12160666 12160652 12160653 12160654 12160655 12160664 12160657 12160658 12160660 12160661 12160662 Material Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Plating Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin

Electrical Centers

280 Metri-Pack Bus Bar Female Terminals Unsealed 16.2mm Centerline Spacing
Base Part # to Order 12110710 12110709 12110708 12110710 12110709 12110708 12110710 12110709 12110710 12110709 Type 2Way 2Way 2Way 3Way 3Way 3Way 4Way 4Way 5Way 5Way Cable Range (mm2) 5.0 3.0 - 2.0 1.0 - 0.80 5.0 3.0 - 2.0 1.0 - 0.80 5.0 3.0- 2.0 5.0 3.0 - 2.0 Part # Material After Termination 12110717 12110713 12110711 12110718 12110714 12110712 12110719 12110715 12110720 12110716 Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Plating Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin

280 Metri-Pack Female Terminals Unsealed


Part # 12015858 12129494 12066214 12034046 12052217 Cable Range (mm2) 5.0 - 3.0 3.0 - 2.0 2.0 - 1.0 0.80 - 0.50 0.50 - 0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .4

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular
280 Metri-Pack Bus Bar Tangless Female Terminals Unsealed 16.2mm Centerline Spacing
Base Part # to Order 12110647 12110646 12110645 12110644 12110662 12110664 12110685 12110647 12110646 12110645 12110647 12110646 12110645 12110647 12110646 12110647 12110646 Type 1Way 1Way 1Way 1Way 1Way 1Way 1Way 2Way 2Way 2Way 3Way 3Way 3Way 4Way 4Way 5Way 5Way Cable Range (mm2) 5.0 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 1.0 - 0.80 (2 Reqd.) 0.35 (2 Reqd.) 0.50 (2 Reqd.) 5.0 3.0 - 2.0 1.0 - 0.80 5.0 3.0 - 2.0 1.0 - 0.80 5.0 3.0 - 2.0 5.0 3.0 - 2.0 Part # After Termination 12110657 12110652 12110649 12110648 12110663 12110665 12110686 12110658 12110653 12110650 12110659 12110654 12110651 12110660 12110655 12110661 12110656 Material Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Beryllium Copper Plating Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin

280 Metri-Pack Tangless Female Terminals Unsealed


Part # 12129425 12129663 12129424 12110844 12110843 12129061 Cable Range (mm2) 5.0 - 3.0 3.0 2.0 - 1.0 1.0 - 0.80 0.50 - 0.35 2.0 - 0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

480 Metri-Pack Relay Female Terminals Unsealed


Part # 12065892 12065894 12065893 12103948 12089236 Cable Range (mm2) 3.0 - 2.0 1.0 - 0.80 0.50 - 0.35 1.0 - 0.80 (2 Reqd.) 0.35 (2 Reqd.) Material Silicon Bronze Silicon Bronze Silicon Bronze Silicon Bronze Silicon Bronze Plating Tin Tin Tin Tin Tin

630 Metri-Pack Relay Female Terminals Unsealed


Part # 12084588 12052227 12015865 12015864 12052225 12124559 Cable Range (mm2) 5.0 3.0 2.0 - 1.0 1.0 - 0.80 0.50 - 0.35 0.80 - 0.50 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .5

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Modular

630 Metri-Pack Female Terminals Unsealed


Part # 12084590 12052224 12084596 12015870 12015869 12020035 12052222 Cable Range (mm2) 5.0 - 3.0 3.0 5.0 - 3.0 (2 Reqd.) 2.0 - 1.0 0.80 - 0.50 0.80 - 0.50 (2 Reqd.) 0.50 - 0.35 Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin Tin Tin Tin Tin

800 MAXI Fuse Female Terminals Unsealed


Part # 12110127 12092445 12065916 12092444 12110128 12065915 12065918 Cable Range (mm2) 5.0 5.0 (2 Reqd.) 3.0 - 2.0 3.0 (2 Reqd.) 2.0 (2 Reqd.) 1.0 - 0.80 1.0 (2 Reqd.) Material Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Tin Brass Plating Silver/Nickel Silver/Nickel Silver/Nickel Silver/Nickel Silver/Nickel Silver/Nickel Silver/Nickel

Electrical Centers

800 MAXI Fuse Bus Bar Female Terminals Unsealed


Part # 12146564 12065930 Material Copper Alloy/SST Copper Alloy/SST Plating Silver/Nickel Silver/Nickel

Both required for Electrical Center 12146281, page 7.19

Ring Terminals
Stud Size M6 M6 M6 M6 M6 M8 M8 M8 M8 Hole Dia. 6.70 6.70 6.70 6.70 6.70 8.50 8.50 8.50 8.50 Part # 12103965 12103511 12103512 12103513 12103514 12103502 12103504 12103506 12103508 Cable Range (mm2) 8.0 1.0 - 0.8 (2 Reqd.) 5.0 3.0 - 2.0 1.0 - 0.80 8.0 5.0 3.0 - 2.0 1.0 - 0.80 Material Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Plating Tin Tin Tin Tin Tin Tin Tin Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .6

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular

6.3 VF Female Terminals Unsealed


Part # 12185268 12185269 12157764 Cable Range (mm2) 1.0-0.50 2.5 - 0.50 4.0 Material Copper Nickel Silicone Copper Nickel Silicone Copper Nickel Silicone Plating Tin Tin Tin

AF Female Terminals Unsealed


Part # 12131456 12131448 12131455 Cable Range (mm2) 1.0-0.50 2.5-1.5 6.0-4.0 Material CuZn 30 CuZn 30 CuZn 30
S
L EA ED

280 Metri-Pack Tangless Female Terminals Sealed


Part # 12110853 12129409 Cable Range (mm2) 5.0 - 3.0 2.0 Material Tin Brass Tin Brass Plating Tin Tin

S
E

ALE

630 Metri-Pack Pull-to-Seat Female Terminals


Part # 12033997 12066614 12020156 Cable Range (mm2) 3.0 2.0 - 1.0 0.80 - 0.50 Material Tin Brass Tin Brass Tin Brass Plating Tin Tin Tin

D
D

280 Metri-Pack Cable Seals


Reel Part # 12015360 12015359 12015284 12041352 12089444 12034365 Loose Part # 15324981 15324980 15324982 15324984 15324985 15324983 Cable Dia. 4.30-3.45 3.49-2.81 2.85-2.03 2.42-2.03 2.15-1.60 1.70-1.29 Material Silicone Silicone Silicone Silicone Silicone Silicone Color Blue Gray Green Tan Purple Dk. Red

280 Metri-Pack Cavity Plug*


Part # 12010300 Cavity Inside Dia. 6.7mm Material Silicone Color Green

*Cavity plugs seal unused female and male cavities.

Pull-to-Seat Cable Seal Plugs*


Part # 12065266 12034413 Description Seal Plug Seal Plug Material PA6 PA6 Color Md. Gray Black Cable Range (mm ) 1.85-1.65 1.85-1.10
2

12065266

Type Machine Insertion Hand Insertion


12034413

*Cavity plugs seal unused female and male cavities.


NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .7

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Modular MINI Fuse Modules


A
Part No: 12191544 MINI Fuse Module 69.2L x 94.5H x 38.2W Black PA66 HS IM 14% GF See Page 7.4 Bus Bar 15.0mm Centerline 20 MINI Fuses 12146947

A.

Description: Size: Color: Material: Terminals: Application:

C B
H: 94.5

B.

Part No:

Description: Color: Material:

Secondary Lock Blue PA66 HS


L: 69.2 W: 38.2

H: 102.0

C.

Part No:

15324032

Description: Size: Color: Material:

Cover 53.4L x 102.0H x 45.9W Black PA6

Total Mated Length: 86.0mm

L: 53.4 W: 45.9

D.

Part No:

12177145

Electrical Centers

Description: Size: Color: Material: Terminals: Application:

MINI Fuse Module 69.2L x 113.0H x 38.2W Black PA66 HS IM 14% GF See Page 7.4 Bus Bar 15.0mm Centerline 28 MINI Fuses 12092507

F D

H: 113.0

E.

Part No:

Description: Color: Material:

Secondary Lock Blue PBT IM


H: 112.8

F.

Part No:

15495959

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12110043


W: 38.2 L: 69.2

G.

Part No:

Description: Size: Color: Material:

Cover 43.2L x 112.8H x 48.5W Black PA66 HS IM 14% GF

L: 43.2

W: 48.5

Total Mated Length: 77.6mm

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .8

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular MAXI Fuse Modules


TM

A.

Part No:

12110129
(Right Battery Feed)

12077569
(Left Battery Feed)

12160829

A
Description: Size: Color: Material: Terminals: Application:

(w/o Bus Bar)

B
H: 102.2

MAXI Fuse Assembly Module 56.0L x 102.2H x 38.0W Black PA66 HS 33% GF See Page 7.6, 800 MAXI Fuse Female 6 MAXI Fuses 12077563

B.

Part No:

Description: Color: Material:


W: 38.0 L: 56.0

Secondary Lock Natural PA66 HS

C.

Part No:

12092231
(Right Battery Feed)

12092220
(Left Battery Feed. Base Design Reqd.)

12110415

H: 129.6

Description: Size: Color: Material: Terminals: Application:

MAXI Fuse Assembly Module 56.0L x 129.6H x 38.0W Black PA66 HS 33% GF See Page 7.6, 800 MAXI Fuse Female 8 MAXI Fuses 12077532

D.
H: 105.8

Part No:

Description: Color: Material:

Secondary Lock Natural PA66 HS IM 15495959

E.

Part No:

W: 38.0 L: 56.0

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12077538

F.
L: 49.1 W: 43.6

Part No:

Total Mated Length: 77.5mm

Description: Size: Color: Material:

Cover 49.1L x 105.8H x 43.6W Black PA66 HS IM 14% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .9

Electrical Centers

(w/o Bus Bar)

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N
SE

SE

AL

Electrical Centers

E
D

AL

Modular Relay Modules


A.
Part No: 12077571

Description: Size: Color: Material: Terminals: Application:

Relay Module 50.0L x 86.2H x 38.2W Black PA66 HS IM See Page 7.5, 7.6, 480 Metri-Pack Relay and 630 Metri-Pack Female 6 Micro-Relays (ISO) 12077572

H: 86.2

B
H: 82.6

B.

Part No:

Description: Number Req: Color: Material:

Secondary Lock 2 Blue PBT HS IM 15495959


W: 38.2 L: 50.0

C.

Part No:

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12160897

D.

Part No:

Description: Size: Color: Material:

Cover 49.0L x 82.6H x 43.0W Black PA6

L: 49.0

W: 43.0

Total Mated Length: 78.2mm

E.

Part No:

15423524

Electrical Centers

Description: Size: Color: Material: Terminals: Application:

Relay Module 50.0L x 86.8H x 37.6W Black PA66 HS IM See Page 7.5, 630 Metri-Pack Relay 2 Mini-Relays (ISO) 12033872

H: 86.8

F.

Part No:

H F
H: 82.6

Description: Number Req: Color: Material:

TPA 2 Natural PA6 15495959

G.

Part No:

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12160897

L: 50.0

W: 37.6

H.

Part No:

Description: Size: Color: Material:

Cover 49.0L x 82.6H x 43.0W Black PA6

L: 49.0 W: 43.0

Total Mated Length: 78.2mm

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .10

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular Relay Modules

A
H: 84.3

A.

Part No:

12146836

H: 102.0

Description: Size: Color: Material: Terminals: Application:

Relay Module 53.2L x 84.3H x 38.2W Black PA66 HS IM See Page 7.5, 280 Metri-Pack Tangless 1 Mini-Relay / 2 Micro-Relays 12146835

W: 38.2 L: 53.2

B.

Part No:

Description: Color: Material:

Secondary Lock Blue PA66 HS IM 15324032

C.
L: 53.4 W: 45.9

Part No:

Total Mated Length: 82.1mm

Description: Size: Color: Material:

Cover 53.4L x 102.0H x 45.9W Black PA6

Do not use thin stock female terminals with 1.0mm2 or larger cable.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .1 1

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Modular Hybrid Modules


A.
Part No: 12160504 Description: Size: Color: Material: Terminals: Application: Note: Hybrid Module 52.2L x 85.9H x 42.2W Black PA66 HS IM 14% GF See Page 7.5, 280 Bus Bar 16.2mm Centerline Tangless MINI Fuse, Mini-Relay, Micro-Relay Mylar overlays available upon request 12160541

H: 85.9

H: 82.6

B.

Part No:

Description: Color: Material:

Secondary Lock Blue PA66 HS IM 15495959


L: 52.2 W: 42.2

C.

Part No:

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12160897

D.

Part No:

L: 49.0

W: 43.0

Description: Size: Color: Material:

Cover 49.0L x 82.6H x 43.0W Black PA6

Total Mated Length: 80.4mm

E.

Part No:

12110594

Electrical Centers

Description: Size: Color: Material: Terminals:

Application:

Hybrid Module 67.3L x 75.5H x 38.2W Black PA66 HS IM 14% GF See Page 7.4-7.6, 280 Bus Bar 15.0mm Centerline, 480 Metri-Pack Relay and 630 Metri-Pack Female 6 MINI Fuses / 4 Micro-Relays (ISO) 12110595

H: 75.5

F
H: 82.6

F.

Part No:

Description: Color: Material:

Secondary Lock Blue PA66 HS IM 15495959

G.

Part No:

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 12110602

L: 67.3

W: 38.2

H.

Part No:

Description: Size: Color: Material:

Cover 49.0L x 82.6H x 43.0W Black PA66 HS IM

L: 49.0

W: 43.0

Total Mated Length: 70.3mm

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .12

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Modular Hybrid Modules


A.
C
Part No: 12146815 Description: Size: Color: Material: Terminals: Hybrid Module 65.8L x 83.1H x 39.7W Black PA66 HS IM 14% GF See Page 7.5, 280 Bus Bar 16.2mm Centerline Tangless and 280 Metri-Pack Tangless 12 MINI Fuses / 1 Mini-Relay and 2 Micro-Relays 12146816

A
H: 83.1

D
Application:

H: 102.0

B.

Part No:

Description: Color: Material:

Secondary Lock Blue PA66 HS IM 12146817

C.

Part No:

Description: Color: Material:


L: 65.8 W: 39.7 L: 53.4

Secondary Lock Blue PA66 HS IM 15324032

D.
W: 45.9

Part No:

Total Mated Length: 80.4mm

Description: Size: Color: Material:

Cover 53.4L x 102.0H x 45.9W Black PA6 12191848 12191847 (w/o Bus Bar)

E.

Part No:

E F G

Application:
H: 131.5

F.
H

Part No:

12191849

Description: Color: Material:

Secondary Lock Blue PBT 15495959

G.
H: 113.7

Part No:

Description: Number Req: Color: Material:

Latch 2 Black 1050 Steel Annealed 15305152

J
L: 56.0 W: 38.8

H.

Part No:

Description: Size: Color: Material:

Cover 82.0L x 113.7H x 49.8W Black PP 12160674

J.
G
Total Mated Length: 80.3mm
L: 82.0

Part No:

W: 49.8

Description: Color: Material: Note:

Shunt Black PA66 HS IM


Provides Bussing to MINI Fuses from MAXITM Fuses

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .13

Electrical Centers

Description: Size: Color: Material: Terminals:

Hybrid Assembly Module 56.0L x 131.5H x 38.8W Black PA66 HS IM 14% GF See Page 7.4-7.6, 280 Bus Bar 15.0mm Centerline and 800 MAXI Fuse Female MINI Fuse, MAXITM Fuse, Mini-Relay, Micro-Relay

Electrical Centers

Modular

Electrical Center Base Application Guide

Use this guide to choose the proper base in combining fuse, relay, and hybrid module assemblies.

Fuse Modules
MINI FUSE MAXI FUSE

Relay Modules

Hybrid Modules
(FUSES & RELAYS)

12110129 12092231 12191847 12191544 12177145 12077569 12110415 12077571 15423524 12146836 12160504 12110594 12146815 12191848 12160829

BASE STYLE

Page 7.8

Page 7.8

Page 7.9

Page 7.9

Page 7.10

Page 7.10

Page 7.11 Page 7.12

Page 7.12

Page 7.13

Page 7.13

A B C D E F G**

12084910
(1 Way)

12191497
(1 Way)

12077534
(1 Way w/ Battery Feed)

12092741
(3 Way)

12092328
(3 Way w/ Battery Feed)

12129121
(4 Way w/ Battery Feed)

12110041
(4 Way)

*Note: 1 MINI Fuse Module (12177145) and a combination of 3 other modules.

Electrical Centers

B A
H: 144.0

H: 118.5

W: 47.2 L: 35.7 L: 37.0

W: 45.7

A.

Part No:

12084910

B.

Part No:

12191497

Description: Size: Color: Material: Application:

1 Way Electrical Center Base 35.7L x 118.5H x 47.2W Black PA6 1 Module

Description: Size: Color: Material: Application:

1 Way Electrical Center Base 37.0L x 144.0H x 45.7W Black PA6 1 Module

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .14

http://connectors.delphi.com

Electrical Centers

Modular
C C1 F
H: 27.7 H: 117.7 L: 35.0 W: 42.1

H: 162.5

Total Mated Length: 80.3mm


L: 45.7 W: 48.6 L: 47.2 W: 184.0

C.

Part No:

12077534

F.

Part No:

12129121

Description: Size: Color: Material: Application:

1 Way Electrical Center Base Assembly 45.7L x 162.5H x 48.6W Black PA6 1 Module (w/ Battery Feed)

Description: Size: Color: Material: Application:

4 Way Electrical Center Base Assembly 47.2L x 117.7H x 184.0W Black PA6 4 Modules (w/ Battery Feed)

C1.

Part No: 12092332


(Horizontal Wire Feed)

12092669
(Vertical Wire Feed)

Description: Size: Color: Material:

Battery Terminal Cover 35.0L x 27.7H x 42.1W Red PA6

H: 122.8

D
H: 129.4 L: 34.9

G.

Part No:

12110041

W: 138.8 L: 42.0

Description: Size: Color: Material: Application:

4 Way Electrical Center Base 34.9L x 122.8H x 224.4W Black PA6 1 MINI Fuse Module (12177145) and a combination of 3 other modules

D.

Part No:

12092741

Description: Size: Color: Material: Application:

3 Way Electrical Center Base 42.0L x 129.4H x 138.8W Black PA6 3 Modules

E
H: 129.4

E.

Part No:

12092328

Description: Size: Color: Material: Application:

3 Way Electrical Center Base Assembly 42.0L x 129.4H x 138.8W Black PA6 3 Modules (w/ Battery Feed)

W: 138.8 L: 42.0

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .15

Electrical Centers

W: 224.4

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Traditional
Bottom Cover

Secondary Lock

Electrical Center

Micro-Relay

Secondary Lock Mini-Relay MINI Fuse

MAXITM Fuse

Electrical Centers

Secondary Lock

Top Cover

Traditional Electrical Centers


Part Number
12129833

Application
12 MINI Fuses, 14 Relays

Color
Black

Material
PA66 HS IM

Secondary Lock
12129835 12129834 12129836 12129837

Cover
12160906 12160277

Retainer

Cover

15358661

28 MINI Fuses 1 Relay 2 Circuit Breakers

Black

PA66 HS IM 14%GF

12160677 12160678 12160679

12092748

SECTION NOTES:
Contact your regional support representative for assistance in selecting the appropriate Electrical Center to meet your need. Circuit breakers, fuses and diodes may be purchased directly from the manufacturer.

12146281

10 MAXITM Fuses 16 MINI Fuses Micro-Relays Mini-Relays 2 Diodes

Black

PA66 HS IM

12146805 12146284 12077532 12146283

12146286 12162365 12160765

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .16

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Traditional

A.
A F B

Part No:

12129833

Description: Size: Color: Material: Terminals: Applications: Note:

Convenience Center 51.6L x 191.1H x 74.8W Black PA66 HS IM See Page 7.4 12 MINI Fuses, 14 Relays 12160277 Shipping Cover available. 12129835

B.
H: 191.1

Part No:

Description: Color: Number Req: Material:

Secondary Lock Natural 2 PBT 12129834

C.
D

Part No:

Description: Color: Material:

Secondary Lock Natural PBT

D.
W: 74.8 L: 51.6

Part No:

12129836

Description: Color: Material:

Secondary Lock Natural PBT 12129837

Total Mated Length: 54.3mm

E.

Part No:

Description: Color: Material:

Secondary Lock Natural PBT 12160906

F.

Part No:

Description: Color: Material:

Cover Black PA66 HS IM

KEY: B 280 Metri-Pack Bus Bar 16.2mm Centerline F 280 Metri-Pack Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .17

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Traditional

D A

H: 102.0

C
W: 127.5

L: 51.8

B
Total Mated Length: 51.8mm

A.

Part No:

15358661

D.

Part No:

12160679

Description: Size: Color: Material: Terminals: Applications:

Electrical Centers

Fuseblock 51.8L x 102.0H x 127.5W Black PA66 HS IM 14% GF See Page 7.4 28 MINI Fuses, 1 Relay, 2 Circuit Breakers 12160677

Description: Color: Material:

Secondary Lock Blue PBT 12084791

E.

Part No:

Description: Color: Material:

Fuse Extractor White PA66 12092748

B.

Part No:

Description: Color: Material:

Secondary Lock Blue PBT 12160678

F.

Part No:

C.

Part No:

Description: Number Req: Color: Material:

Device Position Assurance 2 Red PP

Description: Color: Material:

Secondary Lock Blue PBT

KEY: B 280 Metri-Pack Bus Bar 16.2mm Centerline C 280 Metri-Pack Bus Bar 15.0mm Centerline F 280 Metri-Pack Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .18

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Traditional
J B

H F

H: 115.7

G C
Total Mated Length: 83.8mm
L: 52.2

D L
W: 191.5

A.

Part No:

12146281

Description: Size: Color: Material: Terminals: Applications:

Electrical Center 52.2L x 115.7H x 191.5W Black PA66 HS IM See Page 7.5, 7.6 10 MAXITM Fuses, 16 MINI Fuses, 2 Diodes, Micro-Relays, Mini-Relays 12146284

G.

Part No:

12160759

B.

Part No:

Description: Color: Material:

Secondary Lock Gray PBT 12077532

Description: Material: Terminals:

Bolt Steel See Page 7.6, M6 Ring 12146805

H.

Part No:

C.

Part No:

Description: Color: Material:

Secondary Lock Natural PA66 HS IM 12146283

Description: Color: Material:

Secondary Lock Gray PP 12146286

J.

Part No:

Description: Color: Material:

Secondary Lock Gray PBT 12084791

E.

Part No:

K.

Part No:

12162365

Description: Color: Material:

Fuse Extractor White PA66 15492611

Description: Color: Material:

Top Cover Black PA66 HS IM 12160765

F.

Part No:

Description: Color: Material: Terminals:

Bus Stud Terminal Assembly Black PA66 HS IM 14% GF See Page 7.6, M8 Ring

L.

Part No:

Description: Color: Material:

Bus Stud Assembly Cover Black PP IM

KEY: A 280 Metri-Pack Bus Bar 16.2 Centerline Tangless D 280 Metri-Pack Tangless 800 MAXI Fuse Bus Bar 800 MAXI Fuse Spare MINI Fuse Cavity Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

To assemble this electrical system, informational drawing 12146337 is available.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .19

Electrical Centers

D.

Part No:

Description: Color: Material: Note:

Bottom Cover Black PA66 HS IM Cover will accept 6 external relays.

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Traditional
B A C C

D
H: 110.0

E
L: 43.0 W: 102.2

Total Mated Length: 60.0mm

A.

Part No:

10740483

D.

Part No:

10740485

Electrical Centers

Description: Size: Color: Material: Terminals: Applications:

Fuseblock 43.0L x 110.0H x 102.2W Black PA66 HS See Page 7.7 32 ATO Fuses, 3 MAXITM Fuses 10740484

Description: Color: Material:

Secondary Lock Gray PA6 15% GF 12185643 (Optional)

E.

Part No:

B.

Part No:

Description: Color: Material:

Fuse Extractor Black PA6 10718038

Description: Color: Material:

Secondary Lock Gray PA6 15% GF 10717812

F.

Part No:

C.

Part No:

Description: Color: Material:

Hinge Black PP

Description: Number Req: Color: Material:

Secondary Lock 2 Gray PA6 15% GF

KEY: 800 Metri-Pack 6.3 VF Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .20

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Traditional

A B B

H: 111.0

L: 49.0

W: 102.0

Total Mated Length: 50.0mm

A.

Part No:

10740486

C.

Part No:

10718038

B.

Part No:

10740487

Description: Number req: Color: Material:

TPA 2 Gray PA6 15% GF SECTION NOTES:


Terminals available from manufacturer.

KEY: 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack

4.8 Faston 6.3 Faston 9.5 Faston

Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .21

Electrical Centers

Description: Size: Color: Material: Terminals: Applications:

Relay Block 49.0L x 111.0H x 102.0W Black PA6 10% GF 20% GB See Page 7.7 2 Mini-Relays, 4 Standard Relays, 1 Relay, OBD II

Description: Color: Material:

Hinge Black PP

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Traditional
F

E
H: 71.5

W: 70.0 L: 55.0

D D C

H: 83.0

W: 206.0

Total Mated Length: 98.0mm


L: 74.0

A.

Part No:

10718620

D.

Part No:

15327646

Electrical Centers

Description: Size: Color: Material: Terminals: Applications:

Fuse Module 74.0L x 83.0H x 206.0W Gray PA6 10% GF 20% GB See Page 7.4 26 ATO Fuses, 2 MAXI Fuses 10720018

Description: Number Req: Color: Material:

TPA 2 Black PA6 15% GF 10718621

E.

Part No:

B.

Part No:

Description: Color: Material:

Cover Black ABS 15327645

Description: Size: Color: Material: Application:

Relay Module 55.0L x 71.5H x 70.0W Gray PA6 10% GF 20% GB 4 Standard Relays 10720017

C.

Part No:

F.

Part No:

Description: Color: Material:

OBD II Connector 16F Gray PA6

Description: Color: Material:

Cover Black ABS

KEY: 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 800 Metri-Pack 6.3 VF

Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .22

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Traditional
B

H: 153.0

W: 204.0

L: 72.0

Total Mated Length: 148.0mm

A.

Part No:

15344665

C.

Part No:

15327645

Part No:

15327646

B.

Part No:

10719976 (Optional)

Description: Number Req: Color: Material:

TPA 2 Black PA6 15% GF

Description: Color: Material: Applications:

Holder Black PA6 30% GF 5 Position Carrier Relay SECTION NOTES:


Terminals available from manufacturer.

KEY: 150 Metri-Pack 280 Metri-Pack 630 Metri-Pack 800 Metri-Pack 6.3 VF 4.8 Faston 6.3 Faston 9.5 Faston

Traditional Electrical Centers feature a combination of different terminal cavities, as indicated by the Key.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .23

Electrical Centers

Description: Size: Color: Material: Terminals: Applications:

Electrical Center 72.0L x 153.0H x 204.0W Gray PA6 20% GF 10% GB See Page 7.4 26 ATO Fuses, 2 MAXI fuses, 2 Mini-Relays, 9 Standard Relays, 1 Relay

Description: Color: Material:

OBD II Connector 16F Gray PA6

D.

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Traditional

H: 33.3

L: 79.5

W: 116.4

Total Mated Length: 104.0mm

H: 17.5 L: 39.5 W: 10.8

A.

Part No:

15327622

Electrical Centers

Description: Size: Color: Material:

Module Assembly 8F 79.5L x 33.3H x 116.4W Black PA66 HS IM 15327626

B.

Part No:

Description: Size: Color: Material: Terminals: Application:

Connector 1F 39.5L x 17.5H x 10.8W Gray PA66 HS IM See Page 7.6 1 MAXI Fuse

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .24

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Traditional

C.

Part No:

15327625

E.

Part No:

15327628

Description: Size: Color: Material: Terminals: Application:

Connector 1F 39.5L x 17.5H x 10.8W Yellow PA66 HS IM See Page 7.6 1 MAXI Fuse 15327627

Description: Size: Color: Material: Terminals: Application:

Connector 3F 39.5L x 17.5H x 34.7W Blue PA66 HS IM See Page 7.6 3 MAXI Fuses 15327694

D.

Part No:

F.

Part No:

Description: Size: Color: Material: Terminals: Application:

Connector 2F 39.5L x 17.5H x 22.8W Blue PA66 HS IM See Page 7.6 2 MAXI Fuses

Description: Color: Material:

Cover Black PA66 HS 15% GF

C D
H: 17.5

W: 10.8 L: 39.5 W: 22.8

H: 17.5

H: 17.5

L: 39.5

W: 34.7

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .25

Electrical Centers

L: 39.5

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Device Connections

A.

Part No:

12110541 (Black) 12129715 (Md. Gray)

Description: Size: Material: Terminals: Application:

280 Metri-Pack Connector 6F 27.3L x 40.2H x 28.6W PA66 HS IM See Page 7.5, 280 Metri-Pack Tangless Relay 12110542

B.

Part No:

Description: Color: Material:

Secondary Lock Md. Gray PA66 HS IM 12052834


L: 27.3

H: 40.2

C.

Part No:

Description: Color: Material:

CPA Green PP

W: 28.6

Do not use thin stock female terminals with 1.0mm2 or larger cable.

D F
H: 38.3

Electrical Centers

H: 36.1

L: 37.3

W: 33.3

L: 28.1

W: 27.6

D.

Part No:

12033871

F.

Part No:

12034003

Description: Size: Color: Material: Terminals: Application: Note:

630 Metri-Pack Connector 5F 37.3L x 38.3H x 33.3W Black PA6 See Page 7.5, 630 Metri-Pack Relay Series Relay (ISO) Interlocking multiple connectors form a Relay module. 12033872

Description: Size: Color: Material: Terminals: Application:

630 Metri-Pack Connector 5F 28.1L x 36.1H x 27.6W Black PA6 See Page 7.5, 630 Metri-Pack Relay Series Relay (ISO) 12033872

G.

Part No:

E.

Part No:

Description: Color: Material:

TPA Natural PA6

Description: Color: Material:

TPA Natural PA6

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .26

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Device Connections
B A D
H: 28.5 H: 31.0

E
L: 25.0 W: 38.6

A.

Part No:

12131317
L: 32.5 W: 38.0

Description: Size: Color: Material: Terminals: Application:

280/630 Metri-Pack Mixed Connector 9F 25.0L x 28.5H x 38.6W Black PA6 15% GF See Page 7.5, 630 Metri-Pack, 280 MP Relay Series Standard Relay Socket 10719968 (Optional)

D.

Part No:

12162998

Description: Size: Color: Material: Terminals: Application:

B.

Part No:

Description: Color: Material:

Clip Adapter Black PA6

280/630 M/P 9.5 Faston Connector Assembly 9F 32.5L x 31.0H x 38.0W Black PA6 15% GF See Page 7.5, 630 Metri-Pack, 280 MP Relay Series Power Relay Socket 10719968 (Optional)

E.
C
H: 28.5

Part No:

Description: Color: Material:

Clip Adapter Black PA6

W: 29.5 L: 29.2

C.

Part No:

10740407 10719332 10740408 10740410

(Gray) (Blue) (Brown) (Black)

H: 28.5

Description: Size: Blade Size: Material:

Standard Bridging Relay 29.2L x 28.5H x 29.5W 2.8, 6.3mm PA6 15% GF

L: 29.2

W: 29.5

F.

Part No:

10740409 (Green)

Description: Size: Blade Size: Material:

Power Bridging Relay 29.2L x 28.5H x 29.5W 9.5mm PA6 15% GF

10740407

10719332

10720098 10740408 10740410

10740409

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .27

Electrical Centers

U
N
SE

SE

AL

Electrical Centers

E
D

AL

Device Connections
B

H: 20.2

L: 37.4

W: 37.3

A.

Part No:

12110057
H: 20.0

Description: Size: Color: Material: Terminals: Application: Note:

800 MAXITM Fuse Connector 2F 37.4L x 20.2H x 37.3W Black PA66 See Page 7.6, 800 MAXITM Fuse 1 MAXITM Fuse Interlocking multiple connectors form a MAXI Fuse module. 12110058

F
L: 37.4 W: 40.0

E.

Part No:

15339818

B.

Part No:

Description: Color: Material:

Secondary Lock Yellow PA66

Description: Size: Color: Material: Terminals: Application:

800 MAXITM Fuse Connector 4F 37.4L x 22.0H x 40.0W Black PA66 See Page 7.6, 800 MAXI Fuse 2 MAXI Fuses 15337249

F.
C

Part No:

Description: Color: Material:

Secondary Lock Gray PA6 30% GF

Electrical Centers

H: 21.0

D
L: 34.0 W: 22.0 H: 21.0

C.

Part No:

12147079

Description: Size: Color: Material: Terminals: Application:

ATO Fuse Connector 2F 34.0L x 21.0H x 22.0W Black PA6 See Page 7.7, 800 MAXIFuse, 1 ATO Fuse 12131359

H
L: 37.4 W: 40.0

G.

Part No:

12158100

D.

Part No:

Description: Color: Material:

Secondary Lock Yellow PA66 25% GF

Description: Size: Color: Material: Terminals: Application:

MAXITM/ATO Fuse Connector 4F 37.4L x 21.0H x 40.0W Black PA66 See Page 7.7, 800 MAXI Fuse, 1 MAXI Fuse, 1 ATO Fuse 12158101

H.

Part No:

Description: Color: Material:

Secondary Lock Gray PA6 30% GF

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .28

http://connectors.delphi.com

Electrical Centers

U
N
SE

SE

AL

E
D

AL

Device Connections

H: 101.0

W: 49.9 L: 53.0

A.

Part No:

15492654

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .29

Electrical Centers

Description: Size: Color: Material: Terminals: Application: Note:

Connector (MEGA Fuse) 53.0L x 101.0H x 49.9W Black PP IM See Page 7.6, M8 Ring 1 MEGA Fuse (100 - 200 AMPS) Bolt thread size M8 x 1.25.

S
E

L EA ED

Electrical Centers

ALE

Device Connections

A.

Part No:

12129716

Description: Size: Color: Material: Terminals: Seals/Plugs: Application:

280 Metri-Pack Connector Assembly 4F 30.6L x 41.5H x 35.5W Md. Gray PA66 HS IM See Page 7.7, 280 Metri-Pack Tangless Sealed See Page 7.7 Relay 12110540

B A

H: 41.5

B.

Part No:

Description: Color: Material:

TPA Dk. Green PA6 12052834


L: 30.6

W: 35.5

C.

Part No:

Description: Color: Material:

CPA Green PP

F E D G
Multiple Cable Seal (Included)
L: 31.5

H: 41.5

H: 20.5

H
W: 27.3

H: 22.6

Electrical Centers

W: 35.5 L: 30.6 L: 38.2 W: 45.0

D.

Part No:

12110539

G.

Description: Size: Color: Material: Terminals: Seals/Plugs: Application:

280 Metri-Pack Connector Assembly 5F 30.6L x 41.5H x 35.5W Black PA66 HS IM See Page 7.7, 280 Metri-Pack Tangless Sealed See Page 7.7 Relay 12110540

Part No: 12085030 (Black/Lt. Orange Seal) 4.48-3.72 Cable O.D. 12033769 (Black/Green Seal) 3.65-2.89 Cable O.D. 12103172 (Gray/Green Seal) 3.65-2.89 Cable O.D. 12066681 (Black/Lt. Gray Seal) 2.64-1.90 Cable O.D. 630 Pull-To-Seat Connector Assembly 2F 31.5L x 20.5H x 27.3W PA66 HS IM See Page 7.7, 630 Metri-Pack Pull-To-Seat 1 ATO Fuse

E.

Part No:

Description: Color: Material:

TPA Dk. Green PA6 12052834

Description: Size: Material: Terminals: Application:

H.

F.

Part No:

Description: Color: Material:

CPA Green PP

Part No: 12033731 (Black) 12146104 (Red) 12059426 (BlackDual) Cover 38.2L x 22.6H x 45.0W 38.2L x 23.5H x 56.3W PA66 HS IM

Do not use thin stock female terminals with 1.0mm2 or larger cable.

Description: Size: Size (Dual): Material:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .30

http://connectors.delphi.com

Electrical Centers

S
E

L EA ED

ALE

Device Connections

A.
B

Part No:

12092605 12065686 12065685

H: 41.3

Description: Size: Color: Material: Terminals: Plugs: Application:

630 Pull-to-Seat Connector Assembly 31.5L x 41.3H x 34.7W Black PA6 See Page 7.7, 630 Metri-Pack Pull-to-Seat See Page 7.7 Relay (ISO) 12052834

B.

Part No:

W: 34.7 L: 31.5

Description: Color: Material:

CPA Green PP

4 5 2

Conn. Asm. Part Number 12092605 12065686 12065685

Cable Seal Color Orange Lt. Gray Green

Cavity 1 1.60-2.12 3.49-3.88 3.49-3.88

Cavity 2 1.60-2.12 2.03-2.44 2.03-2.44

Cavity 3 1.60-2.12 Blocked 2.03-2.44

Cavity 4 Blocked 3.49-3.88 3.49-3.88

Cavity 5 1.60-2.12 2.03-2.44 2.03-2.44

Multiple Cavity Cable Seal (Included)

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

7 .31

Electrical Centers

Cable O.D. (mm)

Electrical Centers

Electrical Centers

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

7 .32

http://connectors.delphi.com

Sensor Series

Temperature Sensors
Delphis growing line of temperature sensors is a perfect integration of product and process technologies. Our crimpless conductive path design enables automatic processing for efficient, cost-effective sensor manufacturing.

U
N
SE

SE

AL

AL

S
E

L EA ED

ALE

Temperature Sensor Features


Rugged housing design Customized electrical and mechanical mounting Design exibility Few components, cost effective

http://connectors.delphi.com

8.1

Temperature Sensors

Our sensor product line offers a variety of designs for various sensing applications. In addition, we are currently developing humidity sensor products for EMS and HVAC applications including intake air humidity measurement, cabin air relative humidity, and integrated dew point and glass temperature for use in fog predication algorithms.

Capable of matching any calibration criteria, these reliable and durable sensors can be packaged into customer systems worldwide.These products can be promptly brought to market, utilizing Delphis global network of engineering and manufacturing locations.

E
D

S
E

L EA ED

Sensor Series

ALE

Air

Description
Air temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These sensors consist of two major components: the high temperature thermoplastic shell and a thermistor pre-mold sub-assembly. The plastic shell is custom designed to meet specic mounting and packaging requirements. Containing an NTC thermistor, the patented pre-mold assembly is inserted into the shell.

T ypical Application
The air sensors measure the engine intake air temperature in the manifold, in the intake air duct, and in the air cleaner. They provide a signal to the Powertrain Control Module (PCM).

CPA (Connector Position Assurance)

Cable Seal

Key Indexing

Female Terminal Mushroom Indexing

Female GT Connector Assembly

Sensor Assembly

150 GT Connector Assemblies Sealed


Temperature Sensors
Cavities Connector Cover/Indexing Part #
2 2 2 15336004 15335987 15449028 Shrouded/Mushroom Shrouded/Key Unshrouded/Mushroom

Air Temperature Sensors


Cavity Indexing Mushroom Key Key Key Key Key Air Temp. Sensor 12110446 12146830 12129596 12160244 12160245 12160246 Color Black Gray Black Black Black Black Material PEI 30% GF PEI 30% GF PA66 HS 33% GF PBT 30% GF PBT 30% GF PBT 30% GF

Color
Black Black Black

Material
PA6 10% GF & 20% GB PA6 10% GF & 20% GB PBT 20% GF

Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195, 12162197, 12162198, 12162199.

150 GT Female Terminals Sealed


Part # 15326266 15326267 Cable Range (mm ) 0.50-0.35 1.00*-0.75
2

GT Cable Seals
Reel Part # 12191155 Loose Part # 15366022 15305351 Cable Dia. 1.47-1.85 1.70-2.10 Material Silicone Silicone Color Green Yellow

Material Tin Brass Tin Brass

Plating Tin Tin

* Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.2

http://connectors.delphi.com

Sensor Series

S
E

L EA ED

ALE

Air

R-20 = 28939

R25 = 2830

R100 = 180.2

R-20 = 28582

R25 = 2795

R100 = 178

A B
H: 22.2

Chart B

Chart A

8.3 Dia.

C
28.6 Probe Length L: 29.0 W: 21.3 27.5 Exposed Length

Total Mated Length: 67.04mm

A.

Part No:

15336004 (Shrouded)

C.

Part No:

12110446

Material: Description: Size: Color: Terminals: Seals: Mating Opt:

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

B.

():

Part No:

15317832

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

5V dc -40C to 135C See Chart A 18mW/C 60 seconds See Chart A

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.3

Temperature Sensors

Material:

PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors: 12162193, 12162194, 12162195

Description: Sensor Assembly 2M Color: Black Material: PEI 30% GF Weight: 13.2g Mounting Thread Size: 3/8 - 18 NPTF

S
E

L EA ED

Sensor Series

ALE

Air

A B
H: 22.2

8.3 Dia.

C
28.6 Probe Length 27.5 Exposed Length

L: 29.0

W: 21.3

Total Mated Length: 68.37mm

A.

Part No:

15335987

C.

Part No:

12146830

Description: Size: Color: Material: Terminals: Seals: Mating Opt:

150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832

Description: Sensor Assembly 2M Color: Gray Material: PEI 30% GF Weight: 13.8g Mounting Thread Size: 3/8 - 18 NPTF

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V DC -40C to 135C See Chart A 18mW/C 60 seconds See Chart A

E D F
H: 22.2

9.0 Dia.

36.7 Probe Length

Temperature Sensors

L: 29.0

W: 21.3

20.5 Exposed Length

Total Mated Length: 69.39mm

D.

Part No:

15335987

F.

Part No:

12129596

Description: Size: Color: Material: Terminals: Seals: Mating Opt:

150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Black PA66 HS 33% GF 8.2g Push

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

E.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 135C See Chart A 12mW/C <15 seconds See Chart A

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.4

http://connectors.delphi.com

Sensor Series

S
E

L EA ED

ALE

Air

A B
H: 22.2

14.0 Dia.

26.3 Probe Length L: 29.0 W: 21.3 16.3 Exposed Length

Total Mated Length: 53.87mm

A.

Part No:

15335987

C.

Part No:

12160244

Description: Size: Color: Material: Terminals: Seals: Mating Opt:

150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Black PBT 30% GF 5.5g Push

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B

15.9 Dia.

H: 22.2 19.8 Probe Length L: 29.0 W: 21.3

Total Mated Length: 54.97mm

22.8 Exposed Length

D.

Part No:

15335987

F.

Part No:

12160245

Description: Size: Color: Material: Terminals: Seals: Mating Opt:

150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Black PBT 30% GF 8.9g Clip

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

E.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.5

Temperature Sensors

S
E

L EA ED

Sensor Series

ALE

Air

15.9 Dia.

H: 22.2 19.8 Probe Length L: 29.0 W: 21.3

Total Mated Length: 54.47mm

22.8 Exposed Length

A.

Part No:

15335987

C.

Part No:

12160246

Description: Size: Color: Material: Terminals: Seals: Mating Opt:

150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black PA6 10% GF & 20% GB See Page 8.2 See Page 8.2 150.2 Metri-Pack Pull-To-Seat Connectors 12162197, 12162198, 12162199 15317832

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Black PBT 30% GF 9.3g Twist Lock

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

B.

Part No:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 135C See Chart B 9mW/C <15 seconds See Chart B

Temperature Sensors

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.6

http://connectors.delphi.com

Sensor Series

U
N
SE

SE

AL

E
D

AL

HVAC Air

Description
The Heating Ventilation Air Conditioning temperature sensor is a continuous function device that changes resistance inversely proportional to temperature. The discharge air sensor consists of an NTC thermistor with a crimpless conductive path protected by a plastic body.

T ypical Application
The discharge air sensor measures the inside air temperature and provides a signal to the automatic climate control unit.

TPA (Terminal Position Assurance)

Female Terminal

Female Metri-Pack Connector

Sensor Assembly

HVAC Temperature Sensor 12160947

Color Black

Material PA66 HS IM

Cavities 2

Part # 12047662

Color Black

Material PA66 HS IM

TPA 15324070

150 Metri-Pack Female Terminals Unsealed


Part # 12047767 12064971 Cable Range (mm2) 1.0-0.80 0.50-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.7

Temperature Sensors

150 Metri-Pack Female Connector Unsealed

HVAC Temperature Sensor

U
N
SE

SE

AL

Sensor Series

E
D

AL

Chart B

HVAC Air

R-20 = 28582

R25 = 2795

R100 = 178

9.3 Dia.

A
H: 8.7 L: 17.0

22.9 Probe Length 14.6 Exposed Length

W: 8.3

Total Mated Length: 42.5mm

A.

Part No:

Temperature Sensors

12047662 (Black) 12059249 (Cream)

C.

Part No:

12160947

Description: Size: Material: Terminals:

150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.7 15324070

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Black PA66 HS IM 2.2g Twist Lock

B.

Part No:

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 125C See Chart B 9mW/C 8 seconds See Chart B

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.8

http://connectors.delphi.com

Sensor Series

S
E

L EA ED

ALE

Coolant/Fluid

Description
Coolant/Fluid temperature sensors are continuous function devices that change resistance inversely proportional to temperature. These brass sensors consist of ve major components: the brass shell, thermal grease, insulating sleeve, gasket, and insert molded connector. The shell utilizes customized thread and hex sizes per application requirements and the connector contains an NTC thermistor with a crimpless conductive path.

T ypical Application
The brass sensors measure the temperature of the engine oil, the fuel or the engine coolant and provide a signal to the Powertrain Control Module (PCM).

CPA (Connector Position Assurance)

Cable Seal

Female Terminal Mushroom Indexing

Female GT Connector Assembly

Sensor Assembly

150 GT Connector Assemblies Sealed


Cavities Connector Cover/Indexing Part # 2 2 15336004 15449028 Shrouded/Mushroom Color Material Black PA6 10% GF & 20% GB

Coolant/Fluid Sensors
Cavity Indexing Mushroom Mushroom Coolant/Fluid Sensors 15326386 12146897 Color Black Black Material
Housing Connector

Brass Brass

PBT 30% GF PBT 30% GF

Unshrouded/Mushroom Black PBT 20% GF

Mating options, 150.2 Metri-Pack Pull-to-Seat Connectors: 12162193, 12162194, 12162195

150 GT Female Terminals Sealed


Part # 15326266 15326267 Cable Range (mm ) 0.50-0.35 1.00*-0.75
2

GT Cable Seals
Reel Part # 12191155 Loose Part # 15366022 15305351 Cable Dia. 1.47-1.85 1.70-2.10 Material Silicone Silicone Color Green Yellow

Material Tin Brass Tin Brass

Plating Tin Tin

* Accommodates 1.00 European Ultra Thin Wall Cable. Accommodates 0.80 SAE Ultra Thin Wall Cable.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.9

Temperature Sensors

S
E

L EA ED

Sensor Series

ALE

Coolant/Fluid

R-20 = 28939

R25 = 2830

R100 = 180.2

B A C
H: 22.2

Chart A

8.3 Dia.

28.6 Probe Length 27.5 Exposed Length

L: 29.0

W: 21.3

Total Mated Length: 66.81mm

A.

Part No:

15336004 (Shrouded)

C.

Part No:

15326386

Temperature Sensors

Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt:

PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 15317832

Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PBT 30% GF Connector Weight: 39.5g Mounting Thread Size: 3/8 - 18 NPTF

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

():

B.

Part No:

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.10

http://connectors.delphi.com

Sensor Series

S
E

L EA ED

ALE

Coolant/Fluid

H: 22.2

L: 29.0

W: 21.3

A.

Part No:

15336004 (Shrouded)

Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt:

PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 15317832

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

():

B.

Part No:

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A

8.3 Dia.

C E D
H: 22.2 28.8 Probe Length

L: 29.0

W: 21.3

Total Mated Length: 67.21mm

C.

Part No:

15336004 (Shrouded)

E.

Part No:

12146897

Material: Material: Description: Size: Color: Terminals: Seals: Mating Opt:

PA6 10% GF & 20% GB 15449028 (Unshrouded) PBT 20% GF 150 GT Connector Assembly 2F 29.0L x 22.2H x 21.3W Black See Page 8.9 See Page 8.9 150.2 Metri-Pack Pull-To-Seat Connectors 12162193, 12162194, 12162195 15317832

Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PBT 30% GF Connector Weight: 23.2g Mounting Thread Size: M12 X 1.5

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

():

D.

Part No:

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

Description: Color: Material:

CPA Gray PA6 10% GF & 20% GB

5V dc -40C to 135C See Chart A 25mW/C 20 to 30 seconds See Chart A

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.1 1

Temperature Sensors

27.4 Exposed Length

U
N
SE

SE

AL

Sensor Series

E
D

AL

Transmission

Description
Transmission temperature sensors are continuous function devices that change resistance inversely proportional to temperature. The two primary types of sensors that monitor the automatic transmission uid are: the metal stator temperature sensor and the plastic sump temperature sensor. The stator sensor consists of a brass or stainless steel shell, thermal grease, insulating sleeve, gasket, and insert-molded connector containing an NTC thermistor. The sump sensor consists of a high temperature plastic shell and a patented pre-mold sub-assembly that contains an NTC thermistor with a crimpless conductive path.

Typical Application
These sensors measure the uid temperature in two transmission environments: in-line near the stator and the sump tank. A signal is provided to the Powertrain Control Module (PCM).

TPA (Terminal Position Assurance)

Female Terminal

Female Metri-Pack Connector

Sensor Assembly

Temperature Sensors

150 Metri-Pack Female Connector Unsealed


Cavities 2 Part # 12047662 Color Black Material PA66 HS IM TPA 15324070

Transmission Temperature Sensors


Transmission Temp. Sensors 12160855 12129691 Color Black Md. Gray Material
Housing Connector

Brass PA66 HS IM

PA66 HS IM

150 Metri-Pack Female Terminals Unsealed


Part # 12047767 12064971 Cable Range (mm2) 1.0-0.80 0.50-0.35 Material Silicon Bronze Silicon Bronze Plating Tin Tin

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.12

http://connectors.delphi.com

Sensor Series

U
N
SE

SE

AL

E
D

AL

Transmission

Chart C

R-20 = 28582

R25 = 2795

R100 = 178

R-20 = 114026 R25 = 11150

R100 = 710.2

Chart B

B A C

5.6 Dia.

H: 8.7 L: 17.0 26.5 Exposed Length

24.4 Probe Length

W: 8.3

Total Mated Length: 57.2mm

A.

Part No:

Description: Size: Material: Terminals:

150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.12 15324070

B.

Part No:

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: SENSOR TIP: CONNECTOR: RESISTIVE RANGE

5V dc -40C to 200C -40C to 150C See Chart C 12mW/C 10 seconds See Chart C

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

8.13

Temperature Sensors

12047662 (Black) 12059249 (Cream)

C.

Part No:

12160855

Description: Sensor Assembly 2M Color: Black Material: Brass Housing; PA66 HS IM Connector Weight: 12.2g Mounting Thread Size: 1/8-27 PTF

U
N
SE

SE

AL

Sensor Series

E
D

AL

Transmission

B
6.5 Dia.

A
H: 8.7 L: 17.0

C
20.4 Probe Length 16.7 Exposed Length

W: 8.3

Total Mated Length: 42.6mm

A.

Part No:

12047662 (Black) 12059249 (Cream)

C.

Part No:

12129691

Description: Size: Material: Terminals:

150 Metri-Pack Connector 2F 17.0L x 8.7H x 8.3W PA66 HS IM See Page 8.12 15324070

Description: Color: Material: Weight: Mounting:

Sensor Assembly 2M Md. Gray PA66 HS IM 2.8g Clip/Tie

B.

Part No:

Description: Color: Material:

TPA Lt. Gray PA66 HS IM

THERMAL & ELECTRICAL PROPERTIES


TYPICAL VOLTAGE SUPPLY: OPERATING TEMPERATURE: RESISTIVE RANGE

():

DISSIPATION CONSTANT: THERMAL TIME CONSTANT: ACCURACY:

5V dc -40C to 135C See Chart B 12mW/C 5 seconds See Chart B

Temperature Sensors

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

8.14

http://connectors.delphi.com

Supplemental Products

Ring Terminals, Battery Terminals, 56 Series, Carriers & Clips

Ring Terminal Features


Advanced crimp wing design Complete selection of English and Metric stud-hole sizes Wide variety of locking and orientation features

Battery Terminal Features


State of the art crimp interface technology Designed for all appropriate battery and starter cable gage sizes and cable types Battery terminals mate to: side post, top post, or top stud batteries Starter terminals have anti-rotation features for ease of installation

56 Series Device Features


Supplemental Products
9.1

Proven connection systems reliability Compatible connection systems to most devices State of the art crimp interface technology

Clip Features
Broad product selection Clips attach easily and securely to connectors via mechanical locking design Proven anti-rattle design features

http://connectors.delphi.com

U
N
SE

SE

AL

Supplemental Products

E
D

AL

Ring Terminals

A wide selection of basic washer style and spade style terminals with design features to accommodate various application requirements. These terminals are designed with both core and insulation crimp wings and employ the same state of the art crimp design features as our entire connection systems family.

Ring and Washer Terminal Assemblies


Stud Size M6.3 M6.3 M6.3 M6.3 M6.3 M10 M10 M10 M10 M12 Hole Dia. 7.16 7.16 7.16 7.16 7.16 10.34 10.34 10.34 10.34 12.60 Cable Range (mm2) 8.0 5.0-3.0 3.0-2.0 1.0-0.80 5.0 3.0 - 2.0 1.0-0.80 Part # 12162932 12065449 12089263 12089496 12084554 12089240 12089045 Material Brass Brass Brass Brass Brass Brass Brass Brass Brass Brass Plating Stock Thickness (mm) Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81

1.0-0.80 (2 Reqd.) 12103086

1.0-0.80 (2 Reqd.) 12084185 1.0 (2 Reqd.) 12129822 1.0-0.80 (2 Reqd.)

Anti-Rotation Terminals w/90 Tab


Stud Hole Size Dia. M6 M6 M6 M6 M8 M8 M8 M10 6.70 6.70 6.70 6.70 8.50 8.50 8.50 10.60 Cable Part # Range (mm2) 8.0 5.0 3.0-2.0 1.0-0.80 8.0 5.0 3.0-2.0 1.0-0.80 15354755 15354754 15354753 15355521 15354758 15354757 15354756 12191057 Material Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Plating Stock Thickness (mm) Tin Tin Tin Tin Tin Tin Tin Tin 0.81 0.81 0.81 0.81 0.81 0.81 0.81 0.81

Supplemental Products

Anti-rotation terminals are designed in a straight conguration. A crimp and bend die is available for terminal application.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.2

http://connectors.delphi.com

Supplemental Products
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Ring Terminals

Small Ring Terminals


Stud Hole Size Dia. M4 M4 M5 M5 4.30 4.30 5.40 5.40 Cable Part # Range (mm2) 5.0 3.0-2.0 5.0 3.0-2.0 12103518 12103520 12103517 12103519 Material Copper Alloy Copper Alloy Copper Alloy Copper Alloy Plating Stock Thickness (mm) Tin Tin Tin Tin 1.02 0.81 1.02 0.81

Medium Ring Terminals


Stud Hole Size Dia. M4 M5 M6 4.30 5.40 6.70 Cable Part # Range (mm2) 1.0-0.80 1.0-0.80 1.0-0.80 12103516 12103515 12103514 Material Copper Alloy Copper Alloy Copper Alloy Plating Stock Thickness (mm) Tin Tin Tin 0.65 0.65 0.65

Ring Terminals
Stud Hole Size Dia. M6 M6 6.70 6.70 Cable Part # Range (mm2) 5.0 3.0-2.0 12103512 12103513 Material Copper Alloy Copper Alloy Plating Stock Thickness (mm) Tin Tin 1.02 0.81

Ring Terminals
Stud Hole Size Dia. M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M10 M10 M10 M10 M10 6.70 6.70 6.70 6.70 6.70 8.50 8.50 8.50 8.50 8.50 10.60 10.60 10.60 10.60 10.60 Cable Range (mm2) 8.0 5.0 3.0-2.0 1.0-0.80 8.0 5.0 3.0-2.0 1.0-0.80 8.0 5.0 3.0-2.0 1.0-0.80 Part # 12103965 12162098 12162099 12162100 12103502 12103504 12103506 12103508 12103501 12103503 12103505 12103507 Material Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Copper Alloy Plating Stock Thickness (mm) Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin 1.02 1.02 0.81 0.65 0.65 1.02 0.81 0.65 0.65 1.02 1.02 0.81 0.65 0.65 1.02

1.0-0.80 (2 Reqd.) 12103511

1.0-0.8 (2 Reqd.) 12103510

1.0-0.80 (2 Reqd.) 12103509

Anti-rotation terminals are designed in a straight conguration. A crimp and bend die is available for terminal application.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.3

Supplemental Products

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Battery / Heavy Duty Terminals

Delphi offers a complete line of top and side mounted battery terminals for all applications. Anti-rotation tabs are included for ease of installation and assembly. Stamped and serrated crimp wings offer unparalleled crimp reliability and durability.
TAB POSITION UP TAB POSITION DOWN

BEND ANGLE 30 60 85
Delphi offers battery cable assemblies for applications requiring an angled terminal. Contact your regional support representative.

Tab position prevents rotation of the battery terminal during installation.

Ring 1

Short Neck Ring Terminals


Ring # Stud Size
Ring 2

Hole Dia. 6.70 6.70 6.70 8.50 8.50 8.50 8.50 10.34 10.34

Cable Range
(mm2)

Part #

Width

Material

Plating Stock Thickness


(mm)

1 1 1 1 1 1 1 2 2

M6 M6 M6 M8 M8 M8 M8 M10 M10

32.0 19.0-13.0 8.0 32.0 32.0 19.0-13.0 8.0 32.0 19.0-13.0

12146425 12146366 12146364 12191220 12146429 12146365 12146363 12146744 12146745

15.0 15.0 15.0 19.0 15.0 15.0 15.0 19.0 19.0

Copper Copper Copper Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin Tin Tin Tin

1.52 1.52 1.30 1.52 1.52 1.52 1.30 1.52 1.52

Standard Neck Ring Terminals


Stud Size M6 M6 Hole Dia. 6.70 6.70 6.70 8.50 8.50 8.50 8.50 10.34 10.34 10.34 10.34 10.34 Cable Range
(mm2)

Part #

Material

Plating

Stock Thickness
(mm)

32.0 19.0-13.0 8.0 62.0-50.0 32.0 19.0-13.0 8.0 62.0-50.0 50.0 32.0 19.0-13.0 8.0

12124276 12146713 12124296 12103014 12146361 12129598 12124297 12103010 12160231 12146360 12146362 12124295

Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin Tin

1.52 1.52 1.52 1.83 1.52 1.52 1.52 1.83 1.83 1.52 1.52 1.30

Supplemental Products

M6 M8 M8 M8 M8 M10 M10 M10 M10 M10

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.4

http://connectors.delphi.com

Supplemental Products
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Battery / Heavy Duty Terminals

Standard Neck Starter Terminals


Stud Hole Size Dia. M8 M10 M8 M8 8.50 10.34 8.50 8.50 Tab Position 30 Up 30 Up 30 Down 30 Down Cable Range
(mm2)

Part #

Material Plating Stock Thickness


(mm)

32.0 32.0 32.0 19.0-13.0

12146506 12146401 15317798 12110246

Copper Copper Copper Copper

Tin Tin Tin Tin

1.52 1.52 1.52 1.52

Standard Neck Starter Terminals


Stud Hole Size Dia. M8 M8 M8 M10 M10 M8 M8 M10 8.50 8.50 8.50 10.34 10.34 8.50 8.50 10.34 Tab Position -30 Up -30 Up -30 Up -30 Up -30 Up Cable Range
(mm2)

Part #

Material Plating Stock Thickness


(mm)

50.0 32.0 19.0-13.0 50.0 32.0

12161119 12129433 12146579 12146471 12146487 12129651 12160443 12160281

Copper Copper Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin Tin Tin

1.83 1.52 1.52 1.83 1.52 1.52 1.52 1.52

-30 Down 32.0 -30 Down 19.0-13.0 -30 Down 32.0

Standard Neck Starter Terminals


Stud Hole Size Dia. M8 M8 M8 M10 M10 M8 M8 8.50 8.50 8.50 10.34 10.34 8.50 8.50 Tab Position 90 Up 90 Up 90 Up 90 Up 90 Up 90 Down 90 Down Cable Range
(mm )
2

Part #

Material Plating Stock Thickness


(mm)

50.0 32.0 19.0-13.0 50.0 32.0 32.0 19.0-13.0

15305504 12129437 12129435 12160229 15304850 12161133 12161170

Copper Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin Tin

1.83 1.52 1.52 1.83 1.52 1.52 1.52

Standard Neck Starter Terminals


(mm )
2

(mm)

M8 M8 M10 M10 M8 M8 M8 M10

8.50 8.50 10.34 10.34 8.50 8.50 8.50 10.34

-90 Up -90 Up -90 Up -90 Up

32.0 19.0-13.0 50.0 32.0

12176593 12160242 12129222 12129628 12160233 12160232 12146999 12146736

Copper Copper Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin Tin Tin

1.52 1.52 1.83 1.52 1.83 1.52 1.52 1.52

-90 Down 50.0 -90 Down 32.0 -90 Down 19.0-13.0 -90 Down 19.0-13.0

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.5

Supplemental Products

Stud Hole Size Dia.

Tab Position

Cable Range

Part #

Material Plating Stock Thickness

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Battery / Heavy Duty Terminals

Standard Neck Starter Terminals


Stud Hole Size Dia. M8 M8 M10 M8 M10 8.50 8.50 10.34 8.50 10.34 Tab Position 150 Up 150 Up 150 Up 150 Down 150 Down Cable Range
(mm2)

Part #

Material Plating Stock Thickness


(mm)

50.0 32.0 50.0 32.0

15305508 12191773 12191005 12191461

Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin

1.83 1.52 1.83 1.52 1.52

19.0-13.0 12146718

Standard Neck Starter Terminals


Stud Hole Size Dia. M8 M10 8.50 10.34 Tab Position -150 Up -150 Down Cable Range
(mm )
2

Part #

Material Plating Stock Thickness


(mm)

50.0 32.0

12191787 15318209

Copper Copper

Tin Tin

1.83 1.52

Top Post Battery Terminals


Application Cable Range
(mm )
2

Part #

Material

Plating

Stock Thickness
(mm)

Negative Positive Negative Positive Positive Negative

50.0 50.0 32.0 32.0 19.0 19.0

12177299 12177296 12177297 12177298 15305118 15305119

Copper Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin Tin

1.52 1.52 1.52 1.52 1.52 1.52

Fastener Bolt (12177293) and nut (12177294) are available from the manufacturer.

Supplemental Products

15492508

15492510

Battery Bolts & Spacer


Part # 15492508
24.2

Material Steel Steel

Plating Zinc Gold Chromate Zinc Gold Chromate

Spacer 12004189

15492510

10.4 18.8 18.8

Coated with Pavco sealer to provide corrosion protection.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.6

http://connectors.delphi.com

Supplemental Products
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Side Post Battery Terminals & Covers

Side Post Battery Terminals


Stud Hole Size Dia. M10 M10 M10 M10 M10 9.90 9.90 9.90 9.90 9.90 Cable Range
(mm2)

Part #

Barbs*

Material Plating Stock Thickness


(mm)

62.0 50.0 32.0 19.0 13.0

12129221 12129465 12146466 12146467 12146464

Yes Yes Yes Yes Yes

Copper Copper Copper Copper Copper

Tin Tin Tin Tin Tin

1.83 1.83 1.52 1.52 1.52

* Barbs (indentations in center hole) in terminals are used to prevent rotation after assembly. Bolts ordered separately.

75.7

58.0

35.0

Battery Terminal Covers


Part # 12160209 12160210 Color Black Red Overall Length 75.7 75.7 Height 25.5 25.5 Width 35.0 35.0 Application Material Single Single Vinyl Vinyl

Used with battery bolt 15492508 or equivalent

115.6 58.0

35.1

Battery Terminal Cover Assembly*


Part # 15304878
SECTION NOTES:
Covers protect the interface between the cable and the battery.

Color Black Red

Overall Length 115.6 115.6

Height 27.5 27.5

Width 35.1 35.1

Application Material (2) Stackable Vinyl (2) Stackable Vinyl

15304876

Used with battery bolt 15492510 or equivalent. * Includes 12004189 Spacer.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.7

Supplemental Products

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ALE

Cable Seals & Cavity Plugs


products available for your design needs. Please contact your Delphi representative for additional product selections and application information.

Delphi designs and manufactures a wide selection of cable seals and cavity plugs for a variety of connection systems applications. The following charts captures only a few of the diverse sealing

3.6mm Internal Cavity Diameter Cable Seals


Reel Part #
15344666 12191155

3.6mm Internal Cavity Diameter Cavity Plug


Color
Red Gray Yellow Dk. Red Green Yellow

Loose Part #
15327913 15327918 15339412 15344324 15366022 15305351

Cable Dia.
1.60-1.20 2.00-1.20 2.10-1.90 2.10-1.20 1.90-1.40 2.10-1.70

Material
Silicone Silicone Silicone Silicone Silicone Silicone

Part #
12198198

Material
Silicone

Color
White

4.0mm Internal Cavity Diameter Cable Seals


Part #
15366021 15366060

4.0mm Internal Cavity Diameter Cavity Plug


Color
White Blue

Cable Dia.
1.90-1.20 2.40-1.86

Material
Silicone Silicone

Part #
15305171

Material
Silicone

Color
Green

5.2mm Internal Cavity Diameter Cable Seals


Reel Part #
12052925 10731091 12089442 15344643 12052924 10731090 10720641 15343826 15343827 12191157

5.2mm Internal Cavity Diameter Cavity Plugs


Color
Blue Red White Dk. Red Dk. Red Blue Yellow Blue White Purple

Loose Part #
15324974 10737671 15324976 15327863 15324973 10737670 15327859 15339967 15339838 15366064

Cable Dia.
1.70-1.29 2.30-1.50 2.15-1.60 2.70-2.00 2.85-2.03 2.40-2.20 2.90-2.70 2.10-1.20 3.00-2.20 2.40-1.86

Material
Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone

Part #
15337197 10730124 12059168

Material
Silicone Silicone Silicone

Color
White Green Dk. Red

5.7mm Internal Cavity Diameter Cavity Plug


Part #
15305170

Material
Silicone

Color
White

Supplemental Products

5.7mm Internal Cavity Diameter Cable Seals


Part #
10720941 10720950

5.8mm Internal Cavity Diameter Cavity Plug


Color
Gray Yellow SECTION NOTES:
Cable seals and cavity plugs are designed using multiple internal congurations. These design variations do not affect sealability. Your regional support representative will help you select the appropriate cable seal based on: cavity diameter, cable diameter, and crimp conguration requirements.

Cable Dia.
2.00-1.20 2.90-2.10

Material
Silicone Silicone

Part #
15305170

Material
Silicone

Color
White

5.8mm Internal Cavity Diameter Cable Seals


Reel Part #
12191221

Loose Part #
15366065 12191235

Cable Dia.
1.90-1.20 3.90-3.40

Material
Silicone Silicone

Color
Orange Purple

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.8

http://connectors.delphi.com

Supplemental Products

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Cable Seals & Cavity Plugs

6.7mm Internal Cavity Diameter Cable Seals


Reel Part #
12034365 12089444 12015284 12041352 12015359 -

6.7mm Internal Cavity Diameter Cavity Plug


Color
Dk. Red Purple Green Tan Gray Blue

Loose Part #
15324983 15324985 15324982 15324984 15324980 10720851

Cable Dia.
1.70-1.29 2.15-1.60 2.85-2.03 2.42-2.03 3.49-2.81 4.20-3.50

Material
Silicone Silicone Silicone Silicone Silicone Silicone

Part #
12010300

Material
Silicone

Color
Green

6.8mm Internal Cavity Diameter Cable Seals


Reel Part #
10717456 10718234 10731103

6.8mm Internal Cavity Diameter Cavity Plug


Color
Green Yellow White

Loose Part #
10720611 10720613 10720615

Cable Dia.
2.30-1.50 3.00-2.20 3.70-3.40

Material
Silicone Silicone Silicone

Part #
10720617

Material
Silicone

Color
Red

8.5mm Internal Cavity Diameter Cable Seals


Reel Part #
15344644 12052931 12048433 15344645 12052452 15337204 15344646 12065703 15344104

8.5mm Internal Cavity Diameter Cavity Plug


Color
Yellow Yellow Blue White White Red Dk. Red Green Orange Gray

Loose Part #
15363779 15324991 15327998 15324988 15363604 15324989 15327864 15363605 15324987 15344647

Cable Dia.
2.00-1.20 2.15-1.60 2.70-2.00 2.85-2.01 2.90-2.00 3.76-2.81 2.80-3.80 3.60-4.50 4.40-5.16 4.40-5.10

Material
Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone

Part #
12066082

Material
Silicone

Color
Green

9.8mm Internal Cavity Diameter Cable Seals


Reel Part #
12077760 12059259 12059258 12059260 12059257

9.8mm Internal Cavity Diameter Cavity Plug


Color
Tan Dk. Red Gray Blue Green

Loose Part #
15324997 15324995 15324994 15324996 15324993

Cable Dia.
2.40-1.65 2.85-2.01 3.75-2.81 4.50-3.61 5.15-4.40

Material
Silicone Silicone Silicone Silicone Silicone

Part #
12059255

Material
Silicone

Color
Green

13.75mm Internal Cavity Diameter Cable Seals


Part #
15492996 15327126 10720983 15470809

13.75mm Internal Cavity Diameter Cavity Plug


Color
Blue Dk. Red Green Yellow

Cable Dia.
3.00-2.20 4.30-3.40 6.40-6.00 7.50-6.50

Material
Silicone Silicone Silicone Silicone

Part #
10720907

Material
Silicone

Color
Green

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.9

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56 Series Device Connections

Using a proven terminal interface technology and an enhanced crimp conguration, 56 Series Device Connections remain an industry standard. A number of standard industry device connection systems are immediately available.

56 Series Female Terminals Unsealed


Part # 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 Cable Range (mm2) 0.80-0.50 0.80-0.50 2.0-1.0 2.0-1.0 3.0 3.0 0.80-0.50 (2 Reqd.) 2.0-1.0 (2 Reqd.) 2.0-1.0 (2 Reqd.) Material Brass Brass Brass Brass Brass Brass Brass Brass Brass Plating Tin Tin Tin Tin Tin Tin Tin Tin Tin

H: 10.6 L: 24.8

W: 19.2

C.
A

Part No:

08900863

H: 13.6 L: 24.8 W: 10.7

Description: Size: Color: Material: Terminals: Typical App:

Connector 2F 24.8L x 10.6H x 19.2W Black PP See Above, 56 Series Switch

A.

Part No:

12015306

Description: Size: Color: Material: Terminals: Typical App:

Connector 1F 24.8L x 13.6H x 10.7W Gray PA66 HS IM See Above, 56 Series Switch
L: 24.8

H: 8.9

W: 21.7

D.
H: 13.6

Part No:

02973407

Supplemental Products

L: 24.8

W: 10.2

B.

Part No:

12004267

Description: Size: Color: Material: Terminals: Typical App:

Connector 2F 24.8L x 8.9H x 21.7W Black PP See Above, 56 Series Various

Description: Size: Color: Material: Terminals: Typical App:

Connector 1F 24.8L x 13.6H x 10.2W Black PP IM See Above, 56 Series Horn

SECTION NOTES:
Nib on terminal provides increased retention when used with specic mating blade.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.10

http://connectors.delphi.com

Supplemental Products

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56 Series Device Connections

H: 16.8

L: 24.2

W: 16.7

A.

Part No:

02973385

Description: Size: Color: Material: Terminals: Typical App:

Connector 2F 24.2L x 16.8H x 16.7W Black PP See Page 9.10 Various

H: 10.4

W: 40.6 L: 24.8

C.

Part No:

08905790

H: 8.4

Description: Size: Color: Material: Terminals: Typical App:

Connector 3F 24.8L x 10.4H x 40.6W Black PP See Page 9.10 Switch

W: 32.0 L: 24.8

B.

Part No:

02984959

Description: Size: Color: Material: Terminals: Typical App:

Connector 3F 24.8L x 8.4H x 32.0W Black PP See Page 9.10 Various

H: 12.9

W: 40.9 L: 24.8

D.

Part No:

02965019

Description: Size: Color: Material: Terminals: Typical App:

Connector 4F 24.8L x 12.9H x 40.9W Gray PP 40% TF See Page 9.10 Relay

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.1 1

Supplemental Products

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56 Series Device Connections

H: 16.0

L: 25.0

W: 31.3

A.

Part No:

12004327

Description: Size: Color: Material: Terminals: Typical App:

Connector 5F 25.0L x 16.0H x 31.3W Brown PP See Page 9.10 Various

H: 34.5

L: 24.8

W: 29.6

C.
B

Part No:

02984017

H: 31.7

Description: Size: Color: Material: Terminals: Typical App:

Connector 6F 24.8L x 34.5H x 29.6W Black PP See Page 9.10 Switch

W: 31.3 L: 24.8

B.

Part No:

12052978

Description: Size: Color: Material: Terminals: Typical App:

Connector 6F 24.8L x 31.7H x 31.3W Natural PP See Page 9.10 Switch

H: 17.2

Supplemental Products

W: 41.4 L: 24.8

D.

Part No:

02965977

Description: Size: Color: Material: Terminals: Typical App:

Connector 8F 24.8L x 17.2H x 41.4W Black PP See Page 9.10 Various

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.12

http://connectors.delphi.com

Supplemental Products

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Clips

Connectors are positively positioned within the vehicle via the use of Delphis
A
H: 24.8

integral connector clips. These clips are easily assembled to the connectors and reliably remain in position. Designs incorporate features that prevent movement or rattling regardless of
W: 8.5

L: 25.4

driving conditions.

A.

Part No:

12186353

Description: Size: Color: Material:

Clip (Self Locking) 25.4L x 24.8H x 8.5W Black PA66 HS IM

D
H: 26.8

W: 25.4

L: 32.3

H: 23.8

D.

Part No:

12110517

W: 8.4 L: 12.2

Description: Size: Color: Material:

Clip (Self Locking) 32.3L x 26.8H x 25.4W Black PA66 HS IM

B.

Part No:

12047835

Description: Size: Color: Material: Note:

Clip 12.2L x 23.8H x 8.4W Black PA6 Attach by sonic weld (preferred) or adhesive.

E
H: 25.8

W: 16.0

C
H: 19.5

L: 25.4

E.

Part No:

12110783

L: 25.4

C.

Part No:

12084149 (Black)

Material: Part No: Material: Description: Size:

PP IM 12110290 (Gray) PA66 HS IM Clip (Self Locking) 25.4L x 19.5H x 8.5W SECTION NOTES:
Product information shown is a representative sample of the available plastic and metal clips. Self-locking clips require connectors with self-locking features.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.13

Supplemental Products

W: 8.5

Description: Size: Color: Material:

Clip (Self Locking) 25.4L x 25.8H x 16.0W Black PA66 HS IM

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Clips

A
H: 18.6 W: 10.1 L: 12.2 H: 12.8

A.

Part No:

08905563

Description: Size: Color: Material: Note:

Clip 12.2L x 18.6H x 10.1W Black PP IM Attach by sonic weld (preferred) or adhesive.

L: 23.0 W: 21.4

D.

Part No:

15439875

B
H: 17.4 W: 10.1 L: 12.2

Description: Size: Color: Material:

Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66

E
H: 12.8

B.

Part No:

12084561

Description: Size: Color: Material: Note:

Clip 12.2L x 17.4H x 10.1W Gray PA66 HS IM Attach by sonic weld (preferred) or adhesive.

L: 23.0 W: 21.4

E.

Part No:

15427170

C
H: 13.0

Description: Size: Color: Material:

Clip (Self-Locking) 23.0L x 12.8H x 21.4W Black PA66

L: 19.0 W: 13.0

C.

Part No:

10717452
H: 24.0

Supplemental Products

Description: Size: Color: Material:

Clip (Self-Locking) 19.0L x 13.0H x 13.0W Black PA66

L: 19.5 W: 21.0

F.

Part No:

10720007

Description: Size: Color: Material:

Tube Clip (Self-Locking) 19.5L x 24.0H x 21.0W Black PA66

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.14

http://connectors.delphi.com

Supplemental Products

U
N
SE

SE

AL

E
D

AL

Clips

A
H: 13.2

W: 42.2 L: 9.0

A.

Part No:

12147875
H: 17.0

Description: Size: Color: Material:

Harness Clip 9.0L x 13.2H x 42.2W Black PA66

L: 11.5

W: 20.0

B
H: 14.2

C.

Part No:

10719204

Description: Size: Color: Material:


W: 36.2

Fixing Clip 11.5L x 17.0H x 20.0W Black PA66

L: 9.0

B.

Part No:

15344856

Description: Size: Color: Material:

Harness Clip 9.0L x 14.2H x 36.2W Natural PP

Metal Clips

SECTION NOTES:
Product information shown is a representative sample of the available plastic and metal clips. Self-locking clips require connectors with self-locking features. Attach by hand arbor or air assist machine.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

9.15

Supplemental Products

U
N
SE

SE

AL

Supplemental Products

E
D

AL

Connector Carriers

A.

Part No:

12185083

H: 25.8

Description: Size: Color: Material:

2 Position Carrier 21.0L x 25.8H x 32.0W Black PA6 15% GF

L: 21.0

W: 32.0

B
H: 36.4

B.

Part No:

10719975

Description: Size: Color: Material:

4 Position Carrier 53.0L x 36.4H x 142.0W Black PA6 15% GF

W: 142.0

L: 53.0

C.

Part No:

10740405

Description: Size: Color: Material:

5 Position Carrier 33.0L x 27.3H x 82.0W Black PP 20% GF

H: 27.3

W: 82.0 L: 33.0

D.

Part No:

10720085

Supplemental Products

Description: Size: Color: Material:

8 Position* Carrier 98.0L x 37.5H x 194.5W Black PA6 15% GF

D
H: 37.5

*6 standard, 2 non-standard.

W: 194.5 L: 98.0

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

9.16

http://connectors.delphi.com

Tooling

Application Tooling
Delphi offers application tooling for both automatic and hand tool operations. This section highlights various presses and dies as well as some of our more common hand tools.

Additional information on our automatic dies and presses is available by calling North American Regional Sales and Service number:

1-800-DIE-INFO (1-800-343-4636)
Additional information on our hand tools is available by contacting your regional support representative.

http://connectors.delphi.com

10.1

Application Tooling

(All other regions contact regional support representative)

Tooling

Application Tooling

Delphi Presses: Delphi offers two bench-style Speed-O-Matic presses. 3-ton used for: 5-ton used for: Safety Feature: An optional single stroke mechanism will prevent the press from recycling if the electrical anti-repeat should fail. Motor Features: 1/2 H.P . (5-Ton) or 1/3 H.P . (3-Ton). 115V, 1750 rpm, single phase, 60 cycle. Presses may be purchased, leased or rented. Contact your account representative.
Proven press in the connection systems industry Optional heavy-duty stand Safety guard Easy maintenance

Metri-Pack, Weather-Pack, ComPack, Micro-Pack, and Pack-Con terminals. 56/58/59 series terminals and ring terminals.

Application rate of up to 4,000 terminals per hour

Rugged

Factory life of over 40 years

The press of choice for Delphi

Delphi Speed-O-Matic Dies: Delphi Speed-O-Matic dies used together with our Speed-OMatic 3-Ton or 5-Ton press will allow a maximum application rate of up to 4,000 terminals per hour. Speed-O-Matic dies can be set up to run a variety of applications. Therefore, when ordering an applicator die, please provide Delphi with the following information: Terminal part number Gauge of cable to be crimped Type of cable insulation Speed-O-Matic dies may be purchased, and certain dies are also available for rental or lease. Contact your account representative. Please see cross-reference sheet for terminal-to-die information. See Page 10.14.
Application rate of up to 4,000 terminals per hour

Factory life of over 40 years Heavy-duty

Application Tooling

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.2

http://connectors.delphi.com

Tooling

Application Tooling

Delphi E-Z Pack Die: E-Z Pack Die can best be described as an advanced and exible terminal application system.
Reliable

Features:

Flexible

This die consists of a die base, quick change module (terminal specic), and a conversion kit that adapts the base to various presses. This die may be installed in Delphis 3 or 5-ton press, or into other manufacturers presses with an adapter kit. This die may be bench mounted or installed on wire processing cutter equipment.

Advantages:

Reduces changeover time and downtime. Die changes are performed quickly and easily, without a need for special tools. Simply remove the tool module and insert the next module into the die base.

Quick and easy die changes

E-Z Pack Dies may be purchased, leased or rented. Contact your account representative. Please see cross reference sheet for terminal-to-die information. See Page 10.14.

Efcient

Automatic cutter cycle

Optional tape dispenser

Delphi Low Prole Splice Die and Stand: This air operated press and die allows splicing of two or more wire leads and provides good visibility to crimping area. Die and stand sold as a unit. Specications: Overall height:
Portable stand

1143mm (45 inches) 914mm (36 inches) 610mm (24 inches)

Overall width: Overall depth:

Low noise level

Requires minimal oor space

Optional liquid solder pot

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.3

Application Tooling

Tooling

Application Tooling

Delphi Flex-Guard Conduit Cutter: This versatile machine is designed for use both as a production line machine and for bulk conduit cutting operations. For production line operations: With machine modications, will cut up to three different lengths of conduit in any pre-determined sequence. For bulk cutting operations: Will cut as many as 99,999 pieces of conduit of the same length in one continuous operation. This cutter requires both electrical and pneumatic connections. Specications: Overall height: Overall width: Overall depth: 1854mm (73 inches) 787mm (31 inches) 330mm (13 inches)
Versatile

Cuts various lengths

Easy to operate

Power Requirements: Electrical-440 volt, 60 cycle AC, 110 volt may be requested.

No progression adjustment Quick change tooling

Delphi Automatic Cable Seal Applicator: This tool is designed to automatically apply cable seals from a continuous mylar carrier strip onto unstripped cable. Cable may range in size from 0.22mm2 gauge (thin wall) to 5.0mm2 gauge (heavy wall). This applicator is designed for use on automatic cable processing equipment.

Efcient

Application Tooling

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.4

http://connectors.delphi.com

Tooling

Application Tooling

Delphi Manual Cable Seal Insertion Block: This block is a machined piece of aluminum, approximately 1 thick, 6 wide, and 12 long. There are 80 holes drilled to correspond to the dimensions of Delphis various cable seals. Seals may be inserted into the block as loose piece or on mylar tape if desired. This Seal Insertion Block is designed for lower volume applications.

Weather-Pack 6060 Gauge as a Process Control Aid: Specications: Weight: Length: Width: Height: 480g (1.05 lb.) 102mm (4 inches) 38mm (1-1/2 inches) 35mm (1-3/8 inches)

This gauge is used as a process aid to verify that terminals are crimped and mated properly.

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.5

Application Tooling

Tooling

Crimp Tools

A.

Part No:

12040070

Application:

Unsealed Doubles Core and Insulation

Cable Range (mm2): 2.0-0.50

B.

Part No:

06285847

Application:

Unsealed All Purpose Core and Insulation

Cable Range (mm2): 2.0-0.50 (5.0-3.0 Core only)

C.

Part No:

12018777

Application:

Unsealed All Purpose Core and Insulation

Cable Range (mm2): 0.35

D.

Part No:

12014254

Application:

Sealed Weather Pack Pin and Sleeve Core and Insulation

Cable Range (mm2): 2.0-0.50

E.

Part No:

12039500

Application Tooling

Application:

Unsealed 150 Metri-Pack, 150.1 and 150.2 Pull-To-Seat Core and Insulation

Cable Range (mm2): 1.0-0.35

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.6

http://connectors.delphi.com

Tooling

Crimp Tools

A.

Part No:

12070948

Application:

Unsealed Micro-Pack 100, Female only Core and Insulation

Cable Range (mm2): 2.0-0.35

B.

Part No:

12070947

Application:

Unsealed Metri-Pack, Female only Core and Insulation

Cable Range (mm2): 5.0-3.0

C.

Part No:

12071687

Application:

Sealed 480 & 630 Metri-Pack Core and Insulation

Cable Range (mm2): 5.0-3.0

D.

Part No:

12125080

Application:

Micro-Pack 100W Core and Insulation

Cable Range (mm2): 0.80-0.35

E.

Part No:

12155975

Application:

Sealed 150 & 280 Metri-Pack Core and Insulation

Cable Range (mm2): 2.0-0.50

SECTION NOTES:
Hand crimp tools are designed for repair, prototype or low volume usage. Solder with resin core solder to guarantee crimp integrity.
NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.7

Application Tooling

Tooling

Terminal Removal

A.

Part No:

12014012

Application:

Weather-Pack Male and Female

Handle Color: Clear Yellow Button Color: White

B.

Part No:

12031876

Application:

Micro-Pack 100 Female

Handle Color: Red Button Color: Black

C.

Part No:

12094429

Application:

GT 150; GT 280; 150 Metri-Pack; 280 Metri-Pack; 280 Tangless & 280 Bus Bar; 630 Pull-To-Seat; Lamp Socket Bases, B-1 & W-3; 800 Metri-Pack Female

Handle Color: Green Button Color: White

D.

Part No:

12094430

Application:

56 Series; 280 Metri-Pack; 480 Metri-Pack; 630 Metri-Pack; 800 Metri-Pack Male Tangless; Lamp Socket Bases, W-2 & C-2

Handle Color: Blue Button Color: White

E.

Part No:

12122523

Application:

Micro-Pack 100W; 24Way Female 12129225; 32Way Female 12129025; 36Way Female 12110487

Handle Color: Gray Button Color: Black

Application Tooling

F.

Part No:

12150860

Application:

800 MAXITM Fuse Female

Handle Color: Blue Button Color: Blue

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.8

http://connectors.delphi.com

Tooling

Terminal Removal

A.

Part No:

12151195

Application:

280 Metri-Pack 2Way Bus Bar

Handle Color: Clear Button Color: Black

B.

Part No:

12151194

Application:

280 Metri-Pack 3Way Bus Bar

Handle Color: Clear Button Color: Red

C.
C

Part No:

12151193

Application:

280 Metri-Pack 4Way Bus Bar

Handle Color: Clear Button Color: Blue

D.
D

Part No:

12152395

Application:

280 Metri-Pack 5Way Bus Bar

Handle Color: Clear Button Color: Green (Flat)

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.9

Application Tooling

Tooling

Terminal Removal

A.

Part No:

10739582

Application:

Ducon 0.8

Handle Color: Black

B.

Part No:

10739605

Application:

Ducon 1.5 and 2.8 One Tang

Handle Color: Black

C.

Part No:

10739583

Application:

Ducon 1.5 Two Tang

Handle Color: Black

D.

Part No:

10739584

Application:

Ducon 2.8 Two Tang

Handle Color: Black

Application Tooling

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.10

http://connectors.delphi.com

Tooling

Terminal Removal

A.

Part No:

10739585

Application:

Ducon 4.8 and 6.3

Handle Color: Black

B.

Part No:

10714774

Application:

VF 2.8

Handle Color: Black

C.

Part No:

10714792

Application:

VF 6.3

Handle Color: Black

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.1 1

Application Tooling

Tooling

Hand Tools

A.

Part No:

12122727

Application:

Cavity Plug Insertion Tool 150 Metri-Pack Series

Handle Color: Clear Button Color: Green

B.

Part No:

12121897

Application:

Cavity Plug Insertion Tool 280 Metri-Pack Series

Handle Color: Yellow Button Color: Blue

C.

Part No:

12123162

Application:

Cavity Plug Insertion Tool 480 Metri-Pack Series

Handle Color: Yellow Button Color: Green

D.

Part No:

12122584

DD

Application:

Cavity Plug Insertion Tool 630 Metri-Pack Series

Handle Color: Clear Button Color: Red

E.

Part No:

12150547

Application:

Cavity Plug Removal Tool 630 Metri-Pack Series

Handle Color: Blue Button Color: Green

F.

Part No:

12075402

Application Tooling

Application:

Lamp Socket Insert Removal Tool for W-3 Right Angle Wedge Base

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.12

http://connectors.delphi.com

Tooling

Hand Tools

A.
A

Part No:

12180082

Application:

Retainer Removal Tool for 100W Connector 24Way 12129225

Handle Color: Blue Button Color: Red

B.

Part No:

12152019

Application:

Retainer Removal Tool for 100W Connector 32Way 12129025

Handle Color: Gray Button Color: Black

C.
C

Part No:

15313892

Application:

GT Male Terminal Stabilizer Removal Tool

Handle Color: Blue Button Color: White

D.
D

Part No:

12094441

Application:

All Purpose Large Secondary Lock/ TPA Removal Tool

Handle Color: Red Button Color: White

E.

Part No:

12122647

Application:

All Purpose Small Secondary Lock/ TPA Removal Tool

Handle Color: Red Button Color: Red

F.
F

Part No:

12018256

Application:

Wire Insulation Stripper

Handle Color: Blue Cable Range (mm2): 8.0-0.35

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.13

Application Tooling

Tooling

Terminal/Crimp Applicator Cross Reference


Part Number After Termination Part Number Speed-O-Matic E-Z Die Part Pack Die Number Available

Terminal Description

Application Tooling

12015858 12015860 12015864 12015865 12015869 12015870 12020035 12020116 12020119 12020120 12020125 12020126 12020156 12020335 12020365 12020366 12020782 12020784 12020801 12033820 12033972 12033997 12034046 12034047 12040902 12045773 12047581 12047767 12048074 12048159 12048254 12048450 12048451 12052139 12052172 12052217 12052219 12052221 12052222 12052224 12052225 12052227 12052455 12052456 12052457 12052826 12052827 12059894 12064734 12064735 12064736 12064737 12064971 12065196 12065197 12065892 12065893 12065894 12065915

280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed Weather-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 150 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 630 Metri-Pack Series - Sealed 150 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 480 Metri-Pack Series for Relay application - Unsealed 800 MAXI Fuse - Unsealed

12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12018253 12018253 12018253 12018253 12018253 12039723 12012249 12018951 12018951 12012249 12012249 12012249 12039880 12039880 12039880 12039969 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12039880 12039880 12039880 12018253 12018253 12018951 12039969 12039969 12039969 12039969 12018951 12039969 12039969 12040128 12040128 12040128 12071239

yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes no yes yes yes no yes yes yes yes yes yes no no no no yes yes yes yes yes yes yes no no no yes yes yes no no no no yes no no yes yes yes yes

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.14

http://connectors.delphi.com

Tooling

Terminal/Crimp Applicator Cross Reference


Part Number After Termination Part Number Speed-O-Matic E-Z Die Part Pack Die Number Available

Terminal Description

12110648 12110649 12110650 12110651 12110652

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.15

Application Tooling

12065916 12065918 12066214 12066269 12066271 12066454 12066493 12066614 12066638 12066639 12077411 12077413 12077628 12077939 12084200 12084201 12084449 12084586 12084588 12084590 12084595 12084596 12084912 12084913 12089040 12089188 12089236 12089307 12092444 12092445 12103360 12103501 12103502 12103503 12103504 12103505 12103506 12103507 12103508 12103509 12103510 12103511 12103512 12103513 12103514 12103515 12103516 12103517 12103518 12103519 12103520 12103948 12103965 12110127 12110128 12110644 12110645 12110645 12110645 12110646

800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Pull-To-Seat - Sealed W2-W3 Lamp Socket Series - Sealed W2-W3 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Pull-To-Seat - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - Sealed 100 Micro-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed 630 Metri-Pack Series - Unsealed 480 Metri-Pack Series - Unsealed 630 Metri-Pack Series - Unsealed 100W Micro-Pack Series - Sealed 100W Micro-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed 480 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed 800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 480 Metri-Pack Series for Relay application - Unsealed Ring - Unsealed 800 MAXI Fuse - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed

12071239 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12012249 12018951 12012249 12012249 12039723 12018253 12018253 12018253 12018253 12018253 12040128 12040128 12012249 12012249 12040128 12012249 12071239 12071239 12018951 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 06286013 08910204 08910204 08910162 08910162 08910162 06292518 06292518 06292518 06292518 12040128 06286013 12071239 12071239 12118476 12118476 12118477 12118477 12118476

yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes no yes no no no no no no no no no no no no no no no no no no no no yes no yes yes no no no no no

Tooling

Terminal/Crimp Applicator Cross Reference


Part Number After Termination Part Number Speed-O-Matic E-Z Die Part Pack Die Number Available

Terminal Description

Application Tooling

12110646 12110646 12110646 12110646 12110647 12110647 12110647 12110647 12110647 12110662 12110664 12110685 12110700 12110708 12110708 12110709 12110709 12110709 12110709 12110710 12110710 12110710 12110710 12110842 12110843 12110844 12110845 12110846 12110847 12110853 12124075 12124076 12124304 12124471 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 12124559 12124580 12124581 12124582 12124587 12124598 12124977 12129052 12129053 12129061 12129373 12129409 12129424 12129425 12129484 12129493

12110653 12110654 12110655 12110656 12110657 12110658 12110659 12110660 12110661 12110663 12110665 12110686 12110711 12110712 12110713 12110714 12110715 12110716 12110717 12110718 12110719 12110720

280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Tangless - Unsealed 800 MAXI Fuse - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 150.2 Metri-Pack Series - Pull-To-Seat - Sealed 480 Metri-Pack Series - Unsealed W-2 Lamp Socket Series - Sealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 56 Series - Unsealed 630 Metri-Pack Series for Relay application - Unsealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed Weather-Pack Series - Sealed W-2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Sealed 280 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 150 Metri-Pack Series - Tangless - Unsealed 280 Metri-Pack Series - Sealed

12118477 12118477 12118477 12118477 12118476 12118477 12118477 12118477 12118477 12118476 12118476 12118476 12071239 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12118477 12018253 12018253 12018253 12012249 12012249 12012249 12012249 12040128 12040128 12018253 12071239 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12018253 12012249 12012249 12012249 12012249 none 12012249 12118726 12012249 12018253 12018951 12012249 12018253 12018253 12018951 12012249

no no no no no no no no no no no no no no no no no no no no no no no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes no no yes yes yes yes yes yes no yes

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.16

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Tooling

Terminal/Crimp Applicator Cross Reference


Part Number After Termination Part Number Speed-O-Matic Die Part Number E-Z Pack Die Available

Terminal Description

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

http://connectors.delphi.com

10.17

Application Tooling

12129494 12129497 12129498 12129663 12146447 12146448 12160222 12160223 12160635 12160635 12160635 12160635 12160635 12160635 12160636 12160636 12160636 12160636 12160636 12160637 12160637 12160637 12160638 12160638 12160640 12160640 12160641 12160641 12160642 12161184 12162098 12162099 12162100 12162595 12162596 12162597 12186320 12191811 12191812 12191818 12191819 15304621 15304622 15304701 15304702 15304706 15304707 15304710 15304711 15304712 15304715 15304716 15304717 15304722 15304723 15304724 15304727 15304728 15304729

12160643 12160648 12160652 12160657 12160660 12160662 12160644 12160649 12160653 12160658 12160661 12160645 12160650 12160654 12160646 12160655 12160663 12160664 12160665 12160666 12160667

280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Sealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Tangless - Unsealed 100 Micro-Pack Series - Unsealed 100 Micro-Pack Series - Unsealed 150 Metri-Pack Series - Sealed 150 Metri-Pack Series - Sealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 6 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 4 way Bus Bar - Unsealed 280 Metri-Pack Series - 5 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 3 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 280 Metri-Pack Series - 2 way Bus Bar - Unsealed 280 Metri-Pack Series - 1 way Bus Bar - Unsealed 150.2 Metri-Pack - Pull-To-Seat - Sealed Ring - Unsealed Ring - Unsealed Ring - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed 280 Metri-Pack Series - Unsealed W2-W3 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed B1-C2 Lamp Socket Series - Sealed B1-C2 Lamp Socket Series - Sealed GT 150 - Unsealed GT 150 - Unsealed GT 150 - Sealed GT 150 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Unsealed GT 280 - Sealed GT 280 - Sealed GT 280 - Sealed

12018253 12012249 12018253 12018253 12018951 12018951 12012249 12012249 12095585 12014021 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12014021 12014021 12095585 12014021 12014021 12095585 12014021 12095585 12014021 12095585 12014021 12095585 12040128 06286013 06286013 06286013 12018253 12018253 12018253 12012249 none none none none 12012249 12118726 12040128 12040128 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249 12040128 12040128 12040128 12012249 12012249 12012249

yes yes yes yes no no yes yes no no no no no no no no no no no no no no no no no no no no no yes no no no yes yes yes yes yes yes yes yes yes no yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes

Tooling

Application Tooling

NOTE: Specications in this catalog are for general reference only and are subject to change without notice. To verify product information, please contact a Delphi representative.

10.18

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Glossary

Abbreviations
ABS .............. Acrylonitrile Butadiene Styrene amps ............................................. Amperes App ............................................ Application C .................................. Degrees Centigrade cm ............................................. Centimeter CM ................................ Combination Module CPA ................ Connector Position Assurance dc ........................................... Direct Current DIN ......... Deutsche Industry Norm (Standard) Dk ....................................................... Dark DS .......................................... Double Spring EPDM ......... Ethylene Propylene Diene Monomer EMS ................ Engine Management Systems F .................................... Degrees Fahrenheit F ....................................................... Female GB ............................................. Glass Bead GF .............................................. Glass Fiber g ....................................................... Grams GT ........................................ Global Terminal H ....................................................... Height HS ......................................... Heat Stabilized HVAC ........ Heating Ventilation Air Conditioning IM ........................................Impact Modied I MLD ...................................... Insert Molded ISO ........ International Standards Organization JIS ..................... Japanese Industry Standard L ....................................................... Length LT .......................................................... Left Lt ......................................................... Light M ........................................................ Male Max ............................................. Maximum Md ................................................. Medium Min ............................................... Minimum mm .............................................. Millimeter MF .......................................... Mineral Filled M/P ........................................... Metri-Pack Mic/P ........................................ Micro-Pack mV .................................................. Millivolt mV/amp ........................... Millivolt per amp mW .............................................. Milliwatts Nm ...................................... Newtons Meter No. .................................................. Number NPTF .................... National Pipe Thread Fine NTC ........... Negative Temperature Coefcient OBD ............................ On Board Diagnostics O.D. .................................. Outside Diameter PA6 ............................................ Polyamide 6 PA12 ........................................ Polyamide 12 PA66 ....................................... Polyamide 66 PBT ........ Polybutylene Terephtalate (Polyester) P/C ........................................ Printed Circuit PC ......................................... Polycarbonate PEI ........................................ Polyetherimide PET ......... Polyethylene Terephtalate Polyester PLR ................... Primary Lock Reinforcement PP .......................................... Polypropylene PPE ............................... Polyphenylene Ether PVC ................................... Polyvinyl Chloride Ref .............................................. Reference RT ........................................................ Right SAE ............. Society of Automotive Engineers SM ......................................... Single Module SST........................................ Stainless Steel TF ................................................. Talc Filled TEEE ................................................... Hytrel Temp ........................................ Temperature TEO 45A ..........Thermoplastic Polyester Olenic TPA ................... Terminal Position Assurance V ........................................................... Volt W ........................................................Width W/P ...................................... Weather-Pack

DIN Cable
Rated Cross Section

SAE Cable
Rated Cross Section

Primary Cable
(mm2) 0.22 0.35 0.5 0.75 1 1.5 2.5 4 6

Battery Cable
(mm2) 10 16 25 35 50 70 95 120

Battery Cable Range Conversion


Metric Size mm2 13.0 19.0 32.0 40.0 50.0 62.0 SAE Gauge 6 4 2 1 0 2/0

Primary Cable Range Conversion


Metric Size mm2 0.22 0.35 0.50 0.80 1.00 2.00 3.00 5.00 8.00 SAE Gauge 24 22 20 18 16 14 12 10 8

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1 1 .1

Part Number Index


Part # 02965019 02965977 02973385 02973407 02984017 02984959 06285847 08900863 08905563 08905790 10714774 10714792 10717452 10717456 10717689 10717711 10717812 10717815 10717826 10717827 10717837 10717849 10717927 10717928 10717964 10718038 10718234 10718620 10718621 10719204 10719332 10719337 10719339 10719968 10719975 10719976 10720007 10720017 10720018 10720085 10720611 10720613 10720615 10720617 10720641 10720769 10720851 10720907 10720941 10720950 10720983 10724374 10724435 10724459 10728148 10730124 10730240 10730241 10730244 10731090 10731091 10731103 10733034 10733035 10737670 10737671 10739582 10739583 Description ................................... Page Connector 4F 56 Series ................ 9.11 Connector 8F 56 Series ................ 9.12 Connector 2F 56 Series ................ 9.11 Connector 2F 56 Series ................ 9.10 Connector 6F 56 Series ................ 9.12 Connector 3F 56 Series ................ 9.11 Crimp Tool ...................................... 10.6 Connector 2F 56 Series ................ 9.10 Clip Connector Rosebud .............. 9.14 Connector 3F 56 Series ................ 9.11 Terminal Removal Tool .............. 10.11 Terminal Removal Tool .............. 10.11 Clip .................................................. 9.14 Seal Cable ........................................ 9.9 Connector 20M Ducon 1.5, 2.8, 4.8 Sealed ............ 5.23 Connector 12F Ducon 4.8 ............. 5.15 Secondary Lock ............................ 7.20 Conduit TPA Cap Ducon 2.8 ......... 5.12 Secondary Lock ............................. 5.15 Secondary Lock ............................. 5.15 CPA Ducon ...................................... 5.28 TPA Ducon ...................................... 5.28 Terminal F Ducon 4.8 Sealed ...... 5.20 Terminal F Ducon 0.8 Sealed ....... 5.24 Terminal F Ducon 1.5 Sealed ...... 5.20 Hinge ............................................... 7.20 Seal Cable ........................................ 9.9 Fuse Module .................................. 7.22 Relay Module ................................ 7.22 Fixing Clip ...................................... 9.15 Standard Bridging Relay ............. 7.27 Conduit TPA M/P 150 .................... 2.15 Conduit TPA M/P 150 .................... 2.17 Clip Adapter ................................... 7.27 Four Position Carrier .................... 9.16 Holder ............................................. 7.23 Tube Clip ......................................... 9.14 Module Cover ................................ 7.22 Module Cover ................................ 7.22 Eight Position Carrier ................... 9.16 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Plug Cavity ....................................... 9.9 Seal Cable ........................................ 9.8 Seal Cable, Ducon ........................ 5.10 Seal Cable ...................................... 6.26 Plug Cavity ....................................... 9.9 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Terminal M Ducon 1.5 Sealed ..... 5.21 Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 0.8 Sealed ..... 5.25 TMS Cover ...................................... 5.28 Plug Cavity Ducon 2.8 ................... 5.11 Seal Cable ...................................... 5.16 Seal Cable ...................................... 5.16 Connector 40M Ducon Sealed .... 5.28 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Terminal Removal Tool .............. 10.10 Terminal Removal Tool .............. 10.10 Part # Description ................................... Page Part # 12020827 12020829 12020830 12020832 12020833 12020926 Description ................................... Page Connector 3M W/P ........................ 6.19 Connector Assembly 3F W/P ....... 6.19 Connector 4M W/P ........................ 6.20 Connector Assembly 4F W/P ....... 6.20 CPA Perpendicular M/P & W/P ... 2.14 Connector Assembly 6F W/P ....... 6.20

10739584 Terminal Removal Tool .............. 10.10 10739585 Terminal Removal Tool .............. 10.11 10739605 Terminal Removal Tool .............. 10.10 10740396 Connector 15M Ducon 2.8, 4.8 Sealed ................... 5.22 10740397 Conduit TPA M/P 150 .................... 2.14 10740403 Connector 9F Ducon 4.8 ............... 5.15 10740404 Secondary Lock ............................ 5.15 10740405 Five Position Carrier .................... 9.16 10740407 Standard Bridging Relay ............. 7.27 10740408 Standard Bridging Relay ............. 7.27 10740409 Power Bridging Relay .................. 7.27 10740410 Standard Bridging Relay ............. 7.27 10740413 Connector Assembly 15F VF ........ 6.25 10740483 Fuseblock ....................................... 7.20 10740484 Secondary Lock ............................. 7.20 10740485 Secondary Lock ............................. 7.20 10740486 Relay Block .................................... 7.21 10740487 TPA .................................................. 7.21 12004189 Battery Spacer ................................ 9.6 12004267 Connector 1F 56 Series ................ 9.10 12004327 Connector 5F 56 Series ................ 9.12 12010300 12010852 12010973 12010996 12014012 12014254 12015024 12015284 12015306 12015359 12015360 12015510 12015511 12015664 12015791 12015792 12015798 12015858 12015860 12015864 12015865 12015869 12015870 12015952 12015987 12018256 12018777 12020014 12020035 12020116 12020119 12020120 12020125 12020126 12020156 12020365 12020366 12020629 12020720 12020782 12020784 12020786 12020801 12020807 Plug Cavity 1W M/P 280 & W/P ... 2.31 Secondary Lock W/P .................... 6.21 Connector 2M W/P Sealed .......... 6.18 Connector 1M W/P Sealed .......... 6.18 Terminal Removal Tool ................ 10.8 Crimp Tool ...................................... 10.6 Connector 4M W/P Sealed .......... 6.19 M/P 280 Cable Seal ...................... 2.30 Connector 1F 56 Series ................ 9.10 M/P 280 Cable Seal ...................... 2.30 M/P 280 Cable Seal ...................... 2.30 Secondary Lock M/P Mixed ....... 2.84 Secondary Lock M/P Mixed ....... 2.84 Connector 4F M/P 630 .................. 2.55 Connector Assembly 1F W/P ....... 6.18 Connector Assembly 2F W/P ....... 6.18 Connector Assembly 4F W/P ....... 6.19 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 480 ....................... 2.42 Terminal F M/P 630 ......................... 7.5 Terminal F M/P 630 ......................... 7.5 Terminal F M/P 630 ....................... 2.52 Terminal F M/P 630 ....................... 2.52 Connector 1F M/P 480 .................. 2.44 Connector 1M M/P 480 ................. 2.44 Hand Tool Stripper ...................... 10.13 Crimp Tool ...................................... 10.6 Connector 3F M/P 280, 480 .......... 2.70 Terminal F M/P 630 ....................... 2.52 Terminal M M/P 280 ...................... 2.25 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 630 ...................... 2.53 Terminal M M/P 630 ...................... 2.53 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 Terminal M M/P 630 ...................... 2.53 Terminal F M/P 480 ....................... 2.42 Connector 17M M/P 280, 480, 630 ........................... 2.84 Gasket Lamp Socket ...................... 6.2 Terminal M M/P 280 ...................... 2.25 Terminal M M/P 480 ...................... 2.43 Connector 6M W/P ........................ 6.20 Terminal F W/P Sealed ................ 6.16 TPA M/P 280 ................................... 2.32

12031876 Terminal Removal Tool ................ 10.8 12033731 Cover Inline AutoFuse .................. 7.30 12033769 Connector Assembly 2F M/P 630 Pull-To-Seat .................... 2.58 12033820 Terminal M M/P 480 ...................... 2.43 12033871 Connector 5F M/P 630 .................. 7.26 12033872 TPA M/P 630 ................................... 7.10 12033972 Terminal M M/P 630 ...................... 2.53 12033997 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 12034003 Connector 5F M/P 630 .................. 7.26 12034046 Terminal F M/P 280 ....................... 2.24 12034047 Terminal M M/P 280 ...................... 2.25 12034061 Connector 6F M/P 480 .................. 2.49 12034074 Connector 2M W/P ........................ 6.18 12034145 TPA M/P 280 ................................... 2.33 12034170 Seal Cable ........................................ 9.9 12034269 Connector 2M M/P 630 ................. 2.58 12034363 TPA M/P 630 ................................... 2.58 12034364 Seal Cable 2M M/P 630 ................ 2.58 12034365 M/P 280 Cable Seal ...................... 2.30 12034396 Connector Header Assembly 60M M/P 150 ................................ 2.102 12034413 Plug Seal Cable 1W ...................... 2.99 12039500 Crimp Tool ...................................... 10.6 12040070 12040780 12040902 12040903 12040905 12040923 12040938 12040977 12041301 12041352 12045681 12045688 12045689 12045690 12045699 12045773 12045808 12045889 12045890 12045897 12047531 12047581 12047662 12047663 12047665 12047682 12047683 12047751 12047767 12047781 12047782 12047783 12047784 12047785 12047786 12047787 12047814 Crimp Tool ...................................... 10.6 Flange Seal .................................. 2.102 Terminal M MIC/P 100 .................... 3.3 Connector 4M MIC/P 100 ............... 3.4 Connector 9M MIC/P 100 ............... 3.5 Connector Header Assembly 18M M/P 150 ................................ 2.100 Seal Connector 18M M/P 150 ... 2.100 Connector Assembly 3F M/P 280 Sealed ............................. 2.33 Connector 8F M/P 280 .................. 2.37 M/P 280 Cable Seal ...................... 2.30 Connector 3M M/P 280, 480 ......... 2.70 Connector 8M M/P 150 ................. 2.10 TPA M/P 150 ................................... 2.10 TPA M/P 150 ................................... 2.10 TPA M/P 630 ................................... 2.59 Terminal M M/P 150 Sealed ........ 2.13 Connector 10M M/P 150 Sealed .. 2.17 TPA MIC/P 100 ............................... 3.17 TPA MIC/P 100 ............................... 3.17 Secondary Lock M/P 150, 280 ..... 2.77 Connector 10F MIC/P 100 ............... 3.6 Terminal M M/P 150 ........................ 2.3 Connector 2F M/P 150 .................... 2.4 Connector 2M M/P 150 ................... 2.4 TPA M/P 150 ..................................... 2.4 Connector 1F M/P 150 ..................... 2.4 Connector 1M M/P 150 ................... 2.4 Secondary Lock M/P 150, 280 ..... 2.86 Terminal F M/P 150 ......................... 2.2 Connector 3F M/P 150 .................... 2.5 Connector 3M M/P 150 ................... 2.5 TPA M/P 150 ..................................... 2.5 TPA M/P 150 ..................................... 2.5 Connector 4F M/P 150 .................... 2.6 Connector 4M M/P 150 ................... 2.6 TPA M/P 150 ..................................... 2.6 Connector 10M MIC/P 100 ............. 3.6

1 1 .2

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Part Number Index


Part # 12047815 12047829 12047835 12047886 12047900 12047901 12047931 12047933 12047937 12047938 12047948 12048074 12048159 12048254 12048344 12048345 12048412 12048413 12048433 12048450 12048451 12048453 12048456 Description ................................... Page Connector 5M MIC/P 100 ............... 3.4 Connector 5M MIC/P 100 ............... 3.4 Clip Connector ............................... 9.13 Connector 8F M/P 150 .................. 2.10 TPA MIC/P 100 ............................... 3.16 TPA MIC/P 100 ............................... 3.16 Connector 8M M/P 150 Sealed ... 2.16 Connector 7M M/P 150 Sealed ... 2.16 Connector Assembly 8F M/P 150 Sealed ............................. 2.16 Connector Assembly 7F M/P 150 Sealed ............................. 2.16 TPA M/P 150 ................................... 2.15 Terminal F M/P 150 Sealed .......... 2.12 Terminal M M/P 280 Sealed ........ 2.31 Terminal M M/P 280 Sealed ........ 2.31 TPA MIC/P 100 ............................... 3.14 TPA MIC/P 100 ............................... 3.14 Connector Assembly 4F M/P 480 Sealed ............................. 2.50 TPA M/P 480 ................................... 2.50 Assembly Seal Cable M/P 480 ......2.46 Terminal F M/P 480 Sealed .......... 2.46 Terminal F M/P 480 Sealed .......... 2.46 Connector Assembly 30M M/P 150 ........................................ 2.100 Seal Connector 30M M/P 150 ... 2.100 Part # 12052850 12052854 12052856 12052898 12052924 12052925 12052931 12052978 12059160 12059168 12059195 12059249 12059250 12059255 12059257 12059258 12059259 12059260 12059296 12059297 12059426 12059450 12059472 12059573 12059800 12059801 12059860 12059894 12059897 12059952 12064734 12064735 12064736 12064737 12064749 12064750 12064751 12064752 12064753 12064754 12064755 12064758 12064759 12064760 12064761 12064762 12064763 12064764 12064765 12064766 12064767 12064768 12064769 12064770 12064771 12064772 12064798 12064799 12064822 12064823 12064834 12064835 12064837 12064860 Description ................................... Page TPA M/P 150 ................................... 2.16 Connector 7F M/P 280 .................. 2.37 Connector 4F M/P 280 .................. 2.37 TPA M/P 150 ................................... 2.21 M/P 150 Cable Seal ...................... 2.12 M/P 150 Cable Seal ...................... 2.12 M/P 480 Cable Seal ...................... 2.46 Connector 6F 56 Series ................ 9.12 TPA MIC/P 100 ................................. 3.4 Plug Cavity 1W M/P 150, MIC/P & GT .................................... 1.39 TPA M/P 280 ................................... 2.38 Connector 2F M/P 150 .................... 2.4 Connector 2M M/P 150 ................... 2.4 Plug Cavity 1W M/P 630 ............... 2.57 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 M/P 630 Cable Seal ...................... 2.56 Connector 5F M/P 480 .................. 2.49 Secondary Lock M/P 480 ............. 2.49 Cover Connector M/P 630 Pull-to-Seat ............................ 7.30 Connector 2M M/P 280 Sealed ... 2.32 Connector Assembly 7F M/P 150, 480 Sealed ..................... 2.75 Connector Assembly 6F M/P 280 Sealed ............................. 2.38 Connector 5F M/P 150 .................. 2.20 TPA M/P 150 ................................... 2.20 TPA M/P 480 ................................... 2.45 Terminal M M/P 150 ........................ 2.3 TPA M/P 480 ................................... 2.48 Lamp Socket - Wedge Base W2 ... 6.6 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Terminal M M/P 630 Sealed ........ 2.57 Connector 2F M/P 480 .................. 2.45 Connector 2M M/P 480 ................. 2.45 TPA M/P 480 ................................... 2.45 Connector 6F M/P 280 .................. 2.28 TPA M/P 280 ................................... 2.28 Connector 6M M/P 280 ................. 2.28 TPA M/P 280 ................................... 2.28 Connector 3F M/P 150 .................... 2.6 Connector 3M M/P 150 ................... 2.6 Connector 4F M/P 150 .................... 2.7 Connector 4M M/P 150 ................... 2.7 Connector 6F M/P 150 .................... 2.9 Connector 6M M/P 150 ................... 2.9 TPA 3W M/P 150 .............................. 2.9 TPA M/P 150 ..................................... 2.9 Connector 8F M/P 150 .................. 2.10 Connector 8M M/P 150 ................. 2.10 TPA M/P 150 ................................... 2.10 Connector 10F M/P 150 ................ 2.11 Connector 10M M/P 150 ............... 2.11 TPA M/P 150 ................................... 2.11 TPA M/P 150 ................................... 2.11 Connector Header Assembly 12M MIC/P 100 ............................... 3.12 Connector 12F MIC/P 100 ............. 3.12 TPA MIC/P 100 ............................... 3.12 TPA MIC/P 100 ............................... 3.12 Secondary Lock M/P 150,280,480,630 ...................... 2.94 Secondary Lock M/P 150,280,480,630 ...................... 2.94 Seal Connector 36M M/P Mixed .............................................. 2.94 Connector 6F M/P 150 .................. 2.20 Part # 12064861 12064862 12064863 12064971 12064980 12064982 12064983 12064986 12064987 12064989 12064993 12064998 12064999 12065141 12065171 12065172 12065196 12065197 12065249 12065266 12065279 12065298 12065422 12065423 12065425 12065426 12065449 12065647 12065685 12065686 12065703 12065785 12065847 12065848 12065849 12065863 12065870 12065873 12065874 12065892 12065893 12065894 12065915 12065916 12065918 12065930 12065943 12066050 12066082 12066129 12066130 12066170 12066176 12066189 12066195 12066214 12066269 12066271 12066304 Description ................................... Page TPA M/P 150 ................................... 2.20 Connector 8F M/P 150 .................. 2.20 TPA M/P 150 ................................... 2.20 Terminal F M/P 150 ......................... 2.2 Connector 9F MIC/P 100 ................. 3.5 Connector 5F MIC/P 100 ................. 3.4 Connector 5F MIC/P 100 ................. 3.4 TPA MIC/P 100 ................................. 3.5 TPA MIC/P 100 ................................. 3.4 CPA Axial MIC/P ............................. 3.4 Connector 6F MIC/P 100 ............... 3.10 Connector 8F M/P 280 .................. 2.29 TPA M/P 280 ................................... 2.29 TPA M/P 280 ................................... 2.29 Connector 1M M/P 280 Sealed ... 2.32 Connector Assembly 1F M/P 280 Sealed ............................. 2.32 Terminal M M/P 480 Sealed ........ 2.47 Terminal M M/P 480 Sealed ........ 2.47 TPA M/P 280 ................................... 2.32 Plug Seal Cable 1W ...................... 2.99 TPA M/P 280 ................................... 2.32 Connector Assembly 4F M/P 150 SLD ................................... 2.21 Connector 3F M/P 150 .................... 2.5 Connector 3M M/P 150 ................... 2.5 Connector Assembly 10F M/P 150 SLD ................................... 2.17 Connector Assembly 10F M/P 150 Sealed ............................. 2.17 Assembly Terminal Ring & Washer ................................ 9.2 Connector Header Assembly 10M MIC/P 100 ............................... 3.11 Connector Assembly 5F M/P 630 Pull-To-Seat .................... 7.31 Connector Assembly 4F M/P 630 Pull-To-Seat .................... 7.31 M/P 480 Cable Seal ...................... 2.46 Connector 10F MIC/P 100 ............. 3.15 Shroud ............................................. 2.93 Secondary Lock M M/P Mixed ... 2.93 Seal Connector .............................. 2.93 Connector 2M M/P 480 Sealed ... 2.48 Connector Header Assembly 6M MIC/P 100 ................................. 3.10 Connector 7F MIC/P 100 ................. 3.5 Connector 7M MIC/P 100 ............... 3.5 Terminal F M/P 480 ......................... 7.5 Terminal F M/P 480 ......................... 7.5 Terminal F M/P 480 ......................... 7.5 Assembly Terminal F MAXI & Spring ................................ 7.6 Assembly Terminal F MAXI & Spring .............................. 2.62 Assembly Terminal F MAXI & Spring ................................ 7.6 Assembly Terminal 4F MAXI Bus Bar .................................. 7.6 TPA MIC/P 100 ................................. 3.5 Secondary Lock 30F M/P Mixed .............................................. 2.93 Plug Cavity 1W M/P 480 ............... 2.47 Cover ............................................... 2.93 Connector 9F MIC/P 100 ............... 3.13 TPA MIC/P 100 ............................... 3.10 TPA M/P 150 ................................... 2.21 Connector 4F MIC/P 100 ................. 3.4 Connector 8M M/P 280 ................. 2.29 Terminal F M/P 280 ....................... 2.24 Terminal M M/P 480 ...................... 2.43 Terminal M M/P 280 ...................... 2.25 TPA M/P 150 ................................... 2.16

12052130 Connector Header Assembly 48M M/P 150 ................................ 2.101 12052131 Flange Seal .................................. 2.101 12052139 Terminal F M/P 480 Sealed .......... 2.46 12052172 Terminal M M/P 480 Sealed ........ 2.47 12052189 Connector 10M M/P 150 Sealed .. 2.17 12052199 TPA 7W M/P 150, 480 .................... 2.75 12052200 Connector 7M M/P 150, 480 Sealed ..................... 2.75 12052217 Terminal F M/P 280 ....................... 2.24 12052219 Terminal F M/P 480 ....................... 2.42 12052221 Terminal F M/P 480 ....................... 2.42 12052222 Terminal F M/P 630 ....................... 2.52 12052224 Terminal F M/P 630 ....................... 2.52 12052225 Terminal F M/P 630 ......................... 7.5 12052227 Terminal F M/P 630 ......................... 7.5 12052287 Connector Assembly 5F M/P 280, 630 Sealed ..................... 2.77 12052290 TPA M/P Mixed ............................. 2.77 12052452 M/P 480 Cable Seal ...................... 2.46 12052453 M/P 480 Cable Seal ...................... 2.46 12052455 Terminal F M/P 630 Sealed .......... 2.56 12052456 Terminal F M/P 630 Sealed .......... 2.56 12052457 Terminal F M/P 630 Sealed .......... 2.56 12052480 Connector 5M M/P 150 Sealed ... 2.16 12052486 TPA M/P 150, 480 ........................... 2.75 12052490 TPA Lamp Socket ............................ 6.6 12052600 Connector Assembly 5F M/P 150 Sealed ............................. 2.16 12052613 Connector Assembly 2F M/P 480 Sealed ............................. 2.48 12052623 Connector 4M M/P 630 ................. 2.55 12052634 TPA M/P 150 ................................... 2.14 12052641 Connector Assembly 2F M/P 150 Sealed ............................. 2.14 12052644 Connector Assembly 2F M/P 150 Sealed ............................. 2.14 12052816 TPA M/P 280 ................................... 2.38 12052826 Terminal M M/P 630 ...................... 2.53 12052827 Terminal M M/P 480 ...................... 2.43 12052832 Connector 2F M/P 150 .................... 2.5 12052833 Connector 2M M/P 150 ................... 2.5 12052834 CPA Axial M/P ................................. 2.5 12052845 TPA M/P 150 ................................... 2.14 12052848 Connector Assembly 6F M/P 150 Sealed ............................. 2.16

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1 1 .3

Part Number Index


Part # Description ................................... Page Part # Description ................................... Page Part # 12103503 12103504 12103505 12103506 12103507 12103508 12103509 12103510 12103511 12103512 12103513 12103514 12103515 12103516 12103517 12103518 12103519 12103520 12103784 12103881 Description ................................... Page

12066307 Connector Header Assembly 13M MIC/P 100 ............................... 3.13 12066454 Terminal M M/P 630 ...................... 2.53 12066493 Terminal M M/P 630 ...................... 2.53 12066571 Connector 4F M/P 480 .................. 2.49 12066572 TPA M/P 480 ................................... 2.49 12066590 Shroud ............................................. 2.94 12066614 Terminal F M/P 630 Pull-To-Seat ................................... 2.56 12066638 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12066639 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12066681 Connector Assembly 2F M/P Pull-To-Seat ........................... 7.30 12070947 12070948 12071687 12075402 12077411 12077413 12077532 12077534 12077538 12077563 12077569 12077571 12077572 12077591 12077628 12077760 12077899 12077904 12077939 Crimp Tool ...................................... 10.7 Crimp Tool ...................................... 10.7 Crimp Tool ...................................... 10.7 Insert Removal Tool .................... 10.12 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 Secondary Lock .............................. 7.9 Electrical Center Base (1 Module) ...................................... 7.15 Cover Fuseblock MAXI .................. 7.9 Secondary Lock .............................. 7.9 Assembly Fuseblock MAXI ........... 7.9 Convenience Center ..................... 7.10 Secondary Lock ............................ 7.10 Connector Assembly 5F M/P 150 ........................................... 2.21 Terminal M M/P 150 Sealed ........ 2.13 M/P 630 Cable Seal ...................... 2.56 CPA Axial MIC/P ........................... 3.12 TPA M/P 280 ................................... 2.38 Terminal F M/P 280.1 Pull-To-Seat ................................... 2.30

12088187 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12089040 Terminal M W/P Sealed ............... 6.17 12089045 Assembly Terminal Ring & Washer ................................ 9.2 12089137 Terminal Lamp Socket Wedge Base ..................................... 6.3 12089139 Terminal Lamp Socket Wedge Base ..................................... 6.3 12089188 Terminal F W/P Sealed ................ 6.16 12089236 Terminal F M/P 480 ......................... 7.5 12089240 Assembly Terminal Ring & Washer ................................ 9.2 12089247 Connector 4M M/P 150 (Clip Slot) 2.6 12089248 Connector 4F M/P 150 .................... 2.6 12089263 Assembly Terminal Ring & Washer ................................ 9.2 12089290 Terminal F M/P 150 Pull-To-Seat ... 2.98 12089307 Terminal M W/P Sealed ............... 6.17 12089442 Seal Cable 1W M/P 150 ............... 2.12 12089444 M/P 280 Cable Seal ...................... 2.30 12089496 Assembly Terminal Ring & Washer ................................ 9.2 12089852 Connector Header Assembly 20M MIC/P 100 ............................... 3.15 12092030 Terminal Lamp Socket Ground Sealed ................................. 6.3 12092058 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 12092162 Connector 4F M/P 150 .................... 2.7 12092163 Connector 4M M/P 150 ................... 2.7 12092164 TPA M/P 150 ..................................... 2.7 12092220 MAXI Fuse Module ......................... 7.9 12092231 MAXI Fuse Module ......................... 7.9 12092252 TPA M/P 280 .................................... 2.37 12092254 Connector 6F M/P 280 .................. 2.37 12092320 Connector Header Assembly 24M MIC/P 100W ........................... 3.26 12092328 Electrical Center Base (3 Modules) .................................... 7.15 12092332 Battery Terminal Cover ................ 7.15 12092399 Connector 3F MAXI Fuse ............. 2.65 12092400 Connector 3F MAXI Fuse ............. 2.65 12092401 TPA M/P 800 ................................... 2.65 12092444 Assembly Terminal F MAXI & Spring .............................. 2.62 12092445 Assembly Terminal F MAXI & Spring .............................. 2.62 12092507 Secondary Lock .............................. 7.8 12092605 Connector Assembly 4F M/P 630 Pull-To-Seat .................... 7.31 12092669 Battery Terminal Cover ................ 7.15 12092741 Electrical Center Base (3 Modules) .................................... 7.15 12092748 Position Assurance Device ........ 7.18 12092844 TPA M/P 150 ................................... 2.15 12092886 Connector Header Assembly 24M MIC/P 100 ............................... 3.16 12094429 Terminal Removal Tool ................ 10.8 12094430 Terminal Removal Tool ................ 10.8 12094441 Secondary Lock & TPA Removal Tool ............................... 10.13 12103010 Terminal Battery Ring ................... 9.4 12103014 Terminal Battery Ring ................... 9.4 12103086 Assembly Terminal Ring & Washer ................................ 9.2 12103172 Connector Assembly 2F M/P 630 ........................................... 7.30 12103360 Terminal F M/P 280.1 Pull-To-Seat ................................... 2.30 12103501 Terminal Ring ................................... 9.3 12103502 Terminal Ring ................................... 7.6

Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 7.6 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Connector Assembly 2F W/P ....... 6.18 Terminal F M/P 150 Pull-To-Seat ...................................... 2.98 12103948 Terminal F M/P 480 .......................... 7.5 12103965 Terminal Ring ................................... 7.6 12103974 Connector 5M M/P 150 ................. 2.15 12110041 Electrical Center Base (4 Modules) ..................................... 7.15 12110043 Cover Module ................................... 7.8 12110054 TPA Lamp Socket ............................ 6.7 12110057 Connector 2F ................................... 7.28 12110058 Secondary Lock ............................. 7.28 12110075 Connector 6F M/P 280, 630 .......... 2.76 12110088 Connector 24F MIC/P 100 ............. 3.16 12110112 Connector 32F MIC/P 100 ............. 3.17 12110113 Connector 32F MIC/P 100 ............. 3.17 12110114 Connector 32F MIC/P 100 ............. 3.17 12110115 Connector 32F MIC/P 100 ............. 3.17 12110127 Assembly Terminal F MAXI & Spring .............................. 2.62 12110128 Assembly Terminal F MAXI & Spring ................................ 7.6 12110129 MAXI Fuse Assembly Module ...... 7.9 12110155 Strain Relief 24F MIC/P 100W Right Hand ...................................... 3.26 12110179 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 12110206 Connector 24F MIC/P 100 ............. 3.20 12110207 Connector 32F MIC/P 100 ............. 3.18 12110209 Connector Header Assembly 56M MIC/P 100 ............................... 3.21 12110236 Terminal F M/P 150 Pull-To-Seat ...................................... 2.98 12110241 Connector Header Assembly 56M MIC/P 100 ............................... 3.21 12110244 Connector 24F MIC/P 100 ............. 3.20 12110245 Connector 32F MIC/P 100 ............. 3.21 12110246 Terminal Battery Ring ..................... 9.5 12110250 Connector 16F M/P 150 Tangless ... 2.18 12110252 Connector 16M M/P 150 ............... 2.18 12110254 Clip OBD II ...................................... 2.18 12110259 Connector 16F MIC/P 100 ............. 3.14 12110261 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12110290 Clip Connector Rosebud .............. 9.13 12110293 Connector Assembly 3F M/P 150 Sealed ............................. 2.14 12110299 CPA MIC/P 100W ........................... 3.26 12110323 Connector Assembly 32M MIC/P 100 ....................................... 3.18 12110403 Seal Connector 24F MIC/P 100W ... 3.26 12110415 MAXI Fuse Assembly Module ...... 7.9 12110440 Connector 4M M/P 280 ............... 2.106 12110446 Sensor Connector Assembly 2M M/P 150 ...................................... 8.3

12084126 Connector Assembly 2F DS Sealed ....................................... 6.27 12084149 Clip Connector Rosebud .............. 9.13 12084185 Assembly Terminal Ring & Washer ................................ 9.2 12084200 Terminal F M/P 150 Sealed .......... 2.12 12084201 Terminal F M/P 280 Sealed .......... 2.30 12084449 Terminal M MIC/P 100 .................... 3.3 12084554 Assembly Terminal Ring & Washer ................................ 9.2 12084561 Clip Connector Rosebud .............. 9.14 12084586 Terminal M M/P 280 ...................... 2.25 12084588 Terminal F M/P 630 ......................... 7.5 12084590 Terminal F M/P 630 ....................... 2.52 12084595 Terminal F M/P 480 ....................... 2.42 12084596 Terminal F M/P 630 ....................... 2.52 12084673 TPA M/P 280 ................................... 2.34 12084791 Fuse Extractor ............................... 7.18 12084890 Connector 5F M/P 280 Sealed ..... 2.37 12084891 Connector Assembly 5F M/P 280 ........................................... 2.34 12084910 Electrical Center Base (1 Module) ...................................... 7.14 12084912 Terminal Assembly F MIC/P 100W ................................... 3.24 12084913 Terminal Assembly F MIC/P 100W ................................... 3.24 12084944 Connector 16F MIC/P 100 ............. 3.14 12084945 Connector 16F MIC/P 100 ............. 3.14 12084948 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12084949 Connector Assembly 16M MIC/P 100 ....................................... 3.14 12085030 Connector Assembly 2F M/P 630 Pull-To-Seat .................... 7.30

1 1 .4

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Part Number Index


Part # Description ................................... Page Part # 12121897 12122523 12122584 12122647 12122727 12123162 12124075 12124076 12124107 12124276 12124295 12124296 12124297 12124304 12124471 12124512 12124513 12124515 12124517 12124518 12124519 12124520 12124522 12124523 12124559 12124580 12124581 12124582 12124587 12124598 12124634 12124669 12124685 12124732 12124811 12124819 12124824 12124898 12124977 12125080 12129008 12129021 12129022 12129023 12129025 12129026 12129030 12129051 12129052 12129053 12129057 12129061 12129081 12129082 12129083 12129088 12129121 12129124 12129135 Description ................................... Page Cavity Plug Insertion Tool ......... 10.12 Terminal Removal Tool ................ 10.8 Cavity Plug Insertion Tool ......... 10.12 Secondary Lock & TPA Removal Tool ............................... 10.13 Cavity Plug Insertion Tool ......... 10.12 Cavity Plug Insertion Tool ......... 10.12 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 Connector 6M M/P 150 ................. 2.16 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal F M/P 480 ....................... 2.42 Terminal Lamp Socket Wedge Base W2 Sealed ................ 6.3 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F 56 Series ..................... 9.10 Terminal F M/P 630 ......................... 7.5 Terminal F W/P Sealed ................ 6.16 Terminal F W/P Sealed ................ 6.16 Terminal M W/P Sealed ............... 6.17 Terminal M W/P Sealed ............... 6.17 Terminal Lamp Socket Wedge Base W2 Sealed ................ 6.3 Connector Assembly 5F M/P 280 ........................................... 2.38 Seal Cable 1W M/P 150 ............... 2.12 Connector Assembly 3F M/P 630 ........................................... 2.59 Stabilizer 116M M/P Mixed ........ 2.86 TPA M/P 280 ................................... 2.37 Connector Assembly 2F M/P 280 Sealed ............................. 2.32 TPA M/P 150 ................................... 2.21 Connector Assembly 4F M/P 150, 280 ................................... 2.77 Terminal M M/P 280 Sealed ........ 2.31 Crimp Tool ...................................... 10.7 Connector Header Assembly 32M MIC/P 100W ........................... 3.27 Retainer 32F MIC/P 100W ............ 3.27 Retainer 32F MIC/P 100W ............ 3.27 Retainer 32F MIC/P 100W ............ 3.27 Connector 32F MIC/P 100W ......... 3.27 Seal Connector 100W ................... 3.27 Strain Relief 32W MIC/P 100W RH ............................. 3.27 TPA Lamp Socket C2 ...................... 6.8 Terminal Lamp Socket Contact Sealed ................................ 6.3 Terminal Lamp Socket Ground Sealed ................................. 6.3 TPA Lamp Socket B1 ...................... 6.8 Terminal F M/P 280 Tangless ...... 2.24 Connector 2F M/P 280 FlexLock .. 2.26 Connector 2F M/P 280 FlexLock .. 2.26 TPA M/P 280 ................................... 2.26 Connector 8F M/P 280 FlexLock .. 2.106 Electrical Center Base (4 Modules) .................................... 7.15 TPA 6F M/P 150,280 ....................... 2.78 Connector 4M M/P 280 .................. 2.27 Part # 12129136 12129137 12129138 12129140 12129142 12129155 12129156 12129157 12129183 12129213 12129214 12129221 12129222 12129225 12129340 12129341 12129342 12129369 12129373 12129409 12129424 12129425 12129433 12129435 12129437 12129465 12129484 12129487 12129489 12129490 12129491 12129492 12129493 12129494 12129497 12129498 12129565 12129596 12129598 12129600 12129613 12129614 12129615 12129628 12129651 12129663 12129669 12129670 12129672 12129691 12129715 12129716 12129822 12129833 12129834 12129835 12129836 12129837 12129842 Description ................................... Page Connector 4F M/P 280 FlexLock .. 2.27 TPA M/P 280 ................................... 2.27 TPA M/P 280 ................................... 2.27 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 Connector Assembly 2F M/P 280.1 Pull-To-Seat ................. 2.39 Connector 2M M/P 280 ................. 2.26 Connector 2M M/P 280 ................. 2.26 TPA M/P 280 ................................... 2.26 Retainer 24F MIC/P 100W ............ 3.26 Secondary Lock ............................ 2.96 Secondary Lock ............................ 2.96 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.5 Connector 24F MIC/P 100W ......... 3.26 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Connector Assembly 32M MIC/P 100 ....................................... 3.17 Terminal F M/P 150 Tangless ........ 2.2 Terminal F M/P 280 Tangless Sealed ............................ 2.30 Terminal F M/P 280 Tangless ...... 2.24 Terminal F M/P 280 Tangless ...... 2.24 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.7 Terminal F M/P 150 Tangless ........ 2.2 Connector Assembly 2F M/P 280 ........................................... 2.38 Connector 3F M/P 280 FlexLock .. 2.27 Connector 3M M/P 280 ................. 2.27 TPA M/P 280 ................................... 2.27 TPA M/P 280 ................................... 2.27 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 ....................... 2.24 Terminal M M/P 280 Sealed ........ 2.31 Terminal M M/P 280 ...................... 2.25 Connector Assembly 4F M/P 280 Sealed ............................. 2.34 Sensor Connector Assembly 2M M/P 150 ...................................... 8.4 Terminal Battery Ring .................... 9.4 Connector 4M M/P 280 Sealed ... 2.34 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 Connector 7M M/P 280 Sealed ... 2.35 Connector 3M M/P 150 ................. 2.14 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal F M/P 280 Tangless ...... 2.24 Secondary Lock ............................ 2.95 Secondary Lock ............................ 2.95 Connector Seal .............................. 2.95 Sensor Connector Assembly M M/P 150 ...................................... 8.14 Connector 6F M/P 280 FlexLock .. 7.26 Connector Assembly 4F M/P 280 FlexLock .......................... 7.30 Assembly Terminal Ring & Washer ................................ 9.2 Convenience Center ..................... 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Secondary Lock ............................ 7.17 Connector 6F M/P 280,630 ........... 2.76

12110485 Connector Assembly 36M MIC/P 100W ................................... 3.28 12110487 Connector 36F MIC/P 100W ......... 3.28 12110488 Retainer 36F MIC/P 100W ............ 3.28 12110489 Seal Cable 36F MIC/P 100W ........ 3.28 12110490 Strain Relief 36F MIC/P 100W ..... 3.28 12110517 Clip Connector Rosebud .............. 9.13 12110539 Connector Assembly 5F M/P 280 FlexLock .......................... 7.30 12110540 TPA M/P 280 ................................... 7.30 12110541 Connector 6F M/P 280 FlexLock .. 7.26 12110542 Secondary Lock ............................ 7.26 12110594 Convenience Center ..................... 7.12 12110595 Secondary Lock ............................ 7.12 12110602 Cover Convenience Center ......... 7.12 12110626 Connector 8F M/P 280 FlexLock 2.106 12110644 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110645 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110646 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110647 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110648 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110649 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110650 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110651 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110652 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110653 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110654 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110655 Terminal 4F M/P 280 Bus Bar ........ 7.5 12110656 Terminal 5F M/P 280 Bus Bar ........ 7.5 12110657 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110658 Terminal 2F M/P 280 Bus Bar ........ 7.5 12110659 Terminal 3F M/P 280 Bus Bar ........ 7.5 12110660 Terminal 4F M/P 280 Bus Bar ........ 7.5 12110661 Terminal 5F M/P 280 Bus Bar ........ 7.5 12110662 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110663 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110664 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110665 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110685 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110686 Terminal 1F M/P 280 Bus Bar ........ 7.5 12110698 Connector 6M M/P 800 ................. 2.65 12110700 Terminal M M/P 800 Tangless .... 2.63 12110708 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110709 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110710 Terminal 1F M/P 280 Bus Bar ........ 7.4 12110711 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110712 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110713 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110714 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110715 Terminal 4F M/P 280 Bus Bar ........ 7.4 12110716 Terminal 5F M/P 280 Bus Bar ........ 7.4 12110717 Terminal 2F M/P 280 Bus Bar ........ 7.4 12110718 Terminal 3F M/P 280 Bus Bar ........ 7.4 12110719 Terminal 4F M/P 280 Bus Bar ........ 7.4 12110720 Terminal 5F M/P 280 Bus Bar ........ 7.4 12110751 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 12110753 Connector 7M M/P 280 Sealed ... 2.35 12110754 TPA M/P 280 ................................... 2.35 12110782 TPA M/P 280 ................................... 2.36 12110783 Clip Connector ............................... 9.13 12110822 Seal Connector 15F ....................... 2.36 12110842 Terminal F M/P 280 Tangless ...... 2.24 12110843 Terminal F M/P 280 Tangless ...... 2.24 12110844 Terminal F M/P 280 Tangless ...... 2.24 12110845 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110846 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110847 Terminal F M/P 280 Tangless Sealed ............................ 2.30 12110853 Terminal F M/P 280 Tangless Sealed ............................ 2.30

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1 1 .5

Part Number Index


Part # Description ................................... Page Part # Description ................................... Page Part # Description ................................... Page

12129909 Seal Lamp Socket Wedge Base W3 .............................. 6.4 12129938 Connector 2M M/P 630 ................. 2.54 12129939 Connector 2F M/P 630 .................. 2.54 12129940 TPA M/P 630 ................................... 2.54 12131283 12131285 12131317 12131358 12131359 12131361 12131370 12131372 12131423 12131448 12131455 12131456 12131543 12131592 12143692 12143693 12143694 12146045 12146104 12146281 12146283 12146284 12146286 12146360 12146361 12146362 12146363 12146364 12146365 12146366 12146398 12146401 12146418 12146425 12146429 12146447 12146448 12146464 12146466 12146467 12146471 12146487 12146506 12146564 12146579 12146713 12146718 12146724 12146735 12146736 12146744 12146745 12146805 12146815 12146816 12146817 12146830 12146835 Connector 4F M/P 150 .................... 2.8 Connector 4M M/P 150 ................... 2.8 Connector 9F Mixed 280, 630 ...... 7.27 Secondary Lock .............................. 2.9 Secondary Lock ............................ 7.28 Secondary Lock .............................. 2.8 Secondary Lock .............................. 2.9 Secondary Lock .............................. 2.8 Terminal F Ducon 0.8 ...................... 5.2 Terminal AF Central Electric Fuseblock ......................................... 7.7 Terminal AF Central Electric Fuseblock ......................................... 7.7 Terminal AF Central Electric Fuseblock ......................................... 7.7 TPA M/P 480 ................................... 2.48 Connector Assembly 3F M/P 480 Sealed ...................................... 2.48 OBD II (3 Ft./915.0) ......................... 2.19 OBD II (8 Ft./2440.0) ....................... 2.19 OBD II (12 Ft./3660.0) ..................... 2.19 Connector Assembly 5F M/P 150 ........................................... 2.15 Cover Inline AutoFuse .................. 7.30 Electrical Center ........................... 7.19 Secondary Lock ............................ 7.19 Secondary Lock ............................ 7.19 Cover Wire Dress .......................... 7.19 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Seal Lamp Socket ........................... 6.7 Terminal Battery Ring .................... 9.5 Lamp Socket Wedge Base W2 Right Angle ....................................... 6.7 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Terminal F MIC/P 100 ..................... 3.2 Terminal F MIC/P 100 ...................... 3.2 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.7 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Assembly Terminal 4F MAXI Bus Bar .................................. 7.6 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.6 Connector 8M M/P 280 ............... 2.106 Connector 8M M/P 280 ............... 2.106 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.4 Secondary Lock ............................. 7.18 Hybrid Module ............................... 7.13 Secondary Lock ............................ 7.13 Secondary Lock ............................ 7.13 Sensor Connector Assembly 2M M/P 150 ...................................... 8.4 Secondary Lock ............................ 7.11

12146836 Connector 30F M/P 280 FlexLock .. 7.11 12146840 Connector 7M M/P 280 Sealed ... 2.35 12146841 Connector Assembly 7F M/P 280 FlexLock Sealed ............ 2.35 12146897 Connector Assembly 2M M/P 150 Sensor ............................. 8.11 12146933 Cover M/P 150 ................................ 2.18 12146947 Secondary Lock .............................. 7.8 12146999 Terminal Battery Ring ..................... 9.5 12147054 Connector 5F M/P 150 ..................... 2.8 12147055 Secondary Lock ............................... 2.8 12147060 TPA Ducon 6.3 ................................ 5.18 12147066 Connector 30M Ducon 150, 280 Sealed .............................. 5.26 12147067 Connector Assembly 2F Ducon 6.3 Sealed .......................... 5.18 12147079 Connector 2F .................................. 7.28 12147098 Secondary Lock ............................ 5.15 12147099 Connector 5F Ducon 4.8 ............... 5.15 12147161 Connector 30F Ducon 150, 280 .... 5.26 12147299 Terminal M Ducon 1.5 .................... 5.7 12147300 Terminal M Ducon 1.5 .................... 5.7 12147301 Terminal M Ducon 2.8 .................. 5.25 12147302 Terminal F Ducon 1.5 ...................... 5.6 12147303 Terminal F Ducon 1.5 ...................... 5.6 12147304 Terminal F Ducon 2.8 .................... 5.24 12147400 Terminal M Ducon 2.8 .................. 5.25 12147451 Terminal F Ducon 2.8 .................... 5.24 12147473 Terminal F Ducon 6.3 Sealed ...... 5.16 12147474 Terminal F Ducon 6.3 Sealed ...... 5.16 12147496 Connector Assembly 10F VF ........ 6.25 12147497 Connector Assembly 15F VF ........ 6.25 12147500 Secondary Lock ............................ 6.25 12147596 Terminal F Ducon 4.8 .................... 5.14 12147597 Terminal F Ducon 4.8 .................... 5.14 12147875 Harness Clip .................................. 9.15 12150547 12150860 12151193 12151194 12151195 12152019 12152395 12155975 12157735 12157736 12157739 12157740 12157764 12158095 12158096 12158097 12158098 12158100 12158101 12158104 12158456 12158457 12160209 12160210 12160222 12160223 12160229 12160231 12160232 12160233 12160242 Cavity Plug Removal Tool .......... 10.12 Terminal Removal Tool ................ 10.8 Terminal Removal Tool ................ 10.9 Terminal Removal Tool ................ 10.9 Terminal Removal Tool ................ 10.9 Retainer Removal Tool ............... 10.13 Terminal Removal Tool ................ 10.9 Crimp Tool ...................................... 10.7 Terminal F VF 280 .......................... 6.22 Terminal F VF 280 .......................... 6.22 Terminal F DS 280 Sealed ............ 6.26 Terminal F DS 280 Sealed ............ 6.26 Terminal VF 6.3 Central Electric Fuse Block .......... 7.7 Connector 20F Ducon 1.5, 2.8, 4.8 Sealed ............ 5.23 Secondary Lock ............................ 5.23 Terminal F Ducon 1.5 Sealed ...... 5.20 Terminal F Ducon 2.8 Sealed ...... 5.10 Connector 4F .................................. 7.28 Secondary Lock ............................ 7.28 Terminal M Ducon 1.5 Sealed ..... 5.21 Connector Assembly 3F DS Sealed ....................................... 6.27 Connector Assembly 5F DS Sealed ....................................... 6.27 Cover Battery Connection ............. 9.7 Cover Battery Connection ............. 9.7 Terminal F M/P 150 Sealed .......... 2.12 Terminal F M/P 150 Sealed .......... 2.12 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.4 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5

12160244 Sensor Connector Assembly 2M M/P 150 ...................................... 8.5 12160245 Sensor Connector Assembly 2M M/P 150 ...................................... 8.5 12160246 Sensor Connector Assembly 2M M/P 150 ...................................... 8.6 12160277 Cover Shipping .............................. 7.16 12160281 Terminal Battery Ring .................... 9.5 12160386 Assembly Lamp Socket B1 Base Right Angle ...................... 6.8 12160390 Assembly Lamp Socket C2 Base Right Angle ....................... 6.8 12160392 Assembly Lamp Socket C2 BSE ... 6.8 12160393 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160394 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160395 Lamp Socket Wedge Base W3 Right Angle .............................. 6.4 12160437 TPA OBD II ...................................... 2.18 12160443 Terminal Battery Ring .................... 9.5 12160446 Assembly Header Connector 10M M/P 150 ................................ 2.103 12160504 Hybrid Module 36F M/P 280 FlexLock .......................... 7.12 12160541 Secondary Lock ............................ 7.12 12160635 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160636 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160637 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160638 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160640 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160641 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160642 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160643 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160644 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160645 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160646 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160648 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160649 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160650 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160652 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160653 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160654 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160655 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160657 Terminal 4F M/P 280 Bus Bar ........ 7.4 12160658 Terminal 4F M/P 280 Bus Bar ........ 7.4 12160660 Terminal 5F M/P 280 Bus Bar ........ 7.4 12160661 Terminal 5F M/P 280 Bus Bar ........ 7.4 12160662 Terminal 6F M/P 280 Bus Bar ........ 7.4 12160663 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160664 Terminal 3F M/P 280 Bus Bar ........ 7.4 12160665 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160666 Terminal 2F M/P 280 Bus Bar ........ 7.4 12160667 Terminal 1F M/P 280 Bus Bar ........ 7.4 12160674 Shunt 3M M/P 280 MAXI/MINI ... 7.13 12160677 Secondary Lock ............................ 7.18 12160678 Secondary Lock ............................ 7.18 12160679 Secondary Lock ............................ 7.18 12160759 Bolt Stud Hex Head ...................... 7.19 12160765 Cover Electrical Center ............... 7.19 12160777 Assembly Header Connector 56M MIC/P 100 ............................... 3.21 12160778 Connector 24F MIC/P 100 ............. 3.21 12160779 Connector 32F MIC/P 100 ............. 3.21 12160809 Shroud ............................................. 2.95 12160829 MAXI Fuse Assembly Module ...... 7.9 12160855 Assembly Sensor Temperature Transmission .................................. 8.13 12160861 Assembly Header Connector 64M MIC/P 100W ........................... 3.22 12160893 Connector 1F M/P 800 MAXI Fuse ...................................... 2.64 12160894 Connector 1M M/P 800 FlexLock MAXI .............................. 2.64

1 1 .6

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Part Number Index


Part # 12160895 12160897 12160906 12160947 12160959 12161119 12161133 12161170 12161184 12161185 12161186 12161187 12161191 12162000 12162017 12162068 12162098 12162099 12162100 12162102 12162144 12162182 12162185 12162188 12162189 12162190 12162191 12162193 12162194 12162195 12162197 12162198 12162199 12162210 12162215 12162216 12162217 12162218 12162222 12162223 12162229 12162260 12162261 12162279 12162280 12162299 12162300 12162301 12162343 Description ................................... Page TPA M/P 800 ................................... 2.64 Cover Convenience Center ......... 7.10 Cover Convenience Center ......... 7.17 Sensor Temp Discharge Air .......... 8.8 Connector 30M M/P 280, 480 Sealed .............................. 2.93 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.5 Terminal F M/P 150.2 Pull-To-Seat ................................... 2.12 CPA Slide Lock Assist .................. 2.36 Connector 15F M/P 280 FlexLock Sealed ........................... 2.36 Connector 15M M/P 280 Sealed .. 2.36 Assembly Shroud & Gasket ........ 2.95 Connector 2M M/P 150 Sealed ... 2.14 Connector Assembly 2F M/P 150 ........................................... 2.21 M/P 480 Cable Seal ...................... 2.46 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Terminal Ring ................................... 9.3 Connector 4M M/P 150 Sealed ... 2.15 Connector Assembly 4F M/P 150 Sealed ............................. 2.15 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 4F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 2F M/P 150.2 Pull-To-Seat ................. 2.22 Lamp Socket Wedge Base W2 ..... 6.6 Lamp Socket Wedge Base W2 ..... 6.6 Connector 6F M/P 280, 630 .......... 2.76 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 6F M/P 150.2 Pull-To-Seat ................. 2.22 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 1.11 Connector Assembly 3F M/P 150.2 Pull-To-Seat ................. 2.22 TPA M/P 630 ................................... 2.76 TPA M/P 280 ................................... 2.76 TPA M/P 630 ................................... 2.76 Connector 2M M/P 150 Sealed ... 2.14 Part # 12162365 12162412 12162413 12162512 12162527 12162573 12162595 12162596 12162597 12162932 Description ................................... Page Part # 12185235 12185236 12185237 12185243 12185268 12185269 12185277 12185278 12185279 12185280 12185284 12185521 12185550 12185636 12185643 12186041 12186043 12186320 12186347 12186353 12186400 12186869 Description ................................... Page Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 4.8 Sealed ..... 5.21 Terminal M Ducon 2.8 Sealed ..... 5.11 Secondary Lock ............................ 6.25 Terminal VF 6.3 Central Electric Fuse Block ....................................... 7.7 Terminal VF 6.3 Central Electric Fuse Block ....................................... 7.7 Holder Ducon ................................. 5.22 Connector 11M Ducon 2.8, 4.8 Sealed ................... 5.22 Cover M/P 150 ................................ 2.18 Connector 16F M/P 150 ................ 2.18 Connector 12F Ducon 1.5 ............... 5.8 Connector 10F VF .......................... 6.25 Terminal F Ducon 4.8 Sealed ...... 5.20 Connector 5M M/P 150 ................... 2.8 Fuse Extractor ............................... 7.20 Assembly Header Connector 32M MIC/P 100W ........................... 3.27 Assembly Header Connector 32M MIC/P 100W ........................... 3.27 Terminal Lamp Socket Wedge Base Sealed ....................... 6.3 Connector Assembly 6F M/P 150, 280 Sealed ..................... 2.78 Clip Connector ............................... 9.13 Connector 5M M/P 280 Sealed ... 2.34 Stabilizer 56M ............................... 2.85

Cover Electrical Center ............... 7.19 Stabilizer 25M M/P ....................... 2.84 Stabilizer 17M M/P ....................... 2.84 Connector 3F M/P 480 .................. 2.49 Shroud Sliding ............................... 2.96 Stabilizer 78M M/P ....................... 2.96 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 280 ....................... 2.24 Terminal F M/P 280 ....................... 2.24 Assembly Terminal Ring & Washer ................................ 9.2 12162998 Assembly Connector 9F M/P 280, 630 ................................... 7.27 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 Terminal F M/P 280 Sealed .......... 2.30 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Connector 12F GT 150 Splice Saver ..................... 6.11 TPA 12F GT 150 .............................. 6.11 Assembly CAP 2-6M GT 150 Splice Saver ..................... 6.11 Connector 4-3F M/P 280 Splice Saver ................... 6.11 TPA 12F M/P 280 ............................ 6.11 Assembly CAP 4-3M M/P 280 Splice Saver ................... 6.11 TPA 12W M/P 280 .......................... 6.12 Terminal Battery Ring .................... 9.5 Spacer Lock ................................... 2.36 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Terminal Lamp Socket Wedge Base ..................................... 6.3 Terminal Lamp Socket Wedge Base ..................................... 6.3 TPA M/P 280 ................................... 2.36 TPA M/P 150 ................................... 2.17 Base Fuseblock MINI 56F ............. 7.8 Lamp Socket Insert w/Terminals .. 6.4 Lamp Socket Insert w/Terminals .. 6.4 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ............ 9.6 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ............ 9.6 Retainer Removal Tool ............... 10.13 Connector 15M Ducon 1.5 ............. 5.9 Secondary Lock .............................. 5.9 Connector 12M Ducon 1.5 ............. 5.8 TPA Ducon 2.8 ................................ 5.12 Connector 11F Ducon 2.8, 4.8 Sealed ................... 5.22 Secondary Lock ............................ 5.22 Terminal F Ducon 2.8 Sealed ...... 5.10 Terminal F Ducon 4.8 Sealed ...... 5.20 Connector 2F Ducon 2.8 Sealed .. 5.13 TPA Ducon 2.8 ................................ 5.13 Ring Ducon ..................................... 5.27 Secondary Lock .............................. 5.9 Connector 15F Ducon 1.5 ............... 5.9 Connector Ring Ducon ................. 5.27 Two Position Carrier .................... 9.16 Connector 9M Ducon 1.5 ............... 5.8 Connector 30F Ducon 1.5, 2.8 ...... 5.27 Connector 6M Ducon 2.8 Sealed ............................................. 5.12 Terminal M Ducon 2.8 Sealed ..... 5.11 Terminal F Ducon 4.8 .................... 5.14

12176387 12176388 12176389 12176445 12176446 12176460 12176462 12176469 12176473 12176475 12176478 12176513 12176593 12176640 12176836 12176852 12176853 12176865 12177082 12177145 12177161 12177163 12177296 12177297 12177298 12177299 12180082 12184934 12184935 12184963 12185000 12185004 12185005 12185008 12185009 12185026 12185027 12185079 12185080 12185081 12185082 12185083 12185085 12185088 12185126 12185129 12185227

12191005 Terminal Battery Ring .................... 9.6 12191050 Assembly Header Connector 40M MIC/P 100 ............................... 3.19 12191057 Terminal Ring ................................... 9.2 12191140 Assembly Header Connector 48M MIC/P 100 ............................... 3.20 12191152 GT 150 Cable Seal ........................... 1.6 12191153 GT 150 Cable Seal ........................... 1.6 12191154 GT 280 Cable Seal ......................... 1.38 12191155 GT 150 Cable Seal ......................... 1.10 12191156 GT 280 Cable Seal ......................... 1.38 12191157 Assembly Seal Cable 1W GT ...... 1.38 12191216 Connector 12F GT 150 Splice Saver ..................... 6.11 12191217 Assembly CAP 12M GT 150 Splice Saver ..................... 6.11 12191220 Terminal Battery Ring .................... 9.4 12191221 GT 280 Cable Seals ....................... 1.18 12191222 GT 280 Cable Seals ....................... 1.18 12191223 GT 280 Cable Seals ....................... 1.18 12191231 Seal Cable ........................................ 9.8 12191235 Seal Cable 1W GT ......................... 1.18 12191243 Lamp Socket Wedge Base W3 ..... 6.5 12191293 Assembly Header Connector 64M MIC/P 100 ............................... 3.22 12191375 Connector 16F MIC/P 100 ............. 3.22 12191461 Terminal Battery Ring .................... 9.6 12191487 Connector Assembly 38M M/P 280, 630 ................................... 2.95 12191497 Electrical Center Base (1 Module) ...................................... 7.14 12191522 TPA Lamp Socket ............................ 6.7 12191544 Module MINI Fuse 40F ................... 7.8 12191773 Terminal Battery Ring .................... 9.6 12191787 Terminal Battery Ring .................... 9.6 12191811 Terminal F GT 150 ............................ 1.2 12191812 Terminal F GT 150 ............................ 1.2 12191818 Terminal F GT 150 Sealed .............. 1.6 12191819 Terminal F GT 150 Sealed .............. 1.6 12191847 Hybrid Assembly Module ............ 7.13 12191848 Assembly Fuseblock F MINI, MAXI .................................... 7.13 12191849 Secondary Lock ............................ 7.13

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1 1 .7

Part Number Index


Part # Description ................................... Page Part # Description ................................... Page Part # 15304725 15304727 15304728 15304729 15304730 15304731 15304732 15304841 15304842 15304850 15304876 15304878 15304903 15304904 15304905 15304908 15304912 15304913 15305118 15305119 15305152 15305169 15305170 15305171 15305288 15305289 15305291 15305292 15305294 15305295 15305297 15305298 15305351 15305473 15305504 15305508 15313892 15317321 15317322 15317323 15317325 15317326 15317352 15317380 15317550 15317575 15317651 15317652 15317694 15317735 15317798 15317814 15317815 15317828 15317832 15318209 15324032 15324063 15324070 15324332 Description ................................... Page Terminal M GT 280 ........................ 1.15 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 Terminal M GT 280 Sealed .......... 1.39 TPA 40M GT 150, 280 ..................... 1.37 TPA 40F GT 150, 280 ....................... 1.37 Terminal Battery Ring .................... 9.5 Cover Battery Connection ............. 9.7 Cover Battery Connection ............. 9.7 TPA 20M GT 150, 280 ..................... 1.41 TPA 20F GT 150, 280 ...................... 1.41 Seal Connector .............................. 1.41 Connector 30F GT 150, 280 ........... 1.36 TPA 30M GT 150, 280 ..................... 1.36 TPA 30F GT 150, 280 ...................... 1.36 Terminal Battery Positive .............. 9.6 Terminal Battery Negative ........... 9.6 Cover Electrical Center ............... 7.13 Plug Cavity GT ............................... 1.10 Plug Cavity GT ............................... 1.19 Plug Cavity GT ................................. 1.7 Connector 2-6F M/P 280 Splice Saver ................... 6.12 Assembly CAP 2-6M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly CAP 12M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly CAP 12M M/P 280 Splice Saver ................... 6.12 Connector 12F M/P 280 Splice Saver ................... 6.12 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 Seal Cable 1W GT ......................... 1.10 TPA Lamp Socket Wedge Base W3 .............................. 6.5 Terminal Battery Ring .................... 9.5 Terminal Battery Ring .................... 9.6 Stabilizer Removal Tool ............. 10.13 Lever Lock GT ............................... 1.35 Connector 22M GT 150, 280 ......... 1.35 TPA 22W GT 150, 280 .................... 1.35 Connector 22F GT 150, 280 ........... 1.35 TPA 22W GT 150, 280 .................... 1.35 Stabilizer 38M ............................... 2.95 Connector 38M GT 150, 280 Sealed ........................ 1.41 Lever Lock GT ................................ 1.34 Connector 16F M/P 150 Tangless 2.18 Lamp Socket Wedge Base W2 ..... 6.7 O-Ring ............................................... 6.7 Connector 40M GT 150, 280 ......... 1.44 Connector 30M GT 150, 280 ......... 1.43 Terminal Battery Ring .................... 9.5 Terminal M GT 150 Flex Circuit ... 1.42 Terminal M GT 280 Flex Circuit ... 1.42 TPA 30W GT 150, 280 Flex Circuit ................ 1.43 CPA GT .............................................. 1.4 Terminal Battery Ring .................... 9.6 Cover Convenience Center ........... 7.8 TPA M/P 280 ................................... 2.34 TPA M/P 150 ..................................... 2.4 TPA M/P 280 ................................. 2.106

12191900 Connector 12F GT 150 Splice Saver Sealed ........ 6.14 12191901 TPA 12F GT 150 Splice Saver ...... 6.14 12191904 Assembly CAP 12M GT 150 Splice Saver ..................... 6.14 12191905 Connector 3-4F GT 150 Splice Saver Sealed ........ 6.14 12191908 Assembly CAP 3-4M GT 150 Splice Saver ..................... 6.14 12191910 Connector 6F GT 150 Splice Saver Sealed ........ 6.14 12191911 TPA 6F GT 150 Splice Saver ........ 6.14 12191914 Assembly Cap 6M GT 150 Splice Saver ..................... 6.14 12196895 Connector Assembly 2F DS Sealed ....................................... 6.27 12197134 Cover Ducon .................................. 5.22 12197559 Terminal F VF 280 .......................... 6.22 12198103 Terminal F DS 280 Sealed ............ 6.26 12198151 Terminal F VF 280 .......................... 6.22 12198198 Plug Cavity ....................................... 9.8 12198409 Connector Assembly 9F VF .......... 6.23 12198533 Secondary Lock .............................. 5.8 13510085 Connector Assembly 2F GT 150 Sealed .................................. 1.8 13510099 Connector Assembly 2M GT 150 Sealed .................................. 1.8 13511131 GT 150 Female Connector Assembly Sealed ............................ 1.6 13511134 GT 150 Female Connector Assembly Sealed ............................ 1.6 13512092 GT 150 Female Connector Assembly Sealed ............................ 1.6 13513467 MicroHVT 1R 4F ............................. 4.50 13513468 MicroHVT 1R 8F w/CPA ............... 4.54 13513469 MicroHVT Female w/CPA ............ 4.50 13513470 MicroHVT 1R 8F w/CPA ............... 4.54 13513473 MicroHVT 4F Secondary Lock .... 4.50 13513474 MicroHVT 6F Secondary Lock .... 4.52 13513475 MicroHVT 8F Secondary Lock .... 4.54 13516905 Connector Assembly 16F GT 150 .. 1.5 13516907 Connector Assembly 16M GT 150 ..1.5 13517352 GT 280 Female Connector Assembly Sealed .......................... 1.18 13518845 Connector Assembly 2F GT 280 Sealed ................................ 1.20 13518847 Connector Assembly 2M GT 280 Sealed ................................ 1.20 13519047 Connector Assembly 3F GT 150 Sealed .................................. 1.8 13519049 Connector Assembly 3M GT 150 Sealed .................................. 1.8 13519051 Connector Assembly 5F GT 150 Sealed .................................. 1.8 13519053 Connector Assembly 5M GT 150 Sealed .................................. 1.8 13520382 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13521455 Connector Assembly 3F GT 280 Sealed ................................ 1.20 13521457 Connector Assembly 3M GT 280 Sealed ................................ 1.20 13521459 Connector Assembly 4F GT 280 Sealed ................................ 1.20 13521461 Connector Assembly 4M GT 280 Sealed ................................ 1.20 13521463 Connector Assembly 5F GT 280 Sealed ................................ 1.20 13521465 Connector Assembly 5M GT 280 Sealed ................................ 1.20 13521467 Connector Assembly 6F GT 280 Sealed ................................ 1.20

13521469 Connector Assembly 6M GT 280 Sealed ................................ 1.20 13521472 Connector Assembly 8F GT 150 .... 1.5 13521474 Connector Assembly 8M GT 150 .. 1.5 13521476 Connector Assembly 14F GT 150 .. 1.5 13521478 Connector Assembly 14M GT 150 . 1.5 13523064 Connector Assembly 12F GT 280 1.17 13526678 GT 150 Female Terminal Unsealed .......................................... 1.2 13526680 GT 150 Female Terminal Unsealed .......................................... 1.2 13530777 Connector Assembly 12F GT 150 Sealed .................................. 1.9 13531954 MicroHVT 1R 4F ............................. 4.50 13531958 MicroHVT 1R 4F w/CPA ............... 4.50 13542790 GT 150 Female Connector Assembly .......................................... 1.6 13577943 Passthrough Shroud ..................... 2.93 13583664 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586106 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586110 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586114 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586118 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586122 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586126 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586130 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586134 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 13586138 GT 150 Female Connector Assembly Unsealed USCAR .......... 1.2 15300002 15300003 15300014 15300015 15300016 15300027 15304621 15304622 15304690 15304692 15304694 15304695 15304701 15304702 15304710 15304711 15304712 15304713 15304715 15304716 15304717 15304718 15304719 15304720 15304722 15304723 15304724 Connector 2M M/P 280 Sealed ... 2.33 Connector 3M M/P 280 ................. 2.33 TPA M/P 280 ................................... 2.33 TPA M/P 280 ................................... 2.33 TPA M/P 280 ................................... 2.34 Connector Assembly 2F M/P 280 Sealed ............................. 2.33 Terminal Lamp Socket Ground Sealed ................................. 6.3 Terminal Lamp Socket Contact Sealed ................................ 6.3 Connector 18F ................................ 1.34 Connector 18F GT 150, 280 ........... 1.34 TPA F GT 150, 280 .......................... 1.34 TPA M GT 150, 280 ......................... 1.34 Terminal M GT 150 .......................... 1.3 Terminal M GT 150 .......................... 1.3 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 .......................... 1.14 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.38 Terminal F GT 280 Sealed ............ 1.18 Terminal F GT 280 Sealed ............ 1.18 Terminal F GT 280 Sealed ............ 1.18 Terminal M GT 280 ........................ 1.15 Terminal M GT 280 ........................ 1.15 Terminal M GT 280 ........................ 1.15

1 1 .8

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Part Number Index


Part # Description ................................... Page Part # Description ................................... Page Part # Description ................................... Page

15324428 Assembly Insert Wedge Base W2 .............................. 6.7 15324456 TPA M/P 280 ................................... 2.37 15324525 TPA M/P 150 ................................... 2.16 15324722 TPA Lamp Socket ............................ 6.6 15324764 Secondary Lock M/P 280, 480, 630 ........................... 2.85 15324857 TPA M/P 280 ................................... 2.34 15324946 Assembly Lamp Socket Wedge Base W2 .............................. 6.7 15324973 Assembly Seal Cable M/P 150 .... 2.12 15324974 Assembly Seal Cable M/P 150 .... 2.12 15324975 Assembly Seal Cable M/P 150 .... 2.12 15324976 Assembly Seal Cable M/P 150 .... 2.12 15324980 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324981 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324982 Assembly Seal Cable M/P&W/P ........................................ 2.30 15324983 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324984 Assembly Seal Cable M/P & W/P ..................................... 2.30 15324985 Assembly Seal Cable 1W M/P & W/P ..................................... 2.30 15324987 Assembly Seal Cable M/P 480 .... 2.46 15324988 Assembly Seal Cable M/P 480 .... 2.46 15324989 Assembly Seal Cable M/P 480 .... 2.46 15324990 Assembly Seal Cable M/P 480 .... 2.46 15324991 Assembly Seal Cable M/P 480 .... 2.46 15324992 Assembly Seal Cable M/P 480 .... 2.46 15324993 Assembly Seal Cable M/P 630 .... 2.56 15324994 Assembly Seal Cable M/P 630 .... 2.56 15324995 Assembly Seal Cable M/P 630 .... 2.56 15324996 Assembly Seal Cable 1W M/P 630 ........................................... 2.56 15324997 Assembly Seal Cable M/P 630 .... 2.56 15326004 Terminal F GT 280 Sealed ............ 1.18 15326063 Connector 22F GT 150, 280 ........... 1.35 15326064 Connector 22M GT 150, 280 ......... 1.35 15326082 Connector Assembly 18F Mixed GT 150/280 .......................... 1.26 15326084 Connector Assembly 16F GT 150, 280 Sealed ........................ 1.30 15326085 Connector Assembly 16M GT 150, 280 Sealed ........................ 1.30 15326177 Stabilizer 40M GT ......................... 1.44 15326266 Terminal F GT 150 Sealed ............ 1.10 15326267 Terminal F GT 150 Sealed ............ 1.10 15326268 Terminal M GT 150 Sealed ............ 1.7 15326269 Terminal M GT 150 Sealed ............ 1.7 15326290 Lamp Socket Wedge Base Right Angle ...................................... 6.4 15326291 Lamp Socket Wedge Base Right Angle ...................................... 6.4 15326386 Sensor Connector Assembly 2M M/P 150 .................................... 8.10 15326389 Connector Assembly 5F GT 150 .. 1.12 15326416 GT Mating Connector ................... 1.43 15326556 Connector Assembly 3F GT 150 Sealed ............................... 1.13 15326559 Connector Assembly 4F GT 150 .. 1.12 15326654 Connector Assembly 8F GT 280 Sealed ................................ 1.21 15326655 Connector Assembly 8M GT 280 Sealed ................................ 1.21 15326660 Connector Assembly 10F GT 280 Sealed ................................ 1.21 15326661 Connector Assembly 10M GT 280 Sealed ................................ 1.21 15326666 Connector Assembly 16F GT 280 Sealed ................................ 1.21 15326667 Connector Assembly 16M GT 280 Sealed ................................ 1.21

15326678 Connector Assembly 2M GT 280 Sealed ................................ 1.20 15326762 Connector 30M GT 150 ................. 1.36 15326799 Lever Lock GT ................................ 1.36 15326835 Connector Assembly 8F GT 150 Sealed .................................. 1.9 15326840 Connector Assembly 8M GT 150 Sealed .................................. 1.9 15326842 Connector Assembly 10F GT 150 Sealed .................................. 1.9 15326847 Connector Assembly 10M GT 150 Sealed .................................. 1.9 15326854 Connector Assembly 12M GT 150 Sealed .................................. 1.9 15326856 Connector Assembly 14F GT 150 Sealed .................................. 1.9 15326861 Connector Assembly 14M GT 150 Sealed .................................. 1.9 15326863 Connector Assembly 16F GT 150 Sealed .................................. 1.9 15326868 Connector Assembly 16M GT 150 Sealed .................................. 1.9 15326870 Connector Assembly 2F GT 280 ... 1.16 15326874 Connector Assembly 2M GT 280 . 1.16 15326877 Connector Assembly 3F GT 280 ... 1.16 15326881 Connector Assembly 3M GT 280 . 1.16 15326886 Connector Assembly 4F GT 280 ... 1.16 15326890 Connector Assembly 4M GT 280 . 1.16 15326893 Connector Assembly 5F GT 280 .. 1.16 15326897 Connector Assembly 5M GT 280 . 1.16 15326900 Connector Assembly 6F GT 280 ... 1.16 15326904 Connector Assembly 6M GT 280 1.16 15326910 Connector Assembly 12F GT 280 Sealed ................................ 1.21 15326915 Connector 12M GT 280 Sealed .... 1.21 15326917 Connector Assembly 14F GT 280 Sealed ................................ 1.21 15326922 Connector 14M GT 280 Sealed ... 1.21 15326931 Connector Assembly 10F GT 280 . 1.17 15326935 Connector Assembly 10M GT 280 ............................................... 1.17 15326939 Connector Assembly 12 F Mixed 150/280 Sealed .................. 1.30 15326942 Connector Assembly 12M GT 280 .............................................. 1.17 15326945 Connector Assembly 14F GT 280 1.17 15326949 Connector Assembly 14M GT 280 ..................................... 1.17 15326952 Connector Assembly 16F GT 280 . 1.17 15326956 Connector Assembly 16M GT 280 .............................................. 1.17 15327126 Seal Cable ........................................ 9.9 15327153 Cover Ducon .................................. 5.28 15327154 Connector Module 1, 16M Ducon Sealed ................................ 5.28 15327155 Connector Module 2, 16M Ducon Sealed ................................ 5.28 15327159 Terminal M Ducon 0.8 .................... 5.3 15327160 Connector 40F Ducon Sealed ..... 5.28 15327164 Connector Ring Ducon ................. 5.28 15327190 Connector 8F Ducon 0.8 ................. 5.5 15327192 Terminal F DS 280 Sealed ............ 6.26 15327221 Connector Assembly 12F VF ........ 6.23 15327398 Terminal F VF 630 .......................... 6.22 15327399 Terminal F VF 630 .......................... 6.22 15327400 Terminal F VF 630 .......................... 6.22 15327416 Connector 26F VF .......................... 6.24 15327622 Assembly Module 8F .................... 7.24 15327625 Connector 1F .................................. 7.25 15327626 Connector 1F .................................. 7.24 15327627 Connector 2F .................................. 7.25 15327628 Connector 3F .................................. 7.25 15327645 Connector 16F OBDII .................... 7.22 15327646 TPA .................................................. 7.22

15327654 Connector Module 1, 16F Ducon Sealed ................................ 5.28 15327655 Connector Module 2, 16F Ducon Sealed ................................ 5.28 15327694 Module Cover ................................ 7.25 15327747 Conduit TPA M/P 280 .................... 2.33 15327799 Conduit TPA M/P 150 .................... 2.14 15327859 Seal Cable ........................................ 9.8 15327863 Seal Cable ........................................ 9.8 15327864 Seal Cable ........................................ 9.9 15327913 Seal Cable ........................................ 9.8 15327918 Seal Cable ........................................ 9.8 15327998 Seal Cable ........................................ 9.9 15332129 15332130 15332132 15332133 15332135 15332136 15332138 15332139 15332141 15332142 15335987 15336001 15336004 15336013 15336027 15336034 15336037 15336116 15336117 15336121 15336173 15336177 15336205 15336209 15336219 15336224 15336267 15336387 15336467 15336468 15336674 15336766 15337197 15337204 15337249 15338470 15339412 15339818 15339838 15339967 15343826 15343827 15344032 15344037 Connector Assembly 2F GT 150 .... 1.4 Connector Assembly 2M GT 150 .. 1.4 Connector Assembly 3F GT 150 .... 1.4 Connector Assembly 3M GT 150 .. 1.4 Connector Assembly 4F GT 150 .... 1.4 Connector Assembly 4M GT 150 .. 1.4 Connector Assembly 5F GT 150 .... 1.4 Connector Assembly 5M GT 150 .. 1.4 Connector Assembly 6F GT 150 .... 1.4 Connector Assembly 6M GT 150 .. 1.4 Connector Assembly 2F GT 150 Sealed ................................. 1.13 Connector Assembly 4F GT 150 .. 1.13 Connector Assembly 2F GT 150 Sealed ................................ 1.12 Connector Assembly 6F GT 150 Sealed ................................ 1.12 Connector Assembly 2F GT 150 Sealed ................................ 1.11 Connector Assembly 12M Mixed GT 150, 280 Sealed ........... 1.30 Connector Assembly 14F GT Mixed 150, 280 Sealed .......... 1.30 Connector Assembly 2F 280 GT Sealed ....................................... 1.22 Connector Assembly 2F 280 GT Sealed ....................................... 1.22 Connector Assembly 3F GT 150 Sealed ................................ 1.12 Connector 24M GT 150, 280 Sealed ........................ 1.40 Seal Connector .............................. 1.40 Connector Assembly 12F GT Mixed 150, 280 ......................... 1.26 Connector Assembly 12M GT Mixed 150, 280 ......................... 1.26 Connector Assembly 16F GT Mixed 150, 280 ......................... 1.26 Connector Assembly 16M GT Mixed 150, 280 ......................... 1.26 Lever Lock GT ................................ 1.41 Lever Lock GT ................................ 1.37 Connector 18M GT 150, 280 ......... 1.34 Connector 18M GT 150, 280 ......... 1.34 Seal Cable 1W GT 280 .................. 1.18 Connector 9F Ducon 1.5 ................. 5.8 Plug Cavity Ducon 2.8 .................. 5.11 Seal Cable ........................................ 9.9 Secondary Lock ............................ 7.28 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.8 Connector 4F .................................. 7.28 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.8 Seal Cable ...................................... 5.16 Connector 20F Ducon 0.8 ............... 5.4

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1 1 .9

Part Number Index


Part # 15344038 15344040 15344042 15344052 15344054 15344060 15344061 15344069 15344072 15344104 15344324 15344628 15344630 15344631 15344632 15344643 15344644 15344645 15344646 15344647 15344665 15344666 15344856 Description ................................... Page Connector 20M Ducon 0.8 ............. 5.4 Connector 2F Ducon 2.8 Sealed .. 5.13 Connector 2F Ducon 2.8 Sealed .. 5.13 Connector Assembly 6F Ducon 2.8 Sealed ......................... 5.12 Connector 2M Ducon 6.3 Sealed ....................................... 5.18 Connector 6M Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 6F Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 15F Ducon 2.8, 4.8 Sealed ................... 5.22 Connector 6F Ducon 4.8 ............... 5.15 Seal Cable ........................................ 9.9 Seal Cable ...................................... 5.24 Connector 3M M/P 480 Sealed ... 2.48 Connector 5F VF ............................ 6.25 Terminal M Ducon 6.3 Sealed ..... 5.17 Terminal M Ducon 6.3 Sealed ..... 5.17 Seal Cable ........................................ 9.8 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Electrical Center ........................... 7.23 Seal Cable ........................................ 9.8 Harness Clip ................................. 9.15 Part # 15363605 15363779 15363846 15363852 15363980 15363991 15363992 15364309 15364318 15366021 15366022 15366060 15366061 15366063 15366064 15366065 15366066 15366067 15366099 15369322 Description ................................... Page Seal Cable ........................................ 9.9 Seal Cable ........................................ 9.9 Connector 25F VF .......................... 6.24 Connector Assembly 16F VF ........ 6.23 Seal Cable ........................................ 9.9 Seal Cable, Ducon .......................... 9.9 Seal Cable, Ducon ........................ 5.10 Connector Assembly 2F DS Sealed ....................................... 6.27 Connector Assembly 3F DS Sealed ....................................... 6.27 Seal Cable 1W GT ........................... 1.6 Seal Cable 1W GT ......................... 1.10 Seal Cable 1W GT ........................... 1.6 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.38 Seal Cable 1W GT 280 .................. 1.18 Seal Cable 1W GT 280 .................. 1.18 Seal Cable 1W GT 280 .................. 1.18 Connector 24F GT 150, 280 Sealed ........................ 1.40 Lever Lock GT ................................ 1.40 Part # 15420167 15420168 15420169 15420170 15420171 15420172 15420173 15422562 15422816 15422817 15422818 15422819 15423524 15423672 15423673 15423674 15423679 15423681 15423682 15423716 15423717 15423718 15423719 15423720 15423721 15423722 15423723 15423724 15423725 15423726 15423727 15423728 15423729 15423730 15423731 15423732 15423733 15423734 15423736 15423737 15423738 15423739 15427170 15429805 15429806 15429807 15429808 15429809 15430291 15430292 15431080 15431081 15433830 15435155 15435923 15437441 15439875 Description ................................... Page 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 064 Header 2R SM 16W ................ 4.30 Connector Assembly 14M GT Mixed 150, 280 Sealed ........... 1.30 064 Header 2R CM 40W ................ 4.38 064 Header 2R CM 42W ................ 4.40 064 Header 2R CM 44W ................ 4.42 064 Header 2R CM 48W ................ 4.44 Convenience Center ..................... 7.10 064 Header 2R CM 42W ................ 4.41 064 Header 2R CM 44W ................ 4.43 064 Header 2R CM 48W ................ 4.45 064 Header 2R CM 40W ................ 4.39 064 Header 2R CM 32W ................ 4.36 064 Header 2R CM 32W ................ 4.37 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 8W .................. 4.25 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 10W ................ 4.27 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 12W ................ 4.29 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 064 Header 2R SM 16W ................ 4.31 Clip (Self-Locking) ........................ 9.14 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 Micro64 2R 16F .............................. 4.62 064 Header 2R CM 16W ................ 4.33 064 Header 2R CM 16W ................ 4.32 Micro64 2R 10F w/CPA ................. 4.61 Micro64 2R 10F w/CPA ................. 4.61 Micro64 10F Secondary Lock ..... 4.61 Lamp Socket Wedge Base W3 ..... 6.5 064 Header 2R CM 24W ................ 4.34 064 Header 2R CM 24W ................ 4.35 Clip .................................................. 9.14

15373421 PLR 24M GT 150, 280 ..................... 1.40 15373422 PLR ................................................... 1.40 15393744 15394147 15394149 15394150 15394151 15394152 15394153 15394154 15396848 15396849 15397577 Connector 40F GT 150, 280 ........... 1.37 Micro64 Female Terminal ............ 4.63 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Micro64 2R 16F w/CPA ................. 4.62 Connector 6F M/P 150 .................... 2.9 Connector 6M M/P 150 ................... 2.9 Connector Assembly 6F GT 150 Sealed .................................. 1.8 15397579 Connector Assembly 6M GT 150 Sealed .................................. 1.8 Micro64 Female Terminal ............ 4.63 Secondary Lock M/P 150, 280 ..... 2.86 Micro64 8F Secondary Lock ....... 4.60 Micro64 2R 8F w/CPA ................... 4.60 Micro64 2R 8F w/CPA ................... 4.60

15354635 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 15354674 Secondary Lock .............................. 5.8 15354753 Terminal Ring ................................... 9.2 15354754 Terminal Ring ................................... 9.2 15354755 Terminal Ring ................................... 9.2 15354756 Terminal Ring ................................... 9.2 15354757 Terminal Ring ................................... 9.2 15354758 Terminal Ring ................................... 9.2 15354859 Lamp Socket Wedge Base Right Angle W3 Sealed .................. 6.2 15354864 Lamp Socket Wedge Base W3 Right Angle ............................... 6.2 15354865 Lamp Socket Wedge Base W3 Right Angle ............................... 6.2 15355268 Connector Assembly 5F GT 150 ... 1.11 15355317 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15355319 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15355323 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15355325 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15355329 Connector Assembly 4F GT 150 ... 1.11 15355331 Connector Assembly 4F GT 150 ... 1.11 15355370 GT 150 Female Connector Assembly Sealed USCAR .............. 1.6 15355380 TPA 20M GT 150, 280 Flex Circuit ................ 1.44 15355521 Terminal Ring ................................... 9.2 15357040 Connector 8F M/P 280 Flexlock . 2.106 15357042 Assembly Header Connector 32M M/P 280, MIC/P 100 .............. 3.23 15357044 Connector Assembly 32M MIC/P Mixed Sealed .................... 3.23 15357046 Connector Assembly 32M MIC/P Mixed Sealed .................... 3.23 15358661 Base Fuseblock MINI 65F ........... 7.18 15358681 Connector 3M M/P 630 ................. 2.59 15359196 Micro64 16F Secondary Lock ..... 4.62 15359287 Connector 40F GT 150, 280 ........... 1.37 15363604 Seal Cable ........................................ 9.9

15401440 15402131 15404970 15406141 15406142

15410728 Connector Assembly 4F GT 150 Sealed ................................ 1.11 15416970 Micro64 2R 16F .............................. 4.62 15418982 Stabilizer 18M GT 150, 280 .......... 1.34 15418983 Stabilizer 22M GT 150, 280 .......... 1.35 15418984 Stabilizer 30M GT 150, 280 .......... 1.36 15420150 15420151 15420152 15420153 15420154 15420155 15420156 15420157 15420158 15420159 15420160 15420161 15420162 15420163 15420164 15420165 15420166 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 8W .................. 4.24 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 10W ................ 4.26 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28 064 Header 2R SM 12W ................ 4.28

15443822 Connector 38F GT 150, 280 Sealed ........................ 1.41 15445756 Stabilizer 40M GT ......................... 1.37 15445904 MicroHVT Female Terminal ........ 4.59 15445905 MicroHVT Female Terminal ........ 4.59 15449028 Connector Assembly 2F GT 150 Sealed ................................ 1.11 15459504 15459505 15459912 15459913 064 Header 2R CM 64W ................ 4.47 064 Header 2R CM 64W ................ 4.46 Connector Assembly 12F GT 150 .. 1.5 Connector Assembly 12M GT 150 . 1.5

1 1 .10

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Part Number Index


Part # 15459914 15459916 15459917 15459918 Description ................................... Page Connector Assembly 8F GT 280 ... 1.17 Connector Assembly 8M GT 280 . 1.17 Connector Assembly 10M GT 150 . 1.5 Connector Assembly 10F GT 150 .. 1.5 Part # 15470809 15475869 15475870 15476196 15476197 15476198 15476199 15477027 15477037 15479020 15479022 15479266 15479267 15480081 15480082 15483208 15485094 15487755 15487756 15488824 15489152 15489154 15489156 Description ................................... Page Seal Cable ........................................ 9.9 Connector 40M GT 150 ................. 1.37 Connector 40M GT 150 ................. 1.37 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 GT 280 Female Connector Assembly Sealed .......................... 1.18 MicroHVT 2R 12F ........................... 4.57 MicroHVT 12F Secondary Lock .. 4.57 Connector 4F M/P 280 .................. 2.27 Connector 6F M/P 280 .................. 2.27 Micro64 2R 10F .............................. 4.61 Micro64 2R 10F .............................. 4.61 Micro64 2R 8F ................................ 4.60 Micro64 2R 8F ................................ 4.60 MicroHVT 2R 12F w/CPA ............. 4.57 Lamp Socket Wedge Base W3 ..... 6.5 Connector Assembly 4M GT 150 Sealed .................................. 1.8 Connector Assembly 4F GT 150 Sealed .................................. 1.8 Stabilizer 40M GT 150, 280 .......... 1.41 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 GT 280 Female Connector Assembly Unsealed ...................... 1.14 Part # Description ................................... Page

15460171 GT 150 Female Connector Assembly Sealed USCAR .............. 1.6 15462823 064 Header 1R SM 4W .................... 4.9 15462824 064 Header 1R SM 4W .................... 4.9 15462825 064 Header 1R SM 4W .................... 4.9 15462826 064 Header 1R SM 4W .................... 4.9 15462827 064 Header 1R SM 4W .................... 4.9 15462828 064 Header 1R SM 4W .................... 4.9 15462829 064 Header 1R SM 5W .................. 4.11 15462830 064 Header 1R SM 5W .................. 4.11 15462831 064 Header 1R SM 5W .................. 4.11 15462832 064 Header 1R SM 5W .................. 4.11 15462833 064 Header 1R SM 5W .................. 4.11 15462834 064 Header 1R SM 5W .................. 4.11 15462835 064 Header 1R SM 6W .................. 4.13 15462836 064 Header 1R SM 6W .................. 4.13 15462837 064 Header 1R SM 6W .................. 4.13 15462838 064 Header 1R SM 6W .................. 4.13 15462839 064 Header 1R SM 6W .................. 4.13 15462840 064 Header 1R SM 6W .................. 4.13 15462841 064 Header 1R SM 7W .................. 4.15 15462842 064 Header 1R SM 7W .................. 4.15 15462843 064 Header 1R SM 7W .................. 4.15 15462844 064 Header 1R SM 7W .................. 4.15 15462845 064 Header 1R SM 7W .................. 4.15 15462846 064 Header 1R SM 7W .................. 4.15 15462847 064 Header 1R SM 8W .................. 4.17 15462848 064 Header 1R SM 8W .................. 4.17 15462849 064 Header 1R SM 8W .................. 4.17 15462850 064 Header 1R SM 8W .................. 4.17 15462851 064 Header 1R SM 8W .................. 4.17 15462852 064 Header 1R SM 8W .................. 4.17 15462854 064 Header 1R SM 4W .................... 4.8 15462855 064 Header 1R SM 4W .................... 4.8 15462856 064 Header 1R SM 4W .................... 4.8 15462857 064 Header 1R SM 4W .................... 4.8 15462858 064 Header 1R SM 4W .................... 4.8 15462859 064 Header 1R SM 4W .................... 4.8 15462860 064 Header 1R SM 5W .................. 4.10 15462861 064 Header 1R SM 5W .................. 4.10 15462862 064 Header 1R SM 5W .................. 4.10 15462863 064 Header 1R SM 5W .................. 4.10 15462864 064 Header 1R SM 5W .................. 4.10 15462865 064 Header 1R SM 5W .................. 4.10 15462866 064 Header 1R SM 6W .................. 4.12 15462867 064 Header 1R SM 6W .................. 4.12 15462868 064 Header 1R SM 6W .................. 4.12 15462869 064 Header 1R SM 6W .................. 4.12 15462870 064 Header 1R SM 6W .................. 4.12 15462871 064 Header 1R SM 6W .................. 4.12 15462872 064 Header 1R SM 7W .................. 4.14 15462873 064 Header 1R SM 7W .................. 4.14 15462874 064 Header 1R SM 7W .................. 4.14 15462875 064 Header 1R SM 7W .................. 4.14 15462876 064 Header 1R SM 7W .................. 4.14 15462877 064 Header 1R SM 7W .................. 4.14 15462878 064 Header 1R SM 8W .................. 4.16 15462879 064 Header 1R SM 8W .................. 4.16 15462880 064 Header 1R SM 8W .................. 4.16 15462881 064 Header 1R SM 8W .................. 4.16 15462882 064 Header 1R SM 8W .................. 4.16 15462883 064 Header 1R SM 8W .................. 4.16 15464948 064 Header 2R CM Mix Radio 30W ...................................... 4.49 15466325 GT 150 Female Connector Assembly Sealed ............................ 1.6 15466671 GT 280 Female Connector Assembly Unsealed ...................... 1.14

15492672 Connector Assembly 56F M/P 280/480/630 ............................. 2.85 15492996 Seal Cable ........................................ 9.9 15495959 Latch .................................................. 7.8 15496639 064 Header 2R SM 16W ................ 4.31 15497399 GT 150 Female Connector Assembly .......................................... 1.6 15498985 Connector Assembly 78M M/P 150, 280, 630 ............................ 2.96 15499926 MicroHVT 1R 6F ............................. 4.52 15499927 MicroHVT 1R 6F w/CPA ............... 4.52 PE101003 MicroHVT 16F Secondary Lock .. 4.58 PE101938 MicroHVT 8F Secondary Lock .... 4.55 PE102004 PE102005 PE102006 PE102007 PE102008 PE102009 PE102012 PE102013 PE102014 PE102015 PE102016 PE102018 PE102019 PE102020 PE102021 PE102022 PE102023 PE102025 PE102026 PE102027 PE102028 PE102029 PE102030 PE102033 PE102034 PE102035 PE102036 PE102037 PE102090 PE102092 PE102094 PE107546 PE107547 PE107548 PE107549 PE107551 PE107552 PE107553 PE107554 PE107555 PE107556 PE107558 PE107559 PE107560 PE107561 PE107562 PE107563 PE107564 PE107565 PE107566 PE107567 PE107568 PE107570 PE107571 PE107572 PE107573 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 5F ............................. 4.51 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 6F ............................. 4.52 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 1R 7F ............................. 4.53 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 10F ........................... 4.56 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 2R 12F ........................... 4.57 MicroHVT 5F Secondary Lock .... 4.51 MicroHVT 7F Secondary Lock .... 4.53 MicroHVT 10F Secondary Lock .. 4.56 MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 4F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 5F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 6F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 7F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA MicroHVT 1R 8F w/CPA ............... 4.50 ............... 4.50 ............... 4.50 ............... 4.50 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.51 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.52 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.53 ............... 4.54 ............... 4.54 ............... 4.54 ............... 4.54

15491547 Connector Assembly 3F GT 150 Sealed ................................ 1.11 15492508 Battery Bolt ...................................... 9.6 15492510 Battery Bolt ...................................... 9.6 15492518 Connector Assembly 42F M/P 280,480,630 ............................. 2.84 15492519 Connector Assembly 25M M/P 280,480,630 ............................. 2.84 15492521 Connector Assembly 22M W/P ... 6.21 15492531 Connector Assembly 22F W/P ..... 6.21 15492542 Connector Assembly 30F M/P 150 Pull-To-Seat .................. 2.101 15492543 Connector Assembly 30F M/P 150 Pull-to-Seat .................. 2.102 15492546 Connector Assembly 18F M/P 150 Pull-To-Seat .................. 2.100 15492553 Connector Assembly 30F M/P 150 Pull-To-Seat Sealed .... 2.100 15492558 Connector Assembly 56M M/P 280, 480, 630 ........................... 2.85 15492562 Connector Assembly 36M 150, 280, 480, 630 ............................ 2.94 15492567 Connector Assembly 30F M/P 280, 480 Sealed ..................... 2.93 15492591 Connector Assembly 36F M/P, 150, 280, 480, 630 ................... 2.94 15492601 Connector Assembly 78F M/P 150, 280, 630 Sealed .............. 2.96 15492611 Assembly Terminal M/P 800 & Bus Stud ...................... 7.19 15492622 Connector Assembly 116F M/P 150, 280 ................................... 2.86 15492642 Connector Assembly 38F M/P 280, 630 ................................... 2.95 15492654 Connector Mega Fuse .................. 7.29 15492655 Assembly Cap 12M M/P 280 Splice Saver ................... 6.12 15492657 Connector Assembly 116M M/P 150, 280 ................................... 2.86

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1 1 .1 1

Part Number Index


Part # PE107574 PE107576 PE107577 PE107578 PE107579 PE107580 PE107581 PE107582 PE107583 PE107584 PE107585 PE107586 PE107587 PE107589 PE107590 PE107591 PE107592 PE107593 PE107600 PE107601 PE107602 PE107603 PE107604 PE107605 PE107849 PE107850 PE107851 PE107852 PE107855 PE107856 PE107857 PE107858 PE107859 PE107861 PE107862 PE107863 PE107864 PE107866 PE107867 PE107868 PE107869 PE107870 PE107871 PE107872 PE107873 Description ................................... Page MicroHVT 1R 8F w/CPA ............... 4.54 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 8F w/CPA ............... 4.55 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 10F w/CPA ............. 4.56 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 12F w/CPA ............. 4.57 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 2R 16F w/CPA ............. 4.58 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 4F ............................. 4.50 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 1R 8F ............................. 4.54 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 8F ............................. 4.55 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 MicroHVT 2R 16F ........................... 4.58 Part # Description ................................... Page Part # Description ................................... Page

PE108483 064 Header 2R CM Mix Radio 46W ...................................... 4.49 PE114929 064 Header 2R CM Mix Amplied 40W ............................... 4.48 PE116301 064 Header 1R CM 24W ................ 4.20 PE116303 064 Header 1R CM 24W ................ 4.21 PE119310 PE119312 PE119314 PE119316 064 Header 1R CM 16W ................ 4.19 064 Header 1R CM 16W ................ 4.18 064 Header 1R CM 32W ................ 4.23 064 Header 1R CM 32W ................ 4.22

PE132123 064 Header 1R SM 12W ................ 4.16

1 1 .12

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World Headquarters and Customer Center Mail Code 483.400.306 5725 Delphi Drive Troy, Michigan 48098-2815 U.S.A. Tel: [1] 248.813.2334 Fax: [1] 248.813.2333 Asia Pacific Regional Headquarters No. 60, Yuan Guo Road Anting, Jia Ding District Shanghai, 201814 Peoples Republic of China Tel: [86] 21.5956.3300 Fax: [86] 21.6957 .3797 European Regional Headquarters Customer Technology Center Vorm Eichholz 1 42119 Wuppertal Germany Tel: [49] 202.291.0 Fax: [49] 202.291.2777 South American Regional Headquarters Rodovia dos Tamoios, Km 21,8 Jambeiro SP 12270-000 Brazil Tel: [55] 12.3978.2020 Fax: [55] 12.3978.2077

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About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and So Paulo, Brazil.