Welding Questions

1. Which of the following butt-weld preparations is usually the most susceptible to lack of sidewall fusion during the manual Metal arc process? a. A double- butt b. A single-! butt c. A double-! butt d. "t is not normally a defect associated with the MMA welding process What is the leg length of a fill? a. b. c. d. %. $he distance from the toe to face $he distance from the root to face center $he distance from the root to the toe $he distance from toe to toe

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What is the throat thickness of a fillet weld &e'ual leg lengths?( a. b. c. d. $he distance from the toe to face $he distance from the root to face center $he distance from the root to the toe $he distance from toe to toe

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*ap +oints contain, a. -illet welds b. .orner +oints c. /utt-welds d. 0ingle-be1el butts

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A duty not normally undertaken by a welding inspector is to, a. b. c. d. .heck the condition of the parent material .heck the condition of the consumables Measure residual stress .heck calibration certificates

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nder most conditions3 which of the following welding positions will deposit the most weld metal? a. !ertical down b. 41erhead c. 5ori6ontal-1ertical d. -lat & down hand (

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What is meant by the term crater pipe, a. b. c. d. Another term for conca1e root Another term gi1en for a burn through A type of gas pore3 found in the weld crater A shrinkage defect3 found in the weld crater

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What is meant by the term weld +unction? a. b. c. d. $he area containing the 5A9 and the weld metal $he weld metal and parent metal $he boundary between the fusion 6one and the 5A9 $he part of the weld3 which has undergone metallurgical changes due to the heat from welding

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$he strength of a fillet weld is primary controlled by, a. *eg length b. $hroat thickness c. Weld thickness d. All of the abo1e

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A crater crack may also be termed, a. b. c. d. .old crack $earing -atigue crack 0tar crack

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Which of the following welding processes < techni'ue is likely to be used for the repair welding of locali6ed porosity in a butt weld? a. MMA3 P= position b. Mechani6ed MA= c. 0ubmerged arc d. All of the abo1e e. >one of the abo1e Which of the following welds would be considered in a situation where two plates are to be +oined that o1erlap &assume no e?ternal assess( a. b. c. d. A fillet weld A single-be1el butt weld A plug weld A single- butt weld

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"n the MMA welding process3 which of the following is most likely to be caused by a welder with a poor techni'ue? a. @eep weld craters < crater cracks b. .opper inclusions c. 5ydrogen cracks d. All of the abo1e Aoot conca1ity is caused by, a. b. c. d. B?cessi1e back purge pressure and entrapped gas B?cessi1e back purge pressure and 1ery high heat inputs B?cessi1e root grinding and a slow tra1el speed B?cessi1e root grinding and e?cessi1e back purge pressure

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When inspecting a critical component3 the toes of a weld must be , a. b. c. d. Always ground flush Must always o1erlap at least 1.5 mm onto the parent material Must always be inspected using a crack detection method &MP"3 @P"( >one of the abo1e can be selected C specification re'uirements unknown

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When carrying out 1isual inspection3 the specification makes no mention of the re'uirements for 1isual inspection3 in this situation what should you do? a. .arry out normal 1isual inspection b. 0eek ad1ice from higher authority c. .arry out no 1isual inspection d. Ae-write the re'uirements of the specification nder most circumstances3 which of the following do you consider to be duties of a welding inspector? a. $he super1ision of welders b. Procedure writing c. Dualifying welders d. All of the abo1e Which of the following is most likely to cause a burn through? a. Aoot gap too small b. $ra1el speed too fast c. Aoot faces too small d. All of the abo1e "n an arc welding process3 which of the following is the correct term used for the amount of weld metal deposited per minutes? a. -illing rate b. @eposition rate c. Weld deposition d. Weld duty cycle What is the term gi1en for the area of a welded +oint +ust outside the weld metal that
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has undergone microstructural changes? a. 5eat affected 6one b. $he weld 6one c. -usion 6one d. All of the abo1e terms may be used #1. When carrying out 1isual inspection3 which defects &s( is likely to be missed? a. b. c. d. ##. *inear misalignment .ap undercut Porosity *ack of fusion &inter run(

.old lapping is another term for, a. *ack of fusion at the toe of a weld b. *ack of fusion between weld metal and weld metal c. ndercut at the toe of a weld d. /oth a and b

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"ncomplete root penetration is most likely due to , a. b. c. d. Welding speed too slow Welding current too high Aoot gap too small Blectrode diameter too small

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.rater cracks are caused mainly by, a. b. c. d. B?cessi1ely fast welding speeds "mproper electrode angle 5ot shrinkage "mproper +oint design

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4n a single-! butt weld3 the distance through the center of the weld from root to face is called, a. Aeinforcement b. Penetration c. $hroat thickness d. >one of the abo1e $he throat thickness of a E inch fillet weld is? a. b. c. d. #7.5 mm #) mm 1%.5 mm 1#.5 mm

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$he need for pre-heat for steel will increase if,

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$he material thickness reduces -aster welding speeds $he use of a larger welding electrode All of the abo1e

Which of the following butt weld preparations is most likely to be considered for welding the of 2 mm thick plate? a. @ouble-! butt b. Asymmetrical double-! butt c. 0ingle- butt d. 0ingle-! butt A welding inspectors main attributes include, a. b. c. d. Fnowledge 5onesty and integrity =ood communicator All of the abo1e

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A code of practice for 1isual inspection should co1er, a. b. c. d. /efore3 during and after welding /efore welding acti1ities only After welding acti1ities only >one of the abo1e

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