Just in Time Case Studies

2007.2.1 MI / JICA-VPC

The route up the TPS Mountain

1. Mastering Elimination of waste

2. Creation of U-Lines small lot production
3. Zero set-up operation
4. Simple automation
5. Create load only automated lines
6. Daily production system
7. Creation of stores
8. Introduction of Kanban
9. Full automation

2007.2.1 MI / JICA-VPC

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 Fixed idea

Real efficiency lies

in the production of large
batch of one products

2007.2.1 MI / JICA-VPC

Attack 35 : Aims

1. Reduce time prior to delivering date

(Delivery)

2. Reduce Number of staffs

(Cost)

3. Eliminate inventory and work in process

(Delivery, Cost, Quality)

4. Achieve Zero Defects

(Quality)

2007.2.1 MI / JICA-VPC

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 Elimination of waste
- 7 Types of waste -

1. Overproduction
2. Waiting
3. Transporting
4. Processing
5. Unnecessary stock
6. Unnecessary motion
7. Defective products

2007.2.1 MI / JICA-VPC

Kaizen Case Study

1.Understanding the situation
2. Removal of Waste
3. The Aim of Process
4. Starting Point
5. Improvement Ideas
6. Implement Improvements

2007.2.1 MI / JICA-VPC

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 Improvement Case Study
1. Automatic Ejection Equipment
… Pusher
2. Simple Automation Using Air pressure
… Clamp
3. Interlocking Switch
… Switch position
4. Standardizing Stopping Position
… Stopping Device
5. Introduction of Hydraulic Lift
… Lift of Raw Material
6. Simple Automation of Chip Removal
… Air Shoot
7. Avoid checking errors
2007.2.1 MI / JICA-VPC
… Sensor

Improvement Case Study

2007.2.1 MI / JICA-VPC

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2007.2.1 MI / JICA-VPC

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2007.2.1 MI / JICA-VPC

2007.2.1 MI / JICA-VPC

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2007.2.1 MI / JICA-VPC

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2007.2.1 MI / JICA-VPC

Thank you for your attention

Xin Cam on

2007.2.1 MI / JICA-VPC