Académique Documents
Professionnel Documents
Culture Documents
Prisma iPM
system L
Catalogue 2011
Wall mounted switchboards up to 630A
B-2
B-29
Distribution description
C-2
C-6
Enclosure description
D-2
E-2 E-3
E-8 E-12
F-2 F-8
Circuit breakers B-20 Multi 9 modular devices B-20 NG125 modular device Switch-disconnectors
Fusegear
C-19
D-10
Recommendations
Characteristics
Enclosures
Distribution
Distribution
Functional units
A-4
Contents
Index
A-2
A-2
Presentation
Overview Standards Prisma iPM a tested switchboard Wall mounted system L up to 630 A Tools and services
A-6
Commercial reference
A-24
A-24 A-25
A-1
Designation
20 M4 clip-nuts for slotted mounting plates 20 M5 clip-nuts for slotted mounting plates 20 M6 clip-nuts for slotted mounting plates 4 M6 hexagonal spacers, H=9mm 4 M6 hexagonal spacers, H=23mm 4 M6 hexagonal spacers, H=55mm 2 universal angle brackets Polybloc distribution block, 1P, 160A Polybloc distribution block, 3P, 250A Polybloc distribution block, 4P, 250A Distribloc 125A
Page
B-28 B-28 B-28 B-30 B-30 B-30 B-30 C-15 C-15 C-15 B-21 B-23 C-15 C-12 C-13 A-25 C-12 C-13 C-12 C-13 C-12 C-13 A-25 C-13 C-18 A-25 C-13 B-25 B-28 A-25 B-21 B-23 C-17 A-25 B-21 B-23 C-17 B-21 B-23 C-18 C-16 C-16 C-16 C-16 B-31 B-31 D-9 D-9 D-9 D-9 E-2 D-5 D-6 D-7 D-5
Com. no.
LSL58112A LSL58116A LSL58120A LSL58124A LSL58128A LSL58132A LSL58149A LSL58150A
Designation
Plain door W600 H700 12M Plain door W600 H900 16M Plain door W600 H1100 20M Plain door W600 H1300 24M Plain door W600 H1600 28M Plain door W600 H1800 32M IP54 plain door W600 H500 8M IP54 plain door W600 H700 12M
Page
D-4 D-5 D-4 D-5 D-4 D-5 D-4 D-5 D-5 D-5 D-6 D-7 D-4 D-6 D-7 D-4 D-6 D-7 D-4 D-6 D-7 D-4 D-6 D-7 D-6 D-7 D-6 D-7 D-4 D-6 D-7 D-4 D-6 D-7 D-4 D-6 D-7 D-7 D-7 D-5 D-6 D-4 D-5 D-6 D-4 D-5 A-25 D-4 D-5 D-4 D-5 D-5 D-6 D-5 D-6 D-7 D-7 D-5 D-6
04171 04172
4 bars with threaded holes, 160A, L=1400mm 4 bars with threaded holes, 250A, L=1400mm
LSL58151A
LSL58152A
4 bars with threaded holes, 400A, L=1400mm 4 bars with threaded holes, 630A, L=1400mm 40 M6x16mm screws for bars with threaded holes, less than 630A Busbar power supply barrier, 630A Modular device rail, L=1600mm 12 horizontal cable straps
LSL58153A
IP54 plain door W600 H1600 28M IP54 plain door W600 H1800 32M IP54 transparent door W600 H900 16M
LSL58158T
LSL58159T
04243
IP54 transparent door W600 H500 8M IP54 transparent door W600 H700 12M Transparent door W600 H500 8M Transparent door W600 H700 12M
04255
04742 04743 04751 04753 08903 08913 08940 08945 08946 08963 LSL58033A LSL58104A
Insulated flexible bar 20x2mm, L=1800mm Insulated flexible bar 20x3mm, L=1800mm Insulated flexible bar 32x5mm, L=1800mm Insulated flexible bar 32x8mm, L=1800mm 12 adhesive label holders, H=24mm, W=432mm 12 clip-on labels, 18x35mm Barrel lock no. 405 DIN double bar insert Screwdriver slot insert Adhesive drawing holder Door spare parts for system L IP30-IP54 plain door W600 H300 4M
LSL58164T LSL58165T
Transparent door W600 H900 16M Transparent door W600 H1100 20M
Transparent door W600 H1300 24M Transparent door W600 H1600 28M Transparent door W600 H1800 32M IP54 transparent door W600 H1600 28M IP54 transparent door W600 H1800 32M IP30 WM enclosure W600 D235 H300 4M
LSL58108A
A-2
Designation
IP30 WM enclosure W600 D235 H500 8M IP30 WM enclosure W600 D235 H700 12M PAK235 WM enclosure W600 D235 H700 12M IP30 WM enclosure W600 D235 H900 16M PAK235 WM enclosure W600 D235 H900 16M IP30 WM enclosure W600 D235 H1100 20M
Page
D-5 D-6 D-5 D-6 D-4 D-5 D-6 D-4 A-25 D-5 D-6 D-4 D-5 D-6 D-4 D-5 D-6 D-5 D-6 D-5 D-6 A-25 D-5 D-6 D-5 D-6 D-8 D-8 D-8 D-8 D-8 D-8 D-8 D-5 D-6 D-8 D-7 D-4 D-6 C-19 C-19 C-19 C-19 A-25 D-9 A-25 D-9 D-5 D-6 D-5 D-6 D-5 D-6 D-5 D-6
Com. no.
LSL58504A LSL58508A LSL58512A LSL58516A LSL58520A LSL58524A LSL58528A LSL58532A LSL58541A LSL58542A LSL58543A LSL58544A LSL58545A LSL58546A LSL58547A LSL58612A LSL58616A LSL58620A LSL58624A LSL58801A
Designation
IP54 WM enclosure W600 D235 H300 4M IP54 WM enclosure W600 D235 H500 8M IP54 WM enclosure W600 D235 H700 12M IP54 WM enclosure W600 D235 H900 16M IP54 WM enclosure W600 D235 H1100 20M IP54 WM enclosure W600 D235 H1300 24M IP54 WM enclosure W600 D305 H1600 28M IP54 WM enclosure W600 D305 H1800 32M IP54 WM enclosure + door W300 D235 H500 8M IP54 WM enclosure + door W300 D235 H700 12M IP54 WM enclosure + door W300 D235 H900 16M IP54 WM enclosure + door W300 D235 H1100 20M IP54 WM enclosure + door W300 D235 H1300 24M IP54 WM enclosure + door W300 D305 H1600 28M IP54 WM enclosure + door W300 D305 H1800 32M Front plate support 12M Front plate support 16M Front plate support 20M Front plate support 24M L modular device rail
Page
D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-7 D-4 D-4 D-4 D-4 A-25 B-20 B-28 B-20 B-22 B-28 D-10 D-11 D-12 D-13 B-13 B-13 B-13 B-13 B-13 B-13 B-17 A-25 B-7 B-11 B-15 A-25 B-7 B-11 B-15 B-25 B-5 B-9 B-15 B-25 B-28 D-10 D-11 D-12 D-13
PAK235 WM enclosure W600 D235 H1100 20M IP30 WM enclosure W600 D235 H1300 24M PAK235 WM enclosure W600 D235 H1300 24M IP30 WM enclosure + door W300 D235 H500 8M IP30 WM enclosure + door W300 D235 H700 12M IP30 WM enclosure + door W300 D235 H900 16M IP30 WM enclosure + door W300 D235 H1100 20M
LSL58235A LSL58266A LSL58267A LSL58268A LSL58269A LSL58270A LSL58271A LSL58272A LSL58273A LSL58274A LSL58275A LSL58276A LSL58279V LSL58280V LSL58281H LSL58282H LSL58293A LSL58296A LSL58328A LSL58332A LSL58336A LSL58337A
IP30 WM enclosure + door W300 D235 H1300 24M L IP31 canopy, D=235mm, W=620mm L IP31 canopy, D=235mm, W=300mm L IP31 canopy extension, D=235mm, W=600mm L IP31 canopy, D=300mm, W=620mm L IP31 canopy, D=300mm, W=300mm L IP31 canopy extension, D=300mm, W=600mm Flush-mount kit up to 24 modules 4 assembly kit IP30 / 31 / 40 2 additional lifting / fixing rings Assembly kit IP54 L IP40 accessories + gasket kit L vertical partition 28M 32M L vertical partition 4M to 24M L horizontal partition W500 D235 L horizontal partition W500 D305 4 wall mounted cable tie supports, W=300mm 4 wall mounted cable tie supports, W=600mm IP30 WM enclosure W600 D305 H1600 28M IP30 WM enclosure W600 D305 H1800 32M IP30 WM enclosure + door W300 D305 H1600 28M IP30 WM enclosure + door W300 D305 H1800 32M
LSL58802A
L mounting plate EZC100 3P4P/250 3P vertical L mounting plate EZC100 horizontal L mounting plate EZC250 3P horizontal L mounting plate EZC250 4P vertical L mounting plate EZC250 4P horizontal L mounting plate EZC400 vertical L mounting plate fupact INF D160 vertical front direct L mounting plate NSX-INS250 horizontal toggle
LSL58816V
LSL58820V
LSL58824A
A-3
Designation
L slotted mounting plate 12M
Page
B-25 B-28 D-10 D-11 D-12 D-13 B-28 D-10 D-11 D-12 D-13 B-28 D-10 D-11 D-12 D-13 E-2 E-2 B-21 C-15 A-25 B-21 B-23 C-15 B-21 B-23 C-15 A-25 C-17 C-13 C-13 A-25 C-13 B-21 B-23 B-28 B-30 B-7 B-11 B-25 B-30 B-13 B-30 B-25 B-30 B-30 B-21 B-25 B-28 A-25 B-21 B-23 B-25 B-28 B-21 B-23 B-28 B-13 B-13
Com. no.
LSX58888H LSX58889V LSX58890H LSX58892V LSX58895V LSX58896V LSX58897V LSX58900H LSX58901H LSX58902V
Designation
Front plate EZC250 3P horizontal Front plate 3/4 EZC250 vertical Front plate EZC250 4P horizontal Front plate EZC400 3P vertical Front plate 4 FUPACT INFD32/40 3P vertical Front plate 3 FUPACT INFD63 3P vertical Front plate 2 FUPACT INFD100/160 3P vertical Front plate CVS250 horizontal toggle Front plate INS250 horizontal Front plate 3/4 CVS-NSX-INS250 vertical toggle
Page
B-13 B-13 B-13 B-13 B-17 B-17 B-17 A-25 B-11 B-15 B-7 B-11 B-25 B-7 B-11 B-7 A-25 B-15 B-9 B-9 B-5 B-15 B-5 A-25 B-5 B-7 B-11 B-13 B-15 B-21 B-23 B-25 B-29 A-25 B-5 B-7 B-9 B-11 B-13 B-15 B-17 B-29 B-5 B-9 B-15 B-25 B-29 B-5 B-9 B-25 B-29 B-25 B-29 C-13 B-27
LSL58826A
LSL58827A
20 front plate screws+nuts Prisma iPM spare parts handle Multiclip 200A 2P Multiclip 200A 3P
Front plate 3/4 CVS-NSX-INS250 vertical toggle Front plate NSX250 horizontal Front plate INS250 vertical Front plate CVS630 vertical toggle Front plate CVS630 vertical vigi Front plate NSX630 vertical Front plate INS630 vertical Front plate NSX630 vertical vigi Plain front plate 1M
LSX58054A
Multiclip 200A 4P
Cu earth / neutral bar 24M Rear busbars support Rear busbar barrier Multi-stage busbars support Blanking strip modular device L1000
LSX58751A
LSX58932A
Blanking strip EZC250 L1000 Front plate hinge kit 4 front plate lead-sealable screws Front plate modular device 3M
LSX58933A
LSX58884A
LSX58934A
LSX58885A
LSX58936A
LSX58886V LSX58887H
LSX58955A
A-4
Designation
Metal front plate with cut-outs, 3 modules (for six 72 x 72 mm devices) Blanking plate (for 96 x 96 mm hole) Blanking plate (for 72 x 72 mm hole) Transparent front plate 4M Transparent front plate 6M
Page
B-27 B-27 B-27 B-25 B-29 B-25 B-29
A-5
Ensuring the dependability of electrical installations of tertiary and industrial buildings: continuity of service and safety of life and property.
Prisma iPM, a dependable, simple, innovative solution for LV electrical distribution and control switchboards.
A-6
A-7
As building market professionals, you are faced with growing demands for electrical installation continuity of service, safety of life and property and deadline and cost control.
A-8
Prisma iPM
innovative solution based on the experience, expertise and switchgear offerings from the global specialist in energy management.
> Quality > An
Using our Prisma iPM solution, you can easily design, implement and operate low voltage electrical distribution and control switchboards that are dependable, because they are optimised, tested and compliant with the IEC 61439 -1 standard.
A-9
3 2
4 5
> Example of 28 modules wall mounted switchboard A cable connection area with complete accessibility.
units* dedicated to each application in the building (lighting, HVAC, lifts, etc).
distribution with innovative busbars. The multistage current distribution brings lightness, ergonomics, and easy front access.
IPXXB front plates for protecting people from any direct access to live parts and circuits opening and closing. Attractive finish to fit into any facility.
4 5
A-10
7 expertise elds
> Mechanical > Electrodynamics > Thermal > Internal arc > Electromagnetic compatibility > Seismic > Insulation
99%
A-11
Standards
The IEC (International Electrotechnical Commission) is a worldwide organisation for standardisation comprising all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote international cooperation on all questions concerning standardisation in the electrical and electronic fields. To that end, the IEC publishes International Standards. Their preparation is entrusted to technical committees and any IEC National Committee interested in the subject dealt with may participate in the preparatory work.
National standards
DD382009
In Europe The IEC documents are first studied by CENELEC, which establishes: bb either a European standard (EN), often identical to the IEC standard, which then becomes the applicable national standard in all the member countries bb or, if problems arise, a harmonisation document (HD). Other IEC member countries Each country is autonomous and can accept the IEC standard as the national standard, with or without modifications. Even though they are IEC members, countries such as Japan and the United States continue to develop their own standardisation systems. Countries without a standardisation system It is possible to refer to an IEC standard in the framework of a project.
CEI / IEC International Electrotechnical Commission CENELEC European Committee for Electrotechnical Standardisation UTE Union Technique de llectricit (French electrotechnical standardisation organisation) VDE Verband der Elektrotechnik, Elektronik und Informationstechnik e.v. (German electrotechnical, electronics and computer technology standardisation organisation) BSI British Standards Institution CCC China Certification Center
A-12
Standards
There are different types of standards, including: bb management standards, bb installation standards, bb product standards.
DD381775
DD381776
Management standards
ISO 9004: Quality management system - guidelines for performance improvement. Used in setting up quality management systems. ISO 9001: Quality management system - requirements. Used for certification audits. ISO 14004: Environmental management system - major guidelines on the principles. Systems and techniques implemented. ISO 14001: Environmental management system - specification with guidance for use. A majority of Schneider Electric development centres and factories are certified ISO 9001 and ISO 14001.
Switchgear assemblies.
DD381778
Installation standards
Switchgear devices. Installation.
The set of IEC 60364-X standards defines the main principles and rules on: bb assessment of general characteristics of installations, bb protection, bb selection and erection of equipment, bb verification and maintenance of installations.
Product standards
They apply to LV switchgear devices or LV switchgear assemblies, where the purpose is to ensure the correct operation and safety of the concerned products. bb standards on switchgear devices: v IEC 60947-1: general rules, v IEC 60947-2: circuit breakers, v IEC 60947-3: switches and disconnectors, v IEC 60947-4: contactors, v IEC 62208 / EN 50298: empty enclosures. bb standards on switchgear assemblies: v IEC 61439-1: General rules v IEC 61439-2: Power switchgear and controlgear ASSEMBLIES (PSCASSEMBLIES) v IEC 61439-3: Distribution boards (to supersede IEC 60439-3) v IEC 61439-4: ASSEMBLIES for construction sites (to supersede IEC 60439-4) v IEC 61439-5: ASSEMBLIES for power distribution (to supersede IEC 60439-5) v IEC 61439-6: Busbar trunking systems (to supersede IEC 60439-2).
The regulations in a given country may make certain standards legally binding and may also create additional safety requirements.
In addition to providing proof of the conformity of its quality management system, a product manufacturer can demonstrate the quality of products by providing proof that their design and manufacture comply with the requirements in the applicable standard. Proof of conformity may be a declaration by the manufacturer or a certificate supplied by an independent organisation.
A-13
Standards
All elements making up the electrical switchboard are concerned. The object of standard IEC 61439-1 is to lay down the definitions and to state the service conditions, construction requirements, technical characteristics and tests for low-voltage switchgear and controlgear assemblies (U < 1000 V). The standard defines a low-voltage switchgear and controlgear assembly (the electrical switchboard) as a combination of one or more low-voltage switching devices together with associated control, measuring, signalling, protective, regulating equipment, etc., completely assembled under the responsibility of the manufacturer with all the internal electrical and mechanical inter-connections and structural parts.
These tests ensure the conformity of the electrical switchboard and are intended to check switchboard characteristics. b tests are carried out on typical configurations b routine tests are carried out on the completely finished switchboard. Their purpose is the check that the characteristics validated by the type tests were not altered during the manufacturing operations.
The mechanical, electrical and thermal capability of constructional materials and parts of the assembly shall be deemed to be proven by verification of construction and performance characteristics. where an empty enclosure in accordance with IEC 62208 is used, and it has not been modified so as to degrade the performance of the enclosure, no repetition of the enclosure testing is required.
The degree of protection shall be verified in accordance with IEC 60529; the test may be carried out on a representative equipped assembly. Where an empty enclosure in accordance with IEC 62208 is used, and no external modification has been carried out that may result in a deterioration of the degree of protection, no further testing is required.
For dimensioning clearances and creepage distances between separate circuits, the highest voltage ratings shall be used (rated impulse withstand voltage for clearances and rated insulation voltage for creepage distances). The clearances and creepage distances apply to phase to phase, phase to neutral, and except where a conductor is connected directly to earth, phase to earth and neutral to earth.
Compliance with the design requirements, the incorporation of switching devices and components shall be confimed by inspection and verified to the requirements of this standard. b Electromagnetic compatibility
6 - Internal electrical circuits and connections 7 - Terminals for external conductors 8 - Dielectric properties
Compliance with the design requirements for terminals for external conductors shall be confirmed by inspection. All the electrical equipment of the assembly shall be connected, except those items of apparatus which, according to the relevant specifications, are designed for a lower test voltage; current-consuming apparatus (e.g. windings, measuring instruments, voltage surge suppression devices) in which the application of the test voltage would cause the flow of a current, shall be disconnected. Such apparatus shall be disconnected at one of their terminals unless they are not designed to withstand the full test voltage, in which case all terminals may be disconnected.
A-14
Standards
The short-circuit withstand strength declared by the originalmanufacturer shall be verified. Verification may be by the application of design rules, by calculation or by test as specified. b Circuits of assemblies which are exempted from the verification of the short-circuit withstand strength b Verification by the application of design rules b Verification by comparison with a reference design b Verification by test
11 - Electromagnetic compatibility(EMC)
b Assembles not incorporating electronic circuits b Assembles incorporating electronic circuits
12 - Mechanical operation
This verification test shall not be made on such devices of the assembly which have already been type tested according to their relevant product standard unless their mechanical operation is impaired by their mounting. For parts, which need verification by test, satisfactory mechanical operation shall be verified after installation in the assembly. The number of operating cycles shall be 200.
Routine tests
Series of test under responsibility of the assemblers that must be performed for each LV assembly.
1 - General inspection of the assembly 2 - Dielectric test 3 - Checking of protective measures and of the electrical continuity of the protective circuits.
A-15
Standards
Type tests
1 - Static load 2 - Hoisting 3 - Axial loads of metal inserts 4 - IK code 5 - IP code 6 - Thermal stability 7 - Resistance to heat 8 - Resistance to abnormal heat and to fire 9 - Dielectric strength 10 - Protective-circuit continuity 11 - Weather resistance 12 - Corrosion resistance 13 - Marking.
A-16
A switchboard must comply with the requirements in standard IEC 61439-1 to guarantee the safety and reliability of the installation. Managers of installations, fully aware of the professional and legal liabilities weighing on their company and on themselves, demand a high level of safety for the electrical installation. What is more, the serious economic consequences of prolonged halts in production mean that the electrical switchboard must provide excellent continuity of service, whatever the operating conditions.
bb Specify switchboards that comply with standard IEC 61439-1. bb Guarantee a level of safety that has been 100% tested, from the day the switchboard is installed and throughout its service life. bb Ensure the return on investment through easy upgrading of the installation in compliance with the standard. bb Guarantee that the switchboard complies with the technical specifications. The conformity of the switchboard has been tested and proven. A Prisma iPM switchboard is: bb made up of Schneider Electric low-voltage devices and components that all comply with the applicable standards, bb based on configurations in the Schneider Electric catalogue, bb made up of Prisma iPM mechanical and electrical components that have been subjected to the seven type tests required by the standard, bb mounted and wired by a panel builder in compliance with professional standards, bb subjected to the three routine tests required by the standard. Schneider Electric makes available to the panel builder everything required to create tested Prisma Plus switchboards, including the basic configurations in the low-voltage distribution catalogue, all the documentation for switchboard design and mounting, calculation and design software, etc. The panel builder can easily demonstrate conformity with standard IEC 61439-1 by presenting the declarations or certificates of conformity concerning the type tests carried out by independent laboratories (CCC, ASEFA) and supplied by Schneider Electric. The panel builder is responsible for the three routine tests and delivers the corresponding declarations of conformity.
Certifications
A-17
Currents up to 6300 A.
Currents up to 4000 A.
Currents up to 4000 A.
Currents up to 630 A.
Currents up to 250 A.
A-18
Main characteristics
Electrical characteristics Nominal rated current (A) Rated insulation voltage Ui (V AC) Rated operation voltage (V AC) Rated impulse withstand voltage (KV) Frequency (Hz) Main busbar rated current max. Ie (A) Rated short-time withstand current Icw (KA/1 s.) Rated peak withstand current Ipk (KA) Neutral network
TNS
IT
TT
Enclosure characteristics (dimensions, IP, ) Overall height (mm) 300 500 700 900 1100 1300 1650 1850 Number of vertical modules 4 8 12 16 20 24 28 32 (functional height) 1 module = 50 mm Depth (mm) 235 305 Width of enclosure for 600 devices (mm) Width of cable duct (mm) 300 Partitioning 1 IP 30/31/40/54 IK 07/08/10 Aplicable standards Type test IEC61439-1 IP class IEC60529 Insulation materials inside IEC60695 of enclosures Environment conditions Operation indoor Altitude max. (m) 2000 Temperature average max. 35 (C) Temperature max. (C) 45 Temperature min. (C) 0 Moisture 40% to 20% Climatic class T2 Degree of pollution 3 Others Enclosure materials sheet metal Painting epoxy resin powder electrostatic sprayed Colour RAL 7047 (enclosure) and RAL 9022 (functional unit) Insulation materials inside high-temperature withstand, combustion self-prevent of enclosure A-19
DD800162
Configuration
Vigi
PD800069
Overall height in mm
Application
This configuration is adapted for lighting, HVAC, lift, etc in tertiary and industrial buildings.
A-20
PD800071
Configuration
NSX400 3P
PD800066
Overall height in mm
Application
This configuration is adapted for lighting, HVAC, lift, etc in tertiary and industrial buildings.
A-21
Design, order bb Catalogue bb Technicial guide for Pnb Software bb Thermal calculation Technical information bb AutoCAD library bb Bars drawings library bb Derating tables On-line support bb Customer Care Center
Order
Advice, order bb Catalogue Software bb Bom tool On-line support bb Customer Care Center
Promotional bb Promotional leaflets bb Posters, videos bb Customer conferences Advice, order bb Catalogue Specifications bb Type tested conference bb New IEC conference bb Specification forms Software bb Flash quotation
A-22
Commissioning Assembling
Guides bb Technical guide for Pnb Guides bb Technical guide for Pnb bb Mounting leaflets library bb Busbar drawings
PB800059
A-23
DD800163
Commercial-number composition
L S p 5 p p p p p
bb One letter designating the voltage. Voltage Low bb One letter designating the product. Type Switchboard bb One letter designating the family. Type Floor-standing system Wall mounted system Common bb One number designating the brand. Brand Prisma iPM bb Four numbers designating the reference. bb One number indicating characteristics specific to the component. Characteristic Drawout Fixed Non-significant Horizontal Transparent Vertical Rear connection Code D F A H T V R Code 5 Code M L X Code S Code L
Some products have 5-figure commercial numbers. These products are sold in other Schneider Electric product ranges and are totally compatible with Prisma iPM electrical switchboard range.
A-24
bb the number of vertical modules required, bb the commercial numbers for the modular rail and the front plate,
Front plate
NSX 100
LSL58815H
LSX58900H LSX58931A
Modular devices
Modular rail
LSL58801A LSX58884A LSX58931A 1 row Multi 9(1) (1) 48 x 9 mm. Distribution block Quantity Multiclip 200 A, 3P 1 Com. no. LSX58053A
Module total =
18 20
3 Add-up the number of modules required. 4 Based on the degree of protection IP, on the number of modules required, choose the enclosure.
Enclosure
IP30/ wall mounted enclosure W = 600 mm, D = 235 mm, H = 1100 mm, 20 modules IP30/ wall mounted enclosure with door W = 300 mm, D = 235 mm, H = 1100 mm, 20 modules Transparent door W = 600 mm, H = 1100 mm, 20 modules
Description 12 cable straps for horizontal cables 4 covers for horizontal cable straps L = 430 mm 4 wall mounted cable tie supports, W = 300 mm 4 wall mounted cable tie supports, W = 600 mm Cu earth/neutral bar, 24 modules
A-25
Functional units
System L
Contents
Description
B-2
B-2
Compact NSX 400 to 630 A Compact NSX 100 to 250 A Compact CVS 400 to 630 A Compact CVS 100 to 250 A Easypact EZC from 100 to 400 A Interpact INS 250 to 630 A Fupact INF 32 to 160 A Widths of modular devices Multi 9 63 A NG 125, C120 INS 40/160 switch disconnectors Industrial and control devices Human/Machine interface Other devices Reserve space Functional unit accessories
Commercial numbers
B-4 B-6 B-8 B-10 B-12 B-14 B-16 B-18 B-20 B-20 B-22 B-24 B-26 B-28 B-29 B-30
B-4
B-1
Functional units
System L
Description
The functional unit is defined in the IEC 61439.1 standard as followed: A part of an assembly comprising all the mechanical and electrical elements that contribute to the fulfilment of the same function.
Each device is part of a functional unit comprising: bb a dedicated mounting plate for device installation, bb a front plate to block direct access to live parts, bb the device connections or distribution solutions, bb systems for on-site connections and running of auxiliary wires. The functional units are modular and are arranged rationally, one on top of another, within the enclosure. The system includes everything required for functional unit mounting, supply and on site connection. The components of the Prisma iPM functional units have been designed and tested taking into account device characteristics. This design approach ensures a high degree of reliability in system operation and optimum safety for people.
PD800003
Mounting plates
DD800432
The devices are mounted on a mounting plate. The space occupied by the mounting plate corresponds to the device dimensions: optimization of the occupied space. Prisma iPM offers a complete range of mounting plates for each type of devices up to 630 A: bb Compact CVS and NSX, bb Interpact INS, bb Easypact EZC, bb modular devices,... Plain or slotted mounting plates are available for other devices. The mounting plates have threaded holes for direct mounting from the front. The fixing screws of the mounting plate are supplied with. The mounting plates have slots for tightening power cable and auxiliary connection. It is front connected, without nuts, using thread-forming screws. The use of thread-forming screws is mandatory to ensure electrical continuity between exposed conductive parts.
B-2
Functional units
System L
Description
Modular rails
DD800123
The modular rails are supplied ready for mounting with screws. The symmetrical rail is made of an aluminium alloy and is very rigid. The supports are factory mounted (crimped on the rails) and screw to the functional uprights using two thread-forming, captive screws that also ensure the electrical continuity of the exposed conductive parts. The ends of the supports overrun the edge of the rails to act as a stop for the modular devices. Different type of rails: bb modular devices rail bb adjustable rail bb rail for direct mounting on the functional uprights. Rails can be fitted with devices, modular distribution blocks, contactors, transformers, various auxiliary devices and terminal blocks and all cable-running accessories such as straps and trunking supports, as well as the supports for earth-neutral bars.
Front plates
DD800279
For more safety, the front plates only allow access to the device setting and control devices. It ensures the IPxxB protection degree. Each device has its own front plate with the appropriate cut-outs. Prisma iPM offers a complete range of front plates for each type of devices up to 630 A: bb Compact CVS and NSX, bb Interpact INS, bb Easypact EZC, bb modular devices, bb 72 x 72 and 96 x 96 mm measurement devices, ... The various front plates are coloured in grey aluminium RAL 9022. There are blanking strips (L = 1000 mm) to blank off the unused space on the cut-out front plate. Also available in the catalogue are labels that fit on the front plate or may be screwed to a door or front plate. Plain and transparent front plates are also available in the catalogue. Each front plate is front mounted on the supports by captive screws and nuts. Electrical continuity of exposed conductive parts is ensured by the studs of the nuts and the fixing screws (supplied). The front plates are mounted on a front frame. It enables to assemble the front plates at the workshop and to mount it on the wall mounted enclosure at the worksite. All the front plates can be removed in one operation, as they are fixed on the frame.
Reserve space
DD800465
Plain front plates are available in the catalogue to blank off empty areas.
B-3
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker Front connection Control Type No. of pole
DD800023
Accessories
DD383974
T LIGH
Distribution solutions
DD800001
Rear busbars
Multi-stage busbars
B-4
Functional units
System L
Commercial numbers
DD800178
Mounting plate
+ upstream
DD800180
+ downstream
DD800181
11 14 13 16
b b b b
Mandatory. Optional.
B-5
Functional units
System L
Commercial numbers
Horizontal installation
Circuit breaker
Duct
Front connection
Control
Type
DD800025
NSX100/160
DD800183
1 x 3P, 1 x 4P b 1 x 3P, 1 x 4P
toggle toggle
fixed fixed
NSX250
DD800529
(1)
DD800184
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
1 x 3P, 1 x 4P 1 x 3P, 1 x 4P
Vigi NSX100/160
DD800183
Vigi NSX250
1 x 3P, 1 x 4P
DD800184
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
(1) Maximum size of connection cables: 70 mm. For cable cross-sections greater than 70 mm, use of a cable duct is mandatory.
Vertical installation
Circuit breaker
DD800529
(1)
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
Front connection
Control
Type
No. of pole
DD800024
Accessories
DD383974
T LIGH
Distribution
Rear busbars
Multi-stage busbars
B-6
Functional units
System L
Commercial numbers
No. of pole
DD800182
DD800179
DD800180
3/4P 3/4P
5 6
LSL58815H LSL58815H
4 modules 4 modules
LSX58904H LSX58904H
1 module -
LSX58931A
DD800181
Mounting plate
+ upstream
+ downstream
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58904H
2 modules
LSX58932A
LSX58904H 3/4P 3/4P 3/4P 8 5 6 LSL58815H LSL58815H LSL58815H 4 modules 4 modules 4 modules LSX58904H LSX58904H
2 modules
LSX58932A
2 modules
LSX58932A
1 module -
LSX58931A
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58904H
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58904H
2 modules
LSX58932A
2 modules
LSX58932A
DD800178
+ downstream
DD800181
6 9 8 11
Mandatory. Optional.
B-7
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker Front connection Control Type No. of pole
DD800000
Accessories
DD383974
T LIGH
Distribution solutions
Rear busbars
Multi-stage busbars
B-8
Functional units
System L
Commercial numbers
DD800178
+ upstream
DD800180
+ downstream
DD800181
11 14 13 16
b b b b
Mandatory. Optional.
B-9
Functional units
System L
Commercial numbers
Horizontal installation
Circuit breaker
Duct
Front connection
Control
Type
DD800003
CVS100/160
DD800183
1 x 3P, 1 x 4P b 1 x 3P, 1 x 4P
toggle toggle
fixed fixed
CVS250
DD800529
(1)
DD800184
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
1 x 3P, 1 x 4P 1 x 3P, 1 x 4P
Vigi CVS100/160
DD800183
Vigi CVS250
1 x 3P, 1 x 4P
DD800184
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
(1) Maximum size of connection cables: 70 mm. For cable cross-sections greater than 70 mm, use of a cable duct is mandatory.
Vertical installation
Circuit breaker
DD800529
(1)
1 x 3P, 1 x 4P
direct by cables
toggle
fixed
Front connection
Control
Type
No. of pole
DD800004
Accessories
DD383974
T LIGH
Distribution
Rear busbars
Multi-stage busbars
B-10
Functional units
System L
Commercial numbers
DD800182
No. of pole
DD800179
3/4P 3/4P
5 6
LSL58815H LSL58815H
4 modules 4 modules
LSX58900H LSX58900H
DD800180
1 module -
LSX58931A
DD800181
Mounting plate
+ upstream
+ downstream
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58900H
2 modules
LSX58932A
LSX58900H 3/4P 3/4P 3/4P 8 5 6 LSL58815H LSL58815H LSL58815H 4 modules 4 modules 4 modules LSX58900H LSX58900H
2 modules
LSX58932A
2 modules
LSX58932A
1 module -
LSX58931A
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58900H
2 modules
LSX58932A
3/4P
LSL58815H
4 modules
LSX58900H
2 modules
LSX58932A
2 modules
LSX58932A
DD800178
+ downstream
DD800181
7 9 9 11
Mandatory. Optional.
B-11
Functional units
System L
Commercial numbers
Horizontal installation
Circuit breaker
Duct
Front connection
Control
Type
DD800036
EZC100
DD800183
1 x 3P b 1 x 3/4P
toggle toggle
fixed fixed
EZC250
DD800184
1 x 3/4P
direct by cables
toggle
fixed
(1) Maximum size of connection cables: 70 mm. For cable cross-sections greater than 70 mm, use of a cable duct is mandatory. (2) If EZC100 connected to rear busbars, add a 2 modules front plate LSX58932A.
Vertical installation
Circuit breaker
DD800529
(1)
1 x 3/4P
direct by cables
toggle
fixed
Front connection
Control
Type
No. of pole
DD800007
5 x 3P, 3 x 4P 4 x 3P 3 x 4P 1 x 3P
3 / 4P 3P 4P 3P
Accessories
DD383974
T LIGH
Distribution solutions
Rear busbars
Multi-stage busbars
B-12
Functional units
System L
Commercial numbers
No. of pole
DD800038
3P 3P 4P 3P 4P 3P 4P
3 5 6 5 6 7 8
DD800179
DD800180
1 module -
LSX58931A
DD800181
Mounting plate
+ upstream
+ downstream
LSX58932A LSX58932A
2 modules 2 modules
LSX58932A LSX58932A
DD800038
DD800179
7 9 9 11
DD800181
Mounting plate
+ downstream
2 modules 1 module
LSX58932A
LSX58931A
Mandatory. Optional.
B-13
Functional units
System L
Commercial numbers
Horizontal installation
Circuit breaker Duct Incoming Front connection Control No. of pole
DD800005
DD800183
INS250
direct by cables
direct front rotary handle direct front rotary handle direct front rotary handle
3/4P
DD800184
direct by cables
3/4P
(1) Maximum size of connection cables: 70 mm. For cable cross-sections greater than 70 mm, use of a cable duct is mandatory.
Vertical installation
Circuit breaker No. of device per row Front connection Control No. of pole
DD800529
(1)
direct by cables
3/4P
DD800006
direct front rotary handle direct front rotary handle direct front rotary handle
Accessories
DD383974
T LIGH
Distribution solutions
Rear busbars
Multi-stage busbars
B-14
Functional units
System L
Commercial numbers
DD800182
DD800179
LSL58815H
4 modules
LSX58901H
DD800180
DD800181
Mounting plate
+ upstream
+ downstream
2 modules
LSX58932A
LSL58815H
4 modules
LSX58901H
2 modules
LSX58932A
LSL58815H
4 modules
LSX58901H
2 modules
LSX58932A
2 modules
LSX58932A
DD800178
DD800179
DD800180
DD800181
Mounting plate
+ upstream
+ downstream
8 10 12
b b b
Mandatory. Optional.
B-15
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker
Front connection
Control
No. of pole
DD800144
4 x 3P 3 x 3P 2 x 3P
3P 3P 3P
Fupact INF32/40
DD800145
Fupact INF100/160
Accessories
DD383974
T LIGH
B-16
Functional units
System L
Commercial numbers
DD800185
Mounting plate
+ downstream
DD800181
4 5 7
2 modules LSX58932A
b b
Mandatory. Optional.
B-17
Functional units
System L
Commercial numbers
All the devices listed below can be mounted on: bb modular device rail, bb adjustable modular rail , bb modular rail, length =1600 mm. Modular, plain or transparent front plates are available in this catalogue.
1P + N 3P 4P 2P 3P + N
2 3 3 1 2 4
2 4 2 4 4 4 6 6
6 9 9
8 12 12
11 11 1 2 2 2 10 16 8 2 4-6
18 20 5
21 23
10 4 4-6
12 4 6-12
16 2 1 4 4 10 2 2 4 2 2 2 2 2 4 2 8 12 6 8 8 2+2 8
B-18
Functional units
System L
Commercial numbers
1P + N 3P 4P 2P 3P + N
10 15
10 15
B-19
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker Fr connection
DD800040
No. of pole
No. of Modular device vertical rail (1) modules (1 module = 50 mm) 3 3 3 3 LSL58801A LSL58801A LSL58801A LSL58801A
DD800008
Multi 9 63 A
48
direct by cables
1P 2P 3P 4P
by multiclip
2P 3P 4P
4 4 4
DD800009
NG125 C120
48
direct by cables
1P 2P 3P 4P
5 5 5 5
Accessories
DD383974
IERE LUM
Distribution solutions
Rear busbars
DD381308
Multi-stage busbars
B-20
Functional units
System L
Commercial numbers
Upstream connection
Distribution accessories(4) 12 horizontal 4 covers cable straps L = 430 mm Distribloc(3) 04239 04239 04239 04239 04243 04243 04243 04243
Multiclip 200 A(2) or LSX58883A LSX58883A LSX58883A LSX58883A LSX58621A LSX58621A LSX58621A LSX58621A -
Mandatory. Optional. Note: (1) Capacity of modular rail: 48 Multi 9 modules (1 Multi 9 modules = 9 mm). (2) Add 1 upstream plain plate (LSX58931A) when a modular row with a 200 A Multiclip distribution block is positioned: directly below a non-modular mounting plate (Compact, Interpact, etc); at the top of a switchboard. Add one vertical module (i.e. 4+1) = 5 M. (3) When NG125 circuit breaker is incomer. (4) See page C-16~C-18.
B-21
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker No. of Front horizontal connection modules per row INS 40/63/80 INS 100/125/160 48 48 direct by cables direct by cables
DD800039
No. of pole
DD800010
3P 4P 3P 4P
Accessories
DD383974
IERE LUM
Distribution solutions
Rear busbars
DD381308
Multi-stage busbars
B-22
Functional units
System L
Commercial numbers
DD800187
Upstream connection
Distribution accessories 12 horizontal 4 covers cable straps L = 430 mm 04239 04239 04239 04239 04239 04239 04243 04243 04243 04243 04243 04243
Multiclip 200 A(1) or LSX58884A LSX58884A LSX58884A LSX58885A LSX58884A LSX58885A LSX58621A LSX58621A LSX58621A LSX58621A LSX58621A LSX58621A LSX58053A LSX58054A LSX58053A LSX58053A LSX58054A LSX58054A
Mandatory. Optional. Note: (1) Add 1 upstream plain plate (LSX58931A) when a modular row with a 200 A Multiclip distribution block is positioned: b directly below a non-modular mounting plate (Compact, Interpact, etc); b at the top of a switchboard. Add one vertical module (i.e. 4+1) = 5 M.
B-23
Functional units
System L
Commercial numbers
Vertical installation
Circuit breaker + Contactors up to 45kw
DD800521
NO. of vertical modules (1 module=50mm) Series D contactor <=40A (Side by side) Series D contactor <=95A (Side by side) 3 4
GV2+Series D contactor
DD800041
NO. of vertical modules (1 module=50mm) ATS48D17 ATS48D22 ATS48D32 ATS48D38 ATS48D47 8 8 ATS48D62 ATS48D75 ATS48D88 ATS48C11 8
LV/LV transformers
DD800526
Accessories
DD800527
For the function unit and front plate accessories, see page B-30~B-31.
T LIGH
B-24
Functional units
System L
Commercial numbers
Vertical installation
Mounting plate LSL58816V Comments Number of device 4x3P or 3x4P
Optional
Optional
Comments
Optional
04226 (1)
LSX58884A + LSX58931A
04226 rail, cut by customer, add front plate hinge kit Ref. LSX58776A
Optional
Comments only for 305mm depth cubicle only for 305mm depth cubicle, add front plate hinge kit Ref. LSX58776A only for 305mm depth cubicle, without front plate
Optional
Comments
B-25
Functional units
System L
Commercial numbers
Human/Machine interface
72 x 72 and 96 x 96 mm devices Presentation
Presentation
Dedicated front plates are available for 72 x 72 mm and 96 x 96 mm devices. It is installed in the device zone. Blanking plate are available to blank off any unused locations. They have knock-outs to fit lights, push-buttons, etc.. 72 x 72 mm and 96 x 96 mm devices can be directly adapted on plain door: cut-out to be made by the customer. The degree of protection for installed devices is IP30. To maintain the IP54 degree of protection, the devices must be installed behind a transparent door.
DD800012
B-26
Functional units
System L
Commercial numbers
Human/Machine interface
72 x 72 and 96 x 96 mm devices Presentation
Designation Metal front plate with cut-outs, 3 modules (for six 72 x 72 mm devices) Blanking plate (for 72 x 72 mm hole)
DD382637
72 x 72 mm measurement devices
DD381689
96 x 96 mm measurement devices
DD381711 DD382637
Designation Metal front plate with cut-outs, 3 modules (for four 96 x 96 mm devices) Blanking plate (for 96 x 96 mm hole)
The blanking plates have knock-outs: bb 3 holes, 22 mm diameter, bb 1 hole, 45 x 45 mm, bb 1 hole, 72 x 72 mm.
B-27
Functional units
System L
Commercial numbers
Other devices
Depth behind front Com. no. plate (mm) 122 122 LSL58824A LSL58825A
No. of vertical modules Depth behind front Com. no. (1 module = 50 mm) plate (mm) 4 12 116 116 LSL58826A LSL58827A
B-28
Functional units
System L
Commercial numbers
Reserve space
Selection table
No. of vertical modules (1 module = 50 mm) Cat. no. 1 2 3 4 6 LSX58931A LSX58932A LSX58933A LSX58934A LSX58936A
B-29
Functional units
System L
Commercial numbers
The angle brackets are used for: bb vertical mounting of the earth/neutral bar in the duct, bb mounting of the modular rail L = 1600 mm (com. no. 04226).
Designation 2 universal angle brackets
DD381577
Hexagonal spacers
DD800159
The hexagonal spacers are used for: bb the raising and the mounting of the modular rail, bb the raising and the mounting of the earth/neutral bar.
Designation 4 M6 hexagonal spacers H = 9 mm H = 23 mm H = 55 mm
DD800160
Blanking strip
The blanking strips are used to fill the space on the cut-out front plates.
Designation Blanking strip modular device, L = 1000 mm Blanking strip CVS/NSX250/INS250, L = 148 mm Blanking strip EZC250, L = 1000 mm Com. no. LSX58621A LSX58751A LSX58752A
Hinge kit
DD800015
Lead-sealable screws
DD800014
For restricted access, the front plate can be sealed as visual checking.
Designation 4 front plate lead-sealable screws Com. no. LSX58777A
B-30
Functional units
System L
Commercial numbers
Identification labels
DD381715
The labels are used on front plates for the identification of the outgoings.
Designation 12 adhesive label holders, W = 432 mm, H = 24 mm 12 clip-on labels 18 x 35 Com. no. 08903 08913
Adhesive label.
DD383974
T LIGH
Clip-on label.
B-31
C-2
Distribution
System L
Contents
Overview of distribution solutions Different type of distribution solutions Busbars Multi-stage busbars Rear busbars Distribution blocks Distribloc distribution block Polybloc distribution block Multiclip distribution block Multi-stage current distribution blocks Comb busbars
Description
C-2 C-4 C-5 C-5 C-6 C-7 C-7 C-8 C-9 C-10 C-11
C-2
Commercial numbers
C-12
C-12 C-14 C-16 C-19
C-1
Distribution
System L
Description
bb Traditional, highly versatile solution. bb Installation position: v horizontal in the 600 mm wide enclosure, v vertical in the cable duct.
C-2
Distribution
System L
Description
200 A Multiclip
bb Reliable springterminal connections requiring no maintenance bb Fast installation. bb Easy upgrades through replacement or addition of devices. bb Easy balancing of phases.
C-3
Distribution
System L
Description
Centralised distribution
DD800157
Centralised distribution consists of a distribution block that redistributes electricity to the various switchboard feeders. It is placed as close as possible to the incomer and is simple and easy to install. The splitter or distribution block is perfectly suited to medium-sized electrical switchboards and is used as a sub-distribution block. It can be used with all types of switchgear making it suitable for industrial control applications. Prisma iPM centralised distribution solutions
No. of connection points 6 to 16 Distribution Distribloc distribution block Rating (A) 125 Devices Multi 9 Multi 9 Compact CVS, Interpact INS
Multi-stage current distribution 125 block 9 per phase 13 per phase > 15 Polybloc distribution block 160 and 250
horizontal multi-stage busbars 160, 250 and 400 Compact CVS, Interpact INS rear busbar or busbar in duct (see split distribution)
Split distribution
DD800398
Split distribution consists of distributing the current from the incomer to the enclosures various feeders by providing connection points as close as possible to the feeders. The current is distributed via a full-height rear busbar or side mounted busbar that is as close as possible to the devices. The busbars, made up of offset and stepped bars, allow direct and easy front access to all the connection points. Split distribution is suited to large electrical switchboards and offers: bb a nominal current rating of 125 to 630A, bb a high connection capacity, bb connections that can be added and changed at any time, bb the possibility of having more than 10 feeder groups. It is also ideal for the electrical distribution between 2 switchboards when enclosures are combined. With split distribution, you have the guarantee of a tested solution. Prisma iPM split distribution solutions
Busbar Rear busbar Vertical multi-stage busbar Rating (A) 160, 250 and 400 160, 250, 400 and 630 Implantation in device area in duct
Sub-distribution consists of either a 200A Multiclip distribution block or a comb busbar connected directly to the centralised distribution block or the busbar. They thus feed each row of modular devices. Prisma iPM sub-distribution solutions
Devices All type of devices Distribution blocks Distribloc distribution block Multi-stage current distribution block Polybloc distribution block Dedicated to one type of Multi 9 device 200 A multiclip distribution block Comb busbar Multi-stage current distribution block Easypact 100 A Comb busbar
C-4
Distribution
System L
Description
Busbars
Multi-stage busbars
The multi-stage busbars can be installed: bb horizontally in a 600 mm wide enclosures in the device zone. They have 13 outgoers per phase, max. 50 mm2, bb vertically in the 300 mm wide duct. They are particularly useful for distribution to 2 enclosures on each side of the duct. All connection points are easily accessible from the front. The inclination of the bars facilitates connections and improves cable running. They are valid for three and four-pole versions with ratings from 160 to 630 A. Available in one length, 1400 mm, they can be cut as needed. Composition Flat, copper bars with threaded M6 holes every 25 mm for connection along the entire length of the busbars. There are 8.2 mm diameter holes at each end for supply. The staggered supports are made of an insulating material. An optional, front barrier is available to protect against direct contact from the front (IPxxB degree of protection).
Electrical characteristics bb Rated current :160A,250A,400A,630A. bb Rated insulation level Ui : 750V. bb Impulse withstand voltage Uimp: 8kV.
DD800019
Busbar supports
Horizontal multi-stage busbar in 600 mm wide enclosure 2 supports are needed.
DD800028
Vertical multi-stage busbar in 300 mm wide duct The table below indicates: bb the size of the bars to be used, depending on the permissible current level in the busbars, bb the number of supports depends on the rated short-time withstand current (Icw), bb the distance between supports, depending on the rated short-time withstand current (Icw).
Rating (A) Size of a bars (mm) Distance between support centres (mm) Icw (kA rms/1 s.) 10 160 250 400 630 (1) Icw (kA rms/0.6 s.).
DD800027
13
15
20
25
C-5
Distribution
System L
Description
Busbars
Rear busbars
The rear busbar is installed in a 600 mm wide enclosures and is mounted directly on the uprights of the frameworks. It is valid for three or four-pole versions with ratings from 160 to 400 A. Available in one length, 1400 mm, the bars can be cut as needed. The connection with a Compact or Interpact incoming device occupies two vertical modules ( 50 mm each). Composition Flat, copper bars with threaded M6 holes every 25 mm for connection along the entire length of the busbars. The insulating supports can receive a fifth bar, 15 x 5 mm or 20 x 5 mm, to create an earth bar. Installation The busbars are mounted directly on the functional uprights of a 600 mm wide enclosure. Connection bb 16 mm2 to 50 mm2 flexible cables, with crimped lugs, bb insulated flexible bars.
Electrical characteristics bb Rated peak withstand current Ipk (k) v 30 k for 160 A busbars, v 40 k for 250 A busbars, v 55 k for 400 A busbars. bb Rated insulation level Ui = 1000 V. Busbar size and distance between supports The table below indicates: bb the size of the bars to be used, depending on the permissible current level in the busbars, bb the distance between supports, depending on the rated short-time withstand current (Icw).
Rating (A) Size of a bars (mm) Distance between support centres(1) (mm) Icw (kA rms/1 s. 10 160 250 400 15 x 5 20 x 5 32 x 5 450 300 250 13 15 20 25
Busbar calculation
(1) Multiclip 200 A distribution blocks equipped with connections (04029) can be used as intermediate supports (200 mm max. distance between centres) in addition to the top and bottom supports.
C-6
Distribution
System L
Description
Distribution blocks
The Distribloc distribution block is particularly suited to small and medium-sized enclosures. It gives lots of flexibility when there are few feeders. It provides safety and makes maintenance easy. It has been optimised for enclosures containing mainly modular devices. It can be used equally as a main or sub-distribution block, or for industrial control applications. It is easily installed by simply clipping it onto the modular rail. It can also be fixed to the backplate for industrial control applications. The Distribloc distribution block provides you with: bb safety v IPxxB protection of live conductors, v tightening quality guaranteed by spring terminals, v electrical performance levels adapted to your needs, bb simplicity v easy installation and wiring, v simple choice depending on device rating, bb flexibility v selection of combinations, v possibility of adding and changing feeders. Composition The four-pole distribution block is made up of: bb a fully insulated, one-piece distribution block complying with the degree of protection IPxxB (protection against direct contacts), bb a modular cover. The design of the front (45 mm nose) blends perfectly into a row comprising modular devices. Electrical characteristics bb Rated insulation level: Ui = 750 V. bb Rated operational current Ie (40C): v 125 A for the 125 A Distribloc, bb Short-circuit withstand current: the reinforced breaking capacity due to cascading in circuit-breaker combinations is maintained. The worst-case situations have been tested. bb Complies with the low-voltage device standard IEC 60947.7.1 and/or IEC 61439.1 bb Impulse withstand voltage Uimp = 8 kV. Supply bb Tunnel terminal on 125 A Distribloc 125 for 6 to 35 mm2 flexible cables (10 to 35mm2 rigid cables). Distribution bb Spring terminals: v 2 outgoers from 1 to 10 mm2, flexible or rigid, v 3 outgoers from 1 to 6 mm2, flexible or rigid, v 7 outgoers from 1 to 4 mm2, flexible or rigid. bb Tunnel terminals: v 1 outgoer from 4 to 16 mm2, flexible (4 to 25 mm2 rigid). Supply bb An identification label. bb Adhesive labels for phase identification. Installation bb Clipped onto a modular rail. bb Width occupied is 12 modules (9 mm each). bb Screwed to plain or slotted backplate. Distances between centres = 100 x 75 mm.
Dimensions
DD381608 DD381609
Downstream circuits are connected from the front, to spring terminals. Contact pressure automatically adapts to the size of the conductor. It does not depend on the operator. Contacts are insensitive to vibrations and thermal variations. Only one cable (flexible or rigid, without a metal ferrule) can be inserted in a spring terminal. Degree of protection: IPxxB. Advantages bb A reliable electrical connection, no maintenance required (tightness guaranteed over time). bb Very fast connection. bb Easy phase balancing. bb Rewiring is very easy if the switchboard is expanded or modified.
C-7
Distribution
System L
Description
Distribution blocks
The Polybloc distribution block is particularly suited to small and medium-sized enclosures. It gives lots of flexibility when there are few feeders. It provides safety and makes maintenance easy. It has been optimised for enclosures containing mainly modular devices. It can be used equally as a main or sub-distribution block. The Polybloc is available in two versions : bb the 250 A Polybloc distribution block is designed for installation directly downstream of Compact circuit breakers and Interpact switch-disconnectors devices up to 250 A. It can be rapidly mounted in the vertical position. Electrical connections are made directly to the device terminals. The connection terminals are slanted to facilitate cable entry and not exceed the bending radius of the flexible and rigid cables, bb the 160 A Polybloc is made up of individual elements that can be used alone or with others to make two-pole, three-pole or four-pole distribution blocks. Mounting is very fast. It clips onto a modular rail and is supplied by cables via a tunnel terminal. The connection spring terminals are slanted to facilitate cable entry and bending of the flexible and rigid cables. It is supplied with a cover that also guides the cables. Electrical characteristics bb Rated insulation level Ui = 750 V. bb Short-circuit withstand current: the reinforced breaking capacity due to cascading in circuit-breaker combinations is maintained. The worst-case situations were tested. bb Impulse withstand voltage Uimp = 8 kV. Supply bb 250 A Polybloc distribution block: v directly to the terminals of the Compact NSX and Interpact INS devices up to 250 A. bb 160 A Polybloc distribution block: v direct to a tunnel terminal, for cables up to 70 mm2. Distribution bb 250 A Polybloc distribution block: v via cables, up to six 10 mm2 cables and three 16 mm2 cables per phase. bb 160 A Polybloc distribution block: v via cables, up to six 16 mm2 cables.
DD800147
Installation bb 250 A Polybloc distribution block: bb It is mounted downstream of vertically mounted Compact NS100/250 and NSX100/250 and Interpact INS250 devices in the enclosures. The Polybloc is mounted on the modular device rail (LSL58801A). bb 160 A Polybloc distribution block: v the blocks clip onto a modular rail. Dimensions
70
95
Downstream circuits are connected from the front, to spring terminals. Contact pressure automatically adapts to the size of the conductor. It does not depend on the operator. Contacts are insensitive to vibrations and thermal variations. Only one cable (flexible or rigid, without a metal ferrule) can be inserted in a spring terminal. Degree of protection: IPxxB. Advantages bb A reliable electrical connection, no maintenance required (tightness guaranteed over time). bb Very fast connection. bb Easy phase balancing. bb Rewiring is very easy if the switchboard is expanded or modified.
C-8
Distribution
System L
Description
Distribution blocks
The 200A Multiclip distribution block has been optimised to feed rows of modular devices. It is easily installed by simply clipping it onto the modular rail, either above or below the row of devices. Its flexibility means it can be fitted before or after the devices have been mounted. Its dimensions have been kept to a minimum to ensure the best possible integration into the switchboard. To ensure compatibility with all installation types, we recommend you connect the supply to the distribution block at its centre. The 200A Multiclip distribution block provides you with: bb flexibility v compatibility with all types of switchgear, v possibility of mixing all types of modular devices, v distribution blocks with different numbers of available poles, bb safety v insulation of upstream terminal pads, v flawless connection reliability thanks to its spring terminals, v full protection (IPxxB) against direct contact, bb protection degree v a protective cover on the busbar ensures IPxxB from the front, bb easy modifications v increased connection capacity (number of points and cross-section), v possibility of adding or changing feeders, whatever type of device is to be added, v continuity of service. Application Distribution over full rows of modular devices. The distribution block is generally supplied by busbars in enclosures. Electrical characteristics bb Rated insulation level Ui = 750 V. bb Impulse withstand voltage Uimp = 8 kV. bb Short-circuit withstand current: the reinforced breaking capacity due to cascading in circuit-breaker combinations is maintained. The worst-case situations have been tested. bb 200 A Multiclip distribution blocks: v 10 mm2 cable outgoer: Imax = 50 A, v two 10 mm2 cables: Imax = 63 A. Supply bb Direct to terminals: v 50 mm2 cables with crimped lugs, v 20 x 3 mm flexible bars. bb From busbars in the rear of a wall mounted enclosure (04029). Busbar connection The Multiclip distribution block is supplied by the rear busbar through a connection (04029).
DD800048
No. of poles 2P 3P 4P
H (mm) 24 44 52
Distribution bb 200 A Multiclip, 2P and 3P (LSX58052A and LSX58053A): v 3 x 12 connection points for phase and neutral. bb 200 A Multiclip, 4P (LSX58054A): v 3 x 12 connection points for each phase, v 18 connection points for the neutral. Each connection point can receive a single 10 mm2 cable, either flexible or rigid. Installation bb Clipped onto the rear of modular rail. bb Screwed to plain or slotted backplate. Supplied with: bb 100 mm long, bared 10 mm2 copper connections: v 200 A Multiclip, 2P, 3P and 4P (LSX58052A, LSX58053A et LSX58054A): 2 sets of 12 connections. bb Protection covers for the supply terminals (IPxxB). bb The hardware required for the supply terminals.
C-9
Distribution
System L
Description
Distribution blocks
The multi-stage current distribution block is easy to install and can be either clipped onto the modular rail or fixed to a solid or perforated mounting plate. Electrical characteristics bb Rated operating current: Ie (40 C) = 125 A. bb Rated insulation level Ui = 500 V. bb Rated short-time withstand current Icw = 3.5 kA rms/1 s. bb Peak withstand current Ipk = 20 k. bb Impulse withstand voltage Uimp = 8 kV. Supply bb Connected with flexible or rigid cable with or without crimped lugs. Installation bb Clipped onto the modular rail. bb Screwed to plain or slotted backplate. Supplied with: bb transparent, insulating cover, bb mounting hardware.
Dimensions
E19453
C-10
Distribution
System L
Description
Distribution blocks
Comb busbars
The comb busbars are used for the distribution over full rows of modular devices. They may be supplied by either the incoming device fitted on the row or via connectors. They can be cut to length. The cutting locations are marked on the copper bar and on the insulation. They are fully insulated. Markers can be fitted for circuit identification. The tooth-caps ensure the IPxxB protection. The unused teeth may be insulated by fitting tooth-caps.
I . ON
I . ON
Electrical characteristics bb Rated insulation level Ui: v 250 V for 1P + N and 3P + N comb busbars, v 500 V for 1P, 2P, 3P and 4P comb busbars. bb Rated operational current Ie (40C) : v 80 A with 1 central supply point for 1P, 2P, 3P and 4P comb busbars only, v 100 A with 1 central supply point for 1P + N and 3P + N comb busbars and 2 central points for 1P, 2P, 3P and 4P comb busbars, v 125 A with 2 supply points for 1P + N and 3P + N comb busbars only. bb short circuit withstand capacity compatible with the breaking capacities of Schneider modular circuit breakers. Connection bb Can be supplied by the rear busbar through insulated connectors. bb Direct connection to a device terminals. Supplied with: bb two IP2 end caps.
E40637-32
Picture N1.
E40639-32
Picture N2.
The tooth-caps may be fitted to insulate unused teeth of the comb busbar for the C60 devices (picture n1) or the NG125 devices (picture n2).
C-11
Distribution
System L
Commercial numbers
Rating (A)
Set of 4 drilled bars with threaded holes 04171 04172 04173 04174
Accessories
DD381398
C-12
Distribution
System L
Commercial numbers
Mounting hardware 40 M6 x 16 screws + 40 washers for threaded bars 04195 04195 04195
Set of 4 drilled bars with threaded holes 04171 04172 04173 04174
Mounting hardware 40 M6 x 16 screws + 40 washers for threaded bars 04195 04195 04195 04195
(1) The number of supports depends on the rated short-time withstand current (Icw), see the table in Busbar calculation. Busbar support 2 x LSX58082A 2 x LSX58082A 2 x LSX58082A 2 x LSX58082A Barrier 04197 04197 04197 04197 Plain front plate, 6 modules LSX58936A LSX58936A LSX58936A LSX58936A Mounting hardware 40 M6 x 16 screws + 40 washers for threaded bars 04195 04195 04195 04195
C-13
Distribution
System L
Commercial numbers
Designation Distribloc distribution block
DD381660
Distribution blocks
Selection table
No. of poles -
Rating 125 A
Rated Rated short-time operational withstand current Icw current Ie (40C) 125 A depending on connected device
1P
160 A
750 V
8 kV
160 A
3P
250 A
750 V
8 kV
160 A
4P
250 A
750 V
8 kV
160 A
2P
125 A
500 V
8 kV
125 A
3.5 kA rms/1 s.
4P
125 A
500 V
8 kV
125 A
3.5 kA rms/1 s.
2P
200 A
750 V
8 kV
200 A
3P
DD381670
200 A
750 V
8 kV
200 A
4P
DD381671
200 A
750 V
8 kV
200 A
C-14
Distribution
System L
Commercial numbers
Rated peak withstand current Ipk depending on connected device Connection capacity upstream tunnel terminals for 6 to 35 mm2 flexible cables (10 to 35 mm2 rigid cables)
Distribution blocks
Selection table
Com. no. downstream b spring terminals 04045 v 2 outgoers from: 1 to 10 mm2, flexible or rigid 2 v 3 outgoers from: 1 to 6 mm , flexible or rigid v 7 outgoers from: 1 to 4 mm2, flexible or rigid b tunnel terminals v 1 outgoer from: 4 to 16 mm2, flexible or rigid (4 to 25 mm2 rigid)
04031
directly to the incoming device: Compact CVS 100/250 and NSX 100/250, Interpact INS250
04033
b directly downstream of the incoming device: v Compact CVS 100/250 and NSX 100/250, Interpact INS250 b modular rail b directly downstream of the incoming device: v Compact CVS 100/250 and NSX 100/250, Interpact INS250 b modular rail b 2 x13 holes: 1 x 8.5 mm2 + 2 x 7 mm2 + 5 x 5.5 mm2 + 5 x 4.4 mm2 b clipped onto modular rail b screwed to plain or slotted backplate b 4 x13 holes: 1 x 8.5 mm2 + 2 x 7 mm2 + 5 x 5.5 mm2 + 5 x 4.4 mm2 b clipped onto modular rail b screwed to plain or slotted backplate b 4 x17 holes: 1 x 8.5 mm2 + 2 x 7 mm2 + 7 x 5.5 mm2 + 7 x 4.4 mm2 b clipped onto modular rail b screwed to plain or slotted backplate b clipped onto rear of modular rail b screwed to plain or slotted backplate b the Multiclip distribution block is supplied by the rear busbar through a connection (04029).
directly to the incoming device: Compact CVS 100/250 and NSX 100/250, Interpact INS250
04034
20 k
20 k
See Schneider corresp. depending on connected device b via connection from rear busbar b 50 mm2 cables with crimped lugs b 20 x 3 mm flexible bars b supplied flexible cables: b 10 mm2 LSX58052A
b via connection from rear busbar b 50 mm2 cables with crimped lugs b 20 x 3 mm flexible bars
LSX58053A
b via connection from rear busbar b 50 mm2 cables with crimped lugs b 20 x 3 mm flexible bars
LSX58054A
C-15
Distribution
System L
Commercial numbers
Distribution accessories
Selection table
The insulated flexible bars are tested in a type-tested switchboard environment. Their design takes into account the switchboard architecture where they are often in close proximity to a protection device (circuit breaker or fuse) with significant heat losses. In-depth knowledge of switchboard architecture and the connected devices led to the establishment of a selection table based on the type of device. Flexible bars are 1800 mm long and made of copper with an insulating sheath. Rated insulation level Ui = 1000 V. The sizes for the flexible bars indicated below take into account the heat losses of Schneider devices in a Prisma iPM switchboard.
The flexible bars are determined taking into account the connected device, whatever the internal temperature of the switchboard. The bar sizes indicated below take into account the derating curves of devices.
Device NSX100 NSX160/250 NSX400 NSX630 NS100 NS160/250 NS400 NS630 EZC100 EZC160/250 EZC400 INS125/160 INS250 INS400 INS630 200 A Multiclip Size (mm) 20 x 2 20 x 3 32 x 5 32 x 8 20 x 2 20 x 3 32 x 5 32 x 8 20 x 2 20 x 3 32 x 5 20 x 2 20 x 3 32 x 5 32 x 8 20 x 3 Com. no. 04742 04743 04751 04753 04742 04743 04751 04753 04742 04743 04751 04742 04743 04751 04753 04743
Flexible bars are designed for connections between busbars taking into account the following characteristics: bb a maximum temperature of 60C inside the switchboard. This corresponds to the average temperature inside a switchboard for an ambient temperature of 35C, bb the maximum withstand temperature for the insulating material is 125C.
Ie max. (A) 200 250 520 660
DD382008
Size (mm) 20 x 2 20 x 3 32 x 5 32 x 8
C-16
Distribution
System L
Commercial numbers
Distribution accessories
Selection table
Earth/neutral bar
DD800020
The earth bar (450 mm long) is equipped with 40 clamps with captive screws. It is supplied with 1 connector for rigid or semi-rigid cable 35 mm2, 2 insulating spacers for use on a neutral bar and mounting hardware. It is directly installed in horizontal position on functional uprights. The neutral bar is created by inserting 2 insulating spacers (supplied) behind the earth bar.
Designation Cu earth/neutral bar, 24 modules
E56846 E56845
Neutral bar.
Earth bar.
C-17
Distribution
System L
Commercial numbers
Distribution accessories
Selection table
Mounting hardware
DD381398
C-18
Distribution
System L
Commercial numbers
Partitioning
Selection table
Horizontal partition
DD800051
The partition is a metal barrier installed in a wall mounted enclosure or a 300 mm wide enclosure. It is used to: bb separate the functional units from one another, bb create a physical separation between devices and a terminal block, for example. It is mounted directly on the functional uprights. Lateral and rear knock-outs are available for cable running or the installation of busbars at the rear of the switchboard.
Designation Horizontal partition W = 500 mm D = 235 mm D = 305 mm Com. no. LSL58281H LSL58282H
Vertical partition
DD800052
The metal partition creates a physical separation between the device compartment and the 300 mm wide duct of a wall mounted enclosure. It is used to: bb separate the devices from busbars or a distribution block installed in the duct, bb set up a special zone for terminal blocks in the duct. There are knock-outs for cable running. Vertical partitioning It can be cut to length every 150 mm and can be used for partitioning up to 32-module in wall mounted enclosure (H = 1850 mm).
Designation Vertical partition 4 to 24 modules 28 and 32 modules Com. no. LSL58280V LSL58279V
C-19
D-2
Enclosures
System L
Contents
Description
D-2
D-2
Commercial numbers
IP30/40 PAK wall mounted enclosures IP30/31 wall mounted enclosures IP40 wall mounted enclosures IP54 wall mounted enclosures IP30/31/40/54 enclosures accessories
D-4
D-4 D-5 D-6 D-7 D-8
Dimensions
D-10
D-1
Enclosures
System L
Description
Wall mounted enclosures
DD800466
PAK
Full kit
DD800467
IP In IK
DD800162
IP30/40
Functional height (1 module = 50 mm) Overall height (mm) Overall depth (mm) Enclosure color
12
16
20
24
12
16
20
24
28 1650 305
32 1850
Association
no
DD800468
no
Installation
surface mounted
DD800472
D-2
DD800472
Enclosures
System L
Description
Enclosure description
DD800054
Enclosure size is determined simply according to the switchgear installed, the connection method and positioning and the required free rows. The enclosures can be flush mounted or surface mounted. Pre punch-outs at the wall mounted enclosure back are provided for rear cable insertion. Square holes every 50 mm make it easy to count modules. The 600 mm wide wall mounted enclosures are dedicated for functional unit area. The 300 mm wide duct is dedicated to the cables and busbar area. The panelling is assembled after mounting devices and cabling to maintain complete accessibility in the switchboard during its implementation. It enables to install the empty enclosure on site; then to assemble and cable the devices on the removable frame at the workshop and to mount it in the PaK enclosure at the worksite. The front frame is supplied with the full kit enclosures. It enables the mounting of the front plates. It can be removed for fast, direct access to all the devices, with all the front plates mounted on. Both plain and transparent doors are reversible and designed for quick and easy left or right-hand mounting by a single person. A handle is only available on the 600 mm wide doors. The 300 mm wide duct is dedicated to the professional staff. For greater safety, it is closed with screws. A range of locks are available for the push and pull handle.
1 The enclosure
2 Removable chassis
3 Front frame
4 Doors
Enclosure combination
DD800032
The wall mounted enclosures must have the same depth to be combined each other horizontally and vertically. The 28-module and 32-module height enclosures can be horizontally combined only. An assemby kit is supplied with the 300 mm wide duct. For other combinations than 600 + 300 mm wide enclosures, assembly kits are available in option. The degrees of protection are maintained.
It ensures the mechanical connection between the wall mounted enclosures and the duct. A combination kit ensures the mechanical connection between the two functional unit wall mounted enclosures.
The L shape is created by combining two enclosures (extension or duct) with a 600 mm wide enclosure. The square shape is created by combining three enclosures (extension or duct) with a basic enclosure. Square combinations are only possible with enclosures that have the same number of vertical modules.
Enclosure fixing
DD800473
bb From 4 to 24 modules, switchboards is mounted on a wall through the holes at the rear of the switchboard. It is possible to mount the switchboards on a wall by using external wall mounted fixing rings (2 x LSL58274A). bb From 28 to 32 modules, switchboards is mounted on a wall by using external wall mounted fixing rings (LSL58274A). bb Switchboards is mounted on a wall by using external wall mounted fixing rings (supplied).
D-3
Enclosures
System L
Commercial numbers
PAK IP30
DD800545
Functional Overall height height (1 module (mm) = 50 mm) 12 16 20 700 900 1100
Enclosure Front plate W = 600 mm support (1) LSL58213A LSL58217A LSL58221A LSL58612A LSL58616A LSL58620A
24 1300 LSL58225A LSL58624A LSL58124A (1) Mandatory for front plate mounting. For the flush mounting kit and enclosure accessories, see page D-8.
Enclosure weight
Empty weight
No. of vertical modules (1 module = 50 mm) 12 16 20 24 Weight (kg) Enclosure W = 600 mm Without door 12 14 15 17 With door 17 21 24 27
DD800548
DD380623
DD800545
Functional Overall height height (1 module (mm) of 50 mm) 12 16 20 700 900 1100
Enclosure Front plate W = 600 mm support (1) LSL58213A LSL58217A LSL58221A LSL58612A LSL58616A LSL58620A LSL58624A
DD800546
24 1300 LSL58225A (1) Mandatory for front plate mounting. Gasket kit L IP40 accessories + gasket kit
For the flush mounting kit and enclosure accessories, see page D-8.
Enclosure weight
Empty weight
No. of vertical modules (1 module = 50 mm) 12 16 20 24 Weight (kg) Enclosure W = 600 mm Without door 12 14 15 17 With door 17 21 24 27
D-4
DD380624
PAK IP40
Enclosures
System L
Commercial numbers
Full kit
DD800054
Overall Height (mm) 300 500 700 900 1100 1300 1650 1850
Enclosure W = 600 mm LSL58204A LSL58208A LSL58212A LSL58216A LSL58220A LSL58224A LSL58328A LSL58332A
Duct with door W = 300 mm LSL58231A LSL58232A LSL58233A LSL58234A LSL58235A LSL58336A LSL58337A
Door plain or transparent LSL58162T LSL58163T LSL58164T LSL58165T LSL58166T LSL58167T LSL58168T
For the flush-mount kit and enclosure accessories, see page D-8.
Enclosure weight
Empty weight
No. of vertical Weight (kg) modules Enclosure W = 600 mm (1 module = 50 mm) Without door With door 4 8 12 16 20 24 28 32 10 13 15 18 20 22 33 35 13 17 21 25 29 33 46 50 Enclosure + door W = 300 mm With door 10 12 15 17 19 26 28
Assembly kit
DD800088
Combinations possibilities
DD800058 DD800060 DD800061
DD800062
Horizontal combination of Square combination of 2 enclosures W = 600 + 300 mm 4 enclosures W = 600 mm with with 1 x LSL58273A 4 x LSL58273A
D-5
Enclosures
System L
Commercial numbers
Full kit
DD800054
Overall Functional Overall depth height Height (mm) (1 module (mm) = 50 mm) 235 4 8 12 16 20 24 305 28 32 300 500 700 900 1100 1300 1650 1850
LSL58104A -
LSL58208A LSL58231A LSL58149A LSL58162T LSL58276A LSL58212A LSL58232A LSL58150A LSL58163T LSL58276A LSL58216A LSL58233A LSL58151A LSL58157T LSL58276A LSL58220A LSL58234A LSL58152A LSL58158T LSL58276A LSL58224A LSL58235A LSL58153A LSL58159T LSL58276A LSL58328A LSL58336A LSL58154A LSL58167T LSL58276A LSL58332A LSL58337A LSL58155A LSL58168T LSL58276A
Enclosure weight
Empty weight
No. of vertical Weight (kg) modules Enclosure W = 600 mm (1 module = 50 mm) Without door With door 4 8 12 16 20 24 28 32 10 13 15 18 20 22 33 35 13 17 21 25 29 33 46 50 Enclosure + door W = 300 mm With door 10 12 15 17 19 26 28
Assembly kit
DD800088
Combinations possibilities
DD800058 DD800060 DD800061
DD800062
D-6
Enclosures
System L
Commercial numbers
DD800478
DD800057
DD380623
DD800054
Overall Functional Overall depth height Height (mm) (vertical (mm) modules of 50 mm) 235 4 8 12 16 20 305 24 28 32 300 500 700 900 1100 1300 1650 1850
Enclosure W = 600 mm
Duct with door W = 300 mm LSL58541A LSL58542A LSL58543A LSL58544A LSL58545A LSL58546A LSL58547A
Enclosure weight
Empty weight
No. of vertical modules 4 8 12 16 20 24 28 32 Weight (kg) Enclosure W = 600 mm Without door 10 13 15 18 20 22 33 35 With door 13 17 21 25 29 33 46 50 Enclosure + door W = 300 mm With door 10 12 15 17 19 26 28
Assembly kit
Combinations possibilities
DD800091 DD800089 DD800090
DD800092
DD380624
Full kit
D-7
Enclosures
System L
Commercial numbers
Canopy (IP31)
DD800026
Com. no. W = 620 mm W = 300 mm W = 620 mm W = 300 mm W = 600 mm W = 600 mm LSL58266A LSL58267A LSL58269A LSL58270A LSL58268A LSL58271A
15
15
When the enclosure is embedded into the wall, a flush-mounted kit is mandatory to fix it and to hide free spaces. The flush-mounted enclosure exceeds of 63 mm from the wall.
Designation Flush-mount kit up to 24 modules Com. no. LSL58272A
Lifting/fixing rings
DD800491
IP30/31/40 wall mounted enclosures bb From 4 to 24 modules, switchboards is mounted on a wall through the holes at the rear of the switchboard. It is possible to mount the switchboards on a wall by using external wall mounted fixing rings (2 x LSL58274A). bb From 28 to 32 modules, switchboards is mounted on a wall by using external wall mounted fixing rings (LSL58274A). IP54 wall mounted enclosures bb Switchboards is mounted on a wall by using external wall mounted fixing rings (supplied).
D-8
Enclosures
System L
Commercial numbers
Drawing holder
DD381208
D-9
Enclosures
System L
Dimensions Wall mounted enclosures
DD800095
Aperture
DD800476
Wall mounting
DD800538 DD800077
DD800477
LSL58802A
D-10
Enclosures
System L
Dimensions Wall mounted enclosures
From 4 to 24 modules
DD800097
From 28 to 32 modules
82.5 150 165 82.5
DD800100
DD800095
40 x 40
12
16
20
24
28
32
From 28 to 32 modules
DD800076
DD800102
Aperture
225
DD800480
LSL58802A
301.5 63
237.5
D-11
Enclosures
System L
Dimensions Wall mounted enclosures
From 4 to 24 modules
DD800097
From 28 to 32 modules
82.5 150 165 82.5
DD800100
DD800095
40 x 40
DD800102
12
16
20
24
28
32
Aperture
From 28 to 32 modules
DD800076
225
172.5 143.5 63
236.5
49 93
LSL58802A
237.5 63 301.5
D-12
Enclosures
System L
Dimensions Wall mounted enclosures
From 4 to 24 modules
DD800097
From 28 to 32 modules
82.5 150 165 82.5
DD800100
DD800095
40 x 40
DD800101
DD800102
Aperture
12 16 20 24 28 32
From 28 to 32 modules
9 16
225
172.5 143.5 63
236.5
49 93
DD800480
LSL58802A
237.5 63 301.5
D-13
E-2
Characteristics
System L
Contents
Spare parts
E-2
Electrical characteristics
Designing Prisma iPM power circuits Designing connections y 630 A Designing connections with cables Designing the PEN conductor
E-3
Mechanical characteristics
Degree of protection Properties of metal enclosure
E-8 E-10
E-8
Environment
E-12
E-12
E-1
Characteristics
System L
Spare parts
Spare parts
Door accessories
Wall mounted enclosure Door spare parts for system L 20 front plate screws + nuts Prisma iPM spare parts handle
E-2
Characteristics
System L
Electrical characteristics
The Prisma iPM system takes into account the installation and connection conditions of Schneider Electric devices. The entire installation complies with standard IEC 61439-1. The result is a type tested switchboard.
Busbar sizing
The factors that must be taken into account in determining the size of busbars include: bb the diversity factor. Not all the loads supplied by a set of busbars are used at full rated load or at the same time. The diversity factor is the means to determine the maximum load current used to size the busbars. Standard IEC 61439-1.
Number of circuits 2 and 3 4 and 5 6 to 9 10 and more Diversity factor 0.9 0.8 0.7 0.6
bb the degree of protection IP. For information on defining the necessary degree of protection IP. bb the ambient temperature around the switchboard.
E-3
Characteristics
System L
Electrical characteristics
It is imperative to use the values indicated below that have been validated for the installation of devices in Prisma iPM switchboards. The parameters determining the size of flexible bars are: bb the environment in which the devices are installed: v position in the enclosure, v dimensions of other conductors in the circuit, v ambient temperature around the switchboard, bb the characteristics of the connected devices: v device heat losses, v the type of installation (horizontal or vertical), v the type of device (fixed or withdrawable). Only the equipment manufacturer with in-depth knowledge on: bb the characteristics of the installed devices the configuration of the installation in the enclosure can provide the correct sizes of flexible bars for a given permissible current. Insulated, flexible bars make for easy, fast and flexible implementation up to 630 A, but higher ratings require sizes that cancel these advantages. For high Isc values, it is advised to use rigid bars which require fewer supports. bb flexible copper bars with an insulating sheath, bb better insulation temperature withstand (125C for bars, 105C for cables) and a larger exchange surface for an equivalent size, i.e. a smaller size for a given current, bb greater rigidity offering better electrodynamic characteristics for short-circuit currents, bb no intermediate parts (lugs) for a direct connection between the device and the busbars therefore less temperature rise and less risk of error, bb fast implementation of prefabricated connections already cut to length, formed and drilled. Technical characteristics bb thickness of the insulation: variable depending on the bar size, 2 mm on average, bb rated insulation level Ui = 1000 V, bb impulse withstand voltage Uimp = 12 kV, bb maximum withstand temperature of insulating material = 125C.
Connection
In all cubicles with IP y 54 bb the switchboard internal temperature is 60C, bb the withstand temperature of the insulating material is 125C. If the withstand temperature of the insulation is only 105C, use the next largest flexible bar. The bar sizes indicated below take into account the derating curves of devices.
Device
S (mm)
Device
S (mm)
NSX630 (1) EZC100 (1) EZC160 (1) EZC250 (1) EZC400 (1)
(1) The values for circuit breakers apply to contactors with the same ratings.
Device
S (mm)
Note: The values indicated above have been validated for Prisma iPM switchboards.
E-4
Characteristics
System L
Electrical characteristics
40 C
45 C
50 C
40 C
45 C
50 C
E-5
Characteristics
System L
Electrical characteristics
Cables
Schneider Electric provides cabling recommendations according to the rating of the circuit breaker. The size of cables must be selected according to: bb the level of current, bb the ambient temperature around the conductors, bb the degree of protection for the switchboard. The tables below take into account the installation conditions for each type of device (permissible temperature at connection terminals, etc.). They follow the temperature derating values for installed devices in all cubicles with cover panels rated IP y 55. bb switchboard internal temperature 60C, bb connections using copper cables. For wall mounted enclosures, the volumes, ratings and connection lengths are low. Select the values in the Cables tied together column, according to the IP.
Flexible copper bars with an insulating cover. To determine the required sizes for flexible bars, see the tables starting on, which indicate the correct size for each type of connected device. bb an insulated flexible bar (not connected) must meet standards IEC 60243-1 (dielectric) and IEC 60332-1 (fire), bb a flexible bar connected to a device in an enclosure must comply with standard IEC 61439-1 (see explanations on). Cables To determine the cables required, see the table on. They can be used to determine: bb the size of cables as a function of: v the circuit breaker rating, v the current, v the ambient temperature around the switchboard, bb the permissible current for individually tied cables or touching cables as a function of: v the size of the cables, v the degree of protection for the switchboard.
Note: Schneider Electric recommends connecting NSX400/630 circuit breakers with insulated flexible bars or rigid bars.
E-6
Characteristics
System L
Electrical characteristics
Practical guidelines
The size of the PEN is determined in the same manner as a neutral conductor, i.e.: bb for copper single-phase circuits or sized y 16mm, it must be the same size as the phase conductors bb for copper three-phase circuits sized > 16 mm, it can be: v the same size as the phase conductors, v smaller on the condition that: - the current likely to flow in the neutral during normal operation is less than the permissible current for the conductor, - the power rating of single-phase loads does not exceed 10% of the total rating. The conductor must be accessible to enable connections both in the factory and on site, as well as checks on the tightness of connections.
Practical guidelines
According to standard IEC 61439-1, the practical guidelines for implementing the PEN are the following: bb at the entry to the assembly, the PEN connection must be next to the phase connections, bb within the assembly, the PEN does not need to be insulated from the exposed conductive parts (except on sites where there is a risk of fire or explosion), bb the size of the conductor must be at least equal to that of the neutral, bb the size must remain constant throughout the main busbars, bb the change from a TNC to a TNS system must take place at a single point in the switchboard, via a marked neutral-disconnection bar that is accessible and can be dismantled to facilitate the impedance measurement of the fault loop, bb after the TNS creation point, it is forbidden to recreate a TNC system. The PE and the neutral must meet their specific requirements.
E-7
Characteristics
System L
Mechanical characteristics
Degree of protection
General
Standard IEC 60364-5-51 listed and codified a large number of external influences to which electrical installations can be subjected, including the presence of water, solid objects, shocks, vibrations, corrosive substances, etc.
Degree of protection IP
Standard IEC 60529 (IP code, February 2001) indicates the degrees of protection provided by an enclosure for electrical devices against access to hazardous parts, against penetration of solid foreign objects and against penetration of water. These standards do not apply for the protection against the risks of explosion or conditions such a humidity, corrosive vapour, fungus or vermin. The IP code is made up of two characteristic numerals and can include an additional letter when the actual protection for persons against access to the hazardous parts is better than that indicated by the first numeral. The first numeral characterises the protection provided against the ingress of solid foreign objects and the protection of persons. The second numeral characterises the protection provided against the ingress of water with harmful effects. 2nd numeral Protection against ingress of water
DD381966 DD381973 DD381972 DD381971 DD381970 DD381969 DD381968 DD381967
DD381960
DD381961
DD381962
DD381962
DD381965
DD381962
DD381964
DD381962
DD381961
DD381963
Dust tight
E-8
Characteristics
System L
Mechanical characteristics
Degree of protection
General
Protection
Protected against access with back of hand Protected against access with a finger Protected against access with a tool Protected against access with a wire
The additional letter is used only if the actual protection of persons is higher than that indicated by the first characteristic numeral of the IP code. If only the protection of persons is of interest, the two characteristic numerals are replaced by X, e.g. IPxxB. Example
Protected against solid foreign objects larger than 2.5 mm
IP30D
bb the degree of protection IP must always be read and understood numeral by numeral and not as a whole. For example, an IP31 wall mounted enclosure is suitable for an environment that requires a minimum degree of protection IP21. But an IP30 wall mounted enclosure is not suitable. bb the degrees of protection indicated in this catalogue are valid for the enclosures as presented. However, the indicated degree of protection is guaranteed only when the installation and device mounting are carried out in accordance with professional standards. Standard IEC 62262 defines an IK code characterising the capacity of products to resist mechanical impacts from all sides. IK code Impact energy (joules(1))
01 0.14 02 0.2 03 0.35 04 0.5 05 0.7 06 1 07 2 08 5 09 10 10 20 (1)The SI derived unit used to measure energy or work. One joule is equal to the energy used to accelerate a body with a mass of one kilogram using one newton of force over a distance of one meter. One joule is also equivalent to one watt-second.
Recommendation
In terms of the risks of impacts, selection of the IK code can be summed up as indicated below. Site
No risk of major impact Technical rooms Significant risk of impact that Hallways can damage devices Maximum risk of impact that can Workshops damage the switchboard
Recommended IK
07 08 (switchboard with door) 10
E-9
Characteristics
System L
Mechanical characteristics
Schneider Electric enclosures comply with standard EN 50298 for empty enclosures. The sheet metal used for Schneider Electric enclosures receives a thermosetting, polyester-resin-modified epoxy powder for colour and appearance. This coat system provides excellent finish and corrosion protection.
Test conditions
Adhesion (cross-hatch and pull-off) class 0 required (ISO 2409) > 1 kg/40 cm (ISO 6272) Impact strength (1) < 10 mm (ISO 6860) Mandrel bending test (2) Persoz hardness 300 s (ISO 1522) (1) No cracking of the paint film after dropping a weight of one kilogram on the test piece from a height of 50 centimetres. (2) Film cracks over a length of 10 millimetres maximum.
Test conditions: Two tests carried out on the same 1 mm thick steel sheet test piece. bb cyclical damp-heat test: v as per standard IEC 68-2-30, - six 24-hour cycles at temperatures higher than 40C, bb continuous resistance to neutral salt mist: v the tests were carried out over a period of 400 hours, far more than the 48 hours required by the standard for indoor installations, v as per standard IEC 68-2-11 and ISO 7253 - 400 hours without blistering for normal surface on test piece, - 250 hours for a scratched surface. Evaluation of corrosion as per ISO 4628: bb adhesion: class y 1, bb blistering: degree 1 dim.1, bb rusting: Ri 1, bb cracking: class 1, bb flaking imp. 1 dim. 1. propagation of corrosion under scratch with respect to the scratch axis: 3 mm max.
E-10
Characteristics
System L
Mechanical characteristics
Tests carried out at ambient temperature on phosphated test pieces coated with a 150 to 200 micron film.
Acids
Bases Water
Concentration 20 % 30 % 30 % 30 % 30 % 10 % 10 % 10 % 10 %
10
12
Solvents
E-11
Characteristics
System L
Environment
Schneider Electric is committed to a long-term environmental policy. Its intention is to promote respect of all natural resources and to work towards constant active improvement of conditions for a clean environment for the satisfaction of its customers, staff and the communities in which it is based.
Product design
Use of high-performance tools has guided the designers in the choice of materials and has enabled them to assess the impact of the product on the environment throughout its life-cycle. Published on 13th February 2003 and applicable as from 1st July 2006, directive 2002/95/EC concerning the restriction of use of certain dangerous substances in electrical and electronic equipment is more commonly known as the RoHS directive (Restriction of Hazardous Substances). Among these substances which are considered dangerous to the environment and health we find lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls(1) (PBB) and polybrominated diphenyl ethers(1) (PBDE). These six substances are banned or restricted (if exemption) in the electrical and electronic equipment listed in the WEEE directive and replaced by more environmentally friendly substances. Schneider Electric products are little or only indirectly affected by this restriction. However all low voltage products will be subject to compliance as from December 2008.
Production
PD395023
Production is an important phase in the switchboard life-cycle. Schneider Electric has adopted a dynamic, ambitious environmental policy in its initiative to integrate environmental protection into its industrial processes, in particular by obtaining ISO 14001 certification for all its sites.
PD395090
E-12
Characteristics
System L
Environment
Distribution
PD395122
Optimum use of packaging Schneider Electric complies with the packaging directive. Published for the first time on 31st December1994, directive 94/62/EC concerning packaging and packaging waste has since been updated many times. This directive applies to all packaging put on the market and all waste produced by it with the aim of reducing its impact on the environment. The obligations mainly concern reducing the volume, weight and quantity of heavy metals used in packaging, its reuse or recovery at the end of its life and implementation of a system for collecting packaging waste.
PD395011
Switchboard use
Use of the Prisma iPM electrical switchboard is a phase of the life-cycle which can have a significant impact on the environment. Prisma iPM contains products in compliance with the EUP directive. Published on 22nd July 2005, directive 2005/32/EC relating to ecological design requirements to be applied to energy consuming products is more commonly known as the EUP (Energy Using Products) directive. The aim of this directive is to achieve a high level of environmental protection by reducing the impact of energy consuming products and fostering acceptance of the concept of ecological design within companies. As the switchboard consumes electricity, a certain number of criteria have been taken into account: bb reducing energy consumption in the usage phase to a minimum, bb reducing leaks and release into the environment to a minimum bb increasing product durability, bb easier product maintenance and repair (product reliability, product modularity, etc).
End-of-life
An easily-dismantled product. The product is in kit form. All components can be removed, which facilitates sorting the different types of materials.
PD395051
Schneider Electric undertakes to comply with recycling rates and to recover the products at the end of their life. The group meets the WEEE (Waste Electrical and Electronic Equipment) directive. Published on 13th February 2003, directive 2002/96/EC concerning electrical and electronic equipment waste is more commonly known as the WEEE directive.
E-13
Characteristics
System L
Environment
2 Energy consumption. The electrical energy dissipated by the 250 A switchboard depends on the operating conditions. The following assumptions have been chosen to calculate energy consumption: bb annual rate of load for the equipment (Tc): 30%, bb estimated length of use of the equipment (d): 20 years (equivalent to 175,200 hours), bb energy consumption for the enclosure (E): 3322.6 kWh/20 years. Method of calculation If P is the power dissipated in the enclosure, energy consumption is calculated using the following formula: E = P x Tc x d
Every care is taken in collaboration with our services, suppliers and subcontractors to ensure that the packaging does not contain any substances which are forbidden under European regulations.
E-14
Characteristics
System L
Environment
PB800004
E-15
F-2
Recommendations
System L
Contents
Assembling recommendations
Assembling sequences
F-2
F-2
Assembling tips
Assemble the wall mounted enclosure Install the busbars Install the mounting plates Run and cable the power circuits Route and cable the low power and auxiliary circuits Finish and fit the switchboard with panels
F-8
F-1
Recommendations
System L
Assembling recommendations
PD800067
Assembling sequences
10
10
F-2
Recommendations
System L
Assembling recommendations
Assembling sequences
bb Rear panel.
bb Mounting plate with NSX 400 bb Mounting plate with Compact NSX100. bb Modular device rails. bb Multi9 and IC devices.
3 - Distribution blocks
bb 200 A Multiclip distribution block.
5 - Busbars
bb Vertical multi-stage busbar.
6 - Wiring trunking
bb Trunking. bb Tunking for the fine wiring.
7 - Power cables
bb Connection devices to busbar. bb Terminal blocks. bb Earth/neutral bar. bb Connection devices to terminal blocks.
9 - Front plates
bb Front plates.
10 - Doors
bb Transparent door. bb Plain door.
F-3
Recommendations
System L
Assembling recommendations
Assembling sequences
F-4
Recommendations
System L
Assembling recommendations
Assembling sequences
DD800402
DD800401
F-5
Recommendations
System L
Assembling recommendations
Assembling sequences
Wiring trunking
DD800528
Power cables
Neutral bar
E56846
Earth bar
E56845
F-6
Recommendations
System L
Assembling recommendations
Assembling sequences
DD800436
F-7
Recommendations
System L
Assembling tips
NB The cover panels are assembled once the internal components have been mounted and cabled, thus guaranteeing 100% access to components throughout assembly and installation.
bb The mounting hardware must be carefully associated with each wall mounted enclosure. During storage, take measures to prevent damaging component paintwork. bb Do not use the pillars to handle the rear panel of the wall mounted enclosure. Take care to ensure the enclosure rear panel remains level during cabling operations.
bb Busbar overall dimensions do not vary with current strength. bb Whatever the busbar type, the order of the bars is always the same: from the front to the rear N, L1, L2 and L3. bb With the rear busbar, the Neutral is to the left, then L1, L2, L3.
NB If cutting oil is used, the busbars must be cleaned prior to assembly as oil adversely affects insulation properties.
F-8
Recommendations
System L
Assembling tips
bb The order of assembly of the mounting plates and devices depends on the technical features of the devices. bb To define the position of a mounting plate of a functional unit, you need to know the overall dimensions of the functional unit (H), i.e. the number of modules (1 module = 50 mm). This number is given in the functional unit pages catalogue. The reference starting point for the installation of the mounting plate (b) is given in the leaflets.
Assemble order
Assembly order bb Place the device on the mounting plate. bb Install the equipped mounting plate.
Modular devices
DD800416
bb Install the rail system. bb Place the modular devices on the rail.
bb This operation allows operators inspection and prevents incorrect positioning of the functional unit with respect to the front panel, before the wall mounted enclosure has been cabled.
F-9
Recommendations
System L
Assembling tips
bb You need to comply with connection capacities, stripping lengths, the number of cables connected and use the appropriate tools. bb Do not use ferrules with the spring loaded terminals. Each terminal may only take a single wire. bb On the Multiclip 200 A, cable entry is via the bottom only to allow assembly of the insulating covers and production of cable straps. bb Table showing the connections of the distribution blocks:
Type Distribloc(1)
DD800417 DD800421
Connection capacity
DD800427
DD800426
Polybloc
b Distribution
b Power supply
DD800425
DD800418
DD382235
b Distribution
DD800423 DD800424
Comb busbar
b Power supply
DD800428
(1) The downstream device connecting cables are delivered with the Multiclip and Distribloc.
F-10
DD800419
b Power supply
DD800422
DD800422
b Distribution
Recommendations
System L
Assembling tips
bb We recommend that you use protection devices for wiring through uprights or to doors bb Mark the wires to simplify on-site connection and maintenance of wall mounted enclosures, thus avoiding laborious switchboard reworking that could cause errors.
NB Thoroughly secure cables onto the door to avoid disconnecting the devices when opening. We recommend you use protection devices for wiring through the front panel or to the doors.
F-11
Recommendations
System L
Assembling tips
bb Inside the switchboard: marking identifies the devices, thus avoiding all risk of confusion when working inside the switchboard
NB Barriers preventing access to live parts should be marked with a DANGER sign.
DD382180
E20578
bb When the doors are fitted, for safety reasons, ensure that the door opening direction will not obstruct on site access to an evacuation corridor or passageway. The door must open in the direction of the evacuation. bb It is advisable to install barrels and inserts before fitting the handle on the door and before installation on the wall mounted enclosure.
F-12
Notes
F-13
Notes
F-14
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper. Design: Schneider Electric Photos: Schneider Electric Printed:
LVED210001EN
03-2011