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TABLE OF CONTENTS
PAGE 1
PAGE 2
PAGE 3
SUMMARY OF RESULTS
PAGE 5
ROOF DESIGN
PAGE 6
PAGE 10
BOTTOM DESIGN
PAGE 19
SEISMIC CALCULATIONS
PAGE 24
PAGE 30
PAGE 37
PAGE 38
Page 2 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
ETANK SETTINGS SUMMARY
To Change These ETank Settings, Go To Tools->Options, Behavior Tab.
---------------------------------------------------------------------No 650 Appendix F Calcs when Tank P = 0 -> Default : Verdadero
-> This Tank : Verdadero
Show MAWP / MAWV Calcs
: Verdadero
Enforce API Minimum thicknesses
: Verdadero
Enforce API Maximum Roof thickness
: Verdadero
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : Verdadero
Force Non-Annular Btm. to Meet API-650 5.5.1
: Falso
Set t.actual to t.required Values
: Falso
Maximum 650 App. S or App. M Multiplier is 1
: Verdadero
Enforce API Maximum Nozzle Sizes
: Verdadero
Max. Self Supported Roof thickness
: 0,5 in.
Max. Tank Corr. Allowance
: 0,5 in.
External pressure calcs subtract C.A. per V.5
: Falso
Use Gauge Material for min thicknesses
: Falso
Enforce API Minimum Live Load
: Verdadero
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load
: Verdadero
Page 3 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
SUMMARY OF DESIGN DATA and REMARKS
Job
Date of Calcs.
Mfg. or Insp. Date
Designer
Project
Tag Number
Plant
Plant Location
Site
Design Basis
:
:
:
:
:
:
:
:
:
:
Page 4 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
Basic Wind Velocity = 120 mph
Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - Site Specific
Seismic Use Group: III
Site Class: C
Sa0 = 1 %g
Sai = 1 %g
Sac = 1 %g
Av = 1 %g
Q = 1
Importance Factor = 1,5
Rwi = 4
Rwc = 2
DESIGN NOTES
NOTE 1 : There are tank calculation warnings.
Search for * * Warning * * notes.
NOTE 2 : Tank is not subject to API-650 Appendix F.7
** NOTE **
A Minimum Liquid Level of 1 ft. has been used for this model
as entered on the Shell Design Screen.
Page 5 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
Shell Width Material
Sd
St
Weight
(psi)
(psi)
(lbf)
CA
(ft)
1,25
22.253 27.000
413
22.253 27.000
1.654
22.253 27.000
1.654
22.253 27.000
1.654
22.253 27.000
1.654
22.253 27.000
1.654
(in)
0
0
0
0
0
0
Total Weight
8.683
Page 6 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
<Roof Design Per API 650>
CONICAL ROOF:
Page 7 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
<Weight, Surface Area, and Projected Areas of Roof>
Ap_Vert =
=
=
=
Roof_Area = 36*PI*OD^2/COS(Theta)
= 36*PI*(13,123)^2/COS(9,4623)
= 19.746 in^2
Weight =
=
=
=
(Density)(t)(Roof_Area)
(0,2975)(0,1875)(19.746)
1.101 lbf
(New)
1.101 lbf
(Corroded)
Page 8 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
P_ext_1
=
=
=
Page 9 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
P_ext_2 (Due to MaxT_A)
= -[Max_T1 - DL - 0,4 * Max(Snow_Load,Lr)]/144
= -[277,724 - 8,03 - 0,4 * Max(0,20)]/144
= -1 PSI (Due to Participating Area)
P_max_ext = MAX(-0,151,-1)
= -0,151 PSI or -4,18 IN. H2O
t.required = 0,1615 in.
< ROOF DESIGN SUMMARY >
t.required = 0,1615 in.
t.actual = 0,1875 in.
P_max_internal = 2,5 PSI or 69,28 IN. H2O
P_max_external = -0,151 PSI or -4,18 IN. H2O
Page 10 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
SHELL COURSE DESIGN
Width = 5 ft.
St = 27.000 PSI
Table S-2a)
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 26,25 + 2.31*0/0,833 = 26,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(26,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0379 in.
hMax_1 = E*Sd*(t_1 - CA_1)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_1 = (hMax_1 - H) * 0,433 * G
= (125,7835 - 26,25) * 0,433 * 0,833
= 35,9007 PSI
Pmax_int_shell = Pmax_1
Pmax_int_shell = 35,9007 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 26,25 + 2.31*0/1 = 26,25ft
t.test = 2,6*13,123*(26,25 - 1)/(27.000*0,85) = 0,0375 in.
Page 11 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
Course # 2
Material: A-240 Type 304;
Corrosion Allow. = 0 in.
Joint Efficiency = 0,85
Width = 5 ft.
St = 27.000 PSI
Table S-2a)
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 21,25 + 2.31*0/0,833 = 21,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(21,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0304 in.
hMax_2 = E*Sd*(t_2 - CA_2)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_2 = (hMax_2 - H) * 0,433 * G
= (125,7835 - 21,25) * 0,433 * 0,833
= 37,7041 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)
= Min(35,9007, 37,7041)
Pmax_int_shell = 35,9007 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 21,25 + 2.31*0/1 = 21,25ft
t.test = 2,6*13,123*(21,25 - 1)/(27.000*0,85) = 0,0301 in.
Course # 3
Material: A-240 Type 304;
Corrosion Allow. = 0 in.
Joint Efficiency = 0,85
Width = 5 ft.
St = 27.000 PSI
Table S-2a)
Page 12 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:56
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 16,25 + 2.31*0/0,833 = 16,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(16,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0229 in.
hMax_3 = E*Sd*(t_3 - CA_3)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_3 = (hMax_3 - H) * 0,433 * G
= (125,7835 - 16,25) * 0,433 * 0,833
= 39,5075 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_3)
= Min(35,9007, 39,5075)
Pmax_int_shell = 35,9007 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 16,25 + 2.31*0/1 = 16,25ft
t.test = 2,6*13,123*(16,25 - 1)/(27.000*0,85) = 0,0227 in.
Course # 4
Material: A-240 Type 304;
Corrosion Allow. = 0 in.
Joint Efficiency = 0,85
Width = 5 ft.
St = 27.000 PSI
Table S-2a)
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 11,25 + 2.31*0/0,833 = 11,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(11,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0154 in.
Page 13 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
hMax_4 = E*Sd*(t_4 - CA_4)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_4 = (hMax_4 - H) * 0,433 * G
= (125,7835 - 11,25) * 0,433 * 0,833
= 41,311 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_4)
= Min(35,9007, 41,311)
Pmax_int_shell = 35,9007 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 11,25 + 2.31*0/1 = 11,25ft
t.test = 2,6*13,123*(11,25 - 1)/(27.000*0,85) = 0,0152 in.
Course # 5
Material: A-240 Type 304;
Corrosion Allow. = 0 in.
Joint Efficiency = 0,85
Width = 5 ft.
St = 27.000 PSI
Table S-2a)
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 6,25 + 2.31*0/0,833 = 6,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(6,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0079 in.
hMax_5 = E*Sd*(t_5 - CA_5)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_5 = (hMax_5 - H) * 0,433 * G
= (125,7835 - 6,25) * 0,433 * 0,833
= 43,1144 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_5)
= Min(35,9007, 43,1144)
Pmax_int_shell = 35,9007 PSI
Page 14 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 6,25 + 2.31*0/1 = 6,25ft
t.test = 2,6*13,123*(6,25 - 1)/(27.000*0,85) = 0,0078 in.
Course # 6
Material: A-240 Type 304;
Corrosion Allow. = 0 in.
Joint Efficiency = 0,85
St = 27.000 PSI
Table S-2a)
DESIGN CONDITION
G = 0,833 (per API-650)
< Design Condition G = 0,833 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 1,25 + 2.31*0/0,833 = 1,25ft
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*13,123*(1,25 - 1)*0,833/(22.253*0,85) + 0
= 0,0004 in.
hMax_6 = E*Sd*(t_6 - CA_6)/(2,6*OD*G) + 1
= 0,85*22.253*(0,1875 - 0) / (2,6 * 13,123 * 0,833) + 1
= 125,7835 ft.
Pmax_6 = (hMax_6 - H) * 0,433 * G
= (125,7835 - 1,25) * 0,433 * 0,833
= 44,9179 PSI
Pmax_int_shell = Min(Pmax_int_shell, Pmax_6)
= Min(35,9007, 44,9179)
Pmax_int_shell = 35,9007 PSI
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 1,25 + 2.31*0/1 = 1,25ft
t.test = 2,6*13,123*(1,25 - 1)/(27.000*0,85) = 0,0004 in.
Wtr
Page 15 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
Transforming Courses (1) to (6)
Wtr(1) = 5*[ 0,1875/0,1875 ]^2.5 = 5 ft
Wtr(2) = 5*[ 0,1875/0,1875 ]^2.5 = 5 ft
Wtr(3) = 5*[ 0,1875/0,1875 ]^2.5 = 5 ft
Wtr(4) = 5*[ 0,1875/0,1875 ]^2.5 = 5 ft
Wtr(5) = 5*[ 0,1875/0,1875 ]^2.5 = 5 ft
Wtr(6) = 1,0417*[ 0,1875/0,1875 ]^2.5 = 1,0417 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 26,0417 ft
Page 16 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
L_0 = Hts/# of Stiffeners + 1
= 26,0417/1 = 26,04 ft.
No Intermediate Wind Girders Needed Since Hu >= L_0
SHELL COURSE #1 SUMMARY
------------------------------------------t.seismic governs.
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*5*0,1875
1.654 lbf
(New)
1.654 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*5*0,1875
1.654 lbf
(New)
1.654 lbf
(Corroded)
Page 17 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
t.required = MAX(t.design, t.test, t.min650) = 0,1875 in.
t.actual = 0,1875 in.
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*5*0,1875
1.654 lbf
(New)
1.654 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*5*0,1875
1.654 lbf
(New)
1.654 lbf
(Corroded)
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*5*0,1875
1.654 lbf
(New)
1.654 lbf
(Corroded)
Page 18 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
t-650min = 0,1875 in. (per API-650 Section 5.6.1.1, NOTE 4)
t.required = MAX(t.design, t.test, t.min650) = 0,1875 in.
t.actual = 0,1875 in.
Weight =
=
=
=
Density*PI*[(12*OD) - t]*12*Width*t
0,2975*PI*[(12*13,123)-0,1875]*12*1,25*0,1875
413 lbf
(New)
413 lbf
(Corroded)
Page 19 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
FLAT BOTTOM: NON-ANNULAR PLATE DESIGN
Bottom Plate Material : A-240 Type 304
Annular Bottom Plate Material : A-36
<Weight of Bottom Plate>
Bottom_Area = PI/4*(Bottom_OD)^2
= PI/4*(161,476)^2
= 20.479 in^2
Weight =
=
=
=
Sd =
=
=
=
Page 20 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
td_ext = (t-Calc - CA)
= (0,0469 - 0)
= 0,0469 in.
ts = (t.actual - CA)
= (0,1875 - 0)
= 0,1875 in.
(1st course)
(1st course)
C = 0,33 * td_ext / ts
= 0,33 * 0,0469 / 0,1875
= 0,0825
since C < 0,2,
set C = 0,2
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (157,48)*SQRT[(0,2)(0)/(22.253)(0,85)] + 0
= 0 in.
t-Calc = MAX(t-Calc, t-Vac)
= MAX(0,1875,0)
= 0,1875 in.
P_max_external (Vacuum limited by bottom plate thickness)
= -([(t - CA)/OD]^2*(S*E/C) + P_btm)
= -([(0,25 - 0)/157,48]^2*(22.253*0,85/0,2) + 0,4351)
= -0,6734 PSI or -18,66 IN. H2O
------------------< FLAT BOTTOM: NON-ANNULAR SUMMARY >
Bottom Plate Material :
t.required = 0,1875 in.
t.actual = 0,25 in.
Page 21 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
NET UPLIFT DUE TO INTERNAL PRESSURE
(See roof report for calculations)
Net_Uplift = -9.784 lbf
Anchorage NOT required for internal pressure.
WIND MOMENT (Per API-650 SECTION 5.11)
vs = Wind Velocity = 120 mph
vf = Velocity Factor = (vs/120)^2 = (120/120)^2 = 1
Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 1
= 30 lbf/ft^2
API-650 5.2.1.k Uplift Check
P_F41 = WCtoPSI(0,962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0,962*24.700*2,155*0,1667/13,123^2 + 8*0,1875)
= 1,8424 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 0,2083 PSI
1.6*P_F41 = 2,9478 PSI
Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)
Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(30,424,4889)
= 30 lbf/ft^2
Ap_Vert =
=
=
=
Page 22 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
Mw (Wind moment)
= M_roof + M_shell = 26.624 + 81.383
= 108.007 ft-lbf
W
Criteria 1
0,6*(108.007) + 0 < 64.198/1,5
Since 64.804 >= 42.799, Tank must be anchored.
Criteria 2
108.007 + 0,4 * 0 < (64.198 + 83.867)/2
Since 108.007 >= 74.033, Tank must be anchored.
RESISTANCE TO SLIDING (per API-650 5.11.4)
Page 23 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
F_wind = vF * 18 * As
= 1 * 18 * 344,4788
= 6.201 lbf
F_friction = Maximum of 40% of Weight of Tank
= 0,4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0,4 * (1.101 + 8.683 + 1.523 + 6.994)
= 7.320 lbf
No anchorage needed to resist sliding since
F_friction > F_wind
<Anchorage Requirement>
Anchorage required since Criteria 1, Criteria 2, or Sliding
are NOT acceptable.
Bolt Spacing = 10 ft, Min # Anchor Bolts = 6
Page 24 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2
< Site Specific Method >
WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 8.861 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 1.523 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 1.375 lbf
SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= III
Site Class = C
Sa0 = 5% damped, design spectral response acceleration parameter
at zero period based on site-specific procedures
= 0,01 Decimal %g
Sai = 5% damped, site specific MCE response spectra at the calculated
impulsive period including site soil effects
= 0,01 Decimal %g
Sac = 5% damped, site specific MCE response spectra at the calculated
convective period including site soil effects
= 0,01 Decimal %g
Av = Vertical Earthquake Acceleration Coefficient
= 0,01 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 1
I = Importance factor defined by Seismic Use Group
= 1,5
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods.
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods.
= 2
Ci = Coefficient for impulsive period of tank system (Fig E-1)
= 9,1
tu = Equivalent uniform thickness of tank shell
= 0,1875 in.
Density = Density of tank product. SG*62.4
= 51,979 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 27.304.000 PSI
Page 25 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:57
E.4.5 STRUCTURAL PERIOD OF VIBRATION
E.4.5.1 Impulsive Natural Period
Ti = (1/27,8)*(Ci*H)/((tu/D)^0,5)*(Density^0,5/E^0,5)
= 0,1 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0,578/SQRT(TANH(3,68*H/D))
= 0,578/SQRT(TANH(3,68/0,5))
= 0,578
Tc = Ks*SQRT(D)
= 0,578*SQRT(13,123)
= 2,09 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= Q*I/Rwi*Sai
= 1*1,5/4*0,01
= 0,0038 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1,5
Ac = Convective spectral acceleration parameter
= Q*K*I/Rwc*Sac
= 1*1,5*1,5/2*0,01
= 0,0113 decimal %g
E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT
D/H = Ratio of Tank Diameter to Design Liquid Level
= 0,5
Wp = Total Weight of Tank Contents based on S.G.
= 184.598 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= [1 - 0,218*D/H]*Wp
= [1 - 0,218*0,5]*184.598
= 164.477 lbf
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
= 0,23*D/H*TANH(3,67*H/D)*Wp
= 0,23*0,5*TANH(3,67/0,5)*184.598
= 21.229 lbf
Weff = Effective Weight Contributing to Seismic Response
= Wi + Wc
= 185.706 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 1.375 lbf
E.6.1 DESIGN LOADS
Vi = Design base shear due to impulsive component from effective
weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0,0038*(8.861 + 1.375 + 1.523 + 164.477)
= 661 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0,0113*21.229
= 239 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(661^2 + 239^2)
= 703 lbf
Page 26 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES
Xs = Height from Bottom to the Shell's Center of Gravity
= 13,124 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 0,273 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 26,25 + 0,273
= 26,523 ft
E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT
Xi = Height to Center of Action of the Lateral Seismic force related
to
the Impulsive Liquid Force for Ringwall Moment
(0,5 - 0,094*D/H)*H
(0,5 - 0,094*0,5)*26,25
11,89 ft
Height to Center of Action of the Lateral Seismic force related
=
=
=
Xc =
to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3,67*H/D)-1)/((3,67*H/D)*SINH(3,67*H/D)))*H
= (1-(COSH(7,34)-1)/((7,34)*SINH(7,34)))*26,25
= 22,68 ft
E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT
Xis = Height to Center of Action of the Lateral Seismic force
related to
=
=
=
Xcs =
Nc
lbf/in
0,002
0,006
0,022
0,089
0,363
1,474
Nh
lbf
878
711
543
376
209
42
SigT+
lbf/in
4730
3830
2925
2026
1126
232
SigTlbf/in
4636
3754
2867
1985
1103
216
Page 27 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
E.6.1.5 Overturning Moment
Mrw = Ringwall momentPortion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0,5
= ((0,0038*(164.477*11,89+8.861*13,124+1.375*26,523))^2
+ (0,0113*21.229*22,68)^2)^0,5
= 9.584 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0,5
= ((0,0038*(164.477*13,91+8.861*13,124+1.375*26,523))^2
+ (0,0113*21.229*22,68)^2)^0,5
= 10.635 lbf-ft
E.6.2 RESISTANCE TO DESIGN LOADS
E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom plate
= 24.700 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0,4*Av)
= 0,833*(1 - 0,4*0,01)
= 0,83
1,28*H*D*Ge = 366 lbf/ft
wa =
=
=
=
wint =
=
=
=
Page 28 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress
Fty = Minimum specified yield strength of shell course
= 24.700 psi
G*H*D^2/ts1^2 = 107.112
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/(2,5*D) + 600*(G*H)^0,5
= 10^6*0,1875/(2,5*13,123) + 600*(0,833*26,25)^0,5
= 8.521 psi
Shell Membrane Compressive Stress OK
E.6.2.4 Hoop Stresses
Shell Summary
SigT+ Sd*1.333 Fy*.9*E Allowable
Membrane
Stress
Shell #1
4730
29663, 18896,
18896,
Shell #2
3830
29663, 18896,
18896,
Shell #3
2925
29663, 18896,
18896,
Shell #4
2026
29663, 18896,
18896,
Shell #5
1126
29663, 18896,
18896,
Shell #6
232
29663, 18896,
18896,
t-Min Shell OK
0,0469
0,038
0,029
0,0201
0,0112
0,0023
Yes
Yes
Yes
Yes
Yes
Yes
Page 29 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
E.7 Detailing Requirements
E.7.1 Anchorage
SUG = III
Sds = 0 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.
E.7.6 Sliding Resistance
mu = 0,4 Friction coefficient
V = 703 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0,4*Av)
= 0,4*(8.861+1.375+1.523+184.598)*(1-0,4*0,01)
= 78.229 lbf
E.7.7 Local Shear Transfer
Vmax = 2*V/(PI*D)
= 2*703/(PI*13,123)
= 34,1038 lbf/ft
Page 30 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
ANCHOR BOLT DESIGN
Bolt Material : A-479 Type 304
Sy = 30.000 PSI
< Uplift Load Cases, per API-650 Table 5-21b >
D (tank OD) = 13,123 ft
P (design pressure) = 0 INCHES H2O
Pt (test pressure per F.4.4) = P = 0 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0,1875 in.
Mw (Wind Moment) = 108.007 ft-lbf
Mrw (Seismic Ringwall Moment) = 9.584 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
W2 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)
W3 (Dead Load of New Shell and Any
Dead Load other than Roof
Plate Acting on Shell)
For Tank with Self Supported Roof,
W1 = Corroded Shell + Shell Insulation
= 8.683 + 0
= 8.683 lbf
W2 = Corroded Shell + Shell Insulation + Corroded
Roof Plates + Roof Dead Load
= 8.683 + 0
+ 1.101 + 19.746 * -0,0025/144
= 9.784 lbf
W3 = New Shell + Shell Insulation
= 8.683 + 0
= 8.683 lbf
Uplift Case 1: Design Pressure Only
U = [(P - 8*t_h) * D^2 * 4,08] - W1
U = [(0 - 8*0,1875) * 13,123^2 * 4,08] - 8.683
= -9.737 lbf
bt = U / N = -1.623 lbf
Sd = 15.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Case 2: Test Pressure Only
U = [(Pt - 8*t_h) * D^2 * 4,08] - W1
U = [(0 - 8*0,1875) * 13,123^2 * 4,08] - 8.683
= -9.737 lbf
bt = U / N = -1.623 lbf
Sd = 20.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Page 31 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
Uplift Case 3: Failure Pressure Only
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
Uplift Case 4: Wind Load Only
PWR = Wind_Uplift/5,208
= 30/5,208
= 5,7604 IN. H2O
PWS = vF * 18
= 1 * 18
= 18 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 18*(13,123+0/6)*26,25^2/2
= 81.383 ft-lbf
U = PWR * D^2 * 4,08 + [4 * MWH/D] - W2
= 5,7604*13,123^2*4,08+[4*81.383/13,123]-9.784
= 19.070 lbf
bt = U / N = 3.178 lbf
Sd = 0,8 * 30.000 = 24.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 3.178/24.000 = 0,132 in^2
Uplift Case 5: Seismic Load Only
U = [4 * Mrw / D] - W2*(1-0,4*Av)
U = [4 * 9.584 / 13,123] - 9.784*(1-0,4*0,01)
= -6.823 lbf
bt = U / N = -1.137 lbf
Sd = 0,8 * 30.000 = 24.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Uplift Case 6: Design Pressure + Wind Load
U = [(0,4*P + PWR - 8*t_h) * D^2 * 4,08] + [4 * MWH / D] - W1
= [(0,4*0+5,7604-8*0,1875)*13,123^2 * 4,08]+[4*81.383 /
13,123] - 8.683
= 19.117 lbf
bt = U / N = 3.186 lbf
Sd = 20.000 = 20.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 3.186/20.000 = 0,159 in^2
Uplift Case 7: Design Pressure + Seismic Load
U = [(0,4*P - 8*t_h)*D^2 * 4,08] + [4*Mrw/D] - W1*(1-0,4*Av)
= -6.781 lbf
bt = U / N = -1.130 lbf
Sd = 0,8 * 30.000 = 24.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Page 32 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
Uplift Case 8: Frangibility Pressure
Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
< ANCHOR BOLT SUMMARY >
Bolt Root Area Req'd = 0,159 in^2
d = Bolt Diameter = 1 in.
n = Threads per inch = 8
A_s = Actual Bolt Root Area
= 0,7854 * (d - 1,3 / n)^2
= 0,7854 * (1 - 1,3 / 8)^2
= 0,5509 in^2
Exclusive of Corrosion,
Bolt Diameter Req'd = 0,558 in. (per ANSI B1.1)
Actual Bolt Diameter = 1,000 in.
Bolt Diameter Meets Requirements.
<ANCHORAGE REQUIREMENTS>
Wind or Uplift calculations require anchorage,
Minimum # Anchor Bolts = 6
per API-650 5.12.3
Actual # Anchor Bolts = 6
Anchorage Meets Spacing Requirements.
Page 33 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
ANCHOR CHAIR DESIGN
(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
Chair Material:
Top Plate Type:
Chair Style:
= N.A.
= 2,708 in.
= 2,000 in.
= 0,2500 in.
= 0,3750 in.
= 78,738 in.
P = 4,78 KIPS
Page 34 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
f_min = d/2 + 0,125 = 0,625 in.
f = f_min = 0,625 in.
c_min = SQRT[P / Sd_Chair / f * (0,375 * g - 0,22 * d)]
= SQRT[4,779 / 20 / 0,625 * (0,375 * 2 - 0,22 * 1)]
= 0,451 in.
c >= c_min = 0,5 in.
j_min =
=
=
j =
Page 35 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
S_actual_TopPlate Meets Design Calculations
(within 105% of Sd_Chair)
S_actual_TopPlate/Sd_Chair
= 16,21/29,5965 = 54,8%
S_actual_ChairHeight Meets Design Calculations
(within 105% of Sd_ChairHeight)
S_actual_ChairHeight/Sd_ChairHeight
= 0,0961/25 = 0,4%
Page 36 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
NORMAL & EMERGENCY VENTING (API-2000)
Contents : 2 ETIL HEXANOL
Tank OD
= 13,123 ft
Tank Shell Height
= 26,25 ft
Tank Design Temp.
= 212 F
<INBREATHING - VACUUM RELIEF>
Q1 (Maximum Movement Out of Tank) (per Section 4.3.2.1.1)
= 5,6 CFH Air per 42 GPH outflow
= (5,6/42)*120*60
= 960 CFH, or 16 CFM free air
Q2 (Thermal Inbreathing)
Page 37 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
CAPACITIES and WEIGHTS
Maximum Capacity (to upper TL)
Design Capacity (to Max Liquid Level)
Minimum Capacity (to Min Liquid Level)
NetWorking Capacity (Design - Min.)
:
:
:
:
26.434
26.433
1.007
25.426
gal
gal
gal
gal
New Condition
Corroded
----------------------------------------------------------Shell
8.683 lbf
8.683 lbf
Roof Plates
1.101 lbf
1.101 lbf
Bottom
1.523 lbf
1.523 lbf
Stiffeners
178 lbf
178 lbf
Nozzle Wgt
0 lbf
0 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
0 lbf
0 lbf
----------------------------------------------------------Total
11.485 lbf
11.485 lbf
Weight of Tank, Empty
:
Weight of Tank, Full of Product
(SG=0,833):
Weight of Tank, Full of Water
:
Net Working Weight, Full of Product
:
Net Working Weight, Full of Water
:
Foundation Area Req'd
108.007 ft-lbf
10.635 ft-lbf
11.485 lbf
195.247 lbf
232.087 lbf
188.239 lbf
223.675 lbf
135 ft^2
85,07 lbf/ft^2
1.446 lbf/ft^2
1.719 lbf/ft^2
Page 38 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
MAWP & MAWV SUMMARY FOR TK-2 ETIL HEXANOL
MAXIMUM CALCULATED INTERNAL PRESSURE
MAWP = 2,5 PSI or 69,28 IN. H2O (per API-650 App. F.1.3 & F.7)
MAWP = Maximum Calculated Internal Pressure (due to shell)
= 2,5 PSI or 69,28 IN. H2O
MAWP = Maximum Calculated Internal Pressure (due to roof)
= 2,5 PSI or 69,28 IN. H2O
TANK MAWP** = 2,5 PSI or 69,28 IN. H2O
Page 39 of 39
O.G. Ingenieria Ltda . - TK-2 ETIL HEXANOL
TANK REPORT: Printed - 02/12/2013 18:57:58
* This MAWP calculation assumes a minimum liquid level of 1 FT. in
the tank.
MAXIMUM CALCULATED EXTERNAL PRESSURE
MAWV = -1 PSI or -27,71 IN. H2O (per API-650 V.1)
MAWV = Maximum Calculated External Pressure (due to shell)
= -0,4663 PSI or -12,92 IN. H2O
MAWV = Maximum Calculated External Pressure (due to roof)
= -0,151 PSI or -4,18 IN. H2O
MAWV = Maximum Calculated External Pressure (due to bottom plate)
= -0,6734 PSI or -18,66 IN. H2O
TANK MAWV = -0,151 PSI or -4,18 IN. H2O