WF46-0010

Project
RCM&E PLANS SERVICE
A .46cu. in. two-stroke glow engine. DESIGNED BY Alex Whittaker
PLAN No: RC2095 No. of Sheets:
First published in
RCM&E March. 2012
General Notes
This drawing is to be used in
conjunction with the RCM&E
column write up for machining
methods, dimensional fits and
assembly.
Typical Dimensional Tolerance
0 DecimoI PIoces 0.bmm
I DecimoI PIoces 0.Zmm
Z DecimoI PIoces 0.Imm
3 DecimoI PIoces 0.0bmm
AnguIor 0.Z"
Section on A-A
PISTON (Scale 2:1) Material - Cast Iron
Underside
A
A
Completed Piston
21.00*
1
8
.5
1
7
19.00
6
5
.0
0
1
8
.5
8
.3
5
12
1
6
.5
*Note
Make Liner prior to making Piston. Outside
Diameter to be lapped to size to match liner
19.5
R
6
1mm Dia Hole for
future Gudgeon
Pin removal
Section on A-A
WF46-0011 GUDGEON PIN (Scale 2:1)
Material - Silver Steel
A
A
Completed Gudgeon Pin
5.000
18.5
End Elevation
2
.5
3
Chamfer 0.25mm
Notes-
1. The Gudgeon pin diameter should be made to
a minimal clearance to match the piston.
Side View
Section on A-A
WF46-0012 LITTLE END PLUG (Scale 4:1)
Material - Bronze
A
A
Completed Plug
End Elevation
Notes-
1. Test fit the plug in the gudgeon pin & piston
to ensure a sliding fit within the liner.
1.1 3
2
.5
1
5
.0
R0.25
R10.5
View of Completed Liner
WF46-0013 CYLINDER LINER
Section on A-A Front Elevation
Plan View
Material - Carbon Steel EN8M (212M36)
A
3
5
.2
5
28.1
0
.7
5
11.0
T
S
F
R
11.0
T
S
F
R
A
21.000
4b"
Sectional Elevation on B-B
4b"
Outside of Liner Port Development
78.54 (25mm Dia)
Circumference
3
4
.5
Underside of Liner Lip
11.39 15.285
Bottom edge of Liner
11.39 13.94 13.94
6.298 6.298
Section on A-A
Front Elevation
A
Material - Mild Steel or Brass
Completed Barrel
10.0
1 - Hole Drill & Tap M3
A
WF46-0015 CARBURETTOR BARREL (Scale 2:1)
I - HoIe 3mm
1
2
.69
.4
5.7
Section on A-A Front Elevation
A
Material - Aluminium alloy HE30 (6082) 3/4" (19mm) Hex Bar
Completed Carburettor
Body
Plan View
2 - Holes Drill & Tap M3
WF46-0014 CARBURETTOR BODY (Scale 2:1)
10
3
0
.7
5
5
.5
1
6
8
1
.2
5
5
1
3
.5
1
7
.2
5
8
8
4
5
.8
5
View on Arrow C
1
2
.8
10.0
5.7
1 - Holes Drill & Tap M6
B B
Section on B-B
6.8
C
A
1- Hole Drill & Tap
M2.5 x 6 Deep
o0"
1.5
Venturi angle cut using a
Countersink Drill
R2
I3
1
8
.7
5
I0.00
Section on A-A
Front Elevation
A
Material - Aluminium Alloy HE30 (6082)
Completed Carb Spacer
A
WF46-0016 CARB BARREL SPACER (Scale 2:1)
I - HoIe 3mm
1
0
.5
1
.2
II.Z
8.Zb
Plan View
Front Elevation
Material - Brass Hex Stock
Completed Nipple
WF46-0017 NIPPLE (Scale 2:1)
I - HoIe Imm fhrough
1
9
4
.2
5
9
.5
A
/
F
M6 Thread
9
.5
5
2
.7
5
3.5
2.35
4.25
2
.2
5
Remove Sharp Corners
10.97
ref
9"
End Elevation
WF46-0018 NEEDLE VALVE BODY (Scale 2:1) Material - Brass
A
A Completed Body
18.0
1
1
.5
2
9
27
7.4 4.5
11 4
6
.8
5
.7
5
8.8
18
23
4
.6
8
1
1
.5
3.2*
1.2
4
.5
Thread M4 x 0.5p
Z HoIes Zmm
^Z-HoIes 3.Zmm fo
be a light press fit for
copper feed pipes
Notes- Suitable for O.S Needle No.24081970
Copper feed pipes to
be a light press fit
1
.2
Section on A-A
WF46-0019 MIXTURE CONTROL DISC (Scale 2:1)
Material - Aluminium Alloy HE30 (6082)
A
Completed Disc
8.5
1.3
1
1
.6
Z4
6
.8
II.o
1 Hole drill to
suit for clevis
Z-HoIes driII I.Zmm fhrough
on on 8.Zmm PCD
R
1
0
A
Section on A-A
8
.2
Section on A-A
WF46-0020 PROP DRIVER (Scale 2:1)
Front Elevation
A
A
Completed Driver
7.54
9
.1
5
2
2
.7
5
3
.3
7
5
5.04 Key depth
1
7
.8
Key
2.94
3b"
Serrated front
face 40 off
0.3mm deep
Rear Elevation
9.15
1
1
.5
R10
6
8
0.5
Material - Aluminium Alloy HE30 (6082)
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