4 - Purge Unit Technical Documentation

An der Hartbrcke 8 D-64625 Bensheim Tel.
: 06251/63736 FAX: 06251/63729
client
order number
code
motor system number
sheet no.
of sheets
VEM
title
45089428
34
TECHNICAL DOCUMENTATION Ex p SYSTEM F-361.C4 for purge volume 200 up to 450 Nm/h
date of change revision originator format Ident.-no. file
Reinig
A4
vem45089428c4e.doc
Ex p system for motor operation in Ex-areas
Technical documentation
Rev.
originator:
checked: (date / sign)
release:
release: (date / sign )
originate (date / sign)
06.12.2008
Bachmann
45089428
nd./ Mod.
Description Ex-p System F-361.C4
Description of Ex p system F-361.C4

Principle of pressurizing system
To operate motors in hazardous areas some especially requirements are needed for the electrical and mechanical equipment. On the base of the Ex-protection p, internal overpressure, motors can operate in these areas. For this the cabinets of the motors should be sealed in a way that the leakage of compressed air is very low. Furthermore a pressure supply with sufficient air supply has to be in reserve. The principle sequence of a safety device for a pressurizing system is shown as followed: After the start of the functional sequence the air flow of the purge gas and the thereby in the motor growing overpressure are monitored. If a minimum of air flow streams through the motor enclosure (measure point in the outlet valve) and a fixed motor enclosure overpressure has been reached the purge time starts. After the purge time ran off, the motor can be started. If some faults appear the control sequence is set to the start point of the functional sequence. The safety device has to be combined with a main control system, which prevents the start of the motor until the purging sequence has finished.
The EEx p pressurization system F-361.C4 serves to create and maintain an overpressure in an EEx p motor enclosure to prevent the ingress of the ambient (potentially explosive) atmosphere, according to EN 60079-2. In addition a compensation of the leakage air is realized in unique redundancy combination of a mechanical valve and electronic controlled proportional valve for safe and reliable operation. Motors with kind of Ex-protection EEx p can operate in combination with the EEx p system F-361.C4 in Ex areas 1 and 2 (according to ATEX 95). Combined with an enclosure which is suitable for use with overpressure the Ex protection class II 2G Ex px IIC T4 according to EN 60079-2 can be obtained.
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Before commissioning take note of the following points: 1. Clean the connected air pipe or tubing system of the installation plant to ensure that the supplied air tube is free of dirt or small parts which will cause a malfunction of the purging system, if no air filter is used. 2. The internal volume of the motor enclosure must be purged with non-explosive compressed air, to reduce a possible explosive gas concentration to safe limits. The overpressure has to be monitored permanent. 3. After purging the motor enclosure, an overpressure must be maintained inside the motor to prevent ambient air which can contain explosive gas. If the pressure drops under the reference value an alarm signal is given and the motor has to be switched off. The EEx p System F-361.C4 comprises the following components: control cabinet ST-200C main air valve for pressure supply, pressure reducer with gauge, purge valve, proportional valve for operating pressure (leakage compensation), adjustment valves for purge- and leakage volume, measure points (to acquire leakage volume and the pressure inside the motor enclosure), Ex d box GUB 02, Ex d box GUB, Ex e main switch, control unit F-351.P.
consists of:
Potential free signals: PURGING IN PROGRESS START/STOP
With mounted F-369 additional signals: PRE-ALARM MIN PRE-ALARM MAX FAILURE
The control cabinet ST-200C monitors the air flow of the outlet valve and the pressure inside the motor enclosure. Simultaneous the control automatic works in accordance with EN 60079-2 and ATEX 94/9. This monitoring system is a highly secure and redundancy controlling unit certified according to EN954-1 (security class Cat. 3, see certificate TV 02 ATEX 1801). Outlet valve VA-100-3HM The outlet valve with integrated spark arrestor / particle barrier opens during the purging sequence to ensure the purging of the motor enclosure according
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to EN 60079-2. The outlet valve itself can be mounted in any position. The valve closes complete after the purging sequence. The volume flow sensor at the outlet of the valve maintains a correct purge volume measuring in comparison to systems measuring only the air inlet volume. Test certificate The motor system is provided with a test certificate 2.2 according EN 10204.
Mounting example
6
B A
Ex p motor 10 5 4 3 2 1
9 8
1: 2: 3 and 4: 5: 6: 7: 8: 9: 10:
control cabinet ST-200C two measure lines motor inside pressure measure points air volume pilot line to outlet valve outlet valve VA-100-3HM measure points motor inside pressure compressed air connector for supply compressed air connector to motor motor enclosure
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Dimensions of ST-200C
640 600
50
170 100 30 955
p min
12
A B p
800
600
air comp. IP55
173
370
25
277
1805.0 earthing point (M8) 25 cable plate air outlet 2750.5 air inlet
Outlet valve VA-100-3HM

4 x 18 mm hole arrangement according to DIN 2527 NW 100 PN 16
67
.5
1 80 .
450 50.0 300.0 450

300.0
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100.0
200.0
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100
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If the differential pressure in the outlet valve is not sufficient with the adjusted operation height of the pneumatic valve, it can be changed after opening the cover of the outlet valve. Turn the adjustment screw clockwise the diameter will decrease. The differential pressure now increases. Please notice that retroactive the overpressure in the motor enclosure rises.
to ST-X00, connector A to ST-X00, connector B
adjustment screw M8 SW 13
operation height
P&I diagram
control unit F-351.P P P P
ST-X00
p min
B measuring point differential pressure
adjustment valve "Leakage volume"
outlet valve
main valve
pressure regulator
motor enclosure
prop.valve
purge valve
adjustment valve "Purge volume"
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Internal view control cabinet ST-200C

21
23
22
PE
PE
F-369
1 2 3
20 19 18 17 16 15 14 13
PE L1 N
F1 N
PE
4
11
PE
10
12
4 5 6
K2
K3
4 6 8 10 12
3 2
3 5 7 9 11
12 11 8 9 10
1: control unit F-351.P 2: protection cabinet 3: EEx d enclosure GUB 0 4: EEx d enclosure GUB 02 5: Type code 6: earthing terminal rail 7: cable plate 8: test connector diff. pressure 9: air outlet to motor 10: main air connector 11: main air valve 12: grill panel 13: pressure reducer 14: adjustment valve leakage volume 15: pressure gauge 16: prop. valve 17: purge valve
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18: adjustment valve purge volume 19: test conn. pilot pressure outlet valve 20: main switch 21: connector outlet valve 22: connectors diff. pressure 23: connectors motor inside pressure
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Technical data
1: Control unit F-351.P Ex-protection class: Protection class: Temperature range: Certified by: Security class: Resolution of pressure sensors: Pressure switch Purge (p): Pressure switch Min: Pressure switch Max: 2: Protection cabinet Type: Material: Colour: Protection class: All inside mounted modules with IP rating: 3: Control- and junction box GUB 0 Ex-protection class: Protection class: Temperature range: Certified by: Bore holes: Material: 4: Control- and junction box GUB 02 Ex-protection class: Protection class: Temperature range: Certified by: Bore holes: Material: Ex d cable glands FL1 Ex-protection class: Temperature range: Certified by: Cable diameter: For customer: 5: Type plate Material: 6: earthing terminal rail II2G Ex mb e ia [px] [ia] IIC T4 IP 65 -30 C ... +60 C TV02 ATEX 1801 AK4, acc. to EN 954-1, cat. 3 0,05 mbar (5 Pa) 0,3 15 mbar (30 1500 Pa) 0,8 25 mbar (80 2500 Pa) 10 - 25 mbar (1000 2500 Pa) ST-200C sheet steel, 2 mm RAL 7030 IP 55 IP 65 II 2GD EEx d IIC T6 max. IP 66 -20 C ... +55 C CESI 01 ATEX 036 3 x NPT, 2 x NPT Aluminium II 2GD EEx d IIC T6 max. IP 66 -20 C ... +55 C CESI 01 ATEX 036 5 x M20, 5 x M25 Aluminium II 2 GD EEx d IIC T4 -20 C ... +80 C CESI 00 ATEX 052 6 12 mm (M25: 12 17 mm) 1 x M20 and 1 x M25 Identification of the system with serial number and project data stainless steel
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7: Cable plate W x H x D: Cut out in cabinet: 8: Test connector Differential pressure Connector: Material: 9: Air connector to motor:
160 x 120 x 10 mm 80 x 60 mm Dim. for air volume quick disconnect coupling DN 5 brass flange DIN 2566, C50 x 60,3 ND 10-16, raw material 1.4571 flange ASME B16.5 150 lbs RF 3 raw material 1.4571 main air valve stainless steel for air compensation stainless steel
10: Compressed air inlet:
11: Ball valve with hand lever Material: 12: Breather Material: 13: Pressure regulator Inlet pressure: Outlet pressure: max adjustment: Material: 14: Adjustment valve Leakage volume Adjustment range with control valve: Material: 15: Pressure gauge, glycerine filled Indication range: Material: 16: Control valve Operating pressure Ex-protection class: Ambient temperature: Certified by: Operating range: Material: 17: Purge valve Ex-protection class: Temperature range: Certified by: Operating range: Material: 18: Ball valve with rotating lever Adjustment range, if pre-pressure 3 bar: Material:
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max. 40 bar 0 6 bar 4 bar, before purge sequence starts brass
max. 85 Nm/h, at adjusted 3 bar stainless steel
0 6 bar 1.4404 (316 L) II 2 G EEx m II T4 -30 C ... +60 C PTB 00 ATEX 2129 X see leakage diagram brass II 2 G EEx em II T4 -30 C ... +60 C PTB No. 00 ATEX 2129 X max. 450 Nm/h brass Adjustment purge volume min. 200 450 Nm/h brass, nickel-plated
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19: Test connector Connector: Pilot pressure: Material: 20: Main switch Ex-protection class: Temperature range: Protection class: Certified by: 21: Connector outlet valve Connection: Material: 22: Connectors diff. pressure Connection: Material: 23: Connector motor pressure Connection: Material:
Pilot pressure outlet valve quick disconnect coupling DN 5 approx. 1 bar brass
II 2 G EEx ed IIC T6 -20 C ... +60 C max. IP66 PTB 01 ATEX 1105 Pilot line outlet valve male adapter union, tube 10 mm stainless steel 1.4571 Differential pressure for air flow male adapter union, tube 10 mm stainless steel 1.4571 motor enclosure overpressure male adapter union, tube 10 mm stainless steel 1.4571
Electrical data
Power supply 230 V / 60 Hz Purge 150 mA Operate 125 mA
Temperature range F-361.C4

Tamb: -20 C ... +55 C
Weight
Control cabinet ST-200C: Outlet valve VA-100-3H: 88 kg 27 kg
Minimum requirements for air pressure

Minimum working pressure air volume: Inert gas quality acc. to DIN ISO 8573-1:
Particles Water Oil Class 5/3 Class 4 Class 3 Particle size 40 m Dew point +3 C Oil concentration 1 mg/m Particle density 5 mg/m Water content 6000 mg/ m
200 450 m3/h at 3 bar / 20 C
If the air quality is not guaranteed special filters can be delivered on inquiry.
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Basic functional description F-351, execution P

For a detailed description see manual F-350.
pneumatic connectors differential pressure, enclosure overpressure 3 2(+) 1(-)
3-line Display safety glas
OK
INFO
MENU
OK/INFO button and Wheel Shuttle

N
+
PE
IN
K1
L
-
OUT (DC)
PE
VALVE
+ (DC) -
terminal rail
1 2 3 4 5 6 7 8 9 10
cable glands
Pneumatic connectors Installed with tubes to the cabinet wall Digital display 3-line display with each 12 charactars showing the status Cable glands 2 x M20, 2 x M16 for power supply, valve and signals Terminal rail Wire cross section max. 4 mm OK/INFO button Switches the display over between measuring data and info menu. Confirmation of adjusted values and parameters Wheel shuttle Rotary switch, activated if in action. Switches between different menues and submenues. Safety glas Acrylic glass with magnification of the display
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Menu plan F-351.P
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Structure and Function

In conjunction with an enclosure (motor enclosure, junction box), the EEx-p system F-361.C4 provides a pressurized motor that is in compliance with EN 60079-2. For this purpose, it has all the facilities and sensors needed to monitor the necessary purging phase and then to monitor and maintain an overpressure within the EEx-p enclosure (motor cabinet).
Structure
The controlling system consists mainly of two components which must be installed separately: controlling cabinet ST-200C, with built-in piping ,valves, electronic and the outlet valve VA-100-3H.
The controller F-351.P itself monitors and regulates the overpressure in the enclosure, while the digital/proportional valves doses the air quantity needed to achieve the pressurized apparatus.
General Functional Description
After a functional test and start-up, the controller F-351.P in the control cabinet ST-200C monitors the flowrate of the compressed air or inert gas during the initial purging process, and then monitors and regulates the internal pressure of the EEx-p enclosure with regard to the surrounding atmosphere during normal operation. Display In three lines of 12 characters each, the digital display shows the enclosures internal pressure during normal operation, and the remaining purging time in minutes and seconds during the initial purging process. During normal operation, you can call up further information by pressing the button "OK / Info". Faults which are detected during the self-check are shown here with a number. OK-button The button on the left side (OK / INFO) is used in normal operation to call up the stored parameters Enclosure Pressure, Purging Time, Function of Relay 3, Function of Relay 4, Switchpoint of Purge Start, Switchpoint of Minimum Pressure, Switchpoint of Overpressure and Regulation. During the parametrization, this button is used to select and confirm the various parameters.
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Rotary switch The right field (Menu) permits access to the Wheel Shuttle with a tool (e.g. a screwdriver) for parametrizing the controller. With this Wheel Shuttle, you can start the parametrization and set the individual parameter values. Screw terminal in the control unit F-351.P In the lower part of the cover (see page 1), the terminal assignment of the controller is shown. Terminals 1 to 3 are inputs; they provide electrical power to the controller. Contact K1 at the terminals 4 and 5 is potentialfree and free programmable. The operating release is given at the terminals 6 and 7. At the terminal 8,9 and 10 the proportional valve for leakage compensation is connected.
Immediately after the compressed air supply is opened and the main voltage is applied, the internal self-check of the controller begins automatically. Any fault occurring during the self-check sequence is indicated by
FAULT XX
An explanation of the fault numbers (XX) is given in the manual, section 3.5 Faults and Troubleshooting, Table 1: Faults detected during the self-check. If the self-check is carried out successfully, the initial purging of the enclosure commences, ending when at least five times the enclosure volume has been circulated. The purging process is indicated by the message
REMAINING PURGE TIME: XX MIN XX SEC
in the display. All the time, the remaining purging time is counted down to 00 min and 00 seconds. After the end of the purging sequence, the Non-Ex units in the enclosure are switched on. The overpressure in the enclosure then constantly monitored for adherence to the setpoint value (factory setting: 2.0 mbar) and also for transgressing of the Min value (factory setting: 0.8 mbar) and exceeding of the Max value (factory setting: 25.0 mbar). Normal operation is indicated by the message
ENCLOSURE PRESSURE: XXX.X MBAR
in the display.
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Functional sequence of the Ex px control system

For a reliable operation of the Ex p control system different states have to be fulfilled. State 1: Minimum conditions to start purge
ST-X00 p = 3,5 ... max. 4 bar

2
22
p min
A 21
14 10 12
13 adjustment valve "leakage air compensation/ operating pressure"
0,8 ... 10 mbar
outlet valve VA-100-3H
8 operating pressure min 4,2 max 7,0 barg main valve pressure regulator with gauge 15
motor enclosure
prop. valve 16 17
purge valve
adjustment valve "purge volume" 19
1. 2. 3. 4.
Overpressure in the motor enclosure has to be > 50 Pa against atmosphere. The max. overpressure (adjusted in F-351) not exceeded. Purge flow V1 is smaller than the adjusted Min. value in the F-351. Purge time incomplete.
If all four conditions are fulfilled, hence it follows the state Minimum conditions to start purge. While the power supply is switched off and the adjustment of the secondary pressure (pressure after the pressure regulator Pos. 11) is p2 = 3,5 4 bar, the operate pressure/leakage compensation is adjusted by the leakage valve (Pos. 12). Herewith the first condition overpressure > 50 Pa is fulfilled. The value is in a range of 80 Pa and 1000 Pa (it depends on the construction of the motor enclosure). So the second condition max. overpressure not exceeded is also fulfilled. The purge flow is smaller than the adjusted minimum, while the purge valve is closed and in the outlet valve (VA-100-3H) no air flow can be measured. The third condition is fulfilled. The fourth condition is fulfilled, while the system is not powered. Signal conditions at the terminals in the connection box GUB 02 at this time
Signal
Purging in progress Start/Stop Pre-alarm MIN Pre-alarm MAX Failure
Relay
F-351.P/K1 K2 + K3 F-369/K2 F-369/K3 F-369/K4
Terminal
11 12 9 10 78 56 34
Condition
Contact opened Contact opened Contact opened Contact opened Contact opened
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State 2: Purging
ST-X00 p = 3,0 bar

2
22
p min
A 21
14 10 12
13 adjustment valve "leakage air compensation/ operating pressure"
0,8 ... 25mbar
8 operating pressure min 4,2 max 7,0 barg main valve pressure regulator with gauge 15
motor enclosure
prop. valve 16 17
purge valve
1. 2. 3. 4.
Overpressure in the motor enclosure has to be > 50 Pa against atmosphere. The max. overpressure (adjusted in F-351) not exceeded. Purge flow V1 is higher than the adjusted Min. value in the F-351. Purge time incomplete.
If all four conditions are fulfilled, hence it follows the state Purging. Condition 1 and 2 are fulfilled from state 1. If the control unit is powered now, the purge valve (Pos. 15) and the prop. valve (Pos. 14) are open. Also the outlet valve (VA-100-3H) opens. The compressed air streams through the Ex p system and a part of it expands in the motor enclosure. A little overpressure subsists in the motor enclosure. Through the opened outlet valve (VA-100-3H) the compressed air streams in the environment. In the outlet valve a measuring point for pressure difference is installed. If the air volume at the end of the outlet valve is measured with an additional instrument, the start point for the purging can be fixed by the measured air flow and the differential pressure at this point of time. The air flow is at this point of time higher than the adjusted value in the control unit. So the third condition is fulfilled. Hence it follows combined with the condition Purge time incomplete the state Purging. The purge time starts. Signal conditions at the terminals in the connection box GUB 02 at this time
Signal
Relay
F-351.P/K1 K2 + K3 F-369/K2 F-369/K3 F-369/K4
Terminal
11 12 9 10 78 56 34
Condition
Contact closed Contact opened Contact opened Contact opened Contact opened
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To prevent a false alarm, as a result of pressure oscillations through the motor housing during the purging sequence, a drop-out time delay of ca. 5 sec is programmed in the control unit. This prevents a prompt reset of the purge time to the start value. The purge time is stopped, if the adjusted diff. pressure is reached within the 5 sec, the purge time starts at the stopped time. Otherwise the purge time will be resetted. The required purging time depends on the setting of the purge volume (normally 10 times the free volume of the motor cabinet) and the presetted inlet pressure at the pressure regulator (Pos.11). State 3: Purging complete, power connected, leakage compensation
ST-X00 3,5 ... max. 4 bar 14 10 6 - 8 bar 8 12 13 adjustment valve "leakage air compensation/ operating pressure"
22
min
A 21
0,8 ... 10 mbar
operating pressure min 4,2 max 7,0 barg
main valve
pressure regulator with gauge 15
motor enclosure
if operating pressure drops this valve is active prop. valve 16 17
purge valve
1. Overpressure in the motor enclosure has to be > 50 Pa against atmosphere. 2. The max. overpressure (adjusted in F-351) not exceeded. 3. Purge time complete.
If all three conditions are fulfilled, hence it follows the state Purging complete, . After the regular purging the Ex [p] system switches automatically the power. The purge valve (Pos. 15) is dead and closes. Likewise the outlet valve is closing. Leakage compensation (operating overpressure) in the motor enclosure is performed by the adjustment valve leakage compensation (Pos. 12) and if needed with the proportional valve (Pos. 14). The start sequence of the motor can be initiated. Signal conditions at the terminals in the connection box GUB 02 at this time
Signal
Relay
F-351.P/K1 K2 + K3 F-369/K2 F-369/K3 F-369/K4
Terminal
11 12 9 10 78 56 34
Condition
Contact opened Contact closed Contact opened Contact opened Contact opened
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During the operating time of the motor enclosure can be leaking. This is corrected by the proportional valve (Pos. 15). The deviation control is supervised by the control unit (Pos. 1) to the adjusted operating pressure. The operating pressure can also be readjusted with the manual valve (Pos. 13). The overpressure in the motor enclosure is supervised by the pressure sensors "Min" and "Max" in the control unit F-351.P. Drops the overpressure below the adjusted value of "Min", or increases the overpressure over the adjusted value of "Max", the operating release (PURGE READY) is cancelled. The signal FAILURE is given. If the motor enclosure overpressure increases over the value of "Max", against the reference pressure (ambient air), the outlet valve opens in addition to the cancelled operating release. After the decrease of the overpressure below the adjusted value of "Max" the operating release is given again without starting a new purging sequence.
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Ex d IIC control- and junction box GUB 02

In this Ex d box are all needed relays and terminals mounted, which are required for wiring the electrical system. The relays are wired together that the signal START/STOP is built. The connection for the power supply and signals are located in this box . Terminals for the control signals PRE-ALARM MIN, PRE-ALARM MAX and FAILURE are located in this Ex d box.
PE L1 N
F1 N
PE
11
PE
10
12
K2
K3
10
12
11
For the power supply a cable with a diameter of max. 17 mm can be installed, same for signal cable. It has to be secured that the installed cable through the Ex d cable gland is accurate sealed, because of the direct wiring in the Ex d box. Not used bore holes have to be closed with certified plugs. Do not connect Ex i circuits to these contacts
Terminal block
PE L1 N
F1 N
PE
11
PE
10
12
K2
K3
10
12
11
Terminals for power feeder are suitable for cable size of 4 mm.
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Ex d IIC control- and junction box GUB 0
PE
PE
F-369
In this box the opto-relay F-369 is mounted. The signals are wired in the Ex d box GUB 02.
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Ex d enclosure GUB 02
PRE-ALARM PRE-ALARM MIN MAX START/STOP 9 11 12 10 PURGING IN PROGRESS 5 6 7 8
power supply and signals connected in Ex d enclosure GUB 02
Wiring plan
L1
PE
FAULT
13
11
23
K2
14
F1: 230 VAC = 200 mA 115 VAC = 400 mA 24 VDC = 1,6 A

K3
12
22
14 PE
31
24 PE PE A2 A1
K3
34
K2
A1 A2
K3 F1
11
21
PE
PE
gn/ye gn/ye bl bn bl bn
main switch
PE
2 F1 3
leakage valve
7 3 1 14 16 15 5
purge valve
F-369
12 12
10
12
F-351.P
1 2 3 4 5 6 7 8 9 10
Adjustment F-369: K2 = pre-alarm MIN K3 = pre-alarm MAX K4 = fault all DIP switches "ON"
11
K4 K2
bn ye wh gy
11
K3
11
Ex p release
K1
12 10 8 6
PE
control C power supply
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GUB 01
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Type code
.L.B. EX-GERTE
EEx-p System Type F-361.C4
TV 02 ATEX 1801
Operating voltage: 230 V VAC/48-62 Hz Order no.: 45089428 Project no.: Date of pass: VDC Motor Manufacturer: VEM Project name: Serial no.:
For the identification of the system a stainless steel plate is fixed at the enclosure of the control cabinet.
Leakage compensation diagram

To determine the approx. leakage of your purged motor enclosure during operation please count the turnarounds of the adjustment valve leakage comp. (Pos.14) and use this diagram.
Leakagecompensation F-361.C4
90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0,00
Leakage in Nm
/h
0,25
0,50
0,75
1,00
1,25
1,50
1,75
2,00
2,25
2,50
2,75
3,00
3,25
Turns for adjustment valve"leakage comp." (Pos.12) bei 3 Bar Max.leakage compensation with proportional valvel
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Checklist and test certificate
Test certificate and checklist for motor systems
VEM Sachsenwerk GmbH

Pirnaer Landstrae 176 D-01257 Dresden
Motor system: Power supply: Date of pass: Serial number: Order number: Code: Job number:
F-361.C4 230 V / 50/60 Hz
45089428
27099 checked by E.L.B.

date: name:
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Appendix A
Timing diagram purging sequence
T1:
Switching on power supply and opening air pressure supply the control unit begins with a self test and the purging sequence of the EEx p motor enclosure starts. With an air flow which is higher than the adjusted value min air flow and the air flow is adequate the adjusted purge volume (min. 10-fold inner free motor volume), the motor enclosure is purged. The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation (see chapter 5 of main manual). The Non- Ex units can be powered. Normal operation starts.
T2:
T3:
Timing diagram operating modus
T1:
The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation (see chapter 5 of main manual). The Non- Ex units can be powered. Normal operation starts. The internal enclosure overpressure is regulated to the setpoint value. The internal enclosure pressure rises. The increased overpressure is controlled down with the proportional valve. Normal operation begins.
T2: T3: T4: T5:
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Timing diagram errors during purging sequence
T1:
Switching on power supply and opening air pressure supply the control unit begins with a self test and the purging sequence of the EEx p motor enclosure starts. With an air flow which is higher than the adjusted value min air flow and the air flow is adequate the adjusted purge volume (min. 10-fold inner free motor volume), the motor enclosure is purged. During the purging sequence the internal overpressure increases to an excessively high value. The purge operation is aborted. During the purging sequence the minimum air volume flow falls. The purging sequence is resetted.
T2:
T3:
Timing diagram errors during the operating modus
T1:
The purging sequence is finished. The adjusted motor enclosure overpressure is controlled by the leakage compensation (see chapter 5 of main manual). The Non- Ex units can be powered. Normal operation starts. The internal enclosure overpressure is regulated to the setpoint value. The internal enclosure pressure drops. If the pressure value falls below the switchpoint Minimum pressure in relation to the external pressure, the Non- Ex units are switched off. Renewed purge. Normal operation begins. The internal enclosure pressure rises. The increased internal enclosure pressure cannot controlled down. If the internal pressure value exceeds the switchpoint Overpressure, the Non- Ex units are switched off. The purge valve is powered, so the outlet valve opens. The increased overpresse sinks to operation values. After the pressure decrease, normal operation begins without purging.
T2: T3:
T4: T5: T6: T7:
T8:
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Detail menu 1
MENU
Language ?
OK
German
OK
English
OK
(in compilation)
Francais
OK
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Detail menu 2
Enter purge time ?
OK
Enter purge time 00:10 min
Parameter range: 00:10 ... 99:50 min

preset parameter 00:10 min
OK
Confirm purge time xx.xx min
OK
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Detail menu 3
Switchpoint min pressure ?
OK
Switchpoint min pressure xx.xx mbar
OK
0.05/ step
1 mbar/ step
Parameter range: 0,8 - 25 mbar

preset parameter: 0,8
OK
Confirm min pressure xx.xx mbar
OK
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nd./ Mod.
Detail menu 4
Switchpoint overpressure ?
OK
Switchpoint overpressure xx.xx mbar
OK
0.05/ step
1 mbar/ step

OK
Confirm overpressure xx.xx mbar
OK
06.12.2008
page 29 of 34
45089428
nd./ Mod.
Detail menu 5
Switchpoint purge start ?

during purging sequence and operation p > switchpoint p enclosure min
OK
Standby/ operate modus
Switchpoint purge start xx.xx mbar
Swp purging xx.xx mbar yy.yy mbar
(set point) (feedback value)
OK
0.05/ step
1 mbar/ step
OK
OK
press for 3 sec

updated flow (yy.yy mbar) stored as purge start parameter (xx.xx mbar) set point = feedback value
OK
Confirm swp.purging xx.xx mbar
Confirm Swp. purging yy.yy mbar
OK
OK
06.12.2008
page 30 of 34
45089428
nd./ Mod.
Detail menu 6
Display contrast ?
OK
Display contrast ####____
Parameter range: 1-8

preset parameter: 5
OK
06.12.2008
page 31 of 34
45089428
nd./ Mod.
Detail menu 7
Function of relay K1 ?
OK
Function of relay K1 XXXXX
Input data
- Isolation - System Fault - Fault 1 min - Fault flash - Pre-al. MIN - Pre-al. MAX - Purging - Bypass - Purge failure preset parameter: Purging
OK
06.12.2008
page 32 of 34
45089428
nd./ Mod.
Detail menu 8
Pressure regulation ?
OK
Pressure regulation XXXXX
Input data
- Two-position - pulsed - proportional preset parameter: pulsed
OK
06.12.2008
page 33 of 34
45089428
nd./ Mod.
Detail menu 9
Function bypass ?
OK
Enter Password 5112
OK
Function Bypass <ON> / OFF
OK OK
Function Bypass ON / <OFF>
Quit Bypass menue YES / NO
Quit Bypass menue YES / NO
OK
OK
06.12.2008
page 34 of 34

4 - Purge Unit Technical Documentation

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4 - Purge Unit Technical Documentation

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An der Hartbrcke 8 D-64625 Bensheim Tel.

: 06251/63736 FAX: 06251/63729

motor system number

Ex p system for motor operation in Ex-areas

originate (date / sign)

Description Ex-p System F-361.C4

Description of Ex p system F-361.C4

Description Ex-p System F-361.C4

Potential free signals: PURGING IN PROGRESS START/STOP

Description Ex-p System F-361.C4

Description Ex-p System F-361.C4

air comp. IP55

Outlet valve VA-100-3HM

450 50.0 300.0 450

Description Ex-p System F-361.C4

control unit F-351.P P P P

B measuring point differential pressure

adjustment valve "Leakage volume"

adjustment valve "Purge volume"

Description Ex-p System F-361.C4

Internal view control cabinet ST-200C

Description Ex-p System F-361.C4

Description Ex-p System F-361.C4

10: Compressed air inlet:

max. 40 bar 0 6 bar 4 bar, before purge sequence starts brass

max. 85 Nm/h, at adjusted 3 bar stainless steel

Description Ex-p System F-361.C4

Temperature range F-361.C4

Minimum requirements for air pressure

200 450 m3/h at 3 bar / 20 C

Description Ex-p System F-361.C4

Basic functional description F-351, execution P

pneumatic connectors differential pressure, enclosure overpressure 3 2(+) 1(-)

3-line Display safety glas

OK/INFO button and Wheel Shuttle

Description Ex-p System F-361.C4

Menu plan F-351.P

Description Ex-p System F-361.C4

Structure and Function

General Functional Description

Description Ex-p System F-361.C4

Description Ex-p System F-361.C4

Functional sequence of the Ex px control system

control unit F-351.P P P P

ST-X00 p = 3,5 ... max. 4 bar

B measuring point differential pressure

13 adjustment valve "leakage air compensation/ operating pressure"

0,8 ... 10 mbar

outlet valve VA-100-3H

adjustment valve "purge volume" 19

Description Ex-p System F-361.C4

control unit F-351.P P P P

ST-X00 p = 3,0 bar

B measuring point differential pressure

13 adjustment valve "leakage air compensation/ operating pressure"

0,8 ... 25mbar

outlet valve VA-100-3H

adjustment valve "purge volume" 19

Description Ex-p System F-361.C4

control unit F-351.P P P P

B measuring point differential pressure

0,8 ... 10 mbar

outlet valve VA-100-3H