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Appendix A

Application of Open Dating to


Specific Foods

This appendix contains a condensation of data on shelf life collected in contract


OTA-C-78-001 for various food categories. In that contract. the specific modes of deteri-
oration were analyzed, and shelf-life plots presented for each mode. The reader is re-
ferred to the specific data and literature references in that report.
In this review, the foods have been broadly classified into perishability categories,
since many States have legislated open dating on a perishability basis. Three categories
were chosen, based on normal processing, distribution, and handling conditions:
Perishable--foods of less than 30 days shelf life in which the major problem is high-
temperature abuse.
Semiperishable--foods of greater than 30 days but less than 6 months’ shelf life.
Long shelf-life foods-these are foods of greater than 6 months’ shelf life. In some
cases, they have been described as nonperishable foods. However, as noted in this
report, all foods decay at some rate for certain environmental conditions.
It is noteworthy that this classification is not actually based on the food itself but is
based on the food/process/package/storage conditions. Thus, 0a long0 shelf-life food like a
canned food could deteriorate in less than 1 week if held at 40 to 50 C or in a few days if
opened and held at room temperature. This point must be remembered when the regula-
tory aspects of shelf life are considered. It must also be noted that it is difficult to actually
separate the semiperishable and long shelf-life foods.

refrigeration temperatures. Following pasteuriza-


tion, it is generally only the more heat-resistant
Modes of deterioration. Fluid milk and fer- (thermoduric) bacteria, some of which can be psy-
mented milk products such as buttermilk, yogurt, chrophiles, that remain. Their numbers should be
and cottage cheese deteriorate because of: 1) bac- quite low, and at low temperatures (0° to 10° C),
terial growth and 2) lipid reactions, including the milk should have a fairly long shelf life. Thus,
both autoxidation and enzymatic hydrolysis. The the best way to prevent spoilage is to prevent re-
shelf life is usually from 7 to 14 days under refrig- contamination after pasteurization. Growth of
eration conditions. psychrophiles in milk can lead to a variety of off-
Milk products are an ideal medium for growth flavors and defects. Among these are bitter,
of a number of psychrophilic bacteria. The opti- fruity, rancid, stale, and putrid flavors, and ropi-
mum temperature for their growth is 20 0 to 30° C, ness in milk. One problem associated with estab-
but they also grow well, although more slowly, at lishing standards for acceptable levels of bac-

59
60 ● Open Shelf-Life Dating of Food

teria in milk is that different species produce dif- tage of forcing all processing and distribution sys-
ferent types and intensities of off-flavors and tems to conform to a minimum standard. It, how-
odors. The off-flavors may be detected at 10 4 col- ever, also has the disadvantage of discouraging
ony forming units per milliliter (cfu/ml) of one higher quality practices and inhibiting introduc-
species and not until 10 7 cfu/ml of another spe- tion of new technology.
cies, The temperature coefficients (Q10's)* for mi- For example, ultra-high temperature (UHT)
crobial growth in milk range from 3 to 30 and milk produced in Europe is milk pasteurized at
average around 6. very high temperatures, giving it a much longer
Enzymatic hydrolysis of triglycerides in milk shelf life (3 to 4 months) at room temperature.
can yield free fatty acids that cause rancid Since it would be classified as pasteurized milk, it
flavors even when present in very low concentra- might have to be labeled as a perishable food and
tions. Lipase and other such enzymes are general- thus there would be no technological advantage in
ly inactivated by pasteurization, but certain producing it. A system of setting the shelf life
microbes can produce the enzymes as they grow. separately for each batch of milk depending on
Oxidation of unsaturated fats and phospholipids initial quality and on quality of processing and
can lead to a variety of off-flavors. Sunlight, distribution conditions would be more accurate
fluorescent light, metal ions, excessive agitation and just. However, to do this would require fur-
as in homogenization, and a small amount of as- ther studies to develop time/temperature specifi-
corbic acid and riboflavin favor or catalyze the cations on microbiological and esthetic milk
oxidative reaction. Addition of antioxidants to qualities, which could be expensive. It would also
milk is not allowed in the United States. Tocopher- require a flexibility within the dating system to
ols are the only antioxidants known to be present adjust to changes in processing and distribution
naturally, although sulfhydryl groups produced systems.
during pasteurization also have antioxidant prop- Best-if-used-by date. The high sensitivity of
erties. The use of opaque- or colored-glass milk milk to sanitary treatment and temperature
containers reduces the catalysis of autoxidation makes this date unsatisfactory. This is especially
reactions. The Q10’s for lipid reactions in milk are true if control of distribution is not undertaken.
from 3 to 4, much lower than for microbial On the other hand, with good distribution control
growth. and knowledge of the initial quality parameter,
In milk conforming to current health standards, one could theoretically place an end-of-shelf-life
off-flavors and off-odors occur more quickly than date on fluid milk.
do actual safety hazards or significant nutrient
loss. These sensory quality defects should be used
to set the end of shelf life. Fresh “Bakery Products
Pack date. In pasteurized milk, the pack date is
Modes of deterioration. The various modes by
the date of pasteurization. Milk quality after pas-
which breads and cakes deteriorate include:
teurization is highly dependent on sanitary han-
1) microbial growth, primarily visible mold
dling, temperature control, and protection from
growth on the surface of the product; 2) moisture
light. Without a knowledge of these processing
loss causing hardening; 3) oxidative rancidity; 4)
and distribution parameters, the pasteurization
nutritional losses; and 5) staling.
date is not very useful to the consumer. For exam-
ple, milk unopened in the carton normally is ex- The baking process is similar to pasteurization
pected to have a shelf life of 7 to 10 days at 6° C. If in that both enzymes and micro-organisms are de-
held at 0° C, it can last for 20 to 30 days with high stroyed by the heat. Thus, bread may be stored at
quality, but the consumer usually does not know room temperature in spite of its high water activi-
this. ty. By the time microbial growth begins to be a
problem, the bread has usually been consumed or
Sell-by date. This dating system is currently
used in several States for milk. Usually, the sell-by other modes of deterioration have already limited
date is set as a certain number of days from proc- shelf life. Calcium propionate is often added to
essing (e.g., 10 days) for all pasteurized milk bread as a mold inhibitor to slow this process.
within a given State. This system has the advan- Moisture loss can be kept to a minimum by use of
moisture-proof packages, although it can be the
limiting factor in cakes packaged in cardboard.
*A measure of sensitivity of food to temperature is called the Staling usually occurs before either oxidative
temperature coefficient (Q,,,). See app. B, equation 8. rancidity or significant nutritional losses. This is
Appendix A—Application of Open Dating to Specific Foods “ 61

especially true of bread and usually true for in selling the average products at reduced prices
cakes, in which rancidity can occasionally be a since they are still edible and have lost no nutri-
problem. Vitamin losses occur very slowly in tional quality.
bakery products. Loss of available lysine through Best-if-used-by date. This date tells consumers
nonenzymatic browning occurs more quickly but that for maximum freshness they should use the
is not a significant problem, since bread is not a product by that date without fear that if they do
significant source of lysine in the diet. not, they must throw it away. This date would also
Staling is by far the major mode of deteriora- be beneficial for the bakeries. They could sell the
tion in fresh bakery products. Effects of staling in- products past that date at a reduced price and
clude changes in taste and aroma, increased therefore would not have to dispose of the product
opacity of crumb, increased crumbliness, and in- as could be the case with a use-by date.
creased hardness of crumb (with or without mois- For fresh bakery products, either the sell-by or
ture loss). Many factors affect the rate and extent best-if-used-by date would be suitable.
of staling, including the protein content of the
flour used, pentosan content, and monoglyceride Fresh Meat
and diglyceride additives. Staling is one of the few
degradative reactions in foods that proceeds Modes of deterioration. There are essentially
faster at lower temperatures, having an inverse two modes of spoilage for fresh meat products:
Q 10 of 1.5 to 2.0. The shelf life of breads is usually bacterial growth and loss of appropriate color.
considered to be about 2 days and that of cakes Consumers relate the characteristic red color
about 1 week. of fresh meat with quality and freshness. This red
Aside from the possibly toxic effects of consum- color occurs when red oxymyoglobin is formed
ing large amounts of moldy bread, there are little because of the oxidation of purplish myoglobin.
or no safety considerations in determining the Exposure to air and light causes the color change
shelf life of fresh bakery products. Most people, in of oxymyoglobin, generally within 24 hours,
fact, would reject moldy bread even when one col- although packaging under a low oxygen atmos-
phere can delay the reaction. The color change is
ony forms. Nutrient loss is of minor consideration
since it occurs much more slowly than sensory also extremely temperature-dependent as re-
quality losses caused by staling. flected in a high Q10, of 20 to 35. It should be real-
ized that although the color may change, the food
Pack date. The pack date for bakery products still has high flavor quality and nutritional value.
would let the consumer know when the produce With some meat such as pork the use of a color in-
was made. This would be acceptable for bakery dex is not possible because of its initial color.
products, although not the most desirable type of Bacterial spoilage is caused mainly by psycho-
open date. With a pack date on the product, the trophs and, with the exception of ground beef, is
consumer may expect bread to be fresh when it is primarily a surface problem yielding slime, off-
in fact very close to staleness. On the other hand, colors, and off-odors. The shelf life of fresh meat
for cakes, with a shelf life of about 1 week, con- is generally 3 to 4 days at refrigerated tempera-
sumers may feel the product is too old when, in ture, considerably longer than that for brown-
fact, there is considerable high-quality life left. color development. The critical factors to guard
The only way a pack date would be acceptable against microbial spoilage are: 1) maintenance of
would be if people had an excellent knowledge of proper temperature, since the Q 10 ’s are relatively
shelf life. high (3 to 8), and 2) maintenance of proper sanita-
Sell-by date. A sell-by date sets a limit on the tion to keep the original bacterial load low. At 5°
acceptable amount of staling of bakery products C, ground beef with an original load of 105 cells/g
sold at full price in the marketplace without mak- has 2 more days of shelf life than that with an
ing a judgment of the amount of staleness the con- original load of 107 cells/g.
sumer would personally tolerate when actually The package atmosphere can also drastically
eating the product. Sell-by dates are presently re- affect shelf life. A carbon dioxide (CO 2) atmos-
quired in several States. Bakeries in these States phere will lower the pH of the meat surface and
have found that consumers do tend to pick the retard growth, increasing shelf life by several
freshest product, but this presents no real prob- weeks without any significant nutritional losses.
lem since deliveries are made every day or every It should be noted that the history of the animal
other day. They also have experienced no trouble prior to slaughter can also affect shelf life.
62 ● Open Shelf-Life Dating of Food

Proteolytic psychotropic bacteria grow more can result in very rapid deterioration of fresh
quickly in fresh meat at proper storage conditions meat. Thus, the potential for consumer abuse
than do pathogenic bacteria. Thus, the production prior to the date may be too great for this date to
of slime, off-flavors, and off-odors is rapid enough be a practical alternative,
to occur before the possible development of safety
hazards of pathogenic growth. Using color change
as a sensory-quality criterion also means that sen-
Poultry
sory changes occur sooner than any safety haz- Modes of deterioration. Discussion of the
ards or significant nutrient loss. However, these modes of deterioration of quality will be limited to
color changes can cause rejection of the meat those changes occurring after death that affect
while it still has high flavor quality. wholesomeness and fitness for food. These in-
Fresh meat that is cut and prepared in the re- clude: I) microbial decay, 2) pathogen growth, 3)
tail store, is not frozen at any time during its stor- sensory quality changes, 4) chemical and enzy-
age life, and is not packaged in any container or matic degradation affecting color and rancidity,
wrapping prior to sale could be exempted from and 5) physical decay.
open dating. The quality of fresh meat described
Hundreds of different species of micro-orga-
above can be determined by sight, touch, and
nisms have been reported to grow in poultry meat
smell before purchase is made, In addition, there
would be problems in physically placing a date on and may or may not be pathogenic. In the United
individual items, and the cost of such a program States, fowl foods once were the most frequent
vehicle of dissemination in outbreaks of food-
would be prohibitive.
borne infections, and Salmonella were the most
For fresh meat that is packaged and/or frozen
important organisms implicated in these out-
at some time during its storage life, an open date
breaks. However, according to the Center for Dis-
is more meaningful because consumers have more
ease Control, poultry has become a minor vehicle
difficulty determining the quality of the product.
for food poisoning in recent years because of bet-
An open date would be of more use to consumers
ter process controls.
under these conditions and would be more feasi-
ble placed on the package as opposed to the indi- Microbial growth during storage may or may
vidual item. not cause decay, depending on the type of orga-
Pack date. Almost all fresh meat is packaged by nism (proteolytic or nonproteolytic). Slime forma-
the retailer who deals directly with the public. tion occurs at a level of 108 to 109 organisms per
This meat may have been slaughtered anywhere square centimeter (cm 2) of surface, and sensory
from 1 day to 2 weeks previously. Since carcasses spoilage is detectable at 10 7 to 108 organisms per
of properly handled beef are essentially sterile in- c m2 . Low temperature is the best prevention
ternally, it is the packing procedure that initiates against microbial growth. Growth occurs only
color and bacterial spoilage, Thus, the pack date very slowly below – 12° C, and it is important
is a good index in determining the shelf life. Since that the temperature doesn’t fluctuate above that,
the shelf life of fresh meat is relatively short Since the Q10 for growth is about 3.
beyond the pack date, this date may be sufficient Flavor changes are affected by the sex and age
for consumer use and understanding, However, of the animal, amount of fat, and surroundings of
many people freeze meat at home, and the pack the carcass. They can be monitored by the degra-
date does not give them any idea of the frozen dation of inosinic acid into inosine and hyposan-
product shelf life. thine. Therefore, some chemical index of quality
Sell-by date. The sell-by date may not be any can be used.
more useful to the consumer than a pack date for Color change, weight loss, and rancidity devel-
fresh refrigerated meat because it does not tell opment can be retarded by freezing, vacuum-
the consumer the time at which quality changes packing, and use of low-oxygen permeable films.
were initiated. However, if the marketer has good Careful handling of carcasses at low temperature
quality control, it represents a better method than slows the disappearance of adenosine triphos-
the pack date, as it might reduce wastage, phate and postmortem glycolysis, Storage at high
Best-if-used-by date. In the case of fresh meat, temperature leads to irreversible toughening.
this date could be “for highest quality, use or Careful handling also reduces bruising and loss of
freeze by .“ This date might be most useful to tissue water (syneresis),
the consumer. However, as evidenced by the Q10’ s The overall Q 1 0 of deterioration of frozen
of the deteriorative reactions, high temperature poultry is about 20, which is very typical of frozen
Appendix A —Application of Open Dating to Specific Foods ● 63

foods and meats in general. The Q 10 for fresh Fresh Fish


poultry shelf life varies from 2 to 7, depending on
the preprocessing and processing methods used. Modes of deterioration. The major mode of
The past frequency of foodborne infections that spoilage for fresh fish is bacterial decomposition
can be disseminated by poultry makes the ques- on the surface of the fish. Factors affecting the
tion of safety relevant. This, however, cannot be keeping quality of fish are: 1) environment where
prevented by an open date. From a consumer caught (season, location, bacterial load of water),
standpoint, nutrient loss and loss of sensory quali- 2) fish species, and 3) handling conditions (tem-
ty are the most important considerations in set- perature, sanitation). The same factors apply to
ting the open date. shellfish, although since lobsters, clams, and
Fresh poultry that is cut and prepared in the crabs are sold alive, proper temperature—partic-
retail store, is not frozen at any time during its ularly prevention of any rapid change in tempera-
storage life, and is not packaged in any container ture—is of paramount importance.
or wrapping prior to sale could be exempted from Fresh fish is generally not prepackaged and is
open dating. The rationale for exemption is the almost always packed and distributed in ice.
same as discussed for fresh meat, However, for Maintenance of surface temperatures below 2° C
poultry that is packaged and/or frozen before is of utmost importance. Shelf-life data show that
sale, an open date is useful to the consumer. a typical marine (saltwater) fish such as cod has a
Pack date. The pack date for most poultry is the shelf life of approximately 14 days when stored
date on which the product is slaughtered, cut up, on ice. The Q10 values of from 4 to 6 indicate the
and put into a package. With a product such as importance of keeping fish properly chilled, since
poultry that has a short shelf life, a pack date—if a small change in temperature has a drastic ef-
done at retail or in a process center—would be a fect on an already short shelf life. For example,
useful date if it is close to the date of slaughter. raising the temperature to 10° C would reduce
However, temperature abuse would lead to an im- shelf life to less than 2 days. The Q10 ’s of growth
proper guess by the consumer as to the quality of for typical spoilage bacteria closely resemble the
the product beyond this date. actual sensory quality data. As with fresh meat
Sell-by date. The estimation of a sell-by date and poultry, safety from pathogenic organisms
could be made by each producer, based on a cannot be guaranteed by open dating, it is only
knowledge of the exact processing conditions and possible by proper sanitation and holding tem-
the normal distribution conditions, including the peratures below 7° C.
retail store. The sell-by date would provide some The detrimental effects of psychotropic bacte-
help to the consumer, but the exact information rial growth become evident in fresh fish much
regarding how long after the sell-by date the prod- sooner than any nutrient loss or safety hazard oc-
uct could be used is missing. Coupled with a sell- curs. Thus, sensory considerations are the limit-
by date, information on how long the product ing factors in determining shelf life.
could be stored in the home—either frozen or re- Fresh fish that is prepared in the retail store, is
frigerated—would be most useful. not frozen at any time in its storage life, and is not
Best-if-used-by date. From the producers’ packaged in any container or wrapping prior to
standpoint, estimating a sell-by date is almost as sale could be exempted from open dating. The ra-
difficult as estimating a use-by date, the only dif- tionale for exemption is the same as discussed for
ference being the knowledge of temperature con- fresh meat. However, for fresh fish that is pack-
ditions under refrigeration and freezing in the aged and/or frozen before sale, an open date is
consumer’s home. Theoretically, a best-if-used-by useful to the consumer.
date would be the most meaningful date for the Pack date. In the case of fresh fish, the pack
consumer. However, based on presently available date should be termed the “catch date. ” The
information on poultry shelf life, it would be dif- catch date marks the beginning of deterioration
ficult to estimate a general sell-by or best-if-used- and must be known in order to set a sell-by or use-
by date. In addition, home storage temperature by date. However, even with proper temperature
can vary by 6° and with a high Q10 this could af- control and sanitary handling, the length of shelf
fect shelf life. Determining these dates would re- life varies with each species of fish and also
quire considerable money to collect the required within species because of season, location, and
information. In addition, different methods and bacterial load of the water. Therefore, the catch
more control for the grocery store display of prod- date is not technologically useful in setting a shelf
ucts would have to be developed. life. From a retailer’s and a consumer’s stand-
64 ● Open Shelf-Life Dating of Food

point, the pack date would be most meaningful, the faster the reaction rates (Q 10 of 2 to 3),
since one could easily determine if the fish were but damage can also occur if held at too low
old. Even if it were already packaged, a consumer a temperature (chill injury), which varies
could then reject it based on experience with old with each fruit and vegetable,
fish. This is especially true since most consumers 4. Any physical bruising or damage occurring
buy fresh fish on or close to the date of consump- during harvesting and transportation. Punc-
tion. tures and broken skin can allow entry and
Sell-by date. This date would have to be set by growth of micro-organisms; cell rupture
the fishing company with knowledge of the catch allows mixing of enzymes and substrates
environment as well as of the species of fish and with subsequent decay reactions.
the catch date. Its validity would depend on con- 5. The composition of the storage atmosphere.
trolled temperature and sanitary conditions dur- Addition or removal of ethylene can speed or
ing distribution and retailing, Since most fresh slow ripening; the ratio of CO 2 to oxygen has
fish is handled directly by independent fishermen a direct effect on the rate of respiration, and
with no research resources, presently it would be lack of humidity can cause wilting,
technologically impossible to set realistic dates 6. Sanitation conditions. Washing or disinfect-
based on real data. The only thing that could be ing reduces microbial loads on the surface;
done would be to set some average values on the fumigation lowers the extent of insect dam-
products which might in fact deceive the consum- age.
er, especially since abuse may easily occur. The combinations of these various factors influ-
Best-if-used-by date. This date would be no ence shelf life so radically that it is extremely dif-
more useful than a sell-by date for the same rea- ficult to predict. From the standpoint of food safe-
sons. Since most consumers buying fresh fish feel ty, most pathogens (except for molds) do not grow
a need to buy it as close as possible to the actual on these products. The presence of mold is easy to
time of use, a pack date is more meaningful. The identify visually and can serve as an index for re-
extreme sensitivity of fresh fish to temperatures jection.
a b o v e 2° to 4° C and to unsanitary handling Vitamin C is a relatively unstable vitamin. It
would make retailers very reluctant to initiate a degrades more quickly than most nutrients, so its
use-by date, loss can be used as a standard in judging the end
of shelf life for foods that are major sources of
vitamin C. However, since consumers cannot
Fresh Fruits and Vegetables measure vitamin loss, consumers judge fruits and
vegetables by their market quality—appearance
Modes of deterioration. The major modes of de- and firmness. Market quality has been found to
terioration of fresh fruits and vegetables can be have a direct relationship to nutritive quality, mi-
classified as: I) enzymatic and chemical reactions crobiological contamination, and/or insect con-
leading to nutrient loss as well as loss of sensory tamination. Sensory quality is therefore the pri-
appeal, and 2) microbial decay resulting in loss of mary consideration of the type of open-dating sys-
sensory appeal as well as possible health hazards tem,
if pathogenic organisms are present. Fresh fruits and vegetables sold in bulk—not
Some of the factors affecting the point of onset packaged—could be exempted from open dating.
and the rates of these various reactions include This is because the quality of fruits and vegeta-
the following: bles sold in bulk can be determined by sight,
1. Growing conditions—such as soil and water touch, and smell before purchase is made. It
consumption, amount of sunlight, and tem- would be very difficult to determine a meaningful
peratures—that have a direct effect on the shelf-life date because fruits and vegetables are
chemical composition of fruits and vegeta- subject to varying rates and types of deteriora-
bles. tion, including physical deterioration as a func-
2. The point in the maturation process at which tion of consumer handling. There would also be
the fruit or vegetable is harvested, since it problems in physically placing a date on individ-
determines the degree of maturity and the ual items, and the cost of such a program would
rate of maturity. This effect varies with the be prohibitive.
type of fruit or vegetable. For packaged fresh fruits and vegetables, con-
3. The temperature of harvesting and subse- sumers have more difficulty in determining
quent storage. The higher the temperature, quality.
Appendix A—Application of Open Dating to Specific Foods ● 65

Pack date. In the case of fresh fruits and vege- ately chilled, it can lose 50 percent of its sweet-
tables, the pack date would be the date of harvest. ness in several hours, and the date would be no in-
Most consumers in the United States would prob- dication of quality.
ably have little knowledge as to when a fruit or Sell-by date. A sell-by date would be extremely
vegetable was harvested unless it was in the difficult to predict, implement, or enforce, espe-
growing season from local markets. In addition, cially for products with a short shelf life. In any
the great influence of the factors discussed above case, consumer judgment by appearance and tex-
on shelf life would make this date inapplicable to ture is more valid and is a built-in means of shelf-
fruits and vegetables that can have extended life assessment.
shelf lives if stored under ideal conditions. How- Best-if-used-by date. The conclusions for a sell-
ever, a harvest date would be of great help in the by date are also true for a best-if-used-by date,
case of vegetables that usually are picked at the unless advances are made to have absolute con-
peak of quality and have a relatively rapid deteri- trol over distribution. If such control were possi-
oration in quality. Sweet corn on the cob is an ex- ble, a sell-by or best-if-used-by date could be im-
ample, but even here, unless the corn is immedi- plemented.

SEMIPERISHABLE FOODS
As noted earlier, this category is given to foods tant since the presence of intermediate com-
that do not deteriorate very rapidly but, on the pounds produced accelerates the reaction.
other hand, do not last for a long time under nor- The shelf life of fried snack foods can also be
mal storage conditions. Perishable foods can be extended by packaging under an inert atmos-
made semiperishable by better handling and by phere. Potato chips in cellophane film coated with
use of new technology such as controlled atmos- a moisture barrier have a shelf life of 4 to 6 weeks
pheric storage. Long shelf-life foods, if abused, at 21° C. This can be extended to 6 months by
become semiperishable. Thus, the choice of put- packaging in a laminated container under nitro-
ting foods into the semiperishable category is gen gas.
more subjective than objective. No microbiological safety hazards are pre-
sented by average fried snack foods since their
water activity is low and they would lose crisp-
Fried Snack Foods ness before microbes would grow. The end prod-
ucts of lipid oxidation have been shown to be toxic
Modes of deterioration. Common to all fried in animal studies. However, large amounts of ex-
snack foods is fat added as a processing agent. All tremely rancid fried foods would have to be con-
fats are subject to deterioration by oxidative and sumed for a hazard to appear. Likewise, there is
hydrolytic rancidity—the major mode of deteri- little nutrient loss because of lipid oxidation,
oration of all fried snack foods. The more unsatu- since only a small portion of the fat oxidizes. Thus
rated the fat, the more subject it is to rancidity. the primary consideration in determining the end
A second mode of deterioration of dry-fried of shelf life is sensory quality.
snack foods is moisture gain. Unacceptable loss of Pack date. The pack date has the advantage
crispness occurs when moisture gain reaches a over the other two types of open dates in that it
water availability (a w ) of 0.4 to 0.5. Hydrolytic could be most easily and cheaply implemented.
rancidity (an enzyme reaction) can be inhibited by However, the disadvantage of the consumer’s
high-temperature denaturation of the natural lack of knowledge about shelf life is compounded
lipase enzymes present in most foods, It also is in- in this case by the fact that processing conditions
hibited by drying to below an a w of 0.2 and at low (temperature, moisture content, use of fresh oil,
temperature. and antioxidants) and packaging effectiveness
Oxidative rancidity has a Q10 of about 1.5 to 2.5. (type of moisture, light barrier, and headspace
It can be controlled by protecting unsaturated gas) are crucial in determining the length of shelf
fats from oxygen, metal ions, light, and high tem- life. Since these factors are different for each
perature, Addition of phenolic-type antioxidants product, shelf life must be determined individual-
is one of the most important means of preserving ly for each product. Therefore, a pack date is not
fats. Use of fresh oil in processing also is impor- meaningful except to help in stock rotation.
66 . open Shelf-Life Dating of Food

Sell-by date. The sell-by date could be a mean- life, however. Also, since nutrient loss occurs
ingful date for fried snack foods if the date were very slowly after the initial processing proce-
based on meaningful data as to quality changes in dures, it does not determine shelf life. Sensory
relationship to the environmental and initial oil quality changes f r o m u n d e s i r a b l e m i c r o b i a l
characteristics, Companies could, based on typi- growth and chemical reactions, therefore, are the
cal ingredients, develop tests to measure shelf primary factors in determining the end of shelf
life. However, a range would be needed, since dis- life.
tribution conditions could vary, The date would Pack date. Since most consumers do not have
best be accompanied by some meaningful home- knowledge of the shelf lives of cheese (and they
storage information such as “store in a cool, dry vary considerably), a pack date is not beneficial
place” or “store away from home appliances and except: 1) to ensure rotation and 2) for those
in a cupboard. ” cheeses that improve in quality as they age.
Best-if-used-by date. This date for fried snack Sell-by date. Since most consumers store
foods would be relevant under the same condi- cheese under refrigeration, a sell-by date could
tions as a sell-by date. It would probably be most be a meaningful way of open dating some cheeses
relevant if accompanied by recommendations for that have a relatively short shelf life (1 to 6
home storage. Abuse conditions, however, could months). For cheese of longer shelf life, it is prob-
occur that would lead to loss of quality before the ably not as meaningful as a use-by date. Of
end of shelf life. course, this means that distribution temperatures
must be adequately controlled.
Cheese Best-if-used-by date. For cheeses with a long
shelf life that are kept under adequate refrigera-
Modes of deterioration. Modes of deterioration tion, a use-by date based on good laboratory data
for cheese include: 1) undesirable microbial would be a meaningful method of dating. This
growth resulting in visible surface-mold colonies, would also facilitate stock rotation.
slime, putrefaction, or gas formation; 2) moisture
loss; 3) chemical reactions such as nonenzymatic
browning, lipid oxidation; and 4) lactose crystal- Ice Cream
lization, In properly packaged, unopened cheese, Modes of deterioration. One primary mode of
surface mold or slime formation and moisture loss deterioration of ice cream is the development of a
should not occur. grainy texture caused by crystallization of lactose
In processed cheese, chemical reactions are under fluctuating temperature conditions as a re-
the major deteriorative modes, while in natural sult of the automatic defrost cycles of most freez-
cheese, both undesirable microbial growth and ers, Flavor deterioration caused by fat oxidation
chemical reactions lead to deterioration. and hydrolysis becomes important during long-
The shelf life of processed cheese stored at 4° term storage,
C is generally about 4 months to 1 to 2 years. Sensory quality as measured by adverse tex-
Natural cheese stored at 0° to 2° C has a shelf life ture is the limiting factor in determining shelf life.
ranging from 4 to 12 months, The Q 10 for lipid ox- Safety hazards or nutrient losses are not of im-
idation is low, about 2, whereas for nonenzymatic portance since these would occur only if the ice
browning, it is about 5. The Q 10 for microbial cream were thawed, and the product would then
growth is generally 6 to 8, so that temperature be texturally inedible.
abuse will generally lead to microbial activity Pack date. The pack date would be the easiest
causing the end of shelf life. It should be noted date to implement, but differences in temperature
that some browning is desirable as it leads to cycles in different distribution systems far out-
flavor development, and thus some cheese im- weigh the relevance of the pack date. It would
proves in quality with aging. help to facilitate turnover, however,
Cheese is susceptible to pathogenic growth, no- Sell-by date. This date could be determined
tably Staphylococcus aureus. However, con- with knowledge and control of the temperature-
tamination with pathogenic organisms only oc- time conditions encountered in the distribution
curs if poor sanitary conditions occur during system. It would be the most useful date to the
processing. The organism cannot grow below 7° consumer, since most ice cream is consumed
C. Pathogenic growth does not correlate to shelf within a relatively short time after purchase.
Appendix A—Application of Open Dating to Specific Foods ● 67

Best-if-used-by date. Determining this date ket. It would therefore not serve a meaningful
would be very difficult, given the uncertainty of purpose.
temperature cycling after purchase from the mar-

LONG SHELF-LIFE FOODS


Some foods have been classified by various rates change with temperature, moisture content,
State governments as being nonperishable and packaging, oxygen availability, and other proc-
thus not subject to open dating. In fact, some essing parameters is necessary to determine the
manufacturers suggest their products have an in- shelf life of any dehydrated food, Hence, shelf life
definite shelf life. As pointed out in this report, all must be determined separately for each individ-
foods deteriorate as a function of the environmen- ual product.
tal conditions. Open dating of foods with a long In general, the shelf lives of dehydrated vegeta-
shelf life may be the most meaningful of any food bles at 210 C vary from as low as 2 or 3 months to
perishability category because these foods may as much as 12 or 15 months. Similarly, meat shelf
remain on the shelf for a fairly long time both life can vary from 1 to 6 months, and dried fruits
before and after purchase. Some type of date from 1 month to 2 years, depending on the above
would help to ensure proper rotation and give the conditions. The Q 10 for these reactions ranges
consumer an index of when the food should be from 2 to over 10.
used, Safety hazards from microbes are generally not
a consideration in determining the shelf lives of
Dehydrated Foods dehydrated foods if they are protected from mois-
ture gain. The only microbial growth that can oc-
Modes of deterioration. In general, the major cur is that of xerophilic yeasts and molds that can
modes of deterioration for dried foods include: grow at water activities from 0.6 to 0.7. This
1) loss of nutrients, especially vitamins C, B1, and growth is generally slow and not of a pathogenic
lysine; 2) nonenzymatic browning; 3) lipid oxida- nature and would be easily recognized. Nutrient
tion; 4) pigment degradation; and 5) moisture gain losses occur through lipid and vitamin oxidations
to a critical level that causes sogginess, To ensure and through loss of essential amino acids during
against these problems, drying to a specific pro- nonenzymatic browning. These have a Q 10 of from
tective moisture value is critical along with a good 2 to 6. Sensory quality losses occur through color
water-impermeable pouch to prevent gain, The losses (Q 10 = 2), nonenzymatic browning leading
pouch should be vacuum-sealed or gas-flushed, to darkening and hardening (Q10 = 4 to 6), and
and should be opaque. lipid oxidation (Q 10 = 1.5 to 2) resulting in rancidi-
For all dehydrated foods, the moisture content ty. Thus both nutrient loss and sensory quality
has a great effect on the rate of the deteriorative change must be considered, the shelf life being
reactions and also on the sensitivity of the rates to limited by whichever becomes unacceptable
an increase in temperature. For example, the sooner, based on some standard set for the
rates of loss of water-soluble vitamins, nonenzy- change in the specific reaction allowable.
matic browning, and chlorophyll degradation in- Pack date. With respect to dehydrated foods, a
crease with increased moisture content, Overdry- myriad of reactions can occur that are a function
ing causes an increase in the rate of lipid oxi- of initial quality and processing conditions and
dation and increases the loss of carotenoid that are influenced by temperature, moisture
pigments and fat-soluble vitamins. For some reac- change, oxygen level, light, and package permea-
tions, an increased moisture content increases bility. Since consumers are unaware of these fac-
the Q 1 0 , while in other reactions, the Q 10 i s tors, a pack date would seem useful only from the
lowered. Protection from oxygen can slow oxida- standpoint of stock rotation.
tion reactions, but the cost of oxygen-excluding Sell-by date. To implement a sell-by date, a
packaging must be balanced with the practicality manufacturer must assess the major mode of de-
of adding antioxidants. terioration of a particular product and gather in-
A knowledge of the types of deteriorative reac- formation on the distribution system. From this,
tions in each product, their rates, and how these an average sell-by date could be instituted. If an
68 ● Open Shelf-Life Dating of Food

estimated shelf life after the sell-by date were times were indicated, the sell-by date would be
established for various environmental combina- useful,
tions of temperature and humidity in the home, Best-if-used-by date. Given the sensitivity to ex-
the product could be offered for sale after the ternal relative humidity and thus moisture con-
sell-by date at a reduced price. Although a sell-by tent of nonfat dry milk deteriorative reaction
date is a reasonable type of open dating for dehy- rates, this date may be difficult to determine.
drated foods, some type of system that would give Moisture gain after the package is opened would
estimated shelf life for the food beyond the date vary greatly with humidity conditions and could
should be included. This information could, of be the determining factor in shortening shelf life.
course, depend on the area of the country. Obviously, moisture gain would not be a problem
Best-if-used-by date. The interaction of the ef- with a small package that is used rapidly, but
fects of environmental conditions illustrated in would be a problem with slowly used packages.
the above discussion and the fact that significant Therefore, shelf life should be a criterion of the
but condition-variable shelf life is left after the sealed pouch and not include time after opening,
date of sale could make this date inapplicable to A best-if-used-by date could be set if all the same
dehydrated foods unless it was based on the prod- information as in a sell-by date were known.
uct being sold and consumed in specific areas of
the country.
Breakfast Cereals
Modes of deterioration. The shelf life of most
Nonfat Dry Milk ready-to-eat dry breakfast cereals is 6 to 1 8
Modes of deterioration. Nonenzymatic brown- months at ambient temperatures assuming pack-
ing, resulting in loss of protein nutritional value, age integrity based on industry estimates. The
and flavor deterioration are the major deteriora- modes of deterioration include: 1) moisture gain
tion modes of nonfat dry milk, The Q 10 of nonen- resulting in loss of crispness, 2) lipid oxidation
zymatic browning varies from 2.3 to 3, increasing resulting in rancidity, 3) vitamin degradation re-
as relative humidity rises, The Q 1 0 ’s for flavor sulting in loss of nutritional value, and 4) break-
deterioration range from 2 to 16, increasing with age resulting in esthetic undesirability.
rising moisture content. The shelf life of nonfat Proper packaging can keep the moisture gain
dry milk under normal storage conditions is below the critical value of 2 to 3 percent and can
around 1 year. minimize breakage. Turnover of most cereals usu-
Under normal storage conditions, safety is not ally occurs before any significant vitamin loss,
a consideration in setting the shelf life of nonfat since vitamin degradation proceeds very slowly.
dry milk, unless it was previously contaminated. Vitamin A loss, under dry conditions, is the most
Nutrient loss should probably be the major con- rapid, but is still small. Thiamin and riboflavin
sideration in shelf life. Studies have shown that loss become important only if abused at high tem-
flavor change occurs but is not as significant as peratures.
nutrient loss. Lipid oxidation is the major mode of deteriora-
Pack date. The pack date could be most easily tion most often resulting in the end of shelf life
implemented for dry milk on the date of manufac- because: I ) cereals are dried to the monolayer
ture. However, the dependence of shelf life on ini- moisture value or below inhibiting other modes of
tial moisture content lessens the usefulness of the deterioration and 2) cereal grains have a high
pack date without an industrywide standard for ratio of unsaturated fats that promotes oxidation.
initial moisture, Lack of consumer knowledge of The Q10 of lipid oxidation in cereals is less than 2,
shelf life is always a disadvantage in using a pack As a consequence of this low Q10 the potential for
date, especially for long shelf-life foods. temperature abuse with respect to flavor is also
Sell-by date. The sell-by date could be deter- low. Antioxidants, added to the flakes by spraying
mined given a basic knowledge of initial moisture or to the package liner, extend shelf life but do not
content, package permeability, and temperature/ affect the Q10.
humidity conditions of distribution, Generally, a No safety hazards are presented by over-age
sell-by date is not as useful to consumers as a use- cereals under normal conditions, and there is lit-
by date since it does not define the amount of time tle nutrient loss at the point of detectable rancidi-
left for home storage, but it conveys more infor- ty. Sensory quality is thus the primary considera-
mation than a pack date. If average home storage tion in limiting shelf life.
Appendix A—Application of Open Dating to Specific Foods ● 69

Pack date. The use of a pack date would be ad- In addition, temperature is still an important fac-
vantageous in that it would be little different from tor, so the end of shelf life would have to be
the present system. Coded pack dates are present- underestimated to allow for possible temperature
ly placed on most cereal package overwraps, if abuse, possibly resulting in the waste of some
not on each individual container. The major product if turnover rates were slow enough.
change would be to an uncoded date. If a pack Best-if-used-by date. This date could be advan-
date is used, there is no necessity of setting tageous because it gives the consumer the best
criteria concerning the quality of the product or idea of the actual length of high-quality life. Its
for analysis of the modes and rates of deteriora- use can be considered for cereals because of the
tion. Cost of implementing the use of a pack date low Q10. However, it should be accompanied with
would be minimal and yet the open date would recommendations for storage conditions, since
better facilitate stock rotation than would the long-time abuse of high temperature would invali-
coded date. date the date,
The major disadvantage of a best-if-used-by
A disadvantage, however, would be the possi-
date over a pack or sell-by date would be that it
bility of consumers confusing the pack date with a
requires the most accurate knowledge of distribu-
sell-by or use-by date and thus believing all the
tion conditions and deteriorative reaction rates
products to be over-age. The obvious disadvan-
under these conditions. It should not result in
tage of a pack date is the lack of any information
much product waste because the shelf life of
about the expected length of the high-quality life
cereals is long compared with the turnover time,
of the cereal—a life that varies more among the
but it could result in some consumer objection to
different cereal types than many consumers
the length of the manufacturer’s estimate of shelf
would expect. Consumers also may expect a
life, especially at the beginning of implementa-
shorter life in general than is actually the case,
tion.
which could result in unnecessary waste. The
pack date does have a consumer advantage in
that it in no way imposes manufacturers’ judg- Pasta
ment about the “staying power” of product quali-
ty. Consumers are left to make their own judg- Modes of deterioration. The shelf life of pasta
ment. products with egg solids added is generally recog-
nized to be 9 months to 3 years, and that of maca-
Sell-by date. A sell-by date has the advantage roni and spaghetti to be 2 to 4 years. The modes of
of giving consumers some idea of how long to ex- deterioration include: 1) moisture gain or loss, 2)
pect high quality. It would always be a future date loss of carotene pigment in the egg solids, 3) ab-
in the market so that there would be little room sorption of flavors from the package, 4) “staling”
for confusion, and it is easily policed by retailers probably caused by lipid oxidation, 5) loss of B
and consumers alike. A sell-by date is not a final vitamins, and 6) loss of protein quality in enriched
date for use, so it leaves open the possibility of the products.
retailer selling the product after the date if the Little or no information is available in the U.S.
retailer clearly informs the consumer that the literature concerning rates of pigment loss or
sell-by date is past. The Q10 ’s of cereal deteriora- flavor deterioration in pasta.
tion are so low that temperature variations do not Pasta with a moisture content below 6 percent
have an extreme effect on the rate of deteriora- is too fragile, and above 1 3- to 16-percent mois-
tion unless a cereal is held for long times at high ture content, both mold growth and starch retro-
temperatures. Therefore, the time at which dete- gradation, which cause toughness when cooked,
rioration may become noticeable to the consumer occur. Moisture gain or loss has been found to
can be adequately predicted over a fairly broad have a Q10 of 2.6 to 4.9, much higher than that of
temperature range. lipid oxidation (1.5 to 2.0). The loss of protein
The disadvantages of a sell-by date include the quality has a Q10 of 4 to 6.
fact that consumers may not know how long they Loss of B vitamins occurs very slowly in opaque
can expect to store the product at home before packages, but when exposed to light. 50 percent
using it, especially if they do not know proper of the riboflavin and pyridoxine content can be
storage conditions. The other side of this disad- lost in 19 and 62 days, respectively. This vitamin
vantage is that a sell-by date alone does not give loss has not been adequately considered in shelf-
consumers the date of manufacture, so they must life studies and is not reflected in the shelf lives
rely on the manufacturer’s judgment of shelf life. given above. No Q10 data are available.
70 Ž Open Shelf-Life Dating of Food

No microbiological safety hazards can occur trated juices. Frozen concentrated citrus juices
with over-age pasta under normal conditions. retain 90 to 97 percent of their vitamin C for 1
There is some evidence that nutrient losses may year at temperatures as high as 0° C. Canned
occur primarily because of vitamin B degradation pineapple, tomato, and carrot juice may be stored
in nonopaque packages. More information is at 10° to 15° C with minimal loss of vitamins A
needed, however, before nutrient loss can be used and C for 2 years.
to set shelf life. Loss of sensory quality caused by The low pH of juices prohibits microbial growth
toughening or flavor change is at present the pri- other than yeasts and molds. Microbial growth oc-
mary consideration in determining shelf life, curs in two cases: 1) if the frozen juices are
Because the Q10 of the sensory changes is low, abused by holding above freezing temperatures or
the advantages and disadvantages of each type of 2) after the cans are opened. Color and flavor
open dating are very similar to those previously changes occur to the greatest extent in concen-
described in the section on breakfast cereals. trated frozen juices, mainly because of heat treat-
Pack date. A pack date would be most easily ments needed to inactivate enzymes. New meth-
and cheaply implemented, since it would simply ods of high-temperature, short-time (HTST) pas-
mean uncoding dates already used. It involves no teurization and canning procedures, coupled with
judgment of quality criteria and is simply a fac- the addition of aroma concentrate, have made
tual date. The disadvantage of using it includes greater color and flavor retention possible. In
the possibility that distribution times of pasta nonpasteurized concentrated juices, loss of
products of 1 to 2 months may lead consumers to cloudiness and turbidity are the primary limits to
object to a perceived lack of freshness, Consum- shelf life, With inactivation of the enzyme pectin
ers would need a knowledge of the actual shelf methylestenase by HTST pasteurization, how-
life in order to adequately use a pack date. ever, cloud stability has been significantly in-
Sell-by date. The low Q10 of most deteriorative creased.
reactions found for pasta products means that a The shelf life of frozen concentrated fruit juices
date could be set that would be very representa- of – 18° C varies from 18 to 30 months, depending
tive of products distributed within a fairly broad on the type of fruit. The Q 10 ’s for sensory quality
temperature range, However, if the pasta were to losses of frozen fruit juices vary from 2 to 8. The
serve as a protein source in the diet, the high Q10 Q 10’s for vitamin loss are less than 2. Of concern is
for nonenzymatic browning could lead to further the long storage of bulk product from a bumper
deterioration if the product were abused. Much year for sale the next year.
more data is needed on actual distribution times, Open-dating considerations for frozen juices
temperatures, and humidities, and on the deteri- are very similar to those for frozen fruits and
orative reaction rates under these conditions to vegetables, with the exception that vitamin dete-
be able to set a sell-by date. The length of time of rioration does not occur before sensory quality
acceptable quality remaining after the sell-by defects. Safety hazards from pathogenic orga-
date would have to be standardized, and consum- nisms should not be of concern because of the low
ers would have to be informed of this and of prop- pH of the product.
er storage conditions. Pack date. Since the shelf life of different juices
Best-if-used-by date. This date gives consumers varies significantly, a pack date may not be mean-
the best idea of the manufacturers’ judgment of ingful to the consumer. Pack dates, however,
the shelf life of the product. However, it requires would help in maintaining stock rotation but
the most accurate knowledge of distribution con- would create problems if the juice is packed from
ditions and deteriorative reactions. the previous year’s bulk storage.
Sell-by date. The sell-by date for concentrated
Concentrated Juices juices would be of advantage if distribution condi-
tions were known and abuse—especially for fro-
Modes of deterioration. Frozen and canned zen products— were prevented. Some allowance
concentrated juices can deteriorate by: 1) nutri- would have to be made for excess products pro-
ent loss, primarily vitamins C or A; 2) microbial duced in bumper crop years and held into a sec-
growth, primarily caused by yeasts and molds; ond year to ensure against quality loss. A sell-by
3) loss of color and flavor; and 4) loss of turbidity date with information as to months of high quality
or cloudiness through enzyme reactions. left in frozen or canned home storage would be
Vitamin loss tends to be very slow in concen- beneficial.
Appendix A—Application of Open Dating to Specific Foods ● 71

Best-if-used-by date. This would be the best Frozen fruits and vegetables are consumed for
form of dating if adequate knowledge of storage pleasure and as a major dietary source of vita-
conditions could be obtained. However, abuse— mins and minerals. In some cases, vitamin content
especially in the home—could shorten shelf life may fall below some accepted standard before
significantly. sensory quality becomes inadequate. Therefore,
if vitamin content is used as the primary open-
dating consideration, provisions should be made
Frozen Fruits and Vegetables for the continued sale of over-age frozen fruits
Modes of deterioration. The mode leading to and vegetables up to the point of actual unpalat-
loss of quality and nutritional value during stor- ability y.
age of frozen fruits and vegetables is very depend- Pack date. Because the shelf life of frozen fruits
ent on the type of product, its initial quality, and and vegetables varies from 6 months to 2 years,
the freezing conditions. Microbiological growth the pack date may be the easiest to implement.
and spoilage should not be a problem if the prod- However, it would not tell the consumer anything
uct is stored below the freezing point, In fact, the about the shelf life of the product. The problem of
microbial population will gradually decline dur- seasonal packing and of overabundant crops in I
ing subfreezing storage, However, abuse can lead year could be a very difficult problem, since it
to growth, but it should not be significant with could lead to wasting good products.
respect to pathogens. An extensive education program, perhaps
The types of changes that can cause loss of sen- coupled with a system similar to the British
sory quality and nutritive value during storage of “three-star” system, could make the sell-by date
frozen produce include: 1) pigment loss, 2) ascor- beneficial. Under the British three-star system,
bic acid oxidation, 3) off-flavor development home storage life for different temperatures is
caused by either lipid autoxidation or browning, defined on the package. Freezer units are rated
4) loss of the characteristic flavor notes, 5) weight on their ability to maintain certain temperatures
loss, 6) package ice formation, and 7) cellular and ( -6°, -12°, and -18° C), and based on the tem-
structure breakdown (loss of final crispness). The perature, receive a one- ( k), two- ( A A), or three-
effects of desiccation because of a highly permea- ( k + k) star rating. Product packages are labeled
ble package can cause a loss of up to as much as with recommended storage times (either from the
one-fifth of the weight over a storage period of 1 pack date or after a sell-by date) for each of the
year at – 18° C. This will result in evident star ratings. As with other foods, the pack date
changes in appearance but has little or no effect does facilitate stock rotation.
on palatability or loss of ascorbic acid or
Sell-by date. The sell-by date could be imple-
carotene. Under longer storage, surface dehydra-
mented without a home freezer-rating system. The
tion can advance to a stage where objectionable
last date of sale could be determined with a
color and textural changes, as well as a dry ap-
knowledge of initial product quality distribution
pearance, are developed. times and temperatures and rates of deteriorative
The shelf life of frozen fruits and vegetables reactions at these temperatures, However, col-
can vary from 6 months to 2 years, depending on lecting this data could be expensive.
the product and on the quality aspect measured.
Also, the temperature coefficients of the quality A sell-by date, coupled with the home-storage
losses vary from 2 to 40. Thus, deteriorative reac- system mentioned above, would be very beneficial
tions with greater temperature sensitivities may and would eliminate the possible wastage prob-
dominate at higher temperatures and be insignifi- lem from years of high crop production. This sys-
cant at lower temperatures. The high sensitivity, tem would also facilitate rotation,
however, indicates that good temperature control Best-if-used-by date. The high Q10 of some of the
is necessary. deteriorative reactions of frozen fruits and vege-
A hazard due to pathogens can occur from fro- tables, together with the uncertainty of home-stor-
zen fruits and vegetables only if the microbes are age temperature conditions make implementation
frozen with the initial product (a processing fail- of a definite use- by date difficult. Also, a definite
ure), survive the freezing, and then thawing oc- use-by date may be impractical, since surveys
curs so that the pathogens can grow (a handling have shown that a major portion of frozen fruit
failure). These events are rare enough that they and vegetable deterioration occurs with the end
are not open-dating considerations. user. The optimum date would be a best-if-used-by
However, nutritive value is another matter. date, since it is most appropriate for a food with
72 . Open She/f-Life Dating of Food

long shelf life under controlled conditions and caused by oxidation of fats is usually the primary
with some estimate of home storage. limiter of shelf life.
Pack date. The date of packaging is useful in in-
dicating production and facilitating stock rota-
Frozen Meats and Fish tion. However, since the shelf life is very species-
Modes of deterioration. Lipid oxidation and dependent and consumers have little knowledge
protein denaturation are the major modes of dete- of shelf life, it is not a feasible system.
rioration in both frozen meats and frozen fish, Sell-by date. A sell-by date for frozen meat and
However, they occur more rapidly in frozen fish fish, using the same system as for frozen fruits
because of the greater ratio of unsaturated to and vegetables, would be of benefit to the consum-
saturated fats and the higher percentage of myo- er. The major problem would be abuse—especial-
fribular proteins that become insoluble with stor- ly holding just below the freezing point—which
age. Tissue desiccation and myoglobin color would deteriorate the product much sooner than
changes also occur with extended frozen storage. expected.
Antioxidants have not been successfully ap- Best-if-used-by date. As with frozen fruits and
plied for increasing shelf life of frozen meat and vegetables, the same information to set a sell-by
fish. Glazing with various solutions of phosphates, date can be used to set a best-if-used-by date if
sugars, monosodium glutamate (MSG), benzoic adequate knowledge of home-storage conditions is
acid, and polyhydric and other alcohols, if al- available.
lowed, can be used in place of the more expensive
wrap-packaging. Effective packaging increases Frozen Convenience Foods
shelf life and overall product quality by protect-
ing from excessive dehydration, denaturation, Modes of deterioration. Frozen convenience
oxidative rancidity, and microbial recontamina- foods are precooked meat, vegetable, and pasta
tion. products packaged separately or in combination.
At – 18° C, the shelf life of fish varies from 2 to Reheating in a tray is all that is usually necessary
8 months, depending mainly on the species, with before consumption.
Q 10’s varying from 1.5 to 4,5. Frozen shellfish gen- The predominant mode of deterioration of pre-
erally have a shelf life at – 8° C of 2 to 4 months, cooked frozen foods is lipid oxidation, causing
with the exception of 10 months for crab. Frozen rancidity in the meat portion of the product. How-
beef, pork, veal, and lamb at - 18° C have shelf ever, the susceptibility of the product to lipid oxi-
lives of about 6 to 12 months, 4 to 12 months, 4 to dation is strongly influenced by ingredients, proc-
14 months, and 6 to 16 months, respectively, with essing, and packaging that go into making the
Q 10’s of about 2. product.
The biggest problem is abuse by holding just Changes in gravies and sauces (weeping and
below the freezing point. Under those conditions, curdling) is the other major deteriorative mecha-
excessive deterioration could occur. A freeze- nism. Note, however, that most of the literature on
thaw indicator with the right melting point could these convenience foods is more than 10 years
indicate whether this has occurred. old, and thus this may not necessarily be the ma-
Microbial deterioration with possible patho- jor modes of deterioration of today’s products
genic growth is not a major mode of deterioration (that is, few TV dinners or frozen precooked en-
in frozen meats and fish, since freezing tempera- tree products list antioxidants as ingredients).
tures inhibit activity of most microbes. Safety The shelf life of frozen precooked chicken, beef,
hazards are therefore not a consideration in open and pork entrees with no sauce or gravy ranges
dating unless the product is abused and stored from 6 to 12 months. With sauces and gravies act-
above freezing. Even then, spoilage organisms ing as an oxygen barrier, the shelf life can be in-
usually grow faster than the pathogens. creased by over 400 percent. The Q10's range from
Nutrients in frozen meats are generally well 2 to 3.5 in the – 23° to – 29° C temperature
preserved. Thiamin, riboflavin, and niacin have range.
shown changes upon freezer storage, but no rela- The shelf lives of the sauces and gravies are
tionship between these changes and storage tem- similar to those for meats, with a Q 10 of up to 30.
perature have been seem The nutrient losses are In considering modes of deterioration, freezer
insignificant and are not a good measure of shelf storage at or below – 18° C has been assumed,
life in frozen meats and fish, Flavor deterioration although it is not always the case. At these tem-
Appendix A—Application of Open Dating to Specific Foods ● 73

peratures, microbial growth is not a problem. Pre- reactions, staling, and loss of flavor (flat taste).
cooked frozen foods pose no real health hazard Browning reactions result in burned and bitter
even if eaten when rancid—unless the product flavors, especially in fruits canned in syrups, and
thaws out and is held at above 7° C, allowing to some extent in sweet potatoes. Many vegeta-
pathogens to grow in the sauces. Adequate pro- bles get a “musty” taste, which could be de-
tection such as a freeze-thaw indicator would be scribed as “old. ” Products high in starch become
needed to guarantee safety. stale tasting as staling of the starch occurs. This
Nutrient losses may occur, but the great variety reaction can be accompanied by yellowing.
of ingredients, ingredient history, and packaging Changes in color during storage include fading of
combinations that ultimately appear in the both chlorophyll and carotenoid pigments in red
freezer case make generalizations difficult. Sen- and green vegetables. Fruit and starchy vegeta-
sory quality changes are the most readily ap- bles generally turn dark, or brown, in color.
parent and are the mode of deterioration m o s t Changes in texture during storage include soft-
often reported in the literature. However, with ening of some vegetables when stored at high tem-
the institution of open dating and further study peratures. Extremely low temperatures can break
into each product, it may be found that nutrient down the texture of many vegetables, especially
losses should actually be used as an indicating potatoes, beans, squash, greens, peas, and toma-
chemical factor to predict the end of shelf life of toes. Other textural changes include a tendency
some frozen convenience foods, towards lumping or clumping in beans and peas.
Pack date. The great variation in ingredients, Loss of vitamins tends to occur more slowly
processing, and packaging of precooked frozen than changes in flavor, color, and texture. Caro-
foods, resulting in a great variation in shelf lives, tene and vitamin A are generally at least as stable
makes the pack date relatively useless to the con- as the overall quality of a given product. How-
sumer who cannot be cognizant of all variations. ever, thiamin and ascorbic acid may or may not
A legible pack date would aid in first-in, first-out remain at acceptable levels, depending on the
stock rotation but may result in inappropriate product, when compared with overall sensory
purchasing patterns because of misconceptions quality.
about shelf lives. Containers used for canned fruits and vegeta-
Sell-by date. Given assurance of a temperature bles also deteriorate during storage. Corrosive
range of – 18° C or below in distribution condi- products such as fruits tend to have shorter shelf
tions, this date could be determined by producers lives than bland vegetables because of a more
for each of their individual products. It would be rapid deterioration of the can interior surface.
especially useful to the consumer if coupled with Also, in rare cases, slight imperfections in the
label information concerning appropriate length double seams of cans lead to a loss of vacuum dur-
of storage in different types of home freezers as ing long-term storage. Storage at extremely low
discussed for other frozen foods. Even without temperatures can lead to damage of can seams
this information, however, the sell-by date would and subsequent loss of vacuum.
be of more use to the consumer than would a pack The shelf life of canned fruits and vegetables
date. ranges from 1 to probably 3 years, depending on
Best-if-used-by date. If the uncertainty of the the product and on the quality aspect being meas-
frozen distribution system could be removed by ured. The Q10's of the deteriorative reactions are
assuring that some maximum time/temperature all quite low, from 1.5 to 2.5, indicating that the
exposure would not be exceeded, a best-if-used-by end of shelf life can be predicted over a fairly
date would seem to be most appropriate, as with broad temperature range. Moisture gain or loss
other frozen foods. should not occur through the can wall, and oxida-
tive reactions should be minimal,
Canned Fruits and Vegetables A microbial hazard from Clostridium botulinum
in canned fruits and vegetables is the result of
Modes of deterioration. Components of canned processing failures and is not of importance in
fruits and vegetables deteriorate as a function of open dating, Most often, sensory quality defects
temperature in the following order: 1) flavor, 2) occur more quickly than vitamin or other nutrient
color, 3) texture, and 4) nutritive losses. losses. However, thiamin and vitamin C losses do
Changes in flavor in canned fruits and vegeta- occur more quickly in some canned fruits and
bles during storage can be caused by browning vegetables. It has been suggested that acceptable

49-394 0 - 79 - 6
74 . Open Shelf-Life Dating of Food

levels of these vitamins should be used as the Moisture can cause hydrolysis of the esters,
shelf-life basis for canned foods that are signifi- acetals, and ketals in coffee aroma to compounds
cant sources of these vitamins in the list. with less-pleasing aromas. Staling is thought to be
Pack date. According to the National Food caused by loss of flavor volatiles or by chemical
Processors Association, the date of pack would be changes in the volatile components caused by
the easiest to implement but would not tell the moisture and oxygen absorption. The aroma de-
consumer anything about the shelf life of the generation is defined as changing from flat to old
product. Canners who have seasonal packs would to sharply rancid, with a cocoa odor in the ad-
be in a difficult position because the date on the vanced stages. Flavor concurrently changes from
cans would seem old when the product is actually flat to bitter, old, and rancid. Unprotected ground
still well within the shelf life for the product. This roast coffee borders on unsalability in 1 to 2
would be especially true in years when an over- weeks, depending on the relative humidity.
abundant crop would force the canner to sell The shelf life of ground roast coffee packaged
some product the following year. Since the can- under vacuum in metal cans depends largely on
ning industry usually figures that a 3-year shelf the efficiency with which oxygen is removed, In
life for most fruits and vegetables is the norm, a 1- order to ensure the greatest product stability, it is
year delay would still result in a more-than-ade- necessary to have no residual oxygen in the can.
quate shelf life for a given product. However, the The difference between 27 “in” of mercury
consumer would have to be convinced of this fact. vacuum and 29 “in” is significant, Nine months’
This would take much time, effort, and money. shelf life is an acceptable industry average,
There is also. some chance for confusion among Instant coffee also loses flavor and stales dur-
consumers who could mistake the pack date for a ing storage. Freeze-dried coffee has a longer shelf
use-by date. life than spray-dried coffee. This extended shelf
Sell-by date. This date is not really applicable life is largely because of the lower moisture con-
to cans that are often stored in the home for some tent (2 percent) of the lyophilized coffee compared
long period of time after being sold. However, if with 4.5-percent moisture content of the spray-
some system that indicates shelf life beyond the dried.
selling date were indicated, this would be feasi-
ble. It would not account for abuse, however. In addition to flavor loss, instant coffee has the
Best-if-used-by date. This date could be useful problem of caking because of moisture absorption
to consumers because it would give an idea of the when it is exposed to the atmosphere. Isotherms
shelf life of the product if conditions of storage show that the moisture content of instant coffee
were known. This would also be useful for rotat- rises rapidly when it is exposed to increasing
ing stock at the grocery level. However, with all relative humidities (RH). At 50-percent RH, in-
such dating, the actual end of shelf life would stant coffee begins to agglomerate, and above 75-
vary with processing, distribution, and home-stor- percent RH, it will turn into a liquid. The shelf life
age conditions. Probably the most useful way to of unopened instant coffee varies from 18 to 3 6
present this information would be to give label in- months, depending on the type of package. The
formation of shelf life at several temperatures, Q 10’s for coffee staling and moisture absorption
but it is doubtful at the present time that there is are quite low, 1.5 to 2,0,
sufficient good data for this format. However, Tea is preserved by its low moisture content,
since there is data for products at ambient condi- which inhibits growth of micro-organisms. During
tions, a single date could be embossed on the can storage, tea may undergo staling or lose some of
with an explanation of the storage temperature its aroma. Sometimes foreign or incompatible
on which it is based, The canning industry could odors may be absorbed, Moisture absorption re-
collect data on each product for each mode of sults in caking of instant tea but occurs only if the
deterioration, estimate time/temperature dis- jar is opened. Black leaf tea and packaged instant
tributions, and then estimate the shelf life left at tea have a shelf life of about 18 months at 21° C,
several home-storage conditions. with a very low sensitivity to changes in tempera-
ture, Changes in humidity are more important
considerations in the shelf life of tea, especially
Coffee and Tea tea bags packaged in boxes.
Modes of deterioration. Staling is the major No microbiological hazards are presented by
mode of deterioration of ground roast coffee. In- over-age coffee or tea, They do not provide a sig-
creased humidity increases the rate of staling, nificant source of nutrients in the diet, so nutrient
Appendix A—Application of Open Dating to Specific Foods ● 75

loss is not a consideration. Loss of sensory qual- might make these dates meaningless. The only
ities is the major open-dating consideration. product for which a sell-by date would be ap-
Pack date. The date of manufacture would not plicable would be ground roast coffee packaged
be advantageous to the consumer because it in bags, since the shelf life of this product is much
would not provide any information about the shelf shorter than that of coffee packaged in vacuum
life of the product. In fact, an open date of manu- cans. Some manufacturers already place an open
facture might result in considerable wastage, pull-date on this product for the benefit of the con-
since the consumer might conclude that an older sumer and as an aid in stock rotation, but the
product is not as good as a newer one and would practice of selling ground roast coffee in fold-top
buy the product with the latest date on it. This bags is usually localized and has become rather
conclusion would be particularly erroneous in the scarce.
case of ground roast coffee, since the greatest Best-if-used-by or use-by date. The shelf life of
consumption of shelf life occurs after the product coffee or tea mainly depends on the storage condi-
is opened. tions such as temperature and relative humidi-
The date of manufacture also does not give any ty—especially after the product has been opened.
indication of the true age of the coffee or tea, Storage of instant coffee or tea mix, for example,
since the green coffee beans or tea leaves could with the lids open or loosely screwed on would
vary in age considerably from the time they were result in moisture pickup and caking of the prod-
harvested until they were processed and pack- uct. Storage of ground roast coffee in an unsealed
aged. The date would also not reflect any differ- container would result in faster staling.
ences in shelf life caused by different processing A use-by date would also result in wastage not
procedures among manufacturers. only because the consumer might reject the food
For example, two manufacturers of ground in the grocery store because of the date but also
roast coffee may package on the same day and because an expiration date would give the im-
have the same date of manufacture. One manu- pression that the product should not be consumed
facturer, however, evacuates the cans to 29 “in” for health reasons after a certain period of time
of mercury and thereby rids the cans of essential- when, in fact, no health hazard exists when aged
ly all of the oxygen. The second manufacturer coffee or tea is consumed. Food deterioration is
evacuates the cans to 27 “in” of mercury and also a gradual process, and rarely is a product
leaves a residual amount of oxygen. The coffee good one day and bad the next. Shelf-life predic-
produced by the first manufacturer would be ex- tions for the same product can differ from one
pected to have a longer shelf life than that of the manufacturer to the next, since the end of shelf
second, yet this fact would not be reflected in the life is often a subjective decision, and a consumer
date of manufacture. The date of manufacture may unjustly reject a product with a conservative
placed on a product with no explanation of what shelf life in favor of the same product produced
kind of date it was would also tend to confuse the by a different manufacturer with a more liberal
consumer who might interpret it as an expiration shelf-life prediction.
date and assume that it was already beyond its The same storage information collected by the
predicted shelf life. manufacturer can be used to implement a best-if-
Many manufacturers use coded dates of manu- used-by date based on minimal changes in flavor
facture, and this practice could be changed to an and odor during storage and does not have the
open date for coffee and tea. Open pack dating or disadvantages discussed above.
coded dating would assist in stock rotation for the
processor, distributor, transporter, and retailer
to allow a “first-in, first-out” system. A coded Spices, Sugar, and Salt
date could also include other information such as
the factory, shift, lot number, etc. to aid in inven- Modes of deterioration. Flavor, pungency, and
tory control and tracing of an item should a con- color may be lost from spices by either physical or
sumer complaint ever occur or a recall be neces- chemical routes, The active principles of most
sary. The tracing of a consumer complaint would spices are organic compounds in the volatile oil
mean that the code must be placed on each pack- fraction. Whole spices retain essential oils very
age of food. well, as illustrated by the 5-year shelf life of
Sell-by date. Placing a sell-by date on coffee or whole cumin at room temperature. But loss of
tea products would be beneficial; however, the these volatiles can be a problem in ground spices.
shelf life of these products is long, and abuse In ground spices, the temperatures during and im-
76 ● Open She/f-Life Dating of Food

mediately after grinding have been found to be im- aflatoxin via rodent or insect infestation or inclu-
portant in retaining essential oils. sion of extraneous plant material, Although con-
Color loss from capsicum spices (paprika and taminated spices can be sources of inoculum for
red peppers) is thought to be an oxidation reac- foods, microbial contamination per se does not
tion that may be induced by light, pro-oxidants, or limit shelf life of spices because most spices are
coupled with other oxidation such as lipid oxida- too dry to permit growth. Fumigation with ethyl-
tion. Increasing storage temperature and de- ene oxide can be used to reduce the microbial
creasing water activity seem to increase the rate load of spices.
of color loss as is true of lipid oxidation. In sweet Neither safety hazards nor nutrient loss occurs
red paprika, the color seems most stable at a W in sugar or salt, No sensory losses occur in salt or
0.65. However, at this a W , caking and browning granulated sugar. Functional loss can occur in
become problems. brown and confectioners’ sugar because of mois-
Pure sucrose is not susceptible to microbial or ture loss/gain, resulting in loss of free-flowing-
chemical deterioration, but sugar can become ness.
unacceptable to the consumer if contaminated by
insects or rodent droppings. Excessive moisture Pack date. Very little published data are avail-
gain leading to caking can also render the pack- able on deterioration of spices. However, since
age unacceptable. However, these failures are in- wholesalers sell oleoresin, oils, and extracts to in-
dicative simply of poor storage or packaging fail- dustrial users at certain specifications, it would
ure. Under proper storage conditions, granulated be surprising if these wholesalers do not have
sugar should be indefinitely shelf-stable. data on storage stability of spice products.
Brown sugar, which is susceptible to moisture Considering this lack of published data, how-
loss resulting in an extremely hard mass, is sealed ever, a legible pack date would be of little or no
in plastic or waxed bags for retail sale. Confec- value to consumers. Indeed, it is interesting to
tioners’ sugar is susceptible to moisture gain speculate whether or not the majority of consum-
resulting in caking, but anticaking agents such as ers, with no standards for comparison, have any
cornstarch are added to combat this problem. The idea as to the strength of spices in terms of taste,
shelf life of confectioners’ sugar is about 18 pungency, or color. A pack date on sugar or salt
months at 21° C. The Q10 is about 2 for both brown would also be of little or no value,
and confectioners’ sugar, based on moisture gain. Sell-by date. A sell-by date with no instructions
Table salt (NaCl) is not susceptible to microbial for storage or to use within a specified time for
or chemical deterioration. However, pure salt is best results is of little value in products such as
very hydroscopic and will absorb moisture from spices, sugar, and salt that tend to be stored for
the surroundings above 75-percent RH. For this long periods before use in the home.
reason, anticaking agents are added to salt to en- Best-if-used-by date. A statement to the effect
sure the free-flowing property. Stored in mois- “for best flavor results, use before “ w o u l d
ture-proof containers, salt will remain indefinite- be the most useful method of open dating for con-
ly stable. sumers of ground spices. However, even with ade-
Sensory quality (aroma, pungency, taste, and quate data made available. the simple loss of
color) is the determining factor for shelf life of pungency and color is a subjective judgment. A
spices. Although some spices, notably paprika, use-by date has no relevance for salt and granu-
are rich in vitamins, they are not consumed for lated sugar with indefinite shelf life, Instructions
their nutritive value. Spices imported from areas on methods of reversing the hardening and caking
with poor sanitary facilities can have high loads of brown and confectioners’ sugar would be more
of micro-organisms and be contaminated with beneficial than would a best-if-used-by date.

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