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5/s

(( Deterioration And Machine Life of Low-voltage Breaker )

"the perioduntil reliability and The electricmachine life i.qgeneralty defined as follow*q: in usecannot be maintained and technical safety because of havingles,s electrical ability clueto variousstressand deterioration as tire yearsgoby." Evenif within the rangeof life, clet,erioration not only lessreactto or out of life may cause the change of loadintensity We'dlike to askyou t,o update but,alsomechanical accident. for preventingan accident beforchanrl anclfor improvingthe reliabilil,y of powerfeecling. in circuit,over cnrrcnt , cut in A low-voltage breakerhas such functions as o1:en-shut current,and cut in ground current. short-circuit factors functionsare as follows: The received while accomplishing theseessential 1. Electricfactor 2. Mechanical factor g. Thermalfactor 4. Environmental factorreceived for long-period installation,longuse Thesefactors make low-voltagebreaker deteriorateanclexhaust the life. The open-shut longevityofbreakercannotbe depended on the sizeof on the usedyear alone.It depends energizingcurrent ,the open-shutcument,the envirnnmentand the situation in use. Appropriate treatment should be cloneespeciallyin a ship where is useclunder a hard condition. The content of troubleswhich can be forecasterdue to deterioratedfactor or deteriorated phenornenon in low-voltageare shownto page 216,316.If these troubles are recognized, the machinecan be judged deadclearly. Even though the functions seemnormally when you might has beenaheady don't useit for fill ratings ,thereis a casethat the basicperforrnance dead. 'ffhen you continueto usethe deadlow-voltage breaker, 1. Incapability of open-shutwith abnormalrising temperature 2. l,oaclequipmentscorched 3. Powerfailure by suddentrip 4. Expansionofaccidentby over current dueto inoperative removing device 5. Incapability to operate suchserioustroublesmay happen. cases.However ,as a general The diagnosisof an expert is neededin above-mentioned you to renewgiving priority to important circuit, we recommend standard,refer to page 416, circuit under the bad conditionsamongcircuits circuit having a big influenceat an accident, which exceed the number ofregulated open-shutat regulatedvalue.

t,/6

Troubles
Factor

ected Deterioration Factor or eterioration Dhenomenonof o v * v

Phenomenon transmutation & drn up of lubrication transformation rupture deterioration of insulation witJrerup of insulation deterioration of electrical circuit frasility Position open* shut mechanism, readermechanism terminal part, conductorsupport mechanisu terminalpart conductorsupport electricalcircuit parts open- shut mechanism, readermechanism

Breaker
Expected incapabiiityof open-shut, lead , insert innardsshort circuit declineofbreak abnormal heat unnecessary operation incapabilitv of ooen-shut unnecessary operation not operation QCR incapability of open-shut, Iead, insert qlnecessary operation incapability of open-shut, lead , insert abnormal heat umecessary operation OCR not operation incapability of open-shut, lead , insert abnormal heat

hieh
m p e r t
u r

low

freezer
open - shut mechanism, expansion & looseness dueto reading mechanism expansion or contraction conductor connection electrical circuit

heat cycle

m i d i t

colroslveness
rql'rr L..-:l:a..

open- shut mechanism, readermechanism conductorconnection terminalpart

electrical circuit

unnecessary operation OCR not operation incapability of open-shut, lead , insert abnormal heat badconductance insideshort circuit powershort circuit declineof breakbilitv abnormal heat
bad conductance _abnormalheat

rusr foreignbody oil mist

increasing of friction increasing of resistance

open- shut mechanism, readermechanism

conductor connection contact point

decline of insulation proof stress

metal corrosion

terminalpart insulation terminalpart conductor connection contactpoint open- shutmechanism, reader mechanisrn electricalcircuit

gas corroslve

incapability of open-shut, lead , insert unnecessary operation OCRnot operation insideshortcircuit declineof breakbilitv unnecessary operation OCRnot operation badconductance abnormal heat

declineof insulation proofstress

stress corrosion crack

terninal part insu.lation electrical circuit conductor connection terminalpart open- shutnechanism

2,/6

Factor

Phenomenon looseness of screw ucreasmgoI aDraslon

Position conductorconnection terminal part open- shut mechanism open- shut mechanism

Expected bad conductance abnormal heat incapability of open-shut, lead , insert bad conductance abnormal heat incapability of open-shut incapability of open-shut, lead , insert abnor:nalheat bad conductance power short circuit unnecessary operation QCR not operation inside short eircuit declineof breakability unnecessary operation OCR not operation abnormal heat bad conductance, depositionby connection exhaust
incapability of open-shut

vibration , impact

foreign body (netal, mold powder) appearance

connection point open- shut mechanism, readermechanism terminalpart part soldering

terminal part electrical circuit parts open - shut meehanism

failure,rupture

bad electric circuit

u s
e

surge electric Dressure

deterioration of insulation breakdown of electric parts

Irumber load abnormalabrasion of increasing of friction n openJ TI shut none i load t I frequency increasingof iron loss (highadust n frequency) increasing of heightrate o

conrtection point

open- shut mechanism

conductor connection onen - shut mechanism

abnonnal heat
sound unnecessalv operation

conductorconnection open- shut mechanism electricalcircuit

3,/6

Open-shut life is regulated as under tables. Regulationnumber of open-shut in typical standard (lEC, JIS) at low-voltage breaker the numberof open- shut poweron powerof total
value

standard

Ilame

slze

(f\r /

tEC-947-2 ( 1995 )

fron 315 to 630 fron 630 to 2.500

more than 2.600

1.000 500 500

4,000 2.500 1.500

5.000 3,000 2,000

standard

flame size

(AF)

- shut open-shut tbe numberqfopen poweron frequency poweroff total (number,/ timeJ

JiSC 8372

less than 300 fron 300 to 600

( iset

fron 600 to 1.200 from 1.200to 2.500 frorn2,500to 8,000

120 60 30

20
10

2.000 i.000 500 500 100

18,000 9,000 4,500 2,000 1.900

20,000 i0,000 5,000 2,500 2.000

open-shutnumberofBreaker for wiring Reguiated

standard

flame size

(AF)

(number./ time,

open-shut frequency

value the number of open - shut

po\{er on

poweroff

total

JISC 8370
I l qql

less than 100 from 100 to 225 from 225 to 600

360 300 240

fron 600 to 800 from 800 to 1.000 fron 1,000to 2,500 from 2,5000 to 5.000

r20
60 60

6.000 4.000 l.000 500

bUU

500 400

4,000 4.000 5,000 3.500 2,500 2.000 1.100

10,000 8.000 6,000 4,000 3,000 2.500 i.50 0

4,/6

( Deterioration

and Machine Life of Fuse for wiring and electrolysis Condeneer )

Be sure to repair set-upelectricdevices vrhennecessary, not only daily checkor regular check,to maintain the aormal condition. When the measure is takea only in troubles, the machinelife might be sho$en as well as decreasing the machineability. I t I Fuse for wiring The fuseconsidered to be normal as long as an element'selectric cut doesnot happen. Without performancecheckor preventive renew ,it is admitted the aormal in preventive laainf,ainaase,however, this is not perfectfrom a long-termviewpoint. Be sure to do further preventive maintenance noting under-mentionedcheckpointsfor keepi:rgthe machinefor a loug term. 1. When the contactpart betweenfuse and folder becomes dirty, abnormalheat is causedfromthe increasecontactresistancewith oxidationor rust, it is necessary to repair or renew. 2. When the fuse melts ,asunmeltedfuse in other side or other phasemight be deterioratedto someextent, it is necessary to exchange a good one as well as meltedfuse. 3, Be sure1e]imit the useperiod from 3 to 5 years a:rdreplacea new onefor avoiding unexpecte d fuse accident. Reference: Normal Use State (JIS 8352) (1) Do not give abnormalvibration or impact. (2) Keepexcessive stean, oil steam,smoke, dust salinity or corroded material away from the air, (21 Condenser The decliningoperatiourate dueto breakdowncan be avoidedbytaking suitable regular maintenance as well as fuse. (1) Caution 1. Pleasedo not touchthe condenser terminal directly. 2' Pleasedo not be short - circuitedby the conductorbetweenthe condenser terminals. 3. Terrninalsmay be broken or htrrt the connection part of insideelementwhen strong poweris addedto the terminals or lead line. 4. Pleasedo not use in a placewhere msisture and oil exist. 5. Pleasedo not useia a placewhereozone, ultraviolet ray, and radiation are irradiated. 6. Pleasedo not usein a placewhere suchpoisonous gas as sulfuretied hydrogen, sub-sulfuricacid,sub.nitric acid ,chlorine,and ammoniapermeate. 7. Pleasedo not useiu a placewhereexcessive vibration or impact exist.

5,/ 6

(2) Maintenance Check Pleaseturn offthe powersupply aad discharge savedelectricity in condenser when you do the mainteuancecheck.Pleaseconfirm the polarity when you use a tester beforehand. In addition ,pleasedo not stressto the lead terrninal line at this time.

(3) RegularCheckltem 1. Presence of remarkableexternal abnormality as liquid leakageetc. 2. ElectricperformanceQeakage current,static electricitycapacity) Please confum the specification of conclenser and do an appropriatetreatment like the exchange when abnormality is recognized.

6,/ 6

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<Safety Instructions>
Thank you very much for purchasing this product. * The following instructions are to help you use the product safety. Pleasebe sure to read them beforeuse.
1. noted] [Exercisecaution during transportationand installation,as o When the equipment is being moved,for transportation and installation,the attached suspention metal fittings must be used with a rope that is capable of withstanding the load of the equipment at an angle more than 45" , to maintain balance; please be careful not to let the product fall. o Take proper precautions to prevent injury during transport and installation ofthe equipment. o During transportation and installation of the portable version (to which suspention metal frttings are not attached) carry the equipment in both hands and watch your step. o Before transportation and installation confrrm that the open - close part of equipment is firmly attached at the prescribed place. 2. noted] [Excercisecaution during set up and electricalsupply installation,as Please take the following precautions to prevent electrical shock,burns,overheating,and fire. o Be sure that the equipment is properly grounded to earth. o Avoid installing it in an enviroment that is directly influenced by humidity, water, excessive vibration, impact, dust, and corrosive gas. o Prior to turning on the electrical current checks must be made of the power supply, connections, overloading, any loose screws, bolts or nuts, or that there aren't any forgotten tools in the area. o During installation,take proper precautions to prevent injury from bumping into parts or corners of the equipment. o During installation set up confirm that no electrical current is flowing through the equipment. o Because ofthe danger do not set up scaffolding and don't use as a handrail or footstool.

3. [Excercise cautionduringoperation and driving] Pleasetake the following precautionsto prevent electrical shock,burns, overheating,and fire. o Never open the door and coverwhile equipment is operating. o Avoid inserting or letting fall into the equipment any conductivematerials such as tools or metal objects. o Switch the voltage tap only after the power sourcehas beencut and the equipment has been cooledthoroughly to about room temperature. o Never overloadbeyondthe equipment'sspecifications. o Cut the power sourceimmediately if there is a strange smell or noise emanating from the equipment during operation. o Operation is limited to the personresponsiblefor the equipment. o Do not touch with wet hands. o Read the operating manual thoroughly beforeoperating.

4.

[Excercise caution during maintenance and inspection] Please take the following precautions to prevent electrical shock, burns, overheating, and fire. o Maintenance and inspection should only be done after the power source has been cut and the equipment has been cooled thoroughly to about room temperature. o Remove trash, dust, drops of water from around the equipment. o After the insulation resistance is measured, before touching the terminal, make sure that the measured, before touching the terminal, make sure that the measured terminal is momentarily grounded, and once the electric charge has been removed, perform the inspection. o Prior to resuming operation, make sure that no tools have been forgotten in the area, that there are no loose screws, bolts or nuts, check for short circuiting and confirm safety of equipment. o When inspecting and doing maintenance of the equipment's inner parts always be sure to wear insulated gloves. o Be careful not to jam fingers when opening and closing the door. o Sudden closing ofthe door, due to rolling and pitching, during inspection ofthe equipment's inner parts has been known to occur. Please exereise caution. o Always use the proper tools when exchanging or inspecting parts (fuses, lamps, etc.) o Periodically confirm that no nuts, bolts, screws or other tightening parts have become loose. o Alterations and repairs are only to be performed by the person who delivered the equipment.

5.

[Cautionfor treat the electric parts] When you treat the electric parts, please be sure to careful as follows. oWhen you treat the print board, please be sure to off the power source. o Do not touch the edge of print board (Part which insert in socket) . o When you change the print board, please be sure to confirm the setting of DIP SWITCH. o Do not operate the setting volume recklessly. o Do not use the solution for revive a contact at print board or connector, etc..

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Period, Warraniy Warranty Bange,ServiceRange In caseswere there are no specialdescriptionsin the written estimate or contract,the stipulations of this warranty are as follows: [WarrantyPeriod] The warranty period is either one and a halfyears after delivery at the place designatedby the customer,or one year after delivery ofthe ship loading this product, whichever is shorter. [WarrantyRange] The companywill be liable for repairs or exchangeof parts should this product malfunction under normal use during the abovestated warranty period. This warranty will not apply under the following conditions: (1) Improper, rough or carelesstreatment. (2) Damagecausedby other products not supplied by this company. (3) Damagecausedby improper repair or adjustment made by anyoneother than authorized distributors. (4) Damagecausedby frre or other natural calamity. This warranty certifrcate applies only to this product, and the companyis therefore not responsiblefor any damagethat might occur due to the malfunction of this product. Range] IService The price ofthis product doesnot include servicecharges,such as dispatching engineers. Ttre following require additional payment: (t) Installation and adjustment guidance,Trial test. (2) Maintenanceinspection,Adjustment,Repair. (3) Technicalguidance,Technicalinstruction.

2 . Export precautions The necessaryproceduresrequired by the Japanesegovernment, such as applying for export permissionwhen this product is to be exportedto foreign countries, should be conducted according to the foreign exchangeancl foreign trade control law. priority in reference to this product 3. Specification prior to any other plan or catalog or similar data on This agreementshould be considered this oroduct.

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