& Boyce Mfg. Co. Ltd., process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079 MDC No.

Job No. Made By Client Consultant : Eqpt. No. : DESIGN OF TAILING LUG Erection weight of equipment No. of lugs Load to be lifted by lug (Half Load of Equipment) Impact Factor Material of lug Yield stress of lug We N W I Sy [ [ [ [ [ [ kgf kgf kgf/cm2 ] ] ] ] ] ] 3,150.00 1 1,575.00 1.50 IS 2062 Gr A 2,345.29 : Page No. Rev. Date : : :

R d fw w
Dimensions of lug Width Thickness Diameter of hole in lug Radius of outer profile Height of CL of lug hole from channel cover OD Shear stress Induced shear stress = 100WI/[2t(R-d/2)] Allowable shear stress = 0.4Sy Since Ss < Ssa, design is safe for shear stress Bearing stress at lug hole Bearing stress = 100WI/(t.d) Allowable bearing stress = 0.9Sy Since Sb < Sba, design is safe for bearing stress Bending stress on lug Moment = W.I.h Section modulus at bending section = t.w2/6 Bending stress = 100M/Z Allowable bending stress = 0.66Sy Since Sn < Sna, design is safe for bending stress w t d R h [ [ [ [ [ mm mm mm mm mm ] ] ] ] ] 290.00 30 73 145.00 205.00

Ss Ssa

[ [

kgf/cm2 kgf/cm2

] ]

36.29 938.116

Sb Sba

[ [

kgf/cm2 kgf/cm2

] ]

107.88 2110.76

M Z Sn Sna

[ [ [ [

kg-mm mm3 kgf/cm2 kgf/cm2

] ] ] ]

484312.5 420500.00 115.18 1547.89

& Boyce Mfg. Co. Ltd., process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079 MDC No. Job No. Made By Weld design Weld size Shear load on weld = W.I Shear stress on weld = 100Ws/(2(w+t).fw) Allowable shear stress = 0.4Sy Since Sws < Ssa, weld size is sufficient for shear stress fw Ws Sws Ssa [ [ [ [ mm kgf kgf/cm2 2 kgf/cm ] ] ] ] 10.00 2,362.50 36.91 938.12 Client PMC Eqpt. No. Page No. Rev. Date : : :

Bending stress in weld Bending moment on weld = Ws.h Combined section modulus of welds = fw(tw+w2/3) Bending stress in weld = 100.Mw/Zw Allowable bending stress = 0.66Sy Since Swb < Sna, weld size is sufficient for bending stress Mw Zw Swb Sna [ [ [ [ kg-mm 3 mm 2 kgf/cm kgf/cm2 ] ] ] ] 484,312.50 367,333.33 131.85 1,547.89

Shear stress in connecting link Link rod diameter Cross-sectional area of link rod Shear load on link rod = W.I Shear stress Allowable shear stress = 0.4Sy Since Ss < Ssa, link rod size is sufficient for shear stress d A Ws Ss Ssa [ [ [ [ [ mm mm2 kg kgf/cm2 kgf/cm2 ] ] ] ] ] 70.00 3848.45 2362.50 0.61 938.12