Académique Documents
Professionnel Documents
Culture Documents
March 2003
15
D
Wire Description
Wire
Number
Wire
Color
101
RD
Description
Power Circuits
12
Battery (+)
102
BU
105
BR
108
BU
Spare
109
OR
112
PU
113
OR
114
GN
116
BR
121
YL
Backup Alarm
123
WH
200
BK
Main Chassis
201
BK
Monitor(EMS) Return
304
WH
306
GN
307
OR
308
YL
310
PU
311
WH
321
BR
322
GY
403
GN
404
YL
405
GY
406
PU
410
WH
411
PK
413
BR
415
GN
Monitor(EMS) Test SW
428
GY
441
OR
18
17
Temperature
Symbol
Pressure
Symbol
Flow
Symbol
Level
Symbol
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
11
C
16
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Ground Circuits
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
BWJ1-UP
Monitoring Circuits
No circle indicates that the wire cannot be disconnected from the component.
B
12
18
443
YL
447
PK
This indicates that the component has a wire connected to it that is connected to ground.
1
17
16 15
11
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Lighting Circuits
607
PK
608
GN
Printed in U.S.A.
2003 Caterpillar
All Rights Reserved
Component Location
A-7
Machine
Location
D
Alarm - Backup
E-9
Alternator
C-2
Battery
C-8
Battery2
C-8
Breaker - Alternator
E-8
F-6
E-7
F-6
Fuse - Key
E-7
Fuse - Monitor(EMS)
E-6
E-6
Fuse - Spare
E-6
B-6
B-6
Component
Alarm - Action
Connector Location
Schematic
Location
Machine
Location
CONN 1
A-8
16
CONN 2
A-8
15
CONN 3
A-7
15
CONN 4
D-7
CONN 5
D-6
CONN 6
D-6
Ground - Engine
CONN 7
D-6
CONN 8
D-6
CONN 9
C-6
CONN 10
E-5
CONN 11
C-3
CONN 12
C-3
CONN 13
Form Number
SENR4978
Connector Number
6N-9294
106-8555
6V-5207
SENR3581
KE Consist:
6V-5023
SENR3536
F8.0 Consist:
6V-5226
SENR4975
SENR2945
Schematic
Location
Sender Specifications
Component Description
Resistance (Ohms)
Sender:
6N-5926
Sender:
C-6
157-8837
Sender:
Fuel Level
B-6
A-4
Ground - Frame
A-4
Ground - Frame2
C-1
Ground - Frame3
C-8
Ground - Module
C-4
Horn - Forward
F-1
C-3
D-8
CONN 14
C-3
Lamp - Panel 1
C-8
CONN 15
C-2
Lamp - Panel 2
C-8
CONN 16
C-2
17
CONN 17
D-2
17
CONN 18
D-2
17
CONN 19
F-2
Relay - Main
F-7
18
Relay - Start
F-7
D-2
A-8
CONN 20
E-2
CONN 21
E-2
18
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.
D-6
Motor - Starter
A-4
C-2
203-3222
E-8
11
203-3223
D-8
D-2
B-8
A-5
D-2
12
E-9
D-8
D-8
C-8
C-2
Function
Fuel Pressure
Switch - Disconnect
Part No.
107-0616
200-L32 BK-14
Socket
L-C12*
3E-5179
AG-C4*
111-7898
9X-1123
Single Wire
Connector
B-8
*
C-C4*
AG-C3
130-6795 130-6795
Pin
107-0613
D-2
Pin or Socket
Number
325-A135 PK-14
3E-6453
Component
Part Number
3E-7259
Monitor (EMS)
Receptacle
Plug
Part No.
Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.
Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
L-C12 *
3E-5179
AG-C4 *
111-7898
1
2
1
2
Actuate
Deactuate
129 3C
(264 5.4F)
62 21 kPa
(9.0 3.0 psi)
93 21 kPa
(13.5 3.0 psi)
107 3C
(225 5.4F)
102 3C
(215.6 5.4F)
118C MIN
(244F MIN)
38 21 kPa
(5.5 3.0 psi)
69 21 kPa
(10 3.0 psi)
90C MIN
(194F MIN)
93C MIN
(199.4F MIN)
Circuit Number
Identification
Wire
Color
Wire
Gauge
Contact Position
Normally Closed
Normally Open
FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
Normally Closed
Normally Closed
Normally Closed
20 Page
Dash Lamp
RENR5208
BR
325-L25 PK-14
600
MAIN RELEY
1599108
OPERATOR
109-A11 OR-6
112-A59 PU-14
112-A60 PU-14
200-A57 BK-16
308-A45 YL-14
F
109-A62 OR-8
109-A61 OR-14
109-A65 OR-6
K-C2
1552269
1
322-K4 GY-14
2
200-K9 BK-14
200-A54 BK-14
109-A11 OR-6
200-A54 BK-14
304-A21 WH-8
K-C3
1552269
1
322-K5 GY-14
2
200-K8 BK-14
306-A27 GN-16
308-A45 YL-14
304-A21 WH-8
109-A11 OR-6
101-A22 RD-6
114-A15 GN-16
304-A21 WH-8
114-A15 GN-16
200-E2 BK-16
ALT BREAKER
9S0173
404-P6 YL-16
10A
112-A72 PU-14
SPARE
BK-18
BK-18
1
2
BR-14
YL-16
WH-16
BK-14
GN-16
YL-14
322-E4 GY-16
607-E3 PK-14
CONN 20
E-C4 E-C4A
3E3361 3E3364
1
START AID TEMP SW
200-E9 BK-16
2
311-E5 WH-16
E-C3 E-C3A
7N9738 7N9737
311-E5 WH-16
START AID SOLENOID
1
2
310-E8 PU-16
121-P1 YL-16
P-C2
1552269
201-P3 BK-16
321-P7 BR-16
121-P1 YL-16
1
2
307-N2 OR-16
N-C1
3E3363
CONN 5
A-C4A
1552269
P-C5
1552269
306-P4 GN-16
1
307-P5 OR-16
2
102-C28 BU-14
102-C29 BU-14
CONN 4
102-C1
105-C2
308-C3
607-C8
608-C4
307-C5
310-C6
116-C7
105-C2 BR-16
116-C7 BR-14
200-C9 BK-16
308-C30 YL-16
START AID SW
102-C1 BU-14
310-C6 PU-16
201-C31 BK-16
200-C32 BK-16
DISCONNECT SW
7N0718
B
S
OFF C
ST
CBL-CC1 BK-00
CBL-DD1 BK-00
ON
FRAME3
201-C10 BK-16
307-C5 OR-16
105-C2 BR-16
307-C5 OR-16
308-C3 YL-16
308-C30 YL-16
308-C3 YL-16
310-C6 PU-16
415-C12 GN-16
411-C11 PK-16
BATTERY
3T5760
(ATT-9X3404)
607-C35 PK-16
607-C8 PK-14
607-C39 PK-14
608-C4 GN-14
415-C12 GN-16
200-C24
200-C25
200-C26
200-C27
BK-18
BK-18
BK-18
BK-18
443-C17
441-C18
123-C19
447-C20
607-C36 PK-16
607-C37 PK-16
607-C38 PK-16
403-C15
441-C18
443-C17
447-C20
607-C35 PK-16
3
4
600-C33 BR-16
SIG
IGN
443-C17 YL-18
SEND
GRD
200-C25 BK-18
607-C36 PK-16
123-C23 WH-18
IGN
447-C20 PK-18
SEND
GRD
200-C27 BK-18
607-C38 PK-16
201-A5 BK-16
201-A67 BK-16
201-A5 BK-16
201-A13 BK-16
310-A2 PU-16
200-A54 BK-14
410-A18 WH-16
411-A34 PK-16
201-A35 BK-16
413-A7 BR-16
201-A36 BK-16
415-A37 GN-16
201-A26 BK-16
201-A35 BK-16
201-A36 BK-16
201-A33 BK-16
201-A38 BK-16
201-A31 BK-16
201-A38 BK-16
201-A39 BK-16
201-A40 BK-16
306-A27 GN-16
307-A28 OR-16
308-A45 YL-14
310-A2 PU-16
BU-14
BU-14
BR-16
BU-14
BR-14
WH-16
WH-16
404-A29 YL-16
403-A32 GN-16
403-A51 GN-16
201-A69 BK-16
201-A67 BK-16
201-A68 BK-16
403-A6 GN-16
NV
CO
LAMP
7X2058
MP
TE
MP
TE
201-A70 BK-16
200-A23 BK-8
200-A16 BK-16
200-A4 BK-16
RD-16
BK-16
L
VE
LE
L
6
E
FUX349
9
200-L2 BK-14
608-L6 GN-14
200-L1 BK-14
608-L4 GN-14
H-C3A H-C3
3E3364 1552269
1
200-H7 BK-14
(ATT)
2
608-H1 GN-14
CONN 1
A
H-C4A H-C4
3E3364 1552269
1
200-H4 BK-14
2
608-H3 GN-14
608-H1
200-H2
608-H3
200-H4
447-H5
H-C1 G-C2
3E3382 1552273
1
608-G13 GN-14
GN-14
200-G11 BK-14
2
BK-14
3
608-G14 GN-14
GN-14
200-G12 BK-14
4
BK-14
5
447-G6 PK-16
PK-16
6
GY-16
BK-16
201-E16 BK-16
CONN 12
403-E11 GN-16
ALTERNATOR
6N9294
109-E19 OR-6
A-C7 M-C1
1552267 3E3370
428-M1 GY-16
428-A12 GY-16
A
201-M2 BK-16
201-A13 BK-16
B
443-A14 YL-16
443-M3 YL-16
C
G-C1
3E5179
1
114-G1
2
200-G2
3
201-G3
4
5
6
7
322-G4
8
410-G5
9
447-G6
10
11
608-G7
12
M-C2
1552269
1
2
FRAME2
607-K10 PK-14
BK-16
BK-16
200-K7 BK-14
T
GN-16
BK-14
BK-16
GY-16
WH-16
PK-16
GN-14
E
UG
GA
114-G1 GN-16
200-G2 BK-14
200-G18 BK-8
201-G3 BK-16
SYMBOL
322-G4
410-G5
447-G6
608-G7
STARTER
1068555
G
STATION
304-G8 WH-8
MTR BAT
200-G11 BK-14
200-G12 BK-14
GY-16
WH-16
PK-16
GN-14
200-G2 BK-14
201-G3 BK-16
410-G5 WH-16
608-G13 GN-14
608-G7 GN-14
608-G14 GN-14
447-G6 PK-16
114-G1 GN-16
200-G2 BK-14
201-G3 BK-16
322-G4 GY-16
410-G5 WH-16
447-G6 PK-16
608-G7 GN-14
200-G18 BK-8
200-G18 BK-8
CONN 3
101-G9 RD-6
MOTOR
DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
SPLICE
101-G9 RD-6
114-G1 GN-16
200-G2 BK-14
201-G3 BK-16
200-G18 BK-8
304-G8 WH-8
322-G4
410-G5
447-G6
608-G7
IDENT
A
C
E
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
H
J
K
M
N
P
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ATCH WIRE, CABLE,
COMPONENT
GY-16
WH-16
PK-16
GN-14
AA
BB
CC
DD
EE
PART NO
HARNESS AS.
232-1643
232-1644
230-3931
230-3933
124-6463
223-8905
223-8899
223-8907
223-8902
127-9599
232-1642
124-6353
124-6355
135-2473
223-8909
CHG
LOC
DESCRIPTION
00
00
01
00
00
00
00
00
00
00
00
00
00
00
00
D-4
D-4
D-7
D-7
E-2
E-2
A-4
A-4
B-8
A-8
E-1
C-2
D-7
E-7
E-7
OPERATOR MODULE
OPERATOR MODULE(NON EMS)
DASH
DASH(NON EMS)
ENGINE
ENGIN(NON EMS)
ENGINE STARTER
ENGIN STARTER(NON EMS)
FUEL TANK
REAR LAMP
RADIATOR
ENGINE TORQ
OPERTOR NEUTRAL
LH CONSOLE
LH CONSOLE(NON EMS)
CABLE AS.
131-8712
124-0378
5T-2057
8P-8237
4E-2604
00
00
00
03
00
A3/C8
C-8
D-8
D-8
A-4
BAT+ TO STARTER
BAT- TO BAT+
BAT+ TO DISC SW
DISC SW TO FRAME GROUND
STRTER TO FRAME GROUND
ENGINE
CBL-AA1 RD-00
233-9603
FRAME
NOTE
CONN 2
114-G1 GN-16
608-G14 GN-14
200-G11 BK-14
447-G6 PK-16
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
MONITOR(EMS) CIRCUIT.
GAUGE CIRCUIT.
322-G4 GY-16
200-G12 BK-14
608-G13 GN-14
ALT
CONN 14
FORWARD HORN SW
3T2357
(ATT)
201-G3 BK-16
410-G5 WH-16
GND
CONN 15
322-A3 GY-16
410-A18 WH-16
447-A19 PK-16
608-A20 GN-14
E
UG
GA
CONN 13
OR
OPERATOR
J-C1
3E3364
CONN 11
A-C16 G-C6
9G4351 9G4348
101-G9 RD-6
101-A22 RD-6
1
114-A15 GN-16
200-A16 BK-16
201-A17 BK-16
E
UG
GA
LAMP
7X2058
G-C3
7N9738
1
2
406-E15 PU-16
CBL-EE1 BK-00
ACTION ALARM
9G9813
NOTE B
H-C2
1552269
1
447-H5 PK-16
2
200-H6 BK-14
PU-16
CONN 16
A-C18 G-C7
9G4349 9G4352
304-G8 WH-8
1
304-A21 WH-8
A-C10
1552252
BK-18
BK-18
COOLANT SW
2033222
CONN 17
A-C17 G-C5
9G4352 9G4349
200-A23 BK-8
1
200-G18 BK-8
428-A12 GY-16
441-A9 OR-16
443-A14 YL-16
447-A19 PK-16
607-A1 PK-14
608-A20 GN-14
1
2
PK-14
A-C12 E-C8
9G4348 9G4351
1
109-A11 OR-6
109-E19 OR-6
413-A7 BR-16
415-A37 GN-16
BK-18
BK-18
CONN 18
A-C2 E-C5
3E3382 1552273
1
201-A5 BK-16
201-E10 BK-16
403-A6 GN-16
2
403-E11 GN-16
413-A7 BR-16
3
413-E12 BR-16
405-A8 GY-16
4
405-E13 GY-16
441-A9 OR-16
5
441-E14 OR-16
406-A10 PU-16
6
406-E15 PU-16
405-A8 GY-16
406-A10 PU-16
410-A18 WH-16
411-A34 PK-16
607-K11 PK-14
FUEL PRESS SW
1070616
E-C7
3E3360
A-C1 E-C2
1552273 3E3382
607-A1 PK-14
1
607-E3
2
310-A2 PU-16
3
310-E8
4
322-A3 GY-16
5
322-E4
200-A4 BK-16
6
200-E2
201-A17 BK-16
200-C24 BK-18
FUEL LEVEL SENDER
1578837
PK-18
BK-18
E-C6
3E3360
1
201-E17 BK-16
2
405-E13 GY-16
201-E18 BK-16
413-E12 BR-16
403-A6 GN-16
405-A8 GY-16
406-A10 PU-16
410-A18 WH-16
413-A7 BR-16
428-A12 GY-16
441-A9 OR-16
443-A14 YL-16
447-A19 PK-16
607-A1 PK-14
608-A20 GN-14
201-A13 BK-16
201-A69 BK-16
200-K6 BK-14
406-E15 PU-16
403-E11 GN-16
109-E19 OR-6
322-A3 GY-16
201-A68 BK-16
BK-14
BK-14
BK-14
BK-14
LAMP
7X2058
GRD
200-C26 BK-18
607-C37 PK-16
608-L4 GN-14
SEND
123-C21 WH-18
200-K6
200-K7
200-K8
200-K9
607-K10 PK-14
607-K11 PK-14
405-E13 GY-16
441-E14 OR-16
405-A8 GY-16
406-A10 PU-16
413-A7 BR-16
441-A9 OR-16
443-A14 YL-16
428-A12 GY-16
607-A1 PK-14
322-K4 GY-14
322-K5 GY-14
201-E16 BK-16
201-E18 BK-16
201-E17 BK-16
413-E12 BR-16
109-A11 OR-6
200-A4 BK-16
201-A5 BK-16
201-A13 BK-16
310-A2 PU-16
322-A3 GY-16
403-A6 GN-16
MODULE GROUND
UE
RQ 0
TOE724
3
T
AN
OL483
O
C W0
4
IGN
441-C18 OR-18
608-C4 GN-14
CBL-AA1 RD-00
608-L5 GN-14
608-L6 GN-14
200-L1 BK-14
201-A39 BK-16
201-A40 BK-16
201-A48 BK-16
R
TE
ME
607-C39 PK-14
123-C22 WH-18
YL-16
WH-16
BK-14
GN-16
YL-14
200-A54 BK-14
200-A47 BK-16
200-A25 BK-16
200-A49 BK-16
200-C24 BK-18
200-C13 BK-18
116-C7 BR-14
200-L2 BK-14
200-L3 BK-14
E
IC
RV3932
E
S 61
1
403-C15 GN-18
102-C29 BU-14
608-L5 GN-14
CONN 9
121-A24
123-A55
200-A54
306-A27
308-A45
201-E10 BK-16
200-A49 BK-16
113-A30 OR-16
201-A31 BK-16
403-A32 GN-16
404-A29 YL-16
405-A8 GY-16
406-A10 PU-16
428-A12 GY-16
201-A33 BK-16
201-A48 BK-16
307-A28 OR-16
308-A45 YL-14
310-A2 PU-16
403-A51 GN-16
411-A34 PK-16
415-A37 GN-16
441-A9 OR-16
443-A14 YL-16
447-A19 PK-16
607-A1 PK-14
608-A20 GN-14
443-A14 YL-16
441-A9 OR-16
123-A53 WH-16
447-A19 PK-16
123-C14 WH-18
200-L3 BK-14
1
2
3
4
5
6
GN-18
OR-18
YL-18
PK-18
FRONT/DASH LAMP SW
7T3946
1
YL-18
OR-18
WH-18
PK-18
123-A55 WH-16
BU-14
BR-16
BU-14
OR-16
BR-14
200-A47 BK-16
200-A47 BK-16
200-A49 BK-16
A-C6
1552273
C-C3
3E3382
BR-16
BU-14
OR-16
BR-14
YL-16
102-A56
105-A44
108-A42
113-A30
116-A46
200-A25 BK-16
102-A41
102-A43
105-A44
108-A42
116-A46
123-A50
123-A53
607-C35 PK-16
123-C19 WH-18
102-C28 BU-14
BATTERY2
3T5760
(ATT-9X3404)
GROUND
GROUND
GROUND
CONN 8
123-C14 WH-18
123-C21 WH-18
123-C22 WH-18
123-C23 WH-18
200-C32 BK-16
600-C34 BR-16
POS NEG
ALARM
LAMP
GROUND
FUEL PRESS
GROUND
TEST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
102-A56 BU-14
123-A53 WH-16
123-A50 WH-16
A-C8
8N15125
C-C4 A-C14
7N7781 7N7782
200-A49 BK-16
1
200-C13 BK-18
123-A50 WH-16
2
123-C14 WH-18
403-A51 GN-16
3
403-C15 GN-18
200-C13 BK-18
PANEL LAMP 2
7N9967
BASE
7G9730
MONITOR(EMS)
1719845
NOTE B
+ BATTERY
GROUND
ALTERNATOR
HYD TEMP
ENG OIL PRESS
COOLANT TEMP
TC OIL TEMP
GROUND
CONN 7
600-C34 BR-16
200-C32 BK-16
200-C9 BK-16
600-C33 BR-16
600-C34 BR-16
POS
CBL-BB1 BK-00
NEG
C-C1 A-C3
3E3388 1552264
1
102-A43 BU-14
BU-14
105-A44 BR-16
2
BR-16
308-A45 YL-14
3
YL-16
607-A1 PK-14
PK-14
4
608-A20 GN-14
5
GN-14
307-A28 OR-16
6
OR-16
310-A2 PU-16
7
PU-16
116-A46 BR-14
8
BR-14
600-C33 BR-16
411-C11 PK-16
201-C10 BK-16
201-C31 BK-16
105-A44
108-A42
113-A30
116-A46
121-A24
CONN 10
C-C2 A-C9
3E3376 1552272
200-A47 BK-16
1
200-C9 BK-16
201-A48 BK-16
2
201-C10 BK-16
411-A34 PK-16
3
411-C11 PK-16
415-A37 GN-16
4
415-C12 GN-16
308-C30 YL-16
201-C31 BK-16
PANEL LAMP 1
7N9967
BASE
7G9730
A-C4
1552272
1
102-A41 BU-14
2
108-A42 BU-14
CONN 6
KEY START SW
9G7641
102-A43 BU-14
102-A41 BU-14
P-C1 A-C13
1552264 3E3388
121-P1 YL-16
121-A24 YL-16
1
200-P2 BK-16
200-A25 BK-16
2
201-A26 BK-16
201-P3 BK-16
3
4
306-P4 GN-16
306-A27 GN-16
5
307-A28 OR-16
6
307-P5 OR-16
7
404-P6 YL-16
404-A29 YL-16
8
404-P6 YL-16
NEUTRAL START SW
9W1581
116-A46
121-A24
123-A55
200-A54
306-A27
308-A45
311-E5 WH-16
P-C3
7N9738
200-P2 BK-16
321-P7 BR-16
306-N1 GN-16
L114
101-A22 RD-6
102-A56 BU-14
BU-14
BR-16
BU-14
OR-16
CONN 21
BACKUP ALARM
213-9100
(ATT)
20 Page, Color 2
108-A42 BU-14
121-A24 YL-16
5A
102-A56
105-A44
108-A42
113-A30
105-A44 BR-16
BACKUP ALARM SW
8T-9635
(ATT)
RENR5208
113-A30 OR-16
101-A22 RD-6
201-P3 BK-16
116-A46 BR-14
121-A24 YL-16
123-A55 WH-16
MONITOR (EMS)
BK-18
BK-18
105-A44 BR-16
116-A46 BR-14
10A
200-E1 BK-16
200-E9 BK-16
E-C1 K-C1
3E3367 3E3370
A
200-E1 BK-16
200-K1 BK-14
B
607-E3 PK-14
607-K2 PK-14
C
322-K3 GY-14
322-E4 GY-16
310-E8 PU-16
108-A42 BU-14
113-A30 OR-16
114-A15 GN-16
112-A73 PU-14
112-A71 PU-14
KEY
10A
123-A55 WH-16
10A
112-A60 PU-14
112-A59 PU-14
HORN FORWARD
1747876
(ATT)
CONN 19
FUSE HOLDER(7)
4K5122
FUSE
NOTE A
10A
101-A63 RD-14
HORN FORWARD
1747875
(ATT)
FORWARD HORN
STATION
304-A21 WH-8
306-A27 GN-16
308-A45 YL-14
A-C11
1552269
1
200-A58 BK-14
2
306-A27 GN-16
109-A62 OR-8
109-A11 OR-6
200-A57 BK-16
200-A58 BK-14
START RELAY
1183534
BK-18
BK-18