QC sheet for:

HMA Temperature Control

Project #:
9637A4
Project Name: Glenn Highway Overlay
2012A-1172
Mix Type: Asphalt Concrete Type IIA
Mix Design No.
Asphalt Brand & Type: Flying-A PG64-28
Asphalt Cement Storage Temperature Control - During Production
Max. Safe Tank Temperature:
High Temperature Alarm
Min. Safe Pumping Temperature:

Test #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Sample
Date

Sample
Time

340
375
295

Sampled
by

Test Frequency:

Daily

Sample
Location

Sample
Method

Temperature
(Deg. F)

2/8/2012

11:05

T. Jones

Feed Line

Gauge Reading

338

2/9/2012

10:15

T. Jones

Feed Line

Gauge Reading

302

2/10/2012

14:20

T. Jones

Feed Line

Gauge Reading

350

2/11/2012

18:10

T. Jones

Feed Line

Gauge Reading

338

2/12/2012

16:45

T. Jones

Feed Line

Gauge Reading

326

2/13/2012

15:30

T. Jones

Feed Line

Gauge Reading

320

2/14/2012

10:45

T. Jones

Feed Line

Gauge Reading

314

2/15/2012

19:40

T. Jones

Feed Line

Gauge Reading

338

2/16/2012

18:50

T. Jones

Feed Line

Gauge Reading

296

2/17/2012

14:20

T. Jones

Feed Line

Gauge Reading

308

2/18/2012

18:10

T. Jones

Feed Line

Gauge Reading

308

2/19/2012

16:45

T. Jones

Feed Line

Gauge Reading

350

2/20/2012

15:30

T. Jones

Feed Line

Gauge Reading

296

2/21/2012

10:45

T. Jones

Feed Line

Gauge Reading

302

2/22/2012

19:40

T. Jones

Feed Line

Gauge Reading

308

2/23/2012

18:50

T. Jones

Feed Line

Gauge Reading

350

2/24/2012

14:20

T. Jones

Feed Line

Gauge Reading

314

2/25/2012

18:10

T. Jones

Feed Line

Gauge Reading

296

2/26/2012

16:45

T. Jones

Feed Line

Gauge Reading

344

2/27/2012

15:30

T. Jones

Feed Line

Gauge Reading

350

2/28/2012

10:45

T. Jones

Feed Line

Gauge Reading

338

2/29/2012

19:40

T. Jones

Feed Line

Gauge Reading

320

3/1/2012

18:50

T. Jones

Feed Line

Gauge Reading

344

Tests for:

Asphalt Tank Temp.

Test of:
Asphalt
Test Units:
Deg. F
Project #:
9637A4
Item #:
401(2)
U
T
L
T
R
RG.W. Carter, P.A.
Checked by: T
Range* Notes e.e.eaa

Individual Chart

Test Method: Gauge Reading

Chart by:
A.J. Kaputnik
Contractor: Profit Bros. Construction

Test Result*

2/8/2012
2/9/2012
2/10/2012
2/11/2012
2/12/2012
2/13/2012
2/14/2012
2/15/2012
2/16/2012
2/17/2012
2/18/2012
2/19/2012
2/20/2012
2/21/2012
2/22/2012
2/23/2012
2/24/2012
2/25/2012
2/26/2012
2/27/2012
2/28/2012
2/29/2012
3/1/2012

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

317
302
350
338
326
320
314
338
296
308
308
350
296
302
308
350
314
296
344
350
338
320
344
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data

15
48
12
12
6
6
24
42
12
0
42
54
6
6
42
36
18
48
6
12
18
24
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

380.0

Individual Tests
Average (C/L)

Data
323.0

Upper Control Limit

382.1
340.0
295.0
263.9

Max. Safe
Min. Safe
Lower Control Limit

360.0
340.0
Measured value

Test No.

Test Result*

320.0

Upper Control Limit

300.0

Max. Safe

280.0

Average (C/L)

260.0

Min. Safe

240.0

Lower Control Limit

220.0
200.0
0

Adj.-3

Test Ranges
Average (C/L)

10

15

20
25
Test No.

30

35

40

Moving Range Chart

Chart data
22.2

80.0
70.0

Upper Control Limit

Lower Control Limit

72.7
0.0

60.0
50.0
Range

S. Date

400.0

* Ignore zeros on charts for

test results without data.

Range*

40.0

Lower Control Limit

30.0

Upper Control Limit

20.0

Average (C/L)

10.0
0.0
0

10

20
Test No.

30

40

Tests for:

Truck Temps.

Test of:
HMA
Test Units:
Deg. F
Project #:
9637A4
Item #:
401(1)
U
T
L
T
R
RG.W. Carter, P.A.
Checked by: T
Range*
Notes e.e.eaa
Individual Tests
Chart data
Average (C/L)
20
312.5
43
17
Upper Control Limit
2
376
Max. Safe
11
340
Min. Safe
11
290
Lower Control Limit
34
249
47
7
10
37
59
16
1
37
26
23
43
16
Test Ranges
Chart data
Average (C/L)
17
23.8
23
N/A
Upper Control Limit
N/A
77.9
Lower Control Limit
N/A
0.0
N/A
N/A
N/A
N/A
N/A
* Ignore zeros on charts for
N/A
test results without data.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Individual Chart

Test Method: Probe Reading

Chart by:
A.J. Kaputnik
Contractor: Profit Bros. Construction

Test Result*

2/8/2012
2/9/2012
2/10/2012
2/11/2012
2/12/2012
2/13/2012
2/14/2012
2/15/2012
2/16/2012
2/17/2012
2/18/2012
2/19/2012
2/20/2012
2/21/2012
2/22/2012
2/23/2012
2/24/2012
2/25/2012
2/26/2012
2/27/2012
2/28/2012
2/29/2012

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

317
297
340
323
321
310
299
333
286
293
303
340
281
297
298
335
309
286
329
345
328
305
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data

380
360
340
Measured value

Test No.

Test Result*

320

Upper Control Limit

300

Max. Safe

280

Average (C/L)

260

Min. Safe

240

Lower Control Limit

220
200
0

10

15

20
25
Test No.

30

35

40

Moving Range Chart

90.0
80.0
70.0
60.0
Range

S. Date

400

50.0

Range*

40.0

Lower Control Limit

30.0

Upper Control Limit

Average (C/L)

20.0
10.0
0.0
0

10

20
Test No.

30

40

Tests for:

Behind Screed Temps.

Test of:
HMA
Test Units:
Deg. F
Project #:
9637A4
Item #:
401(1)
U
T
L
T
R
RG.W. Carter, P.A.
Checked by: T
Range*
Notes e.e.eaa
42
Individual Tests
Chart data
Average (C/L)
12
293.8
42
54
Upper Control Limit
48
316
Max. Safe
42
335
Min. Safe
18
275
Lower Control Limit
6
272
6
6
36
42
24
6
18
30
36
24
60
30
Test Ranges
Chart data
Average (C/L)
54
30
N/A
N/A
Max. Range
N/A
50.0
Lower Control Limit
N/A
0.0
N/A
N/A
N/A
N/A
N/A
* Ignore zeros on charts for
N/A
test results without data.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Individual Chart

Test Method: 4 Gauge Readings

Chart by:
A.J. Kaputnik
Contractor: Profit Bros. Construction

Test Result*

2/8/2012
2/9/2012
2/10/2012
2/11/2012
2/12/2012
2/13/2012
2/14/2012
2/15/2012
2/16/2012
2/17/2012
2/18/2012
2/19/2012
2/20/2012
2/21/2012
2/22/2012
2/23/2012
2/24/2012
2/25/2012
2/26/2012
2/27/2012
2/28/2012

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

290
315
285
315
295
290
285
280
275
280
320
310
300
300
285
290
275
285
320
280
295
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data
No Data

380
360
340
Measured value

Test No.

Test Result*

320

Upper Control Limit

300

Max. Safe

280

Average (C/L)

260

Min. Safe

240

Lower Control Limit

220
200
0

10

15

20
25
Test No.

30

35

40

Moving Range Chart

70.0
60.0

50.0
Range

S. Date

400

40.0

Range*

30.0

Lower Control Limit

Max. Range

20.0

Average (C/L)

10.0
0.0
0

10

20
Test No.

30

40