Oracle Work in Process

Manufacturing Functional Foundation

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Objectives
After completing this lesson, you should be able to do the following !iscuss the flow of inventory through a factory "dentify the major tables used in material move and completion transactions !iscuss the open interfaces and application program interfaces for Work in Process

Copyright 2005 , Oracle. All rights reserved.

Agenda
Work in Process Overview Work in Process #ransactions and $ntity %elationship !iagrams Work in Process Open "nterfaces and Application Program "nterfaces

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Work in Process Overview

%aw Materials &omponents 'alue Added #ransformation Finished (oods

"ncoming "nspection )itting

Make and Assemble $*uipment +tili,ation "nventory Management Work in Process

-uality &heck .hipping

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!iscrete Manufacturing

Plan !iscrete /obs

!efine !iscrete /obs

"ssue &omponents

&lose !iscrete /obs

&omplete !iscrete /obs

0uild !iscrete /obs

Purge !iscrete /obs

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1on2.tandard !iscrete /obs

%ework assemblies +pgrade assemblies !isassemble assemblies 0uild engineering prototypes

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%epetitive Manufacturing

Plan Production

.chedule Production

+pdate $3isting %epetitive .chedules

"mplement $ngineering &hanges

0uild %epetitive Assemblies

&ontrol %epetitive Material

&omplete %epetitive .chedules

Analy,e &osts

Purge %epetitive .chedules

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Flow Manufacturing
Flow manufacturing builds the highest *uality product in the shortest possible time at the lowest cost 0uilds to customer demand +ses linear manufacturing +ses mi3ed model production 0uilds in2process *uality +ses /"# replenishment of component materials +ses rate2based production "ncreases labor fle3ibility 0ackflushes material and costs upon completion

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Material &ontrol
Miscellaneous "ssue Floor .tock Account 0ulk .upplier .upplier Outside Processing &omplete %aw and .ubassembly "nventory Push "ssue Work in Process /obs %epetitive .chedules Finished (oods "nventory

%eplenish

Operation Pull Assembly Pull 0ackflush 0ackflush Floor .tock "nventory

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.hop Floor &ontrol

Move transactions Move #ransaction interface .hop floor statuses !ispatch reporting Outside processing Managing rework production Managing scrap Mobile manufacturing

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%esource Management
A resource is anything of value, e3cept material and cash, re*uired to manufacture, cost, and schedule products People #ools Machines Outside processing services Physical space

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Outside Processing

Outside .upplier !efine PO or PO %elease Autore*uisition %e*uisition Outside Processing "tem

%eceive Outside Processing "tem

Purchase %eceipt &harge Outside %esource

Op .e* 45 Move to -ueue

Op .e* 65 Move to -ueue

Op .e* 75

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Agenda
Work in Process Overview Work in Process #ransactions and $ntity %elationship !iagrams Work in Process Open "nterfaces and Application Program "nterfaces

Copyright 2005, Oracle. All rights reserved.

Work in Process #ransactions

"nventory "ssue material /obs and schedules Move assemblies on the shop floor and charge resources .crap rejected assemblies Work in Process

%aw material inventory

&omplete finished assemblies

Finished goods subinventory

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!iscrete /obs Window

!efine discrete jobs one8at8a8time in the !iscrete /obs window9

!iscrete !iscrete /obs /obs :M;< :M;<

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!iscrete /obs
M#>=.?.#$M="#$M.=0 M#>=MA#$%"A>= #%A1.A&#"O1.

W"P=$1#"#"$.

W"P= OP$%A#"O1= %$.O+%&$.

W"P= %$-+"%$M$1#= OP$%A#"O1.

W"P= A&&O+1#"1(= &>A..$. W"P= !".&%$#$= /O0.

W"P=WO%)= O%!$%= "1#$%FA&$

W"P=OP$%A#"O1.

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%epetitive .chedules Window

!efine repetitive schedules to build assemblies repetitively on a production line9

%epetitive %epetitive .chedules .chedules :M;< :M;<

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%epetitive .chedules
M#>=.?.#$M="#$M.=0 W"P=$1#"#"$.

M#>=MA#$%"A>= #%A1.A&#"O1.

W"P=%$P$#"#"'$="#$M.

W"P= A&&O+1#"1(= &>A..$.

W"P=OP$%A#"O1. W"P= WO%)=O%!$%= "1#$%FA&$

W"P= %$-+"%$M$1#= OP$%A#"O1.

W"P= OP$%A#"O1= %$.O+%&$.

W"P= %$P$#"#"'$= .&@$!+>$.

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Material #ransactions Window

"ssue components from inventory to jobs and return issued components from jobs to inventory9

W"P W"P Material Material #ransactions #ransactions :M;< :M;<

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Material #ransactions
W"P=%$P$#"#"'$=.&@$!+>$.

M#>= #%A1.A&#"O1= A&&O+1#.

M#>= MA#$%"A>=#A1 A>>O&A#"O1.

W"P= OP$%A#"O1.

W"P= %$-+"%$M$1#= OP$%A#"O1.

M#>= MA#$%"A>= #%A1.A&#"O1.

W"P=!".&%$#$=/O0.

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Move #ransactions Window

Move the assemblies you are building from one operation step to another9

Move Move #ransactions #ransactions :M;< :M;<

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Move #ransactions
W"P=#A1= A>>O&A#"O1. W"P=MO'$=#A1= A>>O&A#"O1. W"P=%$P$#"#"'$= .&@$!+>$.

W"P= OP$%A#"O1. W"P= #%A1.A&#"O1. W"P= !".&%$#$=/O0. W"P= OP$%A#"O1= %$.O+%&$. M#>=MA#$%"A>= #%A1.A&#"O1.

W"P=MO'$= #%A1.A&#"O1.
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%esource #ransaction Window

+se this window to charge resources9

%esource #ransactions :M;<

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%esource #ransactions
W"P=#A1= A>>O&A#"O1. W"P= &O.#=#A1= "1#$%FA&$ W"P= %$P$#"#"'$= .&@$!+>$.

W"P=OP$%A#"O1= %$.O+%&$= +.A($

W"P= OP$%A#"O1= %$.O+%&$.

W"P=#%A1.A&#"O1.

W"P=OP$%A#"O1= O'$%@$A!. W"P= #%A1.A&#"O1= A&&O+1#.

W"P= OP$%A#"O1.

W"P= !".&%$#$= /O0.

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&ompletion #ransactions Window

&omplete assemblies from jobs into inventory, and return completed assemblies from inventory to jobs9

&ompletion #ransactions :M;<

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&ompletion #ransactions
M#>= MA#$%"A>=#A1= A>>O&A#"O1. W"P= %$P$#"#"'$= .&@$!+>$.

M#>= #%A1.A&#"O1 A&&O+1#. M#>=MA#$%"A>= #%A1.A&#"O1.= #$MP

W"P=F>OW= .&@$!+>$. M#>=MA#$%"A>= #%A1.A&#"O1. W"P=!".&%$#$= /O0.

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Work Order2less &ompletions Window

&omplete or return assemblies to or from inventory9 ?ou can scrap assemblies from or return scrapped assemblies to any operation9

Work Order2less &ompletions :M;<

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Work Order2less &ompletions

M#>= #%A1.A&#"O1.= "1#$%FA&$ M#>=MA#$%"A>= #%A1.A&#"O1. W"P=P$%"O!= 0A>A1&$.

M#>=MA#$%"A>= #%A1.A&#"O1.= #$MP 0OM= 0">>=OF= MA#$%"A>. 0OM= OP$%A#"O1A>= %O+#"1(.

W"P= F>OW= .&@$!+>$.

W"P= #%A1.A&#"O1.

W"P=$1#"#"$.

Copyright 2005, Oracle. All rights reserved.

Agenda
Work in Process Overview Work in Process #ransactions and $ntity %elationship !iagrams Work in Process Open "nterfaces and Application Program "nterfaces

Copyright 2005, Oracle. All rights reserved.

Work in Process Open "nterfaces and Application Program "nterfaces

Move #ransaction AP" %esource #ransaction AP" Work Order AP"

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.ummary
"n this lesson, you should have learned how to !iscuss the flow of inventory through a factory "dentify the major tables used in material move and completion transactions !iscuss the open interfaces and application program interfaces for Work in Process

Copyright 2005, Oracle. All rights reserved.