Académique Documents
Professionnel Documents
Culture Documents
Table of Contents
Contents
1) Introduction 2) Voluntary Action Plan 3) Energy-Saving Technologies 4) Utilization of Waste Materials 5) Challenges for the Future 6) International Collaborations 7) Conclusions
Introduction
Iron Making
Boiler
Energy Plants
Power Plant Oxygen Plant
Coke Oven Iron Ore Steel Scrap Sinter Plant Blast Pig Iron Furnace BOF Molten EAF Steel
Continuous Annealing
Hot coil
Steel Products
Finishing
Cold Rolling
Hot Rolling
Process Boundary
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Introduction
By-pro. Gas
Energy Cascade
BOF Molten EAF Steel
Energy Plants
Continuous Annealing
Hot coil
Finishing
Hot Rolling
Introduction
503(+11.9%) 113(+0.9%)
1,206 257
Total Energetic CO2 Emission : +143Mt-CO2 (+13.9%) Transportation : +40Mt-CO2 (+18.4%) House-H-holding & Business : + 118Mt-CO2 (+40.5%)
291
482
195
466
182
68 1990FY
74 2005FY
In 1996 the Japan Iron and Steel Federation launched its voluntary initiatives with the following action plans.
1) Challenge to save energy in the process by -10 between 1990 and 2010 2) Challenge to use 1 million tons of waste materials in the process under the condition of establishing classification and collecting scheme by local government. (equals to -1.5% of energy). 3) Further utilization of unused waste energy in the local communities. 4) Contribution to energy-saving in the communities through Eco-products and byproducts. 5) Contribution to world wide energy-saving through technology transfer.
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
-6.5%
1990
195.3
2005
-4.7%
-7.4%
-6.9%
924
700 600 500 400 300 200 100 0 47 1990 53 1995 464 525
715 483
Domestic 4.8Mt
550
Export 4.4Mt
165 2000 2005
441
Crude Steel Production (Mt) 1990 1995 2000 112 100 107
2005 113
EnergyEnergy-Saving Technologies
80s
CC, C.A.P.L etc. HCR, ACC etc.
90s
PCI, CMC etc. AI, SCN etc. Gas Holder, ACC Regenerative Burner etc.
00s
10s
SCOPE-21 etc.
never ending improvement H2 Supply, CO2 Capture Low Temp. Recovery and Use Biomass
3Enhancement of Bypro. Gas Recovery 4Waste Heat Recovery TRT, CDQ, etc
Plastics, Tires
Recovery
73
80
90
00
10
EnergyEnergy-Saving Technologies
Waste-heat boiler
860deg.C
Turbine Generator
High-pressure Steam 9MPa, 510 deg.C, 50t/H
Coke Oven
Coke Dust Collector 95t/H Cooling gas 130kNm3/H 130deg.C Pre heater 200deg.C Circulation Fan Coke Carrier Conveyer Cooled Coke 180deg.C
HT
Deairator
LP
EnergyEnergy-Saving Technologies
10
EnergyEnergy-Saving Technologies
Water
Sensible heat of BOF gas is recovered by a waste-heat boiler equipped in the OG system.
11
EnergyEnergy-Saving Technologies
125 100 75 50 25
20 15 10 5
0 0 200 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 120 180 100 160 140 80 120 60 100 80 40 60 40 20 20 (t/H) (t/H) 0 0 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03
Fiscal Year
(MW (MW) )
()
150
12
EnergyEnergy-Saving Technologies
Advanced Combined Cycle Capacity : 300MW Fuel : mixed BFG (4.4MJ/Nm3) Gas temp. : 1300deg.C Efficiency : 47.5%
LP Steam MP Steam HP Steam Gas Compressor Steam Turbine Gas Turbine Generator
Power to grid
Cooling Water
Combustion Chamber
Gas Cooler
From Kimitsu Cooperative Thermal Power Company Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
13
EnergyEnergy-Saving Technologies
Pneumatic preheater
Coal
Fine coal
Coarse coal
Blast furnace
Coal Pre-treatment
Coke Treatment
14
Cost PA NIMBY
High temp./reducing Ideal reaction processes Products can be used by present processes
CO2 Emissions Solution for social problems High economic performance Global Warming Problem
15
System Extension
Incinerator Coke Oven Blast Furnace Incinerator
ZERO
16
Pre-treatment
Compressed Package 1m x 1m x 1m 200 300 kg Secondary Crushed tips 20 x 20 mm Plastic Pellets 25 mmD x 40 mmL Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
17
40% COG
Power Plant Fuel Cell (in future)
40% Oils
Plastic Materials Paints etc.
20% Coke
Reducing Agent for BF
Coke Oven
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18
500 400 300 200 100 30 0 1997 1998 1999 2000 2001 2002 2003 2004 2005
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
420 350
440
270 150 70 30
290
19
Main Flow
Coke Oven
Sub Flow
Products
In 2002, Good Design Award was granted to Nippon Steel for its Social System Design of Waste Plastic recycling.
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
20
15million FCVs
Coke oven gas in steel plant becomes a promising candidate for hydrogen source.
21
CH4 30%
COG
FCV Demonstration in EXPO2005 Served from Nagoya Works 1) Number of FC bus 8 2) Total mileage 124,500km 3) Service term 185days 4) Total passengers 1million 5) Hydrogen consumption 11,430kg
22
Blast Furnace
Captured CO2
23
Hydrogen
Energy Saving
Unused Waste Energy High Performance Products Byproducts
CCS
H2 Society
Global Warming
Society with
High Energy Efficiency Material Recycling
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
24
International Collaborations
1200
Mt
World Population 6.5Billion World Steel Production 1130Mt 1990: Base year of Kyoto World Population 5.3Billion Steel Production 770Mt 1974: After the 1st Oil Crisis World Population 4.0Billion Steel Production 710Mt 1950: After WW-II World Population 2.5Billion Steel Production 189.6Mt
1000
China Growth
800
600
400
1913: A year before WW-I World Population 1.7Billion Steel Production 79.5Mt
WW-I
200
Economic Panic
WW-II
0
19 10 19 15 19 20 19 25 19 30 19 35 19 40 19 45 19 50 19 55 19 60 19 65 19 70 19 75 19 80 19 85 19 90 19 95 20 00 20 05
25
International Collaborations
CIS
150 100 50 0
19 10 19 15 19 20 19 25 19 30 19 35 19 40 19 45 19 50 19 55 19 60 19 65 19 70 19 75 19 80 19 85 19 90 19 95 20 00 20 05
China
26
International Collaborations
1000 800
Korea
600
USA
400 200
0 0 10000
Real GDP is calculated based on the annual GDP and exchange rates of 2000. Domestic steel consumption is defined as National production + import export.
20000
30000
40000
50000
GDP ($/capita)
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27
International Collaborations
290
China
20 India 7 Thai
28
International Collaborations
Japan
Korea US UK Germany 50
100 1 0 0Japan
100 1 0 0Korea
US UK 0 Germany
0 0
The data above were gathered in 1996. Efforts for updating the data are intensely carried out by IISI, IEA and APP to estimate potentials to be improved.
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
29
International Collaborations
kt-CO2/year (# of Project)
30
International Collaborations
Japan-China Steel Industry Advanced Technology Exchange Meeting in Environmental Protection & Energy-Saving
July 4-5, 2005 :The first meeting held in Beijing, China Nov. 1-2, 2006 :The second meeting held in Beppu, Japan
Common Understanding Importance of technical exchanges in the area of environmental preservation and energy-saving technologies, from the standpoint of the effective use of resources and the preservation of the global environment. Agreement To realize the above, the Japan Iron and Steel Federation and the China Iron and Steel Association will continue exchanges of information and experts on environmental preservation and energy-saving.
31
International Collaborations
Steel Task Force chaired by Japan 2nd Steel TF Meeting and 1st WS, Sep. 27-29, 2006, Tokyo, Japan
Project# Pro.-1 Pro.-2 Pro.-3 Pro.-4 Pro.-5-1 Pro.-5-2 Contents APP Steel workshop Status Review of Steel Industry Related Indicators for Energy Saving etc Performance Indicators Setting Performance Diagnosis State-of-the-art Clean Technology Handbook Technology Deployment Chair Host Country Japan Korea China, India USA (co-chair JPN) Australia
32
International Collaborations
SOACT Handbook
SOACT Handbook is under compiling to be shared state-of-art technologies relating environmental protection and energy saving by the member countries.
By the end of 2006, 53 of environmental protection technologies and 48 of energy saving technologies are compiled. 63 technologies are presented by Japan.
Copyright (C) 2005 NIPPON STEEL Corporation All Rights Reserved.
33
650Mt/year
1,000Mt/year
460Mt/year
P AP : i es r t n ou c 6
n: n gh o u i t a tio l: thro n c a r A al: a e e k l r t a y e g a r t e in nta i-l Br la -Chin t S l y 2 B an Mu CO olu V p I Ja IIS China 350 460Mt/year
Kyoto 40%
Japan-China 40%
APP 60%
Kyoto+APP 90%
34
International Collaborations
EU
ULCOS
*Ultra Low CO2 Steelmaking
Korea Program
35
Conclusions
Future Directions
Past Present Future
Performance Improvement (eg.HITEN) Process Innovation (eg.SCOPE-21) APP, Bilateral etc. IISI CO2 Breakthrough Waste Material Utilization
(Waste Plastics/Tires, Dust/Sludge)
Energy-Saving in Process
International Collaboration
Hydrogen Supply
36
Toru Ono Nippon Steel Corporation Otemachi 2-chome, 6-3, Chiyoda-ku, Tokyo 100-8071, Japan e-mail ono.tooru@hq.nsc.co.jp +81-3-3275-5471
37