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MATVIKO DESIGN & ENGINEERING PVT. LTD. MUMBAI

(J\\ - +31I \\.ELDI\G PROCEDT' RE SPECIFIC.\TIO\S OYPS)

MAMKO DESIGN & ENGINEERING PVT. LTD sv 'r-ca.!'^'iame

l,e:cr'c Prccedure SpecificationNo. MDEPLMPS/104 REV 0 :3,'s,on i'io. 0 Date 0710612011 Date 2510512011

Qualitv C o n t r oE l nqineer
PQRNo.(s) MDEPL/PQR/104 Supportins

Process (es) ,i e.drng

GTAW

Type(s)MANUAL
(Automatic. Manual, [/achine, or Semt AulomaLc)

JOtNTS (OW-402) groove Butt Weld Jojnt Design Vee '1mm 3 Roor Spacing Bacxing: Yes r No
(Refer to both backing and retainers)

Details

-7fri"

+5

3acx:ngMaterial(Type)
/t

I Nonmetallic

Non fusing Metal

,/l a-

/rt

Il

L1 mrrl

tr Other

Sketches. Production Drawings, Weld Symbols, or Written Description should show the general arrangemenl of the parts to be welded. Where applicable.the details of weld groove may be specified. IAt the option of the manufacturer. skelches may be attached to illustrate :,rl design. weld layers, and bead sequence (e.9., for notch toughness p r o c e s sp r o c e d u r e se , tc.)] :-]l:-'es. for multtple '3ASE I.IETALS(OW-403)

=-'.:

No. --2 Grouo

SA 516 gr. 70 SA 240 gr. 316L

to P-No.

croup No. I

CR Soec;acationand type/grade or UNS Number :c S:ecificatron and type/grade or UNS Number

3R and Mech. Prop. :re.: Analysis and Mech.Prop. io lnem Analysis

-^ :<-ess Range: Groove i.5 TO 10mm 3a3a \4etaa:

Fillet ALL

1 5.4 E R 3 0 9 1M o
5 8 O 2.0nrrn& 0 -1.l5mnt Prrrft triller Mefal '.'erc l'letal -^ :<.ss Range:

Bare/SolidWire

1 . 5t o 1 o m m
All Nil Nil

NA NA

-Cl

,F,'

)-^d
4)

in.p".tio1.{,'6i/dly
i\,;.\.
.)t,\

,,i)(o) ,;:":i, ""'eA"i L:/dAn,'

HUBLI m

i{b

QW-482
fasillc\s (Qw-405) p3s!.tto{:'s ) of Groove
r\e,o:no Progression: UP P c s r i r o r i so / f Fillet \-r" Down -

04Rev U wPS No. MDEPL/WPS/1 rMENT(OW-407) TREA HEAT POSTWELD NA Range Temperature
T i m eR a n g e

Other
GAS (QW-408)

DREHEAT (OW-406) o i e h e a tT e m p e r a t u r eM , inimum , aximum n t e r p a s s T e m p e r a t u r eM Trailing Ccntinuousor special heating,where applicable,should be recorded)
t,aCKrng

Percent Composition

Gas(es)

(Mixture)

Flow Rate

Aroon
NA

99.99%
NA

20 Lpm
{r K v I nm
L v r r l

Aroon

99.99%

(- Backing : RootRun)

(OW409) =:ECTRICALCHARACTERISTICS

Weld Pass(es)

Other (e.9., ComRemarks, HolWire ments, Technique. Addition, etc.) TorchAngle. GTAW GTAW GTAW GTAW ER-309LMo O 2 m m 3.tsmm ER-309LMo 1 1 ER-309LMo O 3 . 1 5 m m ER-309LMo b 3 j s m m 8 0T O 1 0 0 100to 'l30 1 0 0t o 1 4 0 100to 140 18TO25 1 8T O2 5 1 8T O 2 5 1 8T O 2 5 35 TO 50 30TO 45 35 TO 50

ROOT I
:!

rll

Amps and volts range should be recorded for each electrode size, position,and thickness,etc

CLrnenl TungstenElectrodeSize and TYPe Vode of Metal Transfer for GMAW (FCAW) ElectrodeWire Feed SPeed Range Other

HeatInput(max.)
Thonaled etc ) (Pure Tungsten,2olo

(Spray Arc, Shorl CircultingArc, etc )

(OW-410) TECHNIQUE i WEAVE STRING or WeaveBead String o 6mm or GasCupsize Nozzle. orifice. (Brushing, etc.) Grinding, and InterpassCleaning Initial
Method of Back Gouging Oscillatton ContactTube to Work Distance o r S i n g l eP a s s ( P e r S i d e ) Multiple Multiple or.Single Electrodes ElectrodeSpacing Peening Other Use of TherJnalProcess Closed to out chamber NA N/A

Wire Brush& Grindino

10 to 20mm

za:',+x
rLi -:i.\';2 rul

,: ';i;::1

]iil

i'qo) Lql PaR ag R3cgr

MAMKO DESIGN & BNGINEERING PVT. LTD.

(ow-483)
RECORD(POR) PROCEDURE QUALIFICATION
Date 07/06/2011

Name MAMKO DESIGN & ENGINEERING PVT. LTD , Mumbai company

No. MDEPL/PQR/'104,Rev. 0 Record Procedure Qualification Rev0 Dated2510512011 MDEPUWPS/'I04, WPS No. Process(es) Welding Automatic, Semi-Automatic) Types(Manual, (OW-402) JOTNTS

ptt\

Ito
GrooveDesignof Test CouPon qualifications, the depositedweld metal thicknessshall be recordedfor each filler metal and processusecl') (For combination Spec. SA 516Gr.70AND SA 240Gr.316L Material ot UNSNumber Type/Grade P-No. 1 GroupNo. 2 to P-No. 8 ThickneEofTestC o r p o n : 6 m n q x 325mm TestCoupon - 300mm PassThickness Maximum GroupNo. 1 Temperature Time Other

GAS (OW40B) ComPosition Percent FlowRate (Mixture) Gas(es)

Argon 99.99% zu Lf',M

(OW.4O4) METALS FILLER SFA Specification AWS Classification FillermetalF No. A-No. WeldMetalAnalysis Sizeof FillerMetal Form FillerMetalProduct FillerMetal Supplemental cation Flux Classifi Electrode FluxType FluxTradeName WeldMetalThickness Other (OW405) POSTTTON Positionof Groove (Uphill, Downhill) WeldProgression Other,

5.4 ER3091Mo

ARGON

99.99%

15 LPM

2.0mm3 &. 1 S m m Wire Bare/Solid

(OW409) CHARACTERISTICS ELECTRICAL DC Current: straight Polarity to 140Amp yo16 18 to 25 volts B0 Amps. 2mt size dia. 3 electrode Tungsten Modeof MetalTransferfor GMAW (FCAW) Other

ryr
(OW-410) TECHNTQUE

speeo rravel gu"6' orweave string

vSullldtlvl

aomT/,Tin stringMeave
Max. 3 times dia of electrode

pass .Pass(PerSide; multi Multipassor Single Electrode single Electrodes or Multiple

^^ilt^.i^^ I

(OW4o6) PREHEAT (to remove moisture) TemPeraturemin 10 deg c Preheat 2oo deg C Temp"r"tur" Interoass Other

PageNo. 1

QW-483
Test(QW-150) Tensile
ce:lrnen Thickness{mm)
f1

Rev 4 0 peR No.MDEPL/PQR/10 Ultimate UnitStress, (N/mm2)

567 571 Type of and Failure Location in P.metal Fracture in P.melal Fracture

19.10 1 9l (

5.75 5.00

Area(mm2) 109.83
9 C ./

Ultimate TotalLoad(KN)
oz.Jz

54.bU

60) Tests(OW-1 Guided-Bend

Type and FigureNo. FaceBend,FB-l Rmt6d,-REr Face Bend,FB-2 Rrnl Bend.RB-2

Result Satisfactory Satisfactory Satisfactory Satisfactory

70) Tests(QW-1 Toughness

l3ryr\erttS

80) Test (QW-1 Fillet-Weld

r5j - SatisbctoY:Yes
ReSUltS

into ParentMetal:Yes Penetration

No

r,t6g.g -

OtherTests
*me of Ted - Radingraphy- Satisfactpry' Nil ClockNo. TestNo Laboratory StampNo. W1-B Dated-0410612011 AE/14166(1) SE Te.t Condr.t"d By , METTALURGICAL Radiographic 0610612011 Dated TestNo:AEi14166(1R)

leoosd Anatysts

Desai iYekiers \arne Mr. Bhtwaji SERVICES rests Corductedby METTALURGICAL VesselCode' of SectionlX of the ASME Boilerand Pressure recuirements

;TffiffiffJs

the with inlccordance tested and d' welded'

PVT' LTD' MUMBAI & ENGINEERING or Contractor MAMKODESIGN Manufacturer

(lElAiYI vERlrAs by BUREAU Certified

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